Yamaha RX10GTY, RX10LTGTY Owner's Manual

OWNER’S MANUAL
Read this manual carefully
before operating this vehicle.
RX10GTY
LIT-12628-02-73
RX10LTGTY
8GD-28199-13
ESU10041
Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
ESU10121
Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the produc­tion of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a lead­er in these fields. This manual will give you an understanding of the operation, inspection, and basic mainte­nance of this snowmobile. If you have any questions concerning the operation or main­tenance of your snowmobile, please consult a Yamaha dealer. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWS00670
WARNING
Please read this manual carefully before operating this snowmobile. Do not attempt to operate this snowmobile until you have attained adequate knowledge of its con­trols and operating features. Regular inspections and careful mainte­nance, along with good operating tech­niques, will help ensure that you safely enjoy the capabilities and reliability of this snowmobile.

Introduction

RX10GTY
RX10LTGTY
OWNERS MANUAL
©2008 by Yamaha Motor Corporation,
U.S.A.
1st Edition, March 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-12628-02-73

Important manual information

ESU10151
Particularly important information is distin­guished in this manual by the following nota­tions.
This is the safety alert symbol. It is used to alert you to potential personal injury haz­ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
EWS00021
WARNING
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECS00011
NOTICE
A NOTICE indicates special precautions that must be taken to avoid damage to the snowmobile or other property.
TIP
A TIP provides key information to make pro­cedures easier or clearer.

Contents

Location of the important labels ..... 1
Safety information ............................ 3
Description ........................................ 5
Control functions .............................. 8
Main switch .................................... 8
Throttle lever .................................. 8
Engine overheating prevention
system ......................................... 8
Throttle override system
(T.O.R.S.) .................................... 8
Speedometer unit ........................... 9
High beam indicator light .............. 12
Low coolant temperature indicator
light ............................................ 12
Fuel meter, grip warmer level
indicator, rear shock absorber
compression damping level
indicator, and thumb warmer
level indicator ............................ 12
Fuel level warning indicator .......... 15
Oil level warning indicator ............ 15
Coolant temperature warning
indicator ..................................... 15
Self-diagnosis device ................... 16
Engine stop switch ....................... 16
Headlight beam switch
LIGHTS ................................... 16
Grip warmer/rear shock absorber
compression damping and
thumb warmer adjustment
switches .................................... 17
Auxiliary DC jack .......................... 17
Brake lever ................................... 18
Parking brake lever ...................... 18
Shift lever ..................................... 19
Shroud and covers ....................... 19
Drive guard ................................... 20
V-belt holders ............................... 20
Storage compartment ................... 20
Fuel .............................................. 21
Suspension .................................. 22
Pre-operation checks ..................... 27
Pre-operation check list ............... 27
Operation ......................................... 29
Starting the engine ....................... 29
Break-in ........................................ 30
Riding your snowmobile ............... 30
Maximizing drive track life ............ 34
Driving .......................................... 34
Stopping the engine ..................... 35
Transporting ................................. 36
Periodic maintenance and
adjustment....................................... 37
Periodic maintenance chart for
the emission control system ..... 37
General maintenance and
lubrication chart ........................ 39
Tool kit ......................................... 41
Removing and installing the
shroud and covers .................... 41
Checking the spark plugs ............. 43
Adjusting the engine idling
speed ........................................ 44
Adjusting the throttle cable free
play ........................................... 44
Checking the throttle override
system (T.O.R.S.) ..................... 46
Checking the air filter ................... 46
High-altitude settings ................... 48
Valve clearance ........................... 48
Engine oil and oil filter cartridge ... 48
Cooling system ............................ 52
V-belt ............................................ 53
Drive chain housing ..................... 56
Brake and parking brake .............. 58
Skis and ski runners ..................... 60
Steering system ........................... 60
Drive track and slide runners ....... 61
Contents
Lubrication .................................... 63
Replacing a headlight bulb ........... 64
Adjusting the headlight beams ..... 65
Fittings and fasteners ................... 66
Battery .......................................... 66
Replacing a fuse .......................... 67
Troubleshooting ............................. 70
Storage ............................................ 74
Specifications ................................. 76
Consumer information.................... 78
Identification number records ....... 78
YAMAHA MOTOR
CORPORATION, U.S.A. SNOWMOBILE LIMITED
WARRANTY............................... 79
YAMAHA EXTENDED SERVICE
(Y.E.S.)....................................... 82

