YAMAHA RX10MH PARTS CATALOGUE 03-1

RX10H (8FA1) U.S.A,CANADA RX10H (8FA2) EUROPE,JAPAN RX10MH (8EP1) U.S.A,CANADA RX10MH (8EP2) EUROPE,JAPAN
A2
1B8FA-100E2
2B8FA-100E2
()
RX10H/RX10MH
PARTS CATALOGUE
©2002 by Yamaha Motor Co., Ltd.
1st edition, November 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
RX10H
RX10MH

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Frame Serial No.
8. Applicable Colour Code
Abbreviation Colour Name Colour Code
DNMB DARK GRAY METALLIC B 0853
DPBMC DEEP PURPLISH BLUE METALLIC C 0564
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8FA0033A000073 8FA1 8FA1
JYE8FA0033A000073 8FA2 8FA2
JYE8EP0083A000026 8EP1 8EP1
JYE8EP0083A000026 8EP2 8EP2
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8FA1 U.S.A,CANADA
2 8FA2 EUROPE,JAPAN
3 8EP1 U.S.A,CANADA
4 8EP2 EUROPE,JAPAN

ENGINE

CYLINDER ............................................................................B2
CRANKSHAFT. PISTON .......................................................B3
VALVE ...................................................................................B5
CAMSHAFT. CHAIN .............................................................B7
WATER PUMP ......................................................................B8
RADIATOR. HOSE ................................................................B9
OIL PUMP .............................................................................B12
OIL CLEANER .......................................................................B14
INTAKE .................................................................................B15
CARBURETOR .....................................................................C3
EXHAUST .............................................................................C6
CRANKCASE ........................................................................C8
CRANKCASE COVER 1 .......................................................C9
STARTER ..............................................................................C10

DRIVE

PRIMARY SHEAVE ..............................................................C11
SECONDARY SHEAVE ........................................................ C13

BODY

ENGINE BRACKET ...............................................................C14
OIL TANK ..............................................................................C15
FRAME ..................................................................................D2
FRAME 2 ...............................................................................D5
SKI .........................................................................................D9
STEERING ............................................................................D13
STEERING GATE ................................................................. D15
FUEL TANK ...........................................................................E2
SEAT .....................................................................................E4
BRAKE ..................................................................................E5
CONTROL CABLE ................................................................E7
TRACK SUSPENSION 1 ....................................................... E8
TRACK SUSPENSION 2 ....................................................... E11
TRACK SUSPENSION 3 ....................................................... E15
TRACK DRIVE 1 ...................................................................F5
TRACK DRIVE 2 ...................................................................F6
TRACK DRIVE 3 ...................................................................F8
SHROUD ...............................................................................F11
EMBLEM ...............................................................................F13
WINDSHIELD ........................................................................F14
GUARD. LUGGAGE BOX .....................................................F15
CONTENTS
BUMPER ............................................................................... G2
INSTRUMENT PANEL .......................................................... G4

ELECTRICAL

GENERATOR ....................................................................... G5
STARTING MOTOR ............................................................. G6
METER ................................................................................. G7
HEADLIGHT ......................................................................... G8
TAILLIGHT ............................................................................ G9
