YAMAHA RX10LTGTY, RX10LTY PARTS CATALOGUE 09

RX10LTY (8FT7) CANADA RX10LTGTY (8GV7) CANADA RX10LTGTY (8GV8) EUROPE
1H8FT-100E1
()
RX10LTY/RX10LTGTY
PARTS CATALOGUE
1st edition, May 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
DRMK(*) DEEP RED METALLIC K 0918
S3 SILVER 3 0791
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8FT0029A008699 8FT7 8FT7
JYE8GV0059A006269 8GV7 8GV7
JYE8GV0059A006269 8GV8 8GV8
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8FT7 CANADA
2 8GV7 CANADA
3 8GV8 EUROPE
ENGINE
CYLINDER HEAD ................................................................. 1
CRANKSHAFT & PISTON .................................................... 2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ........................................................... 6
WATER PUMP ...................................................................... 7
RADIATOR & HOSE ............................................................. 8
OIL PUMP ............................................................................. 11
OIL CLEANER ....................................................................... 12
INTAKE .................................................................................13
INTAKE 2 ..............................................................................14
EXHAUST .............................................................................16
CRANKCASE ........................................................................18
CRANKCASE COVER 1 .......................................................19
STARTER ..............................................................................20
DRIVE
PRIMARY SHEAVE ..............................................................21
SECONDARY SHEAVE ........................................................ 23
BODY
ENGINE BRACKET ............................................................... 24
OIL TANK .............................................................................. 25
FRAME ..................................................................................26
SKI ......................................................................................... 30
STEERING ............................................................................34
STEERING GATE ................................................................. 36
FUEL TANK ........................................................................... 37
SEAT .....................................................................................39
BRAKE ..................................................................................40
CONTROL CABLE ................................................................ 42
TRACK SUSPENSION 1 ....................................................... 43
TRACK SUSPENSION 2 ....................................................... 45
TRACK DRIVE 1 ...................................................................49
TRACK DRIVE 2 ...................................................................50
SHROUD ...............................................................................54
EMBLEM ...............................................................................56
WINDSHIELD ........................................................................58
GUARD & LUGGAGE BOX ................................................... 59
BUMPER ...............................................................................60
INSTRUMENT PANEL .......................................................... 62
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... 63
STARTING MOTOR ............................................................. 64
METER ................................................................................. 65
HEADLIGHT ......................................................................... 66
TAILLIGHT ............................................................................ 67
HANDLE SWITCH & LEVER ................................................ 68
ELECTRICAL 1 ..................................................................... 69