Location of the important labels

ESU10213
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha deal­er.
1
Location of the important labels
3
4
56
NOTICE
8ET-2815K-00
ATTENTION
8ET-2815K-10
7 RX10LTGT
8HA-77762-E0
2

Safety information

ESU10183
As the vehicles owner, you are responsible for the safe and proper operation of your snowmobile. When you ride your snowmo­bile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following.
Before you operate your snowmobile
Read the Owner’s Manual and all labels.
Become familiar with all of the operating controls and their function. Consult a
Yamaha dealer about any control or func-
tion you do not understand.
Wear protective clothing. Wear an ap-
proved helmet, and a face shield or gog­gles. Also, wear a good quality snowmobile suit, boots, and a pair of gloves or mittens that will permit use of your thumbs and fin­gers for operation of the controls.
Apply the parking brake before starting the
engine. Never drive the snowmobile with the parking brake applied. This may over­heat the brake disc and reduce braking abil­ity.
While using your snowmobile
This snowmobile was not manufactured for
use on public streets, roads, or highways. Such use is prohibited by law, and you could collide with another vehicle.
This snowmobile is designed to carry the
OPERATOR ONLY. Passengers are pro­hibited. Carrying a passenger can cause loss of control.
Do not operate the snowmobile after or
while drinking alcohol or taking drugs. Your ability to operate the snowmobile is re­duced by the influence of alcohol or drugs.
Prepare your snowmobile
Perform the pre-operation checks each
time you use the vehicle to make sure it is in safe operating condition. Failure to in­spect or maintain the vehicle properly in­creases the possibility of an accident or equipment damage. See page 27 for a list of pre-operation checks.
Be careful where you ride. There may be
obstacles hidden beneath the snow. Stay on established trails to minimize your expo­sure to hazards. Ride slowly and cautiously when you ride off of established trails. Hit­ting a rock or stump, or running into wires could cause an accident and injury.
This snowmobile is not designed for use on
surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile.
Always ride with other snowmobilers when
going on a ride. You may need help if you run out of fuel, have an accident, or damage your snowmobile.
3
Safety information
Many surfaces such as ice and hardpacked
snow require much longer stopping distanc­es. Be alert, plan ahead and begin deceler­ating early. The best braking method on most surfaces is to release the throttle and apply the brake gentlynot suddenly.
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monox­ide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and be unable to save yourself. Also, deadly lev­els of carbon monoxide can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immedi­ately, get fresh air, and SEEK MEDICAL TREATMENT.
Do not run the engine indoors. Even if you
try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run the engine in poorly ventilated or
partially enclosed areas such as barns, ga­rages, or carports.
Do not run the engine outdoors where en-
gine exhaust can be drawn into a building through openings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your snowmobile is an important decision. Genuine Yamaha Ac­cessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your snowmobile. Many companies with no con­nection to Yamaha manufacture parts and ac-
cessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifica­tions not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
Maintenance and storage
When laying the snowmobile on its side for
maintenance, use a suitable stand to keep it in a stable and level position.
Do not leave the snowmobile on its left side
for an extended period of time. Fuel may leak out from the fuel breather hose.
Do not allow anyone to stand behind the
snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or by­standers.
Modifications made to the snowmobile not
approved by Yamaha, or the removal of original equipment may render your snow­mobile unsafe for use, which may cause se­vere personal injury. Modifications may also make the snowmobile illegal to use.
Never store the snowmobile with fuel in the
fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Allow the en­gine to cool off before storing the snowmo­bile in an enclosed space.
4
ESU10260