HANDLE SWITCH. LEVER .................................................. G10
ELECTRICAL 1 ..................................................................... G11
ELECTRICAL 2 ..................................................................... G12
ELECTRICAL 3 ..................................................................... G13
ALTERNATE (BODY/RIG) .................................................... G14
ALTERNATE (REAR SUSPENSION) ................................... G15
ALTERNATE (DRIVE) .......................................................... H2
ALTERNATE (DRIVE SETTING 1) ....................................... H5
ALTERNATE (DRIVE SETTING 2) ....................................... H7
ALTERNATE (DRIVE) .......................................................... H8
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–11102–01
3TJ–11133–10
1WG–11133–11
93440–07149
93440–10153
90340–27129
91808–16023
90105–06026
94701–00410
90201–10013
90179–10006
90179–10414
95027–06012
90430–06014
8FA–11191–00
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 12 12 12 12
.GUIDE, VALVE 8 8 8 8
.CIRCLIP 12 12 12 12
.CIRCLIP 8 8 8 8
.PLUG, STRAIGHT SCREW 1 1 1 1
.PIN, DOWEL 12 12 12 12
.BOLT, FLANGE 28 28 28 28
PLUG, SPARK (NGK R CR9E) 4 4 4 4
WASHER, PLATE 10 10 10 10
NUT 3333
NUT 7777
BOLT, FLANGE 1 1 1 1
GASKET 1 1 1 1
COVER, CYLINDER HEAD 1 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
2
16
8FA–11193–00
17
90109–066F0
18
4KG–1111G–00
19
8FA–11181–00
20
91317–06060
21
3Y1–15363–00
22
93210–19123
GASKET, HEAD COVER 1 1 1 1 1
BOLT 6666
RUBBER, MOUNT 1 6 6 6 6
GASKET, CYLINDER HEAD 1 1 1 1 1
BOLT 2222
PLUG, OIL 1 1 1 1
O-RING 1 1 1 1
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
1
2
PART NO. DESCRIPTION
8FA–11411–00
3GM–11416–B0
CRANKSHAFT 1 1 1 1
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR PURPLE
8FA1
8FA2
8EP1
8EP2
REMARKS
3GM–11416–A0
3GM–11416–00
3GM–11416–10
3GM–11416–20
3
4XV–11631–00
4
5LV–11603–00
5
4XV–11633–00
6
90468–12069
7
5PW–11650–00
8
5JW–11654–00
9
90179–08327
10
90105–12005
11
90201–121H0
12
90280–05029
13
5JW–11455–00
14
90101–10009
15
90215–10001
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR WHITE
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BROWN
PISTON (STD) 4 4 4 4
PISTON RING SET (STD) 4 4 4 4
PIN, PISTON 4 4 4 4
CLIP 8888
CONNECTING ROD ASSY 4 4 4 4
.BOLT, CONNECTING ROD 2 2 2 2
.NUT 2222
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
KEY, WOODRUFF 1111
SHAFT 1 1 1 1 1
BOLT 1111
WASHER, LOCK 1 1 1 1
B
3
16
8FA–16111–00
17
8FA–11406–00
18
8FA–16155–00
19
93210–30660
20
93306–27209
21
95817–06025
22
90430–06166
23
93102–40009
GEAR, PRIMARY DRIVE 1 1 1 1
SHAFT ASSY 1 1 1 1
.ABSORBER 1 5 5 5 5
.O-RING 1 1 1 1
BEARING 1 1 1 1
BOLT, FLANGE 6 6 6 6
GASKET 6 6 6 6
OIL SEAL 1 1 1 1
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
24
PART NO. DESCRIPTION
3GM–11656–B0
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR PURPLE
8FA1
8FA2
8EP1
8EP2
REMARKS
3GM–11656–A0
3GM–11656–00
3GM–11656–10
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR WHITE
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLUE
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLACK
B
4
FIG. 3 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
4XV–12111–00
4XV–12112–00
5LV–12121–00
1HX–12116–01
3GM–12126–00
4XV–12113–00
4XV–12114–00
1HX–12117–00
1WG–12117–00
1HX–12118–00
1WG–12118–00
4TV–12119–00
4SV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4 4 4
VALVE, INTAKE 2 8 8 8 8
VALVE, EXHAUST 8 8 8 8
SEAT, VALVE SPRING 12 12 12 12
SEAT, VALVE SPRING 2 8 8 8 8
SPRING, VALVE INNER 12 12 12 12
SPRING, VALVE OUTER 8 8 8 8
RETAINER, VALVE SPRING 12 12 12 12
RETAINER, VALVE SPRING 8 8 8 8
COTTER, VALVE 24 24 24 24
COTTER, VALVE 16 16 16 16
SEAL, VALVE STEM 12 12 12 12
SEAL, VALVE STEM 8 8 8 8
PAD, ADJUSTING 2 (1.20) 20 20 20 20 UR
8FA1
8FA2
8EP1
8EP2
REMARKS
B
5
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
PAD, ADJUSTING 2 (1.25) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.30) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.35) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.40) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.45) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.50) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.55) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.60) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.65) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.70) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.75) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.80) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.85) 20 20 20 20 UR
FIG. 3 VALVE
REF. NO.