ELECTRICAL 2 ..................................................................... 71
ELECTRICAL 3 ..................................................................... 72
ELECTRICAL 4 ..................................................................... 73
ALTERNATE REAR VIEW MIRROR .................................... 74
ALTERNATE REAR SUSPENSION ..................................... 75
ALTERNATE DRIVE SETTING 1 ......................................... 76
ALTERNATE DRIVE SETTING 2 ......................................... 79
ALTERNATE REBUILD KIT .................................................. 80
ALTERNATE CLUTCH TUNE UP KIT .................................. 81
INDEX
NUMERICAL INDEX ............................................................. 82
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–11101–02
90430–06014
95027–06012
3TJ–11133–10
1WG–11133–11
90340–27001
91808–16023
90105–06026
94702–00409
90201–10013
90176–10075
90179–10006
90179–10414
8FP–11191–00
8FP–11193–00
CYLINDER HEAD ASSY 1 1 1
.GASKET 1 1 1
.BOLT, FLANGE 1 1 1
.GUIDE, VALVE 12 12 12
.GUIDE, VALVE 8 8 8
.PLUG, STRAIGHT SCREW 1 1 1
.PIN, DOWEL 12 12 12
.BOLT, FLANGE 28 28 28
PLUG, SPARK (NGK CR9EB) 4 4 4
WASHER, PLATE 10 10 10
NUT, CROWN 2 2 2
NUT 3 3 3
NUT 5 5 5
COVER, CYLINDER HEAD 1 1 1 1
GASKET, HEAD COVER 1 1 1 1
8FT7
8GV7
8GV8
REMARKS
16
90109–066F0
17
5VY–1111G–00
18
8FP–11181–00
19
91317–06060
20
3Y1–15363–00
21
93210–19123
BOLT 6 6 6
RUBBER, MOUNT 1 6 6 6
GASKET, CYLINDER HEAD 1 1 1 1
BOLT 2 2 2
PLUG, OIL 1 1 1
O-RING 1 1 1
1
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
PART NO. DESCRIPTION
8FP–11411–00
5PW–11650–00
5JW–11654–00
90179–08327
3GM–11656–B0
CRANKSHAFT 1 1 1
CONNECTING ROD ASSY 4 4 4
.BOLT, CONNECTING ROD 2 2 2
.NUT 2 2 2
PLANE BEARING, CONNECTING ROD 8 8 8 UR PURPLE
8FT7
8GV7
8GV8
REMARKS
3GM–11656–A0
3GM–11656–00
3GM–11656–10
6
8FA–11416–B0
8FA–11416–A0
8FA–11416–00
8FA–11416–10
8FA–11416–20
7
4XV–11631–00
8
8FU–11603–00
9
4XV–11633–00
10
90468–12069
11
90280–05029
12
90105–12032
13
90201–121H0
14
5JW–11455–00
15
90101–10009
PLANE BEARING, CONNECTING ROD 8 8 8 UR WHITE
PLANE BEARING, CONNECTING ROD 8 8 8 UR BLUE
PLANE BEARING, CONNECTING ROD 8 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR PURPLE
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR WHITE
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BROWN
PISTON (STD) 4 4 4
PISTON RING SET (STD) 4 4 4
PIN, PISTON 4 4 4
CLIP 8 8 8
KEY, WOODRUFF 1 1 1
BOLT, FLANGE 1 1 1
WASHER, PLATE 1 1 1
SHAFT 1 1 1 1
BOLT 1 1 1
16
90215–10001
17
8FP–16111–00
18
8FP–11406–00
19
93210–56459
20
93306–27209
WASHER, LOCK 1 1 1
GEAR, PRIMARY DRIVE 1 1 1
SHAFT ASSY 1 1 1
O-RING 1 1 1
BEARING 1 1 1
2
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
21
22
PART NO. DESCRIPTION
95817–06025
90430–06166
BOLT, FLANGE 6 6 6
GASKET 6 6 6
8FT7
8GV7
8GV8
REMARKS
3
FIG. 3 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
4XV–12111–00
4XV–12112–00
5LV–12121–00
1HX–12116–01
3GM–12126–00
8FP–12113–00
8FP–12114–00
1HX–12117–00
1WG–12117–00
1HX–12118–00
1WG–12118–00
4TV–12119–00
4SV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4 4
VALVE, INTAKE 2 8 8 8
VALVE, EXHAUST 8 8 8
SEAT, VALVE SPRING 12 12 12
SEAT, VALVE SPRING 2 8 8 8
SPRING, VALVE INNER 12 12 12
SPRING, VALVE OUTER 8 8 8
RETAINER, VALVE SPRING 12 12 12
RETAINER, VALVE SPRING 8 8 8
COTTER, VALVE 24 24 24
COTTER, VALVE 16 16 16
SEAL, VALVE STEM 12 12 12
SEAL, VALVE STEM 8 8 8
PAD, ADJUSTING 2 (1.20) 20 20 20 UR
8FT7
8GV7
8GV8
REMARKS
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
PAD, ADJUSTING 2 (1.25) 20 20 20 UR
PAD, ADJUSTING 2 (1.30) 20 20 20 UR
PAD, ADJUSTING 2 (1.35) 20 20 20 UR
PAD, ADJUSTING 2 (1.40) 20 20 20 UR
PAD, ADJUSTING 2 (1.45) 20 20 20 UR
PAD, ADJUSTING 2 (1.50) 20 20 20 UR
PAD, ADJUSTING 2 (1.55) 20 20 20 UR
PAD, ADJUSTING 2 (1.60) 20 20 20 UR
PAD, ADJUSTING 2 (1.65) 20 20 20 UR
PAD, ADJUSTING 2 (1.70) 20 20 20 UR
PAD, ADJUSTING 2 (1.75) 20 20 20 UR
PAD, ADJUSTING 2 (1.80) 20 20 20 UR
PAD, ADJUSTING 2 (1.85) 20 20 20 UR
4
FIG. 3 VALVE
REF. NO.
