Yamaha RX10LTGTX, RX10LTGTAX, RX10GTAX, RX10GTX User Manual

OWNER’S MANUAL
RX10GTX
LIT-12628-02-64
RX10GTAX
RX10LTGTX
RX10LTGTAX
8GD-28199-12
Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the produc­tion of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a lead­er in these fields. This manual will give you an understanding of the operation, inspection, and basic mainte­nance of this snowmobile. If you have any questions concerning the operation or main­tenance of your snowmobile, please consult a Yamaha dealer. To maintain the high quality and performance of this snowmobile, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
RX10GTX
RX10GTAX
RX10LTGTX
RX10LTGTAX
OWNERS MANUAL
©2007 by Yamaha Motor Corporation,
U.S.A.
1st Edition, March 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-12628-02-64

Introduction

Important manual information

EWS00010
WARNING
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPER­ATING THE SNOWMOBILE.
NOTE:
Yamaha continually seeks advancements
in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
This manual should be considered a per-
manent part of this snowmobile and should remain with the snowmobile when resold.
EWS00020
WARNING
Failure to follow WARNING instructions could result in severe injury or death
to the snowmobile operator, a bystander, or a person inspecting or repairing the snow­mobile.
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid damage to the snowmobile.
NOTE:
A NOTE provides key information to make procedures easier or clearer.
Particularly important information is distin­guished in this manual by the following nota­tions.
The Safety Alert Symbol means ATTEN­TION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Contents

Safety information ............................1
Location of the important labels ..... 4
Description ........................................ 7
Control functions ............................ 10
Main switch .................................. 10
Throttle lever ................................ 10
Engine overheating
prevention system ..................... 10
Throttle override system
(T.O.R.S.) .................................. 10
Speedometer unit ......................... 12
High beam indicator light .............. 14
Low coolant temperature
indicator light ............................. 14
Fuel meter, grip warmer level
indicator, rear suspension
compression damping level
indicator, and thumb warmer
level indicator ............................ 14
Fuel level warning indicator .......... 17
Oil level warning indicator ............ 17
Coolant temperature warning
indicator ..................................... 18
Self-diagnosis device ................... 18
Engine stop switch ....................... 18
Headlight beam switch
LIGHTS ................................... 19
Grip warmer/rear suspension
compression damping and
thumb warmer adjustment
switches .................................... 19
Auxiliary DC jack .......................... 19
Brake lever ................................... 20
Parking brake lever ...................... 21
Shift lever ..................................... 21
Shroud and covers ....................... 22
Drive guard ................................... 23
V-belt holders ............................... 23
Storage compartment ................... 23
Fuel .............................................. 23
Suspension .................................. 24
Pre-operation checks ..................... 29
Pre-operation check list ............... 29
Operation ......................................... 31
Starting the engine ....................... 31
Break-in ........................................ 31
Riding your snowmobile ............... 32
Maximizing drive track life ............ 35
Driving .......................................... 36
Stopping the engine ..................... 37
Transporting ................................. 37
Periodic maintenance ..................... 38
Periodic maintenance chart for
the emission control system ..... 38
General maintenance and
lubrication chart ........................ 40
Tool kit ......................................... 42
Removing and installing
the shroud and covers .............. 42
Checking the spark plugs ............. 44
Adjusting the engine
idling speed ............................... 45
Adjusting the throttle cable
free play .................................... 45
Checking the throttle
override system (T.O.R.S.) ....... 47
Checking the air filter ................... 47
High-altitude settings ................... 49
Valve clearance ........................... 49
Engine oil and oil filter cartridge ... 49
Cooling system ............................ 53
V-belt ............................................ 54
Drive chain housing ..................... 57
Brake and parking brake .............. 58
Skis and ski runners ..................... 61
Steering system ........................... 61
Drive track and slide runners ....... 62
Lubrication ................................... 65
Replacing a headlight bulb ........... 65
Contents
Adjusting the headlight beams ..... 67
Fittings and fasteners ................... 67
Battery .......................................... 67
Replacing a fuse .......................... 67
Troubleshooting ............................. 71
Storage ............................................ 75
Specifications ................................. 77
Consumer information.................... 79
Identification number records ....... 79
YAMAHA MOTOR
CORPORATION, U.S.A. SNOWMOBILE
LIMITED WARRANTY ............... 80
YAMAHA EXTENDED SERVICE
(Y.E.S.)....................................... 83

Safety information

When you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following.