Description

1. Air filter
2. Battery
3. Coolant recovery tank
4. Coolant reservoir
5. Fuse box
6. Main fuse
7. Oil filler cap
8. Idle adjusting screw
9. Storage compartment
10. Tool kit
11. Tail/brake light
12. Slide rail suspension
13. Drive track
14. V-belt holder
5
Description
1. Brake lever
2. Parking brake lever
3. Grip warmer/rear shock absorber compres­sion damping adjustment switch
4. Headlight beam switch
5. Engine stop switch
6. Thumb warmer adjustment switch
7. Throttle lever
8. Shift lever
9. Main switch
10. Auxiliary DC jack
11. Tachometer
12. MODE button
13. RESET button
14. SELECT button
15. Fuel meter, grip warmer level indicator, rear shock absorber compression damping level indicator, and thumb warmer level indicator
16. Fuel meter indicator
17. Self-diagnosis warning indicator
18. Rear shock absorber indicator
19. Coolant temperature warning indicator
6
20. Grip warmer indicator
21. Fuel level warning indicator
22. Thumb warmer indicator
23. Oil level warning indicator
24. Clock
25. Low coolant temperature indicator light
26. High beam indicator light
27. Warning light
28. Speedometer
29. Odometer/tripmeter/barometer
Description
TIP
The snowmobile you have purchased may differ slightly from those shown in the figures of
this manual.
Design and specifications are subjected to change without notice.
7