14
PART NO. DESCRIPTION
1HX–12169–11
PAD, ADJUSTING 2 (1.90) 20 20 20 UR
8FT7
8GV7
8GV8
REMARKS
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
15
3LN–12153–10
3LN–12153–09
16
3FV–12153–10
3FV–12153–09
PAD, ADJUSTING 2 (1.95) 20 20 20 UR
PAD, ADJUSTING 2 (2.00) 20 20 20 UR
PAD, ADJUSTING 2 (2.05) 20 20 20 UR
PAD, ADJUSTING 2 (2.10) 20 20 20 UR
PAD, ADJUSTING 2 (2.15) 20 20 20 UR
PAD, ADJUSTING 2 (2.20) 20 20 20 UR
PAD, ADJUSTING 2 (2.25) 20 20 20 UR
PAD, ADJUSTING 2 (2.30) 20 20 20 UR
PAD, ADJUSTING 2 (2.35) 20 20 20 UR
PAD, ADJUSTING 2 (2.40) 20 20 20 UR
LIFTER, VALVE 12 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 12 UR GREEN
LIFTER, VALVE 8 8 8 UR YELLOW
LIFTER, VALVE (O/S) 8 8 8 UR GREEN
5
FIG. 4 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
8FP–12171–00
8FP–12176–00
8FP–12181–00
90105–07004
94591–61130
5BE–12241–00
8FP–12210–00
4FM–12213–00
95022–06025
4XV–12251–00
8FA–12233–00
90110–06187
8FA–12252–00
CAMSHAFT 1 1 1 1
SPROCKET, CAM CHAIN 2 2 2
CAMSHAFT 2 1 1 1
BOLT, FLANGE 4 4 4
CHAIN 1 1 1
GUIDE, STOPPER 2 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1
GASKET, TENSIONER CASE 1 1 1
BOLT, FLANGE 2 2 2
DAMPER, CHAIN 1 1 1 1
PLATE, GUIDE STOPPER 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2
DAMPER, CHAIN 2 1 1 1
8FT7
8GV7
8GV8
REMARKS
6
FIG. 5 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12450–00
8FA–1243G–00
8FA–12422–00
8FA–12421–00
93306–00106
93101–12173
11H–12438–10
99009–12400
8FA–1247A–00
93210–22M93
8FA–12439–00
90167–05004
93210–386A6
91312–06035
8FA–12481–00
IMPELLER SHAFT ASSY 1 1 1
COVER, IMPELLER 1 1 1
COVER, HOUSING 1 1 1
HOUSING, WATER PUMP 1 1 1
BEARING 1 1 1
OIL SEAL 1 1 1
SEAL, MECHANICAL 1 1 1
CIRCLIP 1 1 1
JOINT 2 1 1 1
O-RING 1 1 1
O-RING 1 1 1
SCREW, TAPPING 4 4 4
O-RING 1 1 1
BOLT 3 3 3
PIPE 1 1 1 1
8FT7
8GV7
8GV8
REMARKS
16
93210–235A1
17
91312–06012
18
8FA–12552–00
19
90450–35001
20
90450–38040
21
90450–32002
22
8FP–12469–00
23
91312–06020
24
91312–06035
25
8FA–12435–00
26
8FA–12485–00
27
90467–11090
O-RING 1 1 1
BOLT 1 1 1
HOSE 8 1 1 1
HOSE CLAMP ASSY 1 1 1
HOSE CLAMP ASSY 1 1 1
HOSE CLAMP ASSY 1 1 1
JOINT 1 1 1 1
BOLT 3 3 3
BOLT 1 1 1
GASKET 1 1 1
PIPE 5 1 1 1
CLIP 2 2 2
7
FIG. 6 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–12482–01
8FP–12483–01
93210–18417
91312–06016
8FA–1243A–00