Before operating

1. Read the Owners Manual and all labels before operating this snowmobile. Be­come familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or func­tion you do not understand.
2. This snowmobile was not manufactured for use on public streets, roads, or high­ways. Such use is prohibited by law, and you could collide with another vehicle.
3. This snowmobile is designed to carry the OPERATOR ONLY. Passengers are prohibited. Carrying a passenger can cause loss of control.
4. Do not operate the snowmobile after drinking alcohol or taking drugs. Your ability to operate the snowmobile is re­duced by the influence of alcohol or drugs.
5. For safety and proper care of the snow­mobile, always perform the pre-operation checks on page 29 before starting the en­gine. Check the throttle, brake, and steer­ing for proper operation every time before starting the engine. Make sure that the throttle lever moves freely and it returns to the home position when it is released.
6. Apply the parking brake before starting the engine. Never drive the snowmobile with the parking brake applied. This may overheat the brake disc and reduce brak­ing ability.
7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the oper­ator or bystanders.
8. Handle fuel with care; it is HIGHLY FLAMMABLE.
Never add fuel when the engine is run-
ning or hot. Allow the engine to cool for several minutes after running.
Use an approved fuel container.
1
Safety information
Fill the fuel tank outdoors with extreme
care. Never remove the fuel cap in­doors. Never fill the fuel tank indoors.
Never refuel while smoking or in the vi-
cinity of an open flame.
Make sure that the fuel tank cap is
closed securely after refueling. Wipe up any spilled fuel immediately.
9. If you swallow some gasoline, inhale a lot of gasoline vapor, or get some gasoline into your eyes, see your doctor immedi­ately. If any gasoline spills on your skin or clothing, immediately wash your skin with soap and water, and change your clothes.
10. Wear protective clothing. Wear an ap­proved helmet, and a face shield or gog­gles. Also, wear a good quality snowmobile suit, boots, and a pair of gloves or mittens that will permit use of your thumbs and fingers for operation of the controls.

Operation

1. Do not run the engine indoors, except when starting the engine to transport the snowmobile in or out of the building. Open the outside doors; exhaust fumes are dangerous.
2. Be careful where you ride. There may be obstacles hidden beneath the snow. Stay on established trails to minimize your ex­posure to hazards. Ride slowly and cau­tiously when you ride off of established trails. Hitting a rock or stump, or running into wires could cause an accident and injury.
3. This snowmobile is not designed for use on surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pave­ment may cause loss of control and may damage the snowmobile.
4. Avoid operating on glare ice, or on snow which has a lot of dirt or sand mixed in. Operation under such conditions will damage or result in rapid wear of ski run­ners, drive track, slide runners, and drive sprockets.
5. Always ride with other snowmobilers when going on a ride. You may need help if you run out of fuel, have an accident, or damage your snowmobile.
6. Many surfaces such as ice and hard­packed snow require much longer stop­ping distances. Be alert, plan ahead and
2
begin decelerating early. The best brak­ing method on most surfaces is to release the throttle and apply the brake gently not suddenly.