Control functions

ESU12691
Main switch
The main switch controls the ignition and lighting systems. The various positions are described below.
1. Off
2. On
3. Start
Off
The ignition circuit is switched off. The key can be removed only in this position.
On
The ignition circuit is switched on.
Start
The starting circuit is switched on. The starter motor cranks the engine.
NOTICE: Release the switch immediately after the engine starts.
TIP
The headlights, meter lighting, and taillight come on after the engine is started.
ESU10312
Throttle lever
Once the engine is running cleanly, squeez­ing the throttle lever will increase the engine speed and cause engagement of the drive train. Regulate the speed of the snowmobile by varying the throttle position. Because the throttle is spring-loaded, the snowmobile will decelerate, and the engine will return to idle when it is released.
[ECS00021]
1. Throttle lever
ESU10321
Engine overheating prevention system
This model is equipped with a system, which prevents overheating when the engine is idling. When the engine has been idling for 3 min­utes or longer and the coolant temperature has risen above 100 °C (212 °F), the engine automatically stops to prevent overheating.
TIP
The engine can be started after it stops.
ESU10345
Throttle override system (T.O.R.S.)
EWS00041
WARNING
If the T.O.R.S. is activated, make sure that the cause of the malfunction has been cor­rected and that the engine can be operated without a problem before restarting the engine. Continuing to operate with a mal­function could cause loss of control or damage.
If the throttle bodies or throttle cable malfunc­tions during operation, the T.O.R.S. will oper­ate when the throttle lever is released. The T.O.R.S. is designed to override the fuel injection and limit the engine speed to less than the clutch engagement speed if the throt-
8
Control functions
tle valves fail to return to the idle position when the throttle lever is released. (See page 76 for the clutch engagement speed.)
Idling /
starting
Throttle switch
Throttle position sensor
Engine Run Run
Off On Off
Closed Open Open
Running Trouble
T. O. R . S .
will oper-
ate.
Idling / starting
1. Throttle position sensor (throttle valve closed position)
2. Throttle switch (off)
3. Throttle cable
Running
Trouble
1. Throttle position sensor (throttle valve open position)
2. Throttle switch (off)
TIP
If the T.O.R.S. is activated, the warning light
and self-diagnosis warning indicator will flash, and the two-digit code “84” will flash in the meter display.
The T.O.R.S. monitors the condition of the
throttle position sensor, speedometer as­sembly, and speed sensor, and will operate if any of the monitored items is disconnect­ed or is malfunctioning.
1. Throttle position sensor (throttle valve open position)
2. Throttle switch (on)
1. Warning light “”
2. Self-diagnosis warning indicator “”
3. Two-digit code “84”
ESU12603
Speedometer unit
The speedometer unit is equipped with the following:
9
Control functions
a digital speedometer (which shows the
riding speed)
a tachometer (which shows engine speed)
an odometer (which shows the total dis-
tance traveled)
two tripmeters (which show the distance
traveled since they were last set to zero)
a barometer (which shows the ambient
barometric pressure)
a clock
warning indicators (which show self-diag-
nosis, coolant temperature, fuel level, and oil level warnings)
indicator lights (which show high beam and
low coolant temperature conditions)
a warning light (which shows warnings to-
gether with the warning indicators)
a fuel meter (which shows the fuel remain-
ing in the fuel tank)
a grip/thumb warmer level indicator (which
shows the grip warmer level or the thumb warmer level)
a display brightness control function
a rear shock absorber compression damp-
ing level indicator (which shows the com­pression damping force level of the electronically controlled rear shock absorb-
er) After the engine is started, the tachometer makes one sweep, and the low coolant tem­perature indicator light, the warning light, and all segments of the meter display turn on and off once.
1. Tachometer
2. Low coolant temperature indicator light “”
3. Warning light “”
4. Meter display
The grip warmer level or the rear shock ab­sorber compression damping level is initially displayed for 5 seconds according to the se­lected mode, then the display switches to the fuel meter.
Odometer, tripmeter, and barometer modes
Pushing the “SELECT” button switches the display between the odometer mode “ODO”, tripmeter modes TRIP A and TRIP B, and barometer mode “BARO”.
10
1. SELECT button
To reset a tripmeter, push the “RESET” button for at least 1 second while the tripmeter is dis­played.
Control functions
TIP
To switch the speedometer, odometer, and
tripmeter displays between kilometers and miles, select the odometer mode “ODO”, and then push the “SELECT” button for at least 10 seconds while the snowmobile is stopped.
To switch the barometer display between
hectopascal hPa and inches of mercuryinHg, select the barometer mode BARO”,
and then push the “SELECT” button for at least 3 seconds while the snowmobile is stopped.
Clock
To set the clock:
1. Push the “SELECT button and “RESET button simultaneously until the hour digits start flashing.
2. Push the “RESET” button to change the hour setting, and then push the “SE- LECT button. The minute digits will start flashing.
3. Push the “RESET” button to change the minute setting, and then push the “SE- LECT button. The clock starts when the SELECT button is released.
TIP
The clock must be set again when the battery is disconnected.
Display brightness control
This function allows you to adjust the bright­ness of the meter display to suit the outdoor lighting conditions. To adjust the display brightness
1. Turn the main switch to the off position.
2. Push and hold down the “SELECT” but­ton.
1. SELECT button
2. RESET button
1. SELECT button
2. RESET button
3. Display brightness level
3. Turn the main switch to the on position, and then, after 5 seconds, release the SELECT button.
4. Push the “RESET” button to select the desired display brightness level, and then push the “SELECT” button. The normal display returns when the “SELECT” but­ton is released.
11
Control functions
TIP
If the main switch is turned to the off position or the engine is started before completing the procedure, the setting is not applied.
ESU10410
High beam indicator light “”
The high beam indicator light comes on when the high beams of the headlights are switched on. (See page 16 for headlight beam switch operation.)
1. High beam indicator light “”
ESU10472
Low coolant temperature indi­cator light “”
The low coolant temperature indicator light comes on when the coolant temperature is low and informs the rider that the snowmobile should be warmed up. After the engine is started, warm it up until the indicator light goes off.
The snowmobile can be operated normally af­ter the indicator light goes off.
TIP
Drive the snowmobile at low speeds when the low coolant temperature indicator light is on. If the engine speed is too high, maximum en­gine speed is reduced to protect the engine.
ESU10442
Fuel meter, grip warmer level indicator, rear shock absorber compression damping level in­dicator, and thumb warmer lev­el indicator
The fuel meter, grip warmer level indicator, rear shock absorber compression damping level indicator, and thumb warmer level indi­cator have eight segments which show the amount of fuel remaining in the fuel tank, the grip warmer level or the thumb warmer level, and the compression damping force level of the electronically controlled rear shock ab­sorber respectively.
1. Low coolant temperature indicator light “”
12
1. Fuel meter, grip warmer level indicator, rear shock absorber compression damping level indicator, and thumb warmer level indicator
Fuel meter
The display segments of the fuel meter disap­pear towards “E” (Empty) as the fuel level de­creases. When only one segment is left near E, the fuel level warning indicator and the warning light come on.
Control functions
1. Fuel level warning indicator “”
2. Warning light “”
If the fuel level warning indicator and the warning light come on, refuel as soon as pos­sible.
TIP
The snowmobile must be stopped on a level surface to obtain an accurate fuel meter read­ing, since the reading changes according to the movement and inclination of the snowmo­bile.
Grip warmer level indicator, rear shock absorber compression damp­ing level indicator, and thumb warmer level indicator
To display the grip warmer level indicator or
the rear shock absorber compression damping level indicator, press the grip warmer/rear shock absorber compression damping adjustment switch. To switch be­tween the two level indicators, press the MODE button twice.
To display the thumb warmer level indica-
tor, press the thumb warmer adjustment switch.
1. Grip warmer indicator “”
2. Rear shock absorber indicator “”
3. Thumb warmer indicator “”
1. Grip warmer/rear shock absorber compres­sion damping adjustment switch
1. MODE button
13
Control functions
1. Thumb warmer adjustment switch
TIP
The grip warmer, rear shock absorber com-
pression damping, and thumb warmer lev­els are displayed for 5 seconds after releasing the corresponding adjustment switch, then the display switches to the fuel meter.
The top segment of the fuel meter, grip
warmer level indicator, rear shock absorber compression damping level indicator, and thumb warmer level indicator flashes once when the corresponding adjustment reach­es the maximum level. The bottom segment of the fuel meter, grip warmer level indica­tor, rear shock absorber compression damping level indicator, and thumb warmer level indicator flashes once when the corre­sponding adjustment reaches the minimum level.
When the engine is started, the grip warm-
er, rear shock absorber compression damping, and thumb warmer levels are set to the levels selected when the engine was stopped.
tor is displayed, push the “MODE” button again to display the grip warmer indica­tor.
1. Grip warmer indicator “”
2. Rear shock absorber indicator “”
2. To raise the temperature, press the grip warmer/rear shock absorber compres­sion damping adjustment switch to “HI”, and to lower it, press the switch to “LO”.
To adjust the rear shock absorber compres­sion damping level