14
PART NO. DESCRIPTION
1HX–12169–11
PAD, ADJUSTING 2 (1.90) 20 20 20 20 UR
8FA1
8FA2
8EP1
8EP2
REMARKS
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
15
3LN–12153–20
3LN–12153–09
16
3FV–12153–20
3FV–12153–30
3FV–12153–09
PAD, ADJUSTING 2 (1.95) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.00) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.05) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.10) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.15) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.20) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.25) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.30) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.35) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.40) 20 20 20 20 UR
LIFTER, VALVE 12 12 12 12 UR BLUE
LIFTER, VALVE (O/S) 12 12 12 12 UR GREEN
LIFTER, VALVE 8 8 8 8 UR BLUE
LIFTER, VALVE 8 8 8 8 UR RED
LIFTER, VALVE (O/S) 8 8 8 8 UR GREEN
B
6
FIG. 4 CAMSHAFT. CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
5JJ–12171–00
4XV–12176–00
5JJ–12181–00
90105–07342
94591–49130
5BE–12241–00
8FA–12210–00
4FM–12213–00
95027–06025
4XV–12251–00
8FA–12233–00
91317–06012
8FA–12252–00
CAMSHAFT 1 1 1 1 1
SPROCKET, CAM CHAIN 2 2 2 2
CAMSHAFT 2 1 1 1 1
BOLT, FLANGE 4 4 4 4
CHAIN 1111
GUIDE, STOPPER 2 1 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1
BOLT, FLANGE 2 2 2 2
DAMPER, CHAIN 1 1 1 1 1
PLATE, GUIDE STOPPER 1 1 1 1 1
BOLT 2222
DAMPER, CHAIN 2 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
7
FIG. 5 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12450–00
8FA–1243G–00
8FA–12422–00
8FA–12421–00
93306–00106
93101–12173
11H–12438–10
99009–12400
8FA–1247A–00
93210–22M93
8FA–12439–00
90167–05004
93210–386A6
91317–06035
8FA–12481–00
IMPELLER SHAFT ASSY 1 1 1 1
COVER, IMPELLER 1 1 1 1
COVER, HOUSING 1 1 1 1
HOUSING, WATER PUMP 1 1 1 1
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
SEAL, MECHANICAL 1 1 1 1
CIRCLIP 1 1 1 1
JOINT 2 1 1 1 1
O-RING 1 1 1 1
O-RING 1 1 1 1
SCREW, TAPPING 4 4 4 4
O-RING 1 1 1 1
BOLT 3333
PIPE 1 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
8
16
93210–235A1
17
91317–06012
18
8FA–12552–00
19
90450–35001
20
90450–38040
21
90450–35001
22
8FA–12469–00
23
91317–06020
24
91317–06035
25
8FA–12435–00
26
8FA–12485–00
27
90467–11090
O-RING 1 1 1 1
BOLT 1111
HOSE 8 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
JOINT 1 1 1 1 1
BOLT 3333
BOLT 1111
GASKET 1 1 1 1
PIPE 5 1 1 1 1
CLIP 2222
FIG. 6 RADIATOR. HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12482–00
8FA–12483–00
93210–18417
91317–06016
8FA–1243A–00
90450–28014
8FA–1243E–00
90450–35001
8FA–12417–00
5EB–12413–00
8FA–12410–00
95027–06020
8FA–12584–00
8FA–12594–00
8CC–85790–01
PIPE 2 1 1 1 1
PIPE 3 1 1 1 1
O-RING 2 2 2 2
BOLT 2222
HOSE 1 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
HOSE 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
HOUSING, THERMOSTAT 1 1 1 1
COVER, THERMOSTAT 1 1 1 1
THERMOSTAT ASSY 1 1 1 1
BOLT, FLANGE 2 2 2 2
JOINT, HOSE 3 1 1 1 1
JOINT, HOSE 4 1 1 1 1
THERMOSENSOR ASSY 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
9
16
90201–12790
17
90465–06M28
18
90467–28046
19
8FA–1243F–00
20
90450–35001
21
22W–12462–00
22
8FA–1249B–00
23
90387–06024
24
95827–06020
25
90445–08007
26
90464–15065
27
8FA–1244G–00
WASHER, PLATE 1 1 1 1
CLAMP 1 1 1 1
CLIP 1111
HOSE,3 1111
HOSE CLAMP ASSY 2 2 2 2
CAP, RADIATOR 1 1 1 1
TANK, RESERVE 1 1 1 1
COLLAR 1111
BOLT, FLANGE 1 1 1 1
HOSE 1111
CLAMP 1 1 1 1
HOSE, 4 1 1 1 1
FIG. 6 RADIATOR. HOSE
REF. NO.