Maintenance and storage

1. Do not leave the snowmobile on its left side for an extended period of time. Fuel may leak out from the fuel breather hose.
2. Modifications made to the snowmobile not approved by Yamaha, or the removal of original equipment may render your snowmobile unsafe for use that may cause severe personal injury. Modifica­tions may also make the snowmobile ille­gal to use.
3. Never store the snowmobile with fuel in the fuel tank inside a building where igni­tion sources are present such as hot wa­ter and space heaters, an open flame, sparks, clothes dryers, and the like. Allow the engine to cool off before storing the snowmobile in an enclosed space.
4. Always refer to the “STORAGE” section on page 75 if the snowmobile is to be stored for an extended period.
5. Maintain or replace safety and instruction labels, as necessary.
Safety information
3
Safety information

Location of the important labels

Please read the following labels carefully before operating this snowmobile.
NOTE:
Maintain or replace safety and instruction labels, as necessary.
4
Safety information
3
4
56
CAUTION
Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent.
3JJ-2835Y-A0
Eviter de nettoyer le pare-brise avec une solution alcaline ou acide ainsi qu’avec de l’essence ou un diluant. Utiliser un détergent neutre.
ATTENTION
3JJ-2835Y-B0
7 RX10LTGT/RX10LTGTA
8HA-77762-E0
5
Safety information
NOTE:
The following suspension adjustment charts are included with the Owner’s Manual.
6

Description

1. Air filter
2. Battery
3. Coolant recovery tank
4. Coolant reservoir
5. Fuse box
6. Main fuse
7. Oil filler cap
8. Idle adjusting screw
9. Storage compartment
10. Tool kit
11. Tail/brake lights
12. Slide rail suspension
13. Drive track
14. V-belt holder
7
Description
1. Brake lever
2. Parking brake lever
3. Grip warmer/rear suspension compression damping adjustment switch
4. Headlight beam switch
5. Engine stop switch
6. Thumb warmer adjustment switch
7. Throttle lever
8. Shift lever
9. Main switch
10. Auxiliary DC jack
11. Tachometer
12. MODE button
13. RESET button
14. SELECT button
15. Fuel meter, grip warmer level indicator, rear suspension compression damping level in­dicator, and thumb warmer level indicator
16. Fuel meter indicator
17. Self-diagnosis warning indicator
18. Rear suspension indicator
19. Coolant temperature warning indicator
8
20. Grip warmer indicator
21. Fuel level warning indicator
22. Thumb warmer indicator
23. Oil level warning indicator
24. Clock
25. Low coolant temperature indicator light
26. High beam indicator light
27. Warning light
28. Speedometer
29. Odometer/tripmeter/barometer
Description
NOTE:
The snowmobile you have purchased may differ slightly from those shown in the figures of
this manual.
Design and specifications are subjected to change without notice.
9

Control functions

Main switch

The main switch controls the ignition and lighting systems. The various positions are described below.
1. Off
2. On
3. Start
Off
The ignition circuit is switched off. The key can be removed only in this position.
On
The ignition circuit is switched on.
Start
The starting circuit is switched on. The starter motor cranks the engine.
CAUTION:
Release the switch immediately after the engine starts.
the throttle is spring-loaded, the snowmobile will decelerate, and the engine will return to idle when it is released.
1. Throttle lever
EWS00030
WARNING
Check the throttle, brake, and steering for proper operation before starting the en­gine. (See page 29.)
Engine overheating prevention
system
This model is equipped with a system, which prevents overheating when the engine is idling. When the engine has been idling for 3 min­utes or longer and the coolant temperature has risen above 100 °C (212 °F), the engine automatically stops to prevent overheating.
NOTE:
The headlights, meter lighting, and taillights come on after the engine is started.