90450–28014
8FA–12588–00
8FA–12491–00
91312–06012
8FA–12589–01
90450–19001
8FP–1243E–00
90450–35001
8FP–12580–00
8FP–12413–00
PIPE 2 1 1 1
PIPE 3 1 1 1
O-RING 2 2 2
BOLT 2 2 2
HOSE 1 1 1 1
HOSE CLAMP ASSY 2 2 2
HOSE 5 1 1 1
CLAMP 1 1 1 1
BOLT 1 1 1
HOSE 6 1 1 1
HOSE CLAMP ASSY 3 3 3
HOSE 2 1 1 1
HOSE CLAMP ASSY 2 2 2
JOINT ASSY 1 1 1
.COVER, THERMOSTAT 1 1 1
8FT7
8GV7
8GV8
REMARKS
16
8FP–12410–00
17
8FP–12412–00
18
95022–06020
19
8CC–85790–01
20
90201–12790
21
90465–06M28
22
90450–19001
23
8FP–1243F–00
24
90450–35001
25
22W–12462–00
26
8FP–1249B–01
27
90387–06024
.THERMOSTAT ASSY 1 1 1
..SEAL, THERMOSTAT 1 1 1
.BOLT, FLANGE 2 2 2
.THERMOSENSOR ASSY 1 1 1
.WASHER, PLATE 1 1 1
.CLAMP 1 1 1
HOSE CLAMP ASSY 1 1 1
HOSE,3 1 1 1
HOSE CLAMP ASSY 2 2 2
CAP, RADIATOR 1 1 1
TANK, RESERVE 1 1 1
COLLAR 1 1 1
8
FIG. 6 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
95822–06020
8FP–21871–01
90387–06648
95822–06016
8FP–21875–00
26H–21828–00
90445–094K7
90467–11019
90467–08003
90445–08007
90464–15065
8FP–1244G–00
90450–35001
8FR–12461–00
90119–06181
BOLT, FLANGE 1 1 1
TANK, RECOVERY 1 1 1
COLLAR 1 1 1
BOLT, FLANGE 1 1 1
CAP 1 1 1
ELBOW 1 1 1
HOSE (L180) 1 1 1
CLIP 1 1 1
CLIP 2 2 2
HOSE 1 1 1
CLAMP 1 1 1
HOSE, 4 1 1 1
HOSE CLAMP ASSY 2 2 2
RADIATOR ASSY 1 1 1
BOLT, WITH WASHER 3 3 3
8FT7
8GV7
8GV8
REMARKS
43
90480–10289
44
90387–077M3
45
8FP–1244H–02
46
90450–35001
47
90467–28046
48
8FP–12405–00
49
90149–05129
50
8FT–1240F–00
51
8FA–12476–00
52
90467–28046
53
8FT–1240E–00
54
8FA–12477–00
GROMMET 3 3 3
COLLAR 3 3 3
HOSE 5 1 1 1
HOSE CLAMP ASSY 1 1 1
CLIP 1 1 1
BLOWER ASSY 1 1 1
SCREW 4 4 4
HEAT EXCHANGER 1 1 1
PIPE 6 2 2 2
CLIP 4 4 4
HEAT EXCHANGER 1 1 1
PIPE 7 1 1 1
9
FIG. 6 RADIATOR & HOSE
REF. NO.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO. DESCRIPTION
90467–28046
8FP–1248A–00
90467–28046
90450–35001
8FP–12564–01
8FA–12479–02
90450–32002
8ET–1248E–00
90467–28046
90450–35001
90464–36001
90267–47195
90267–47197
8FA–12579–00
90467–11090
CLIP 2 2 2
PIPE 8 1 1 1
CLIP 1 1 1
HOSE CLAMP ASSY 1 1 1
PIPE, WATER 1 1 1
JOINT 1 1 1
HOSE CLAMP ASSY 1 1 1
PIPE 9 1 1 1
CLIP 1 1 1
HOSE CLAMP ASSY 1 1 1
CLAMP 2 2 2
RIVET, BLIND (4.7X16.4 YELLOW) 38 38 38
RIVET, BLIND (4.7X19.5 SILVER) 2 2 2
HOSE 4 1 1 1
CLIP 1 1 1
8FT7
8GV7
8GV8
REMARKS
70
90467–11044
71
90464–13073
CLIP 1 1 1
CLAMP 1 1 1