28
29
30
31
PART NO. DESCRIPTION
90450–35001
90464–32002
90467–28046
8FA–1240F–00
HOSE CLAMP ASSY 1 1 1 1
CLAMP 1 1 1 1
CLIP 1111
HEAT EXCHANGER 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
8EP–1240F–00
32
8FA–12476–00
33
90467–28046
34
8FA–1240E–00
8EP–1240E–00
35
8FA–12477–00
36
90467–28046
37
8FA–1248A–00
38
90501–12002
39
90467–28046
40
90450–35001
41
8FA–12564–00
42
8FA–12479–00
43
90450–35001
44
8FA–1248E–00
45
90450–35001
46
90464–36001
HEAT EXCHANGER 1 1
PIPE 6 2 2 2 2
CLIP 4444
HEAT EXCHANGER 1 1
HEAT EXCHANGER 1 1
PIPE 7 1 1 1 1
CLIP 2222
PIPE 8 1 1 1 1
SPRING, COMPRESSION 1 1 1 1
CLIP 2222
HOSE CLAMP ASSY 1 1 1 1
PIPE, WATER 1 1 1 1
JOINT 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
PIPE 9 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
CLAMP 2 2 2 2
B
10
47
90267–47195
90267–47195
48
90267–47197
49
8FA–12577–00
50
90467–11090
51
8FA–12578–00
RIVET, BLIND 36 36
RIVET, BLIND 34 34
RIVET, BLIND 6 6
HOSE 2 1 1 1 1
CLIP 2222
HOSE 3 1 1 1 1
FIG. 6 RADIATOR. HOSE
REF. NO.
52
53
54
55
56
57
58
59
60
61
PART NO. DESCRIPTION
90467–11090
90464–12238
8FA–12588–00
8FA–12491–00
91317–06012
8FA–12589–00
90450–19001
8FA–12579–00
90467–11090
90464–13073
CLIP 2222
CLAMP 1 1 1 1
HOSE 5 1 1 1 1
CLAMP 1 1 1 1 1
BOLT 1111
HOSE 6 1 1 1 1
HOSE CLAMP ASSY 4 4 4 4
HOSE 4 1 1 1 1
CLIP 2222
CLAMP 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
11
FIG. 7 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13300–00
8FA–13316–00
8FA–13356–00
8FA–13310–00
8FA–13320–00
8FA–13284–00
98517–05030
90167–05004
8FA–13314–00
93603–17070
93104–11038
8FA–13411–00
5PX–13113–00
93505–08030
90501–105L2
OIL PUMP ASSY 1 1 1 1
.COVER, PUMP 1 1 1 1
.COVER, PUMP 2 1 1 1 1
.ROTOR ASSY 1 1 1 1 1
.ROTOR ASSY 2 1 1 1 1
.PIPE 1 1 1 1
.SCREW, PAN HEAD 4 4 4 4
.SCREW, TAPPING 7 7 7 7
.SHAFT, PUMP 1111
.PIN, DOWEL 2 2 2 2
.OIL SEAL 2 2 2 2
.STRAINER, OIL 1 1 1 1
.SEAT, CHECK BALL 1 1 1 1
.BALL 1 1 1 1
.SPRING, COMPRESSION 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
12
16
2H7–13483–00
17
90501–18499
18
93603–07073
19
93210–18322
20
8FA–13355–00
21
91317–06035
22
99530–08012
23
8FA–13416–00
24
93210–16629
25
91317–06012
26
8FA–13464–00
27
90467–22097
.PLUNGER, RELIEF 1 1 1 1
.SPRING, COMPRESSION 1 1 1 1
.PIN, DOWEL 4 4 4 4
O-RING 1 1 1 1
SPROCKET, DRIVEN 1 1 1 1
BOLT 3333
PIN, DOWEL 2 2 2 2
PIPE, OIL 1 1 1 1 1
O-RING 2 2 2 2
BOLT 1111
HOSE, OIL 1 1 1 1 1
CLIP 2222
FIG. 7 OIL PUMP
REF. NO.
