Yamaha KODIAK 700 – 2017 User manual

Page 1
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d’importantes informations de sécurité.
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
YFM70KDXH
YFM70KPXH/YFM70KPHH
YFM70KPSH/YFM70KPAH
B16-F8199-61
Page 2
Original instructions
Notice originale
Manual original
PRINTED IN USA
2016.06-0.3×1 CR (E,F,S)
Page 3
READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S MANUAL
YFM70KDXH
YFM70KPXH/YFM70KPHH
YFM70KPSH/YFM70KPAH
WARNING
This ATV should not be ridden by anyone under 16 years of age.
B16-F8199-61-E0
Page 4
EBU34262
EN15997, ANSI/SVIA 1-2010
General Manager Engineering Division Recreational Vehicle Business Unit Vehicle & Solution Business Operations YAMAHA MOTOR CO., LTD.
18 March, 2016
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2014/30/EU
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YFM700FWB (YFM70KDX) (5Y4AM94W0G0501641–)
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
Page 5
EN15997, ANSI/SVIA 1-2010
General Manager Engineering Division Recreational Vehicle Business Unit Vehicle & Solution Business Operations YAMAHA MOTOR CO., LTD.
18 March, 2016
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2014/30/EU
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YFM700FWBD (YFM70KPX) (5Y4AMA2W0G0501321–) (YFM70KPH) (5Y4AMB5W0G0500260–) (YFM70KPS) (5Y4AMB1W0G0501040–)
Page 6
EBU17171

INTRODUCTION

EBU17293
Congratulations on your purchase of the Yamaha YFM70KDXH / YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special techni­ques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
Read this manual completely before operating your ATV. Make sure you understand all instructions.Pay close attention to the warning and notice labels on the ATV.This ATV should not be ridden by anyone under 16 years of age.
Page 7
EBU17331
WARNING
NOTICE
TIP

IMPORTANT MANUAL INFORMATION

EBU17343
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN­JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential per­sonal injury hazards. Obey all safety messages that follow this sym­bol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
Page 8
EBU17351

IMPORTANT NOTICE

EBU17373
This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV on any paved surface, paved street, paved road or motorway. Please check your local riding laws and regulations before operating this ATV.
EBU17411
YFM70KDXH / YFM70KPXH / YFM70KPHH /
YFM70KPSH / YFM70KPAH
OWNER’S MANUAL
©2016 by Yamaha Motor Co., Ltd.
1st edition, March 2016
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
Page 9
EBU17421

TABLE OF CONTENTS

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ..............................1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1
Left view...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................3-2
INSTRUMENT AND CONTROL
FUNCTIONS................................................... 4-1
Main switch ................................................. 4-1
Indicator lights and warning lights .............. 4-2
Multi-function display (YFM70KPXH /
YFM70KPHH / YFM70KPSH /
YFM70KPAH) ............................................ 4-6
Handlebar switches .................................... 4-9
Drive lever “2WD”/“4WD” (YFM70KDXH /
YFM70KPXH / YFM70KPHH /
YFM70KPAH) .......................................... 4-15
Throttle lever ............................................. 4-16
Speed limiter ............................................. 4-17
Front brake lever ....................................... 4-18
Brake pedal and rear brake lever ............. 4-18
Drive select lever ...................................... 4-19
Fuel tank cap ............................................ 4-19
Fuel ........................................................... 4-19
Seat .......................................................... 4-21
Storage compartment............................... 4-22
Front carrier .............................................. 4-23
Rear carrier ............................................... 4-23
Adjusting the front and rear shock
absorber assemblies (YFM70KPXH / YFM70KPHH / YFM70KPSH /
YFM70KPAH).......................................... 4-24
Trailer hitch (YFM70KPXH /
YFM70KPHH / YFM70KPSH /
YFM70KPAH).......................................... 4-25
Auxiliary DC jack....................................... 4-26
PRE-OPERATION CHECKS .......................... 5-1
Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Final gear oil ............................................... 5-3
Differential gear oil...................................... 5-3
Coolant ....................................................... 5-3
Front and rear brakes ................................. 5-3
Page 10
Throttle lever ............................................... 5-4
Tires ............................................................ 5-4
Chassis fasteners........................................ 5-7
Instruments, lights and switches ................ 5-7
OPERATION ...................................................6-1
Starting the engine ...................................... 6-1
Operating the drive select lever and
driving in reverse ....................................... 6-2
Engine break-in ........................................... 6-4
Parking ........................................................ 6-5
Parking on a slope ...................................... 6-5
Accessories and loading.............................6-5
RIDING YOUR ATV ........................................7-1
GETTING TO KNOW YOUR ATV ................ 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE............... 7-9
TURNING YOUR ATV................................ 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL .................................. 7-16
CROSSING A SLOPE................................ 7-17
CROSSING THROUGH SHALLOW
WATER.................................................... 7-18
RIDING OVER ROUGH TERRAIN .............7-20
SLIDING AND SKIDDING..........................7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit....................... 8-2
Periodic maintenance chart for the
emission control system........................... 8-3
General maintenance and lubrication
chart.......................................................... 8-5
Removing and installing panels.................. 8-9
Checking the spark plug........................... 8-17
Engine oil and oil filter cartridge ............... 8-20
Final gear oil ............................................. 8-24
Differential gear oil .................................... 8-27
Coolant ..................................................... 8-29
Cleaning the air filter element ................... 8-37
Cleaning the spark arrester ...................... 8-39
V-belt case drain plug............................... 8-41
Adjusting the throttle lever free play ......... 8-41
Valve clearance......................................... 8-42
Brakes....................................................... 8-42
Checking the front brake pads and rear
brake friction plates ................................ 8-42
Checking the brake fluid level .................. 8-44
Changing the brake fluid .......................... 8-45
Checking the front brake lever free play... 8-45
Page 11
Adjusting the rear brake lever and brake
pedal free play ........................................ 8-45
Axle boots ................................................. 8-48
Brake light switches ..................................8-48
Checking and lubricating the cables......... 8-49
Checking and lubricating the front and
rear brake levers ..................................... 8-49
Checking and lubricating the brake
pedal ....................................................... 8-50
Checking the wheel hub bearings............. 8-51
Checking the stabilizer bushes ................. 8-51
Lubricating the rear knuckle pivots........... 8-52
Lubricating the steering shaft ................... 8-52
Battery.......................................................8-53
Replacing a fuse ....................................... 8-57
Replacing a headlight bulb ....................... 8-59
Adjusting a headlight beam ...................... 8-62
Replacing the tail/brake light bulb ............ 8-63
Removing a wheel..................................... 8-64
Installing a wheel.......................................8-64
Troubleshooting ........................................ 8-65
Troubleshooting charts .............................8-66
CLEANING AND STORAGE ........................... 9-1
Cleaning ...................................................... 9-1
Storage........................................................ 9-2
SPECIFICATIONS........................................ 10-1
CONSUMER INFORMATION....................... 11-1
Identification numbers .............................. 11-1
INDEX .......................................................... 12-1
Page 12
EBU29681