Throttle lever

Once the engine is running cleanly, squeez­ing the throttle lever will increase the engine speed and cause engagement of the drive system. Regulate the speed of the snowmo­bile by varying the throttle position. Because
10
NOTE:
The engine can be started after it stops.
Throttle override system
(T.O.R.S.)
EWS00040
WARNING
If the T.O.R.S. is activated, make sure
that the cause of the malfunction has been corrected and that the engine can be operated without a problem before restarting the engine.
Control functions
Be sure to use the specified spark plug
and spark plug cap. Otherwise, the T.O.R.S. will not work properly.
If the throttle bodies or throttle cable malfunc­tions during operation, the T.O.R.S. will oper­ate when the throttle lever is released. The T.O.R.S. is designed to override the fuel injection and limit the engine speed to less than the clutch engagement speed if the throt­tle valves fail to return to the idle position when the throttle lever is released. (See page 77 for the clutch engagement speed.)
Idling /
starting
Throttle switch
Throttle position sensor
Engine Run Run
Off On Off
Closed Open Open
Running Trouble
T. O. R . S .
will oper-
ate.
Idling / starting
Running
1. Throttle position sensor (throttle valve open position)
2. Throttle switch (on)
Trouble
1. Throttle position sensor (throttle valve open position)
2. Throttle switch (off)
1. Throttle position sensor (throttle valve closed position)
2. Throttle switch (off)
3. Throttle cable
NOTE:
When the T.O.R.S. is activated, the warn-
ing light and self-diagnosis warning indica­tor will flash, and the two-digit code “84” will flash in the clock display.
The T.O.R.S. monitors the condition of the
throttle position sensor, speedometer as­sembly, and speed sensor, and will operate if any of the monitored items is disconnect­ed or is malfunctioning.
11
Control functions
1. Warning light “”
2. Self-diagnosis warning indicator “”
3. Two-digit code “84”

Speedometer unit

The speedometer unit is equipped with the following:
a digital speedometer (which shows the
riding speed)
an odometer (which shows the total dis-
tance traveled)
two tripmeters (which show the distance
traveled since they were last set to zero)
a barometer (which shows the ambient
barometric pressure)
a clock
warning indicators (which show self-diag-
nosis, coolant temperature, fuel level, and oil level warnings)
a fuel meter (which shows the fuel remain-
ing in the fuel tank)
a grip/thumb warmer level indicator (which
shows the grip warmer level or the thumb warmer level)
a display brightness control function
a rear suspension compression damping
level indicator (which shows the compres­sion damping force level of the electronical­ly controlled rear shock absorber)
After the engine is started, the tachometer makes one sweep, and the low coolant tem­perature indicator light, the warning light, and all segments of the meter display turn on and off once.
1. Tachometer
2. Low coolant temperature indicator light
“”
3. Warning light “”
4. Meter display
The grip warmer level or the rear suspension compression damping level is initially dis­played for 5 seconds according to the select­ed mode, then the display switches to the fuel meter.
Odometer, tripmeter, and barometer modes
Pushing the “SELECT” button switches the display between the odometer mode “ODO”, tripmeter modes TRIP A and TRIP B, and barometer mode “BARO”.
12
1. SELECT button
To reset a tripmeter, push the “RESET” button for at least 1 second while the tripmeter is dis­played.
NOTE:
To switch the speedometer, odometer, and
tripmeter displays between kilometers and miles, select the odometer mode “ODO”, and then push the “SELECT” button for at least 10 seconds while the snowmobile is stopped.
To switch the barometer display between
hectopascal hPa and inches of mercuryinHg, select the barometer mode BARO”,
and then push the “SELECT” button for at least 3 seconds while the snowmobile is stopped.
Control functions
1. SELECT button
2. RESET button
2. Push the “RESET” button to change the hour setting, and then push the “SE- LECT button. The minute digits will start flashing.
3. Push the “RESET” button to change the minute setting, and then push the “SE- LECT button. The clock starts when the SELECT button is released.
NOTE:
The clock must be set again when the battery is disconnected.
Clock
To set the clock:
1. Push the “SELECT button and “RESET button simultaneously until the hour digits start flashing.
Display brightness control
This function allows you to adjust the bright­ness of the meter display to suit the outdoor lighting conditions. To adjust the display brightness
1. Turn the main switch to the off position.
2. Push and hold down the “SELECT” but­ton.
13
Control functions
1. SELECT button
2. RESET button
3. Display brightness level
3. Turn the main switch to the on position, and then, after 5 seconds, release the SELECT button.
4. Push the “RESET” button to select the desired display brightness level, and then push the “SELECT” button. The normal display returns when the “SELECT” but­ton is released.
NOTE:
If the main switch is turned to the off position or the engine is started before completing the procedure, the setting is not applied.