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
8FA–13465–00
90450–28014
8FA–1311A–00
93210–16629
91317–06014
94580–25058
8FA–13898–00
91317–06012
HOSE, OIL 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
CONNECTOR, SUCTION PIPE 2 1 1 1 1
O-RING 2 2 2 2
BOLT 2222
CHAIN (DID25 58L) 1 1 1 1
HOLDER 1111
BOLT 2222
8FA1
8FA2
8EP1
8EP2
REMARKS
B
13
FIG. 8 OIL CLEANER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
90401–20145
5GH–13440–00
8FA–13417–00
99530–08012
8FA–13414–00
91317–06025
92017–10016
90430–10188
8FA–13470–00
4XV–12822–00
4XV–13473–00
4XV–13318–00
4XV–13475–00
BOLT, UNION 1111
ELEMENT ASSY, OIL CLEANER 1 1 1 1
COVER, STRAINER 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET, STRAINER COVER 1 1 1 1
BOLT 14 14 14 14
BOLT, BUTTON HEAD 1 1 1 1
GASKET 1 1 1 1
OIL COOLER ASSY 1 1 1 1
.BOLT, UNION 1 1 1 1
.O-RING 1 1 1 1
.WASHER 1 1 1 1
.GASKET 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
14
FIG. 9 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13586–00
8FA–13596–00
16G–13569–00
90467–10039
91317–06020
5LV–13474–00
8FA–13474–00
8FA–14294–00
8FA–14298–00
90467–11028
90464–09M31
8FA–14431–00
8FA–14441–00
8FA–14472–00
8FA–14451–00
JOINT, CARBURETOR 1 2 2 2 2
JOINT, CARBURETOR 2 2 2 2 2
PLUG, BLIND 2 2 2 2
CLIP 2222
BOLT 8888
BAND 2222
BAND 1111
HOSE 1111
PIPE 1 1 1 1
CLIP 4444
CLAMP 1 1 1 1
SILENCER, INTAKE 1 1 1 1 1
SILENCER, INTAKE 2 1 1 1 1
PLATE, ELEMENT 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
B
15
16
8FA–14437–00
17
8FA–14436–00
18
8FA–14425–00
19
8FA–14452–00
20
8FA–14417–00
21
8FA–14419–00
22
8FA–14453–00
23
8FA–14283–00
24
90450–63096
25
8FA–1443E–00
26
90467–10041
27
8FA–13910–00
DUCT 1 1 1 1
HOOK 6666
DAMPER 1 2 2 2 2
SEAL 1 1 1 1
COVER 1 1 1 1 1
PIPE 1 1 1 1
JOINT, AIR CLEANER 1 4 4 4 4
COVER, CARBURETOR 1 1 1 1 1
HOSE CLAMP ASSY 4 4 4 4
PIPE, DRAIN 1 1 1 1
CLIP 1111
FUEL PUMP ASSY 2 2 2 2
FIG. 9 INTAKE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
8FA–24491–00
95827–06016
95707–06500
90387–065V0
95027–06085
8FA–13895–00
8FA–13892–00
90464–26245
90464–12182
90467–08092
90467–09026
90464–11007
BRACKET, FUEL PUMP 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT, FLANGE 2222
COLLAR 4444
BOLT, FLANGE 2 2 2 2
HOSE, AIR 1 1 1 1
HOSE, AIR 2 1 1 1 1
CLAMP 1 1 1 1
CLAMP 2 2 2 2
CLIP 2222
CLIP 2222
CLAMP 3 3 3 3
8FA1
8FA2
8EP1
8EP2
REMARKS
C
2