LOCATION OF THE WARNING AND SPECIFICATION LABELS

1
EBU30292
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re­placement label from your Yamaha dealer.
1-1
Page 13
For Europe
1 23 4
7
1
6
5
10
8
9
1-2
Page 14
1
<
5880 N
<
600 kgf
<
1322 lbf
<
147 N
<
15 kgf
<
33 lbf
37S-F817S-00
B16-F817R-10
<
90 kg
( 198 lbs)
35.0 kPa
0.35 kgf/cm²
5.0 psi
30.0 kPa
0.30 kgf/cm²
4.4 psi
1HP-F816M-M0YAMAHA
B16-F817R-00
<
50 kg
( 110 lbs)
1P0-F816P-20YAM A HA
12
3
4
5
1-3
Page 15
6 YFM70KDXH
YFM700FWB
2016
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
36.0 kW 300 kg
B16-F155A-10
7
1
6 YFM70KPXH/YFM70KPHH
YFM700FWBD
2016
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
36.0 kW 307 kg
2SM-F155A-10
6 YFM70KPSH
YFM700FWBD
2016
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
36.0 kW 312 kg
B32-F155A-10
1-4
8
YAMAHA
1HP-F811R-00
Page 16
1
1P0-F816R-00
YAMAHA
B16-F816N-01
<
4 kg
( 9 lb )
910
1-5
Page 17
Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check
Read the Owner’s manual.
ALWAYS use an approved helmet and protective gear.
For ATV Type 1 category Y12, use from 12 years old. Operation of this ATV by children under the age of 12 increases the risk of severe injury or death. Adult supervision required for children under age 16.
Use from 16 years old. Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.
NEVER use on paved roads.
NEVER carry passengers.
NEVER use with drugs or alcohol.
NEVER store fuel or flammable liquids.
the pictograms that apply to your model.
1
1-6
Page 18
1
**.* kPa *.** kgf/cm²
*.* psi
**.* kPa *.** kgf/cm²
*.* psi
This pictogram shows trailer Hitch Tow weight limit. (Combined weight of the trailer and all cargo in the trailer.) Overloading can cause loss of control. Loss of control can result in severe injury or death.
This unit contains high-pressure nitrogen gas. Mishandling can cause an explosion. Do not incinerate, puncture or open.
Use unleaded gasoline only.
Measure the tire pressure when the tires are cold.
Turning the ATV in 4WD-LOCK (“DIFF.LOCK”) takes more effort. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control.
Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death.
This pictogram shows the loading limits and/or maximum load capacity for this ATV. Follow all load limits and other loading guidelines in this manual. Load may include the driver, passenger, human protective gear, accessories, goods, luggage, and all other load related items. Make sure you do not exceed the load limits. Overloading can cause loss of control. Loss of control can result in severe injury or death.
This pictogram shows trailer Hitch Tongue weight limit. (Weight on the trailer tongue.) Overloading can cause loss of control. Loss of control can result in severe injury or death.
1-7
Page 19
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
****** *** kW *** kg
****
1 2 3
4
1
2
3
4
Year of construction
Model Name
Max. Power
Mass In Running Order
1
1-8
Page 20
For Oceania
3
5
4
9
6 7
8
1 2
1
1-9
Page 21
1
LOAD LIMIT
50 kg (110 lbs)
2
WARNING
1
NEVER ride as a passenger.
B16-F4877-A0YAMAHA
Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
YAMAHA
3
LOAD LIMIT
90 kg (198 lbs)
4
MAXIMUM LOADING LIMIT
PULLING LOAD: 5880 N (600 kgf) 1322 lbf TONGUE WEIGHT: 147 N ( 15 kgf)
B16-F4897-30YAMAHA
33 lbf
1-10
37S-F151K-00
Page 22
1
Recommended
Minimum
: FRONT REAR : FRONT REAR
: 35 kPa, (5.0 psi) : 30 kPa, (4.4 psi) : 32 kPa, (4.6 psi)
: 27 kPa, (4.0 psi) Never set tire pressure below minimum. It could cause the tire to dislodge from the rim.
Cargo or a trailer can affect stability and handling. Read owner’s manual before loading or towing. When riding with cargo or towing a trailer : Reduce speed and allow more room to stop. Avoid hills and rough terrain. Maximum