High beam indicator light “”

The high beam indicator light comes on when the high beams of the headlights are switched on. (See page 19 for headlight beam switch operation.)
1. High beam indicator light “”
Low coolant temperature indi-
cator light “”
The low coolant temperature indicator light comes on when the coolant temperature is low and informs the rider that the snowmobile should be warmed up. After the engine is started, warm it up until the indicator light goes off.
1. Low coolant temperature indicator light
“”
The snowmobile can be operated normally af­ter the indicator light goes off.
NOTE:
Operate the snowmobile at low speeds when the low coolant temperature indicator light is on. If the engine speed is too high, maximum engine speed is reduced to protect the en­gine.
Fuel meter, grip warmer level
indicator, rear suspension
compression damping level in-
dicator, and thumb warmer lev-
el indicator
The fuel meter, grip warmer level indicator, rear suspension compression damping level indicator, and thumb warmer level indicator have eight segments which show the amount of fuel remaining in the fuel tank, the grip warmer level or the thumb warmer level, and
14
Control functions
the compression damping force level of the electronically controlled rear shock absorber respectively.
1. Fuel meter, grip warmer level indicator, rear suspension compression damping level in­dicator, and thumb warmer level indicator
Fuel meter
The display segments of the fuel meter disap­pear towards “E” (Empty) as the fuel level de­creases. When only one segment is left near E, the fuel level warning indicator and the warning light come on.
NOTE:
The snowmobile must be stopped on a level surface to obtain an accurate fuel meter read­ing, since the reading changes according to the movement and inclination of the snowmo­bile.
Grip warmer level indicator, rear sus­pension compression damping level indicator, and thumb warmer level in­dicator
To display the grip warmer level indicator or
the rear suspension compression damping level indicator, press the grip warmer/rear suspension compression damping adjust­ment switch. To switch between the two lev­el indicators, press the “MODE” button twice.
To display the thumb warmer level indica-
tor, press the thumb warmer adjustment switch.
1. Fuel level warning indicator “”
2. Warning light “”
If the fuel level warning indicator and the warning light come on, refuel as soon as pos­sible.
1. Grip warmer indicator “”
2. Rear suspension indicator “”
3. Thumb warmer indicator “”
15
Control functions
1. Grip warmer/rear suspension compression damping adjustment switch
1. MODE button
The top segment of the fuel meter, grip
warmer level indicator, rear suspension compression damping level indicator, and thumb warmer level indicator flashes once when the corresponding adjustment reach­es the maximum level. The bottom segment of the fuel meter, grip warmer level indica­tor, rear suspension compression damping level indicator, and thumb warmer level in­dicator flashes once when the correspond­ing adjustment reaches the minimum level.
When the engine is started, the grip warm-
er, rear suspension compression damping, and thumb warmer levels are set to the lev­els selected when the engine was stopped.
To adjust the grip warmer temperature
1. Push the “MODE” button and make sure that the grip warmer indicator is dis­played. If the rear suspension indicator is displayed, push the “MODE” button again to display the grip warmer indicator.
1. Thumb warmer adjustment switch
NOTE:
The grip warmer, rear suspension com-
pression damping, and thumb warmer lev­els are displayed for 5 seconds after releasing the corresponding adjustment switch, then the display switches to the fuel meter.
16
1. Grip warmer indicator “”
2. Rear suspension indicator “”
2. To raise the temperature, press the grip warmer/rear suspension compression damping adjustment switch to “HI”, and to lower it, press the switch to “LO”.
To adjust the rear suspension compression damping level
1. Push the “MODE” button and make sure that the rear suspension indicator is dis­played. If the grip warmer indicator is dis­played, push the “MODE” button again to display the rear suspension indicator.
1. Rear suspension indicator “”
2. To increase the compression damping force, press the grip warmer/rear suspen­sion compression damping adjustment switch to “HI”, and to decrease it, press the switch to “LO”.
To adjust the thumb warmer temperature To raise the temperature, press the thumb warmer adjustment switch to “HI”, and to low- er it, press the switch to “LO”.