FIG. 10 CARBURETOR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–14900–00
8FA–14901–00
8FA–14902–00
8FA–14903–00
8FA–14904–00
8FA–1490J–00
5MP–14105–00
3H1–14147–00
4SV–1410A–00
8FA–14107–00
8F2–14147–00
5EA–14958–00
5EA–14991–00
8FA–14261–00
583–14561–00
CARBURETOR ASSY 1 1 1 1
.CARBURETOR ASSY 1 1 1 1 1
.CARBURETOR ASSY 2 1 1 1 1
.CARBURETOR ASSY 3 1 1 1 1
.CARBURETOR ASSY 4 1 1 1 1
..NEEDLE SET 1111
..PILOT SCREW SET 1 1 1 1
...O-RING 1 1 1 1
..STARTER SET 1 1 1 1
..NEEDLE VALVE SET 1 1 1 1
...O-RING 1 1 1 1
..COVER, DIAPHRAGM 1 1 1 1
..SCREW 1 1 1 1
..HOLDER 1111
..O-RING 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
C
3
16
3G2–14231–27
3G2–14231–28
3G2–1423A–78
3G2–1423A–77
3G2–14231–26
3G2–1423A–76
17
127–14186–00
18
5EA–14933–00
19
5FU–83790–20
20
8FA–14940–00
21
5EL–14112–00
22
8FA–14141–44
..JET, MAIN (#135) 1 1 1 1 STD
..JET, MAIN (#140) 1 1 1 1 AP
..JET, MAIN (#137.5) 1 1 1 1 AP
..JET, MAIN (#132.5) 1 1 1 1 AP
..JET, MAIN (#130) 1 1 1 1 AP
..JET, MAIN (#127.5) 1 1 1 1 AP
..PIN, FLOAT 1 1 1 1
..SPRING, DIAPHRAGM 1 1 1 1
..HEATER ASSY 1 1 1 1
..DIAPHRAGM ASSY 1 1 1 1
..VALVE, THROTTLE 1 1 1 1 1
..NOZZLE, MAIN 1 1 1 1
FIG. 10 CARBURETOR
REF. NO.
23
24
25
26
27
28
29
30
31
32
33
PART NO. DESCRIPTION
5DM–14561–00
8FA–14985–00
98507–04008
1FN–14565–00
4KM–14142–17
3G2–14231–15
1HX–14231–28
98702–05008
98702–04008
98502–04010
4KM–14216–00
..O-RING 1 1 1 1
..FLOAT 1 1 1 1
..SCREW, PAN HEAD 1 1 1 1
..SCREW 1 1 1 1
..JET, PILOT (# 17.5) 1 1 1 1
..JET, POWER (# 75) 1 1 1 1
..JET, MAIN (#140) 1 1 1 1
..SCREW, FLAT HEAD 1 1 1 1 #2
..SCREW, FLAT HEAD 1 1 1 1 #2
..SCREW, PAN HEAD 4 4 4 4
..SCREW 1 1 1 1 UR #1,3
8FA1
8FA2
8EP1
8EP2
REMARKS
4KM–14216–00
34
354–14147–00
35
98502–05016
36
4KM–14194–00
37
4KP–14191–00
38
5EL–14995–10
39
98702–04008
40
8CC–14122–00
41
2J2–14133–00
42
89A–14265–00
43
22F–14117–00
44
1UF–14952–00
45
89A–14594–00
46
89A–24529–00
47
87S–8259A–00
48
8FA–82103–00
..SCREW 2 2 2 2 UR #2,4
..O-RING 1 1 1 1
..SCREW, PAN HEAD 1 1 1 1 #1,3
..RING 1 1 1 1 #1,3
..PLUG, DRAIN 1 1 1 1
..BRACKET 1 1 1 1 #4
..SCREW, FLAT HEAD 2 2 2 2 #4
..SCREW, THROTTLE 1 1 1 1 #2
..SPRING, THROTTLE STOP 1 1 1 1 #2
..COLLAR 1 1 1 1 #2
..WASHER, PLUG SCREW 1 1 1 1 #2
..WASHER 1111 #2
..NUT 1111 #2
..SPRING 1 1 1 1 #2
..SWITCH, CARBURETOR 1 1 1 1 #2
..TERMINAL 1 1 1 1 1 #1
C
4
FIG. 10 CARBURETOR
REF. NO.