1. Push the “MODE” button and make sure that the rear shock absorber indicator is displayed. If the grip warmer indicator is displayed, push the “MODE” button again to display the rear shock absorber indica­tor.
To adjust the grip warmer temperature
1. Push the “MODE” button and make sure that the grip warmer indicator is dis­played. If the rear shock absorber indica-
14
1. Rear shock absorber indicator “”
2. To increase the compression damping force, press the grip warmer/rear shock absorber compression damping adjust­ment switch to “HI”, and to decrease it, press the switch to “LO”.
To adjust the thumb warmer temperature To raise the temperature, press the thumb warmer adjustment switch to “HI”, and to low- er it, press the switch to “LO”.
ESU10451
Fuel level warning indicator “”
The fuel level warning indicator indicates a malfunctioning sensor, disconnected coupler, broken lead, or short circuit when detected by the self-diagnosis device of the snowmobile. The fuel level warning indicator, warning light, and all segments of the fuel meter warn the rider of the above problems by flashing con­tinuously. If this occurs, have a Yamaha dealer inspect the snowmobile as soon as possible.
1. Fuel level warning indicator “”
2. Warning light “”
3. Fuel meter
ESU10460
Oil level warning indicator “”
The oil level warning indicator and the warn­ing light come on when the engine oil level is low.
Control functions
1. Oil level warning indicator “”
2. Warning light “”
If the oil level warning indicator and the warn­ing light come on, place the snowmobile on a level surface and allow it to idle for one minute. If the oil level warning indicator and the warn­ing light go off, the engine oil level is sufficient, however it is getting low. Add engine oil as soon as possible. If the oil level warning indicator and the warn­ing light do not go off, check the engine oil lev­el in the oil tank (see page 48 for engine oil level checking procedures), and add engine oil if necessary.
ESU10512
Coolant temperature warning indicator “”
If the engine overheats, the coolant tempera­ture warning indicator and the warning light come on. When this occurs, stop the engine immediately and allow the engine to cool down, and then check the coolant level in the coolant reservoir. (See page 52 for checking procedures.)
15
Control functions
1. Coolant temperature warning indicator “”
2. Warning light “”
ECS00041
NOTICE
Do not continue to operate the engine if it is overheating.
ESU12681
Self-diagnosis device
This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are not working correct­ly, the warning light and the self-diagnosis warning indicator will flash, and a two-digit er­ror code will flash slowly in the tripme­ter/odometer display. Note the error code, and then have a Yamaha dealer inspect the snowmobile as soon as possible. NOTICE:
Do not continue to operate the engine longer than necessary if there is an error code to avoid possible engine damage.
[ECS00820]
1. Warning light “”
2. Self-diagnosis warning indicator “”
3. Two-digit error code
ESU10530
Engine stop switch “”
The engine stop switch is used to stop the en­gine in an emergency. Simply push the stop switch to stop the engine. To start the engine, pull the stop switch and proceed with starting the engine. (See pages 29 for engine starting procedures.)
1. Engine stop switch“”
During the first few rides, practice using the stop switch so that you can react quickly in an emergency.
ESU10661
Headlight beam switch LIGHTS
Push the headlight beam switch to change the headlight to high beam “HI” or to low beam LO.
16
Control functions
1. Headlight beam switch “LIGHTS”
2. High beam “HI”
3. Low beam “LO”
ESU12711
Grip warmer/rear shock ab­sorber compression damping and thumb warmer adjustment switches
These switches are used to adjust the grip warmer, rear shock absorber compression damping and thumb warmer levels. See Fuel meter, grip warmer level indicator, rear shock absorber compression damping level indicator, and thumb warmer level indi­cator on page 12 for detailed information.
1. Grip warmer/rear shock absorber compres­sion damping adjustment switch
1. Thumb warmer adjustment switch
ESU10691
Auxiliary DC jack
The auxiliary DC jack is located in the front panel and can be used for accessories.
TIP
The auxiliary DC jack cannot be used if the engine is not running.
To use the auxiliary DC jack
1. Start the engine.
2. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack.
1. Auxiliary DC jack cap
2. Auxiliary DC jack
3. After using the auxiliary DC jack, be sure to remove the accessory power plug from the jack and to close the auxiliary DC jack cap.
17
Control functions
ECS00120
NOTICE
Do not use accessories requiring more
than the maximum rated capacity for the auxiliary DC jack. This may overload the circuit and cause the fuse to blow. (See page 67 for the specified amperage.)
Do not use an automotive cigarette light-
er or other accessory with a plug that gets hot because the jack can be dam­aged.
Maximum rated capacity:
DC 12 V, 2.5 A (30 W)
ESU10560
Brake lever
The snowmobile is stopped by braking the en­tire drive system. Squeeze the brake lever towards the handle­bar grip to stop the snowmobile.