10
FIG. 7 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13300–10
93210–18322
8FA–13355–00
91312–06035
99530–08012
8FA–13416–00
93210–16629
90110–06187
8FP–13161–00
90110–06187
8FP–13464–00
90467–22097
8FA–13465–00
90450–28014
8FA–1311A–00
OIL PUMP ASSY 1 1 1
O-RING 1 1 1
SPROCKET, DRIVEN 1 1 1
BOLT 3 3 3
PIN, DOWEL 2 2 2
PIPE, OIL 1 1 1 1
O-RING 2 2 2
BOLT, HEXAGON SOCKET HEAD 1 1 1
PIPE, DELIVERY 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1 1
HOSE, OIL 1 1 1 1
CLIP 2 2 2
HOSE, OIL 2 1 1 1
HOSE CLAMP ASSY 2 2 2
CONNECTOR, SUCTION PIPE 2 1 1 1
8FT7
8GV7
8GV8
REMARKS
16
93210–16629
17
91312–06014
18
94580–31058
19
8FA–13898–00
20
90110–06187
O-RING 2 2 2
BOLT 2 2 2
CHAIN 1 1 1
HOLDER 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2
11
FIG. 8 OIL CLEANER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
5GH–13440–20
8FA–13417–01
99530–08012
8FA–13414–00
91312–06025
92012–10016
90430–10188
8FP–13470–00
5PW–12822–00
5PW–13473–00
5PW–13318–00
5PW–13475–00
ELEMENT ASSY, OIL CLEANER 1 1 1
COVER, STRAINER 1 1 1
PIN, DOWEL 2 2 2
GASKET, STRAINER COVER 1 1 1
BOLT 14 14 14
BOLT, BUTTON HEAD 1 1 1
GASKET 1 1 1
OIL COOLER ASSY 1 1 1
.BOLT, UNION 1 1 1
.O-RING 1 1 1
.WASHER 1 1 1
.GASKET 1 1 1
8FT7
8GV7
8GV8
REMARKS
12
FIG. 9 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–13586–00
90450–62002
90467–220A1
8FP–1243A–00
90467–11090
8FP–12578–00
90467–11090
90467–13064
8FP–14431–00
8FP–14441–00
8FP–14472–00
8FP–14451–00
8FA–14436–00
8FP–14425–00
8FP–14452–00
JOINT, CARBURETOR 1 4 4 4
HOSE CLAMP ASSY 8 8 8
CLIP 1 1 1
HOSE 1 1 1 1
CLIP 2 2 2
HOSE 3 1 1 1
CLIP 1 1 1
CLIP 1 1 1
SILENCER, INTAKE 1 1 1 1
SILENCER, INTAKE 2 1 1 1
PLATE, ELEMENT 1 1 1
ELEMENT, AIR CLEANER 1 1 1
HOOK 4 4 4
DAMPER 1 2 2 2
SEAL 1 1 1
8FT7
8GV7
8GV8
REMARKS
16
8FP–14419–00
17
8FP–14453–00
18
90464–32060
19
90450–53002
20
8FP–85886–00
21
97707–50520
22
8FA–1443E–00
23
90467–10041
PIPE 1 1 1
JOINT, AIR CLEANER 1 4 4 4
CLAMP 1 1 1
HOSE CLAMP ASSY 4 4 4
SENSOR, AIR TEMPERATURE 1 1 1
SCREW, TAPPING 1 1 1
PIPE, DRAIN 1 1 1
CLIP 1 1 1
13
FIG. 10 INTAKE 2
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–13750–10
8FP–13938–00
8FP–13556–00
8FP–13761–00
8FP–14987–00
98507–05008
8FP–14987–10
8FP–14396–00
8FP–14987–20
8FP–14987–30
5JW–14103–10
8A7–14139–00
895–14169–00
8FP–13906–00
92507–06010