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
PART NO. DESCRIPTION
3EN–1490K–00
8FA–14149–00
8FA–14987–00
4XV–24453–00
4NK–14327–00
8FA–14148–00
5EA–14577–00
5DM–14396–10
4SV–14592–00
5EA–14148–00
8FA–1410E–00
4SV–14935–00
5EA–14996–00
4KG–14285–00
8FA–14987–10
.STOP SCREW SET 3 3 3 3
.PIPE 2 2 2 2
.HOSE 1 1 1 1
.SCREW 4 4 4 4
.PACKING 8888
.PIPE 1 1 1 1
.ROD 2222
.PIPE 2 2 2 2
.SCREW 2 2 2 2
.PIPE 4 4 4 4
.HOSE 2 2 2 2
.SPRING 1 1 1 1
.PIPE 2 2 2 2
.WASHER 1 1 1 1
.HOSE 3 3 3 3
8FA1
8FA2
8EP1
8EP2
REMARKS
C
5
64
90467–10035
65
1UY–14565–00
66
4XY–85885–00
67
8FA–14197–00
68
35H–14139–00
69
5DM–14936–00
70
8FA–81517–00
.CLIP 8 8 8 8
.SCREW 2 2 2 2
.THROTTLE SENSOR ASSY 1 1 1 1
.PIPE 2 2 2 2
.CLIP, PIPE 3 3 3 3
.SEAT, SPRING 1 1 1 1
.WIRE, SUB LEAD 1 1 1 1
FIG. 11 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–14615–00
97080–06008
92990–06600
8FA–14613–00
8FA–14715–00
8FA–14623–00
91317–06030
95027–08020
8FA–14627–00
90267–47195
8FA–14637–00
95817–06008
90183–060A0
95817–06016
8FA–14610–01
JOINT, EXHAUST 1 4 4 4 4
BOLT 4444
WASHER, PLATE 4 4 4 4
GASKET, EXHAUST PIPE 1 1 1 1
BAND, MUFFLER 4 4 4 4
GASKET, EXHAUST PIPE 4 4 4 4
BOLT 4444
BOLT, FLANGE 8 8 8 8
COVER, EXHAUST 1 1 1 1
RIVET, BLIND 5 5 5 5
EXHAUST COVER ASS'Y 2 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT, SPRING 2 2 2 2
BOLT, FLANGE 2 2 2 2
EXHAUST PIPE ASSY 1 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
C
6
16
8FA–14620–01
17
92017–08025
18
92990–08200
19
8FA–14714–01
20
8FA–14788–00
21
8FA–14789–00
22
95817–08020
23
8FA–14750–00
24
8FA–14737–00
25
90387–0811L
26
97027–08040
27
92907–08600
EXHAUST PIPE ASSY 2 1 1 1 1
BOLT, BUTTON HEAD 2 2 2 2
WASHER, PLAIN 2 2 2 2
GASKET, MUFFLER 2 2 2 2
BAND, SILENCER 1 1 1 1
BAND, SILENCER 1 1 1 1
BOLT, FLANGE 2 2 2 2
SILENCER ASSY 1 1 1 1
DAMPER, MUFFLER 8888
COLLAR 4444
BOLT 4444
WASHER, PLATE 4 4 4 4
FIG. 11 EXHAUST
REF. NO.