The brake lever is equipped with a position adjuster. To adjust the brake lever position:
1. Loosen the locknut.
2. While lightly pushing the brake lever in di­rection (a), finger tighten the adjusting bolt to set the brake lever to the desired position.
1. Locknut
2. Adjusting bolt
3. Tighten the locknut securely after adjust­ing the brake lever.
ESU10581
Parking brake lever
When parking the snowmobile or starting the engine, apply the parking brake by moving the parking brake lever to the left.
1. Brake lever
TIP
When the brake lever is operated, the brake light will illuminate.
ECS00060
NOTICE
Make sure that the brake lever end does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service.
18
1. Parking brake lever
To release the parking brake, move the park­ing brake lever to the right.
Control functions
ESU10592
Shift lever
The shift lever is used to put the snowmobile into forward or reverse. After coming to a complete stop, pull the shift lever out, slide it to FWD or to REV” until it stops, and then release it.
1. Shift lever
1. Pull out.
2. Slide to “REV” (reverse).
3. Release.
ECS00072
NOTICE
Do not use the shift lever while the snow­mobile is moving, otherwise the drive train could be damaged.
ESU10721
Shroud and covers
Securely fasten the shroud and covers before operating the snowmobile. (See page 41 for removal and installation procedures.)
1. Shroud
2. Right side cover
1. Pull out.
2. Slide to “FWD” (forward).
3. Release.
19
Control functions
1. Left side cover
1. Top cover
ESU10751
Drive guard
EWS00401
WARNING
Coming in contact with the rotating V-
belt or clutch parts can cause severe in­jury or death. Never run the engine with the drive guard removed.
Make sure that the drive guard is tight-
ened securely before operating the snowmobile to protect against severe injury or death from a broken V-belt or other part should it come off the snow­mobile while it is in operation.
ECS00830
NOTICE
Never run the engine with the V-belt re­moved. Clutch components can be dam­aged.
The drive guard is designed to cover the V­belt clutch and V-belt in case parts break or come loose.
1. Drive guard
ESU10760
V-belt holders
Keep a spare V-belt for emergency use by placing it into the V-belt holders provided.
1. V-belt holder
ECS00180
NOTICE
Make sure that the V-belt is installed se­curely in the holders.
ESU10810
Storage compartment
Open the storage compartment to store the tool kit, spare parts, or other small items.
20
1. Storage compartment
ESU10601
Fuel
Make sure there is sufficient gasoline in the tank.
EWS00071
WARNING
Gasoline and gasoline vapors are ex­tremely flammable. To avoid fires and ex­plosions and to reduce the risk of injury when refueling, follow these instructions.
1. Before refueling, turn off the engine and be sure that nobody is on the snowmo­bile. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dry­ers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
Control functions
1. Filler tube
2. Fuel level
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed se­curely by turning it clockwise.
EWS00680
WARNING
Gasoline is poisonous and can cause inju­ry or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline
21
Control functions
in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
Recommended fuel:
REGULAR UNLEADED GASOLINE ONLY
Fuel tank capacity:
35.6 L (9.41 US gal, 7.83 Imp.gal)
Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher.
ECS00080
NOTICE
Oxygenated fuels (gasohol) containing
a maximum 5% of ethanol can be used, although richer jetting may be required to prevent engine damage. Consult a
Yamaha dealer. Gasohol containing
methanol is not recommended.
Make sure that snow or ice does not en-
ter the fuel tank when refueling.
Do not use alcohol deicers or water ab-
sorbing additives with oxygenated fuel.
The fuel tank should be filled with
straight gasoline as specified.
ESU10872
Suspension
The suspension can be adjusted to suit rider preference. Softer settings, for example, may provide greater rider comfort, while harder settings may allow more precise handling and control over certain types of terrain or riding conditions. If you are not familiar with suspension adjust­ments, have a Yamaha dealer make these adjustments.
EWS00151
WARNING
Read and understand the following infor­mation before handling shock absorbers that contain highly pressurized nitrogen gas.
Do not tamper with or attempt to open
the cylinder assemblies.
Do not subject the shock absorbers to
an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure.
Do not deform or damage the cylinders
in any way. Cylinder damage will result in poor damping performance.
Do not dispose of a damaged or worn
out shock absorber yourself. Take the shock absorber to a Yamaha dealer for any service.
ESU10893
Adjusting the spring preload of the front shock absorbers
EWS00720
WARNING
The spring preload of the left and right shock absorbers must be adjusted to the same setting. Uneven settings can cause poor handling and loss of stability.
The spring preload can be adjusted by turning the adjusting nuts. Adjust the spring preload as follows.
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