THROTTLE BODY ASSY 1 1 1
.PIPE 1 1 1
.GASKET, MANIFOLD 4 4 4
.INJECTOR 4 4 4
.HOSE 1 1 1
.SCREW, PAN HEAD 2 2 2
.HOSE 1 1 1
.PIPE 1 1 1
.HOSE 1 1 1
.HOSE 1 1 1
.THROTTLE SCREW SET 1 1 1
.CLIP, PIPE 4 4 4
.CAP 4 4 4
.REGULATOR, PRESSURE 1 1 1
.SCREW, PAN HEAD 2 2 2
8FT7
8GV7
8GV8
REMARKS
16
8FP–14348–00
17
8FP–14348–10
18
5PS–82380–00
19
98507–06012
20
90467–11028
21
8CC–14216–10
22
8GL–85885–00
23
4KM–14137–00
24
8FP–82386–01
25
5JW–14348–00
26
8FP–14349–00
27
5PS–14987–00
.PIPE 1 1 1 1
.PIPE 1 1 1 1
.SENSOR, PRESSURE 1 1 1
.SCREW, PAN HEAD 4 4 4
.CLIP 1 1 1
.SCREW 2 2 2
.THROTTLE SENSOR ASSY 1 1 1
.CLIP 2 2 2
.EXTENSION, WIRE HARNESS 1 1 1
.PIPE 1 1 1 1
.PIPE 1 1 1
.HOSE 1 1 1
14
FIG. 10 INTAKE 2
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
8FP–14349–10
5PW–1410F–00
8FP–14349–20
5JW–14987–00
68V–24376–00
5FL–14348–10
8FP–14349–30
5JW–14104–00
3H1–14147–00
8FP–14148–00
8FP–14454–00
90467–22080
8FP–14149–00
8FP–14503–00
8FP–13577–00
.PIPE 1 1 1
.CONNECTOR 1 1 1
.PIPE 1 1 1
.HOSE 1 1 1
.PIPE, JOINT 1 2 2 2
.PIPE 1 1 1 1
.PIPE 1 1 1
.AIR SCREW SET 4 4 4
..O-RING 1 1 1
.PIPE 2 2 2
.JOINT 1 1 1
.CLIP 1 1 1
.PIPE 1 1 1
.ADJUST SCREW SET 1 1 1
.CLIP 1 1 1
8FT7
8GV7
8GV8
REMARKS
43
8FP–14137–00
.CLIP 2 2 2
15
FIG. 11 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FU–14615–01
8FA–14613–00
8FA–14715–00
8FA–14623–00
91312–06030
95022–08020
8FU–14627–00
90267–47195
8FP–14637–00
95812–06008
90183–060A0
95812–06016
8FP–14610–00
8FP–14620–00
92012–08025
JOINT, EXHAUST 1 4 4 4
GASKET, EXHAUST PIPE 1 1 1
BAND, MUFFLER 4 4 4
GASKET, EXHAUST PIPE 4 4 4
BOLT 4 4 4
BOLT, FLANGE 8 8 8
COVER, EXHAUST 1 1 1
RIVET, BLIND (4.7X16.4 YELLOW) 5 5 5
EXHAUST COVER ASS'Y 1 1 1
BOLT, FLANGE 2 2 2
NUT, SPRING 2 2 2
BOLT, FLANGE 2 2 2
EXHAUST PIPE ASSY 1 1 1 1
EXHAUST PIPE ASSY 2 1 1 1
BOLT, BUTTON HEAD 2 2 2
8FT7
8GV7
8GV8
REMARKS
16
92990–08200
17
8FA–14714–10
18
8FA–14788–00
19
8FA–14789–00
20
95812–08020
21
8FP–14750–10
22
8FA–14737–00
23
90387–08071
24
90119–08112
25
8FP–14708–01
26
90119–06179
27
95812–06008
WASHER, PLAIN 2 2 2
GASKET, MUFFLER 2 2 2
BAND, SILENCER 1 1 1
BAND, SILENCER 1 1 1
BOLT, FLANGE 2 2 2
SILENCER ASSY 1 1 1
DAMPER, MUFFLER 8 8 8
COLLAR 4 4 4
BOLT, WITH WASHER 5 5 5
PROTECTOR ASSY 1 1 1
BOLT, WITH WASHER 2 2 2
BOLT, FLANGE 2 2 2
16
FIG. 11 EXHAUST
REF. NO.