Fuel level warning indicator “”

The fuel level warning indicator indicates a malfunctioning sensor, disconnected coupler, broken lead, or short circuit when detected by the self-diagnosis device of the snowmobile. The fuel level warning indicator, warning light, and all segments of the fuel meter warn the rider of the above problems by flashing con­tinuously. When this occurs, have a Yamaha dealer in­spect the snowmobile as soon as possible.
Control functions
1. Fuel level warning indicator “”
2. Warning light “”
3. Fuel meter

Oil level warning indicator “”

The oil level warning indicator and the warn­ing light come on when the engine oil level is low.
1. Oil level warning indicator “”
2. Warning light “”
If the oil level warning indicator and the warn­ing light come on, place the snowmobile on a level surface and allow it to idle for one minute. If the oil level warning indicator and the warn­ing light go off, the engine oil level is sufficient, however it is getting low. Add engine oil as soon as possible. If the oil level warning indicator and the warn­ing light do not go off, check the engine oil lev­el in the oil tank (see page 49 for engine oil level checking procedures), and add engine oil if necessary.
17
Control functions
Coolant temperature warning
indicator “”
If the engine overheats, the coolant tempera­ture warning indicator and the warning light come on. When this occurs, stop the engine immediately and allow the engine to cool down, and then check the coolant level in the coolant reservoir. (See page 53 for checking procedures.)
1. Coolant temperature warning indicator “”
2. Warning light “”
CAUTION:
Do not operate the engine if it overheats.

Self-diagnosis device

This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the warn­ing light and the self-diagnosis warning indi­cator will flash, and a two-digit error code will flash slowly in the tripmeter/odometer display.
1. Warning light “”
2. Self-diagnosis warning indicator “”
3. Two-digit error code
EWS00650
WARNING
If the self-diagnosis warning indicator and warning light flash continuously, and an error code is displayed during operation, there may be some problem with an elec­trical circuit, couplers, etc. Note the error code, and then have a Yamaha dealer inspect the snowmobile as soon as possible in order to avoid engine damage.

Engine stop switch “”

The engine stop switch is used to stop the en­gine in an emergency. Simply push the stop switch to stop the engine. To start the engine, pull the stop switch and proceed with starting the engine. (See pages 31 for engine starting procedures.)
18
1. Engine stop switch“”
During the first few rides, practice using the stop switch so that you can react quickly in an emergency.
Headlight beam switch
LIGHTS
Push the headlight beam switch to change the headlight to high beam “HI” or to low beam LO.
Control functions
See Fuel meter, grip warmer level indicator, rear suspension compression damping level indicator, and thumb warmer level indicator on page 14 for detailed information.
1. Grip warmer/rear suspension compression damping adjustment switch
1. Headlight beam switch “LIGHTS”
2. High beam “HI”
3. Low beam “LO”
Grip warmer/rear suspension
compression damping and
thumb warmer adjustment
switches
These switches are used to adjust the grip warmer, rear suspension compression damp­ing and thumb warmer levels.
1. Thumb warmer adjustment switch
Auxiliary DC jack
The auxiliary DC jack is located in the front panel and can be used for accessories.
NOTE:
The auxiliary DC jack cannot be used if the engine is not running.
To use the auxiliary DC jack
1. Start the engine.
2. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack.
19
Control functions
1. Auxiliary DC jack cap
2. Auxiliary DC jack
NOTE:
After using the auxiliary DC jack, be sure to remove the accessory power plug from the jack and close the auxiliary DC jack cap.
CAUTION:
Do not use accessories requiring more
than the maximum rated capacity for the auxiliary DC jack. This may overload the circuit and cause the fuse to blow. (See page 67 for the specified amperage.)
Do not use an automotive cigarette light-
er or other accessory with a plug that gets hot because the jack can be dam­aged.
Maximum rated capacity:
DC 12 V, 2.5 A (30 W)