28
29
30
31
32
PART NO. DESCRIPTION
8FA–14708–00
95817–06016
95817–06008
90338–20004
90338–20007
PROTECTOR ASSY 1 1 1 1
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
PLUG 2222
PLUG 2222
8FA1
8FA2
8EP1
8EP2
REMARKS
C
7
FIG. 12 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–15100–00
99530–10014
8FA–2139X–00
8FA–21459–00
99530–10114
90116–10619
90105–093A5
90109–065G3
90201–096J9
95817–06055
95817–06025
95817–06045
95817–06080
95817–06090
8FA–11166–00
CRANKCASE ASSY 1 1 1 1
.PIN, DOWEL 2 2 2 2
DAMPER 4444
SPACER 1111
PIN, DOWEL 2 2 2 2
BOLT, STUD 10 10 10 10
BOLT, FLANGE 10 10 10 10
BOLT 2222
WASHER, PLATE 10 10 10 10
BOLT, FLANGE 5 5 5 5
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 6 6 6 6
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
PIPE, BREATHER 1 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
C
8
16
90467–20050
17
90109–063F1
18
8FA–15371–00
19
8FA–11167–00
20
8FA–11125–00
21
90467–22080
22
90467–22080
CLIP 2222
BOLT 1111
BREATHER 1 1 1 1
PIPE, BREATHER 2 1 1 1 1
PIPE, BREATHER 4 1 1 1 1
CLIP 2222
CLIP 2222
FIG. 13 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–15411–00
8FA–15358–00
8FA–15451–00
90250–08017
91317–06025
8FA–15421–00
8FA–15461–00
99530–08012
91317–06035
91317–06025
91314–06020
90462–08225
90340–32080
93210–32172
90340–14117
COVER, CRANKCASE 1 1 1 1 1
SEPARATOR, OIL 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1 1
PIN, STRAIGHT 2 2 2 2
BOLT 10 10 10 10
COVER, CRANKCASE 2 1 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT 1111
BOLT 5555
BOLT 5555
CLAMP 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
8FA1
8FA2
8EP1
8EP2
REMARKS
C
9
16
93210–14369
O-RING 1 1 1 1
FIG. 14 STARTER
REF. NO.
1
2
3
4
5
PART NO. DESCRIPTION
8FA–15515–00
8FA–15512–00
3LD–15521–00
8FA–15570–00
90110–06004
GEAR 3 1 1 1 1
GEAR, IDLER 1 1 1 1 1
SHAFT 1 1 1 1 1
STARTER CLUTCH ASSY 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3 3 3
8FA1
8FA2
8EP1
8EP2
REMARKS
C
10
FIG. 15 PRIMARY SHEAVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–00
8V0–17639–00
8FA–17620–00
90384–41242
90387–0514T
90113–05053
90105–05644
95607–05200
8FA–17640–00
8BW–17653–00
91609–50032
90387–0514U
90113–05053
90105–05644
95607–05200
SHEAVE, PRIMARY FIXED 1 1 1 1
STOPPER 2 2 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
.BUSH, BIMETAL FORMED 1 1 1 1
COLLAR 3333
BOLT, SET 6 6 6 6
BOLT, FLANGE 3 3 3 3
NUT, U FLANGE 3 3 3 3
SPIDER COMPLETE 1 1 1 1
SLIDER 6 6 6 6
PIN, SPRING 3 3 3 3
COLLAR 3333
BOLT, SET 6 6 6 6
BOLT, FLANGE 3 3 3 3
NUT, U FLANGE 3 3 3 3
8FA1
8FA2
8EP1
8EP2
REMARKS
C
11
16
8DF–17630–00
17
90380–28237
18
97017–06030
19
92907–06600
20
90202–09227
21
8CR–17624–10
8CR–17624–40
22
90380–09245
23
90202–08204
24
8FA–17605–00
25
90380–08244
26
90261–06033
PRIMARY SHEAVE CAP COMP. 1 1 1 1
.BUSH, SOLID 1 1 1 1
BOLT 6666
WASHER, PLATE 6 6 6 6
WASHER, PLATE 6 6 6 6
ROLLER, COMP 3 3
ROLLER, COMP 3 3
.BUSH, SOLID 1 1 1 1
WASHER, PLATE 6 6 6 6
WEIGHT COMP 3 3 3 3
.BUSH, SOLID 1 1 1 1
RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 IN
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