28
29
PART NO. DESCRIPTION
90338–20004
90338–20007
PLUG 4 4 4
PLUG 2 2 2
8FT7
8GV7
8GV8
REMARKS
17
FIG. 12 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–15100–03
90119–09004
99530–10014
90109–06100
8FA–2139X–00
8FA–21459–00
99530–10114
90116–10619
95812–06055
95812–06025
95817–06045
90105–06087
95812–06080
95812–06090
8FP–11166–00
CRANKCASE ASSY 1 1 1
.BOLT, WITH WASHER 10 10 10
.PIN, DOWEL 2 2 2
.BOLT 2 2 2
.DAMPER 4 4 4
.SPACER 1 1 1
PIN, DOWEL 2 2 2
BOLT, STUD 10 10 10
BOLT, FLANGE 5 5 5
BOLT, FLANGE 1 1 1
BOLT, FLANGE 5 5 5
BOLT, FLANGE 1 1 1
BOLT, FLANGE 1 1 1
BOLT, FLANGE 1 1 1
PIPE, BREATHER 1 1 1 1
8FT7
8GV7
8GV8
REMARKS
16
90467–20050
17
8FP–15413–00
18
8FP–15462–01
19
90110–06163
20
8FP–11167–00
21
90467–220A1
22
90467–220A0
CLIP 2 2 2
COVER 1 1 1
GASKET, CRANKCASE COVER 3 1 1 1
BOLT, HEXAGON SOCKET HEAD 4 4 4
PIPE, BREATHER 2 1 1 1
CLIP 1 1 1
CLIP 1 1 1
18
FIG. 13 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FP–15411–00
8FP–15451–00
90250–08017
91317–06025
90110–06057
8FP–15421–00
8FA–15461–01
99530–08012
91312–06035
91317–06025
91314–06020
90462–08225
90340–32080
93210–32172
90340–14117
COVER, CRANKCASE 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1
PIN, STRAIGHT 2 2 2
BOLT 10 10 10
BOLT, HEXAGON SOCKET HEAD 1 1 1
COVER, CRANKCASE 2 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1
PIN, DOWEL 2 2 2
BOLT 1 1 1
BOLT 5 5 5
BOLT, HEXAGON SOCKET HEAD 5 5 5
CLAMP 1 1 1
PLUG, STRAIGHT SCREW 1 1 1
O-RING 1 1 1
PLUG, STRAIGHT SCREW 1 1 1
8FT7
8GV7
8GV8
REMARKS
16
93210–14369
O-RING 1 1 1
19
FIG. 14 STARTER
REF. NO.