Brake lever

The snowmobile is stopped by braking the en­tire drive system. Squeeze the brake lever towards the handle­bar grip to stop the snowmobile.
1. Brake lever
NOTE:
When the brake lever is operated, the brake light will illuminate.
CAUTION:
Make sure that the brake lever end does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service.
The brake lever is equipped with a position adjuster. To adjust the brake lever position:
1. Loosen the locknut.
2. While lightly pushing the brake lever in di­rection (a), finger tighten the adjusting bolt to set the brake lever to the desired position.
20
1. Locknut
2. Adjusting bolt
Control functions
3. Tighten the locknut securely after adjust­ing the brake lever.

Parking brake lever

When parking the snowmobile or starting the engine, apply the parking brake by moving the parking brake lever to the left.
1. Parking brake lever 1. Shift lever
The shift lever is used to put the snowmobile into forward or reverse. After coming to a complete stop, pull the shift lever out, slide it to FWD or to REV until it stops, and then release it.
To release the parking brake, move the park­ing brake lever to the right.

Shift lever

EWS00060
WARNING
Always set the parking brake before at-
tempting to start the engine.
Never run the snowmobile with the park-
ing brake applied. This may overheat the brake disc and reduce braking ability.
1. Pull out.
2. Slide to “FWD” (forward).
3. Release.
21
Control functions
1. Pull out.
2. Slide to “REV” (reverse).
3. Release.
CAUTION:
Do not shift from “FWD” to “REV” or from REV to FWD while the snowmobile is moving. Otherwise, the drive system could be damaged.

Shroud and covers

Securely fasten the shroud and covers before operating the snowmobile. (See page 42 for removal and installation procedures.)
1. Shroud
2. Right side cover
1. Left side cover
1. Top cover
EWS00090
WARNING
Do not drive the snowmobile with the
shroud or covers unfastened or re­moved.
Keep your body and clothing away from
rotating parts when servicing the snow­mobile with the shroud or covers re­moved.
Do not touch the hot muffler and engine
during or immediately after operation.
CAUTION:
Make sure that all cables, leads, etc., are routed properly before installing the shroud and covers.
22
Control functions

Drive guard

The drive guard is designed to cover the V­belt clutch and V-belt in case parts break or come loose.
1. Drive guard
EWS00400
WARNING
Make sure that the drive guard is tight-
ened securely before operating the snowmobile.
Never run the engine with the V-belt or
drive guard removed.

V-belt holders

Keep a spare V-belt for emergency use by placing it into the V-belt holders provided.

Storage compartment

Open the storage compartment to store the tool kit, spare parts, or other small items.
1. Storage compartment

Fuel

Make sure that there is sufficient fuel in the fuel tank.
EWS00070
WARNING
Fuel is HIGHLY FLAMMABLE and poi-
sonous. Check the SAFETY INFORMA­TION section carefully before refueling. (See page 1.)
Do not fill the fuel tank above the bottom
of the filler tube. Fuel could overflow if the snowmobile is tilted or if the ambient temperature rises, causing the fuel to warm up and expand.
Make sure that the fuel tank cap is
closed securely after refueling. Leaking fuel can catch fire.
1. V-belt holder
CAUTION:
Make sure that the V-belt is installed se­curely in the holders.
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