1
2
3
4
5
PART NO. DESCRIPTION
8FA–15515–00
8FA–15512–00
3LD–15521–00
8FA–15570–00
90110–06168
GEAR 3 1 1 1
GEAR, IDLER 1 1 1 1
SHAFT 1 1 1 1
STARTER CLUTCH ASSY 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3 3
8FT7
8GV7
8GV8
REMARKS
20
FIG. 15 PRIMARY SHEAVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
8FP–17620–00
90384–41242
90387–0514T
90113–05053
90105–05644
95607–05200
8FA–17640–01
8BW–17653–00
8ES–17653–00
91609–50032
8ES–17655–00
90387–0514U
90113–05053
SHEAVE, PRIMARY FIXED 1 1 1
STOPPER 2 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1 1
.BUSH, BIMETAL FORMED 1 1 1
COLLAR 3 3 3
BOLT, SET 6 6 6
BOLT, FLANGE 3 3 3
NUT, U FLANGE 3 3 3
SPIDER COMPLETE 1 1 1
SLIDER 3 3 3
SLIDER 3 3 3
PIN, SPRING 3 3 3
DAMPER, SLIDER 3 3 3
COLLAR 3 3 3
BOLT, SET 6 6 6
8FT7
8GV7
8GV8
REMARKS
16
90105–05644
17
95607–05200
18
8DF–17630–00
19
90380–28237
20
97017–06030
21
92907–06600
22
90202–09227
23
8FG–17624–00
24
90386–09001
25
90202–08204
26
8FP–17605–00
27
90386–08002
BOLT, FLANGE 3 3 3
NUT, U FLANGE 3 3 3
PRIMARY SHEAVE CAP COMP. 1 1 1
.BUSH, SOLID 1 1 1
BOLT 6 6 6
WASHER, PLATE 6 6 6
WASHER, PLATE 6 6 6
ROLLER, COMP 3 3 3
.BUSH 1 1 1
WASHER, PLATE 6 6 6
WEIGHT COMP 3 3 3
.BUSH 1 1 1
21
FIG. 15 PRIMARY SHEAVE
REF. NO.
28
29
30
31
32
33
34
PART NO. DESCRIPTION
90261–06033
90261–06033
90261–06033
90501–582L1
8DN–17641–01
8V0–17647–00
92907–16100
RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 INNER
RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 CENTER
RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 OUTER
SPRING, COMPRESSION 1 1 1 (Y-SL-Y)
V-BELT 1 1 1
BOLT (L=156.5MM) 1 1 1
WASHER 1 1 1
8FT7
8GV7
8GV8
REMARKS
22
FIG. 16 SECONDARY SHEAVE
REF. NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
8ER–17660–20
8ER–17688–00
8BV–17656–00
90154–06062
8BU–17670–20
90384–38243
95617–08630
90105–06734
90201–061H1
SECONDARY FIXED SHEAVE COMP. 1 1 1
.SHOE, RAMP 3 3 3
STOPPER, HOLDER 1 1 1
SCREW, BINDING 3 3 3
SECONDARY SLIDING SHEAVE 1 1 1
.BUSH, BIMETAL FORMED 1 1 1
.BOLT, STUD 3 3 3
BOLT, FLANGE 3 3 3
WASHER, PLATE (T=0.5) 3 3 3 UR UN
8FT7
8GV7
8GV8
REMARKS
90201–06037
10
90179–08655
11
8FA–17604–00
12
90384–38243
13
90508–60007
14
8FU–17681–00
15
93210–22164
16
93410–30084
17
90201–30666
18
8FA–17645–10
19
8FA–17642–00
20
90209–25012
21
90201–25289
22
90201–225A4
90201–222F0
23
90387–1407L
24
90201–141A3
WASHER, PLATE (T=1.0) 3 3 3 UR UN
NUT 3 3 3
SEAT SPRING SET 1 1 1
.BUSH, BIMETAL FORMED 1 1 1
SPRING, TORSION 1 1 1 (WHITE)
SHAFT, SECONDARY 1 1 1
O-RING 1 1 1
CIRCLIP 1 1 1
WASHER, PLATE 1 1 1
COLLAR 1 1 1
NUT, BEARING 1 1 1
WASHER 1 1 1
WASHER, PLATE (T=1.6) 1 1 1 UN
WASHER, PLATE (T=1.0) 2 2 2 UR UN
WASHER, PLATE (T=0.5) 1 1 1 UR UN
COLLAR 1 1 1
WASHER, PLATE 1 1 1
25
90105–14766
BOLT, FLANGE 1 1 1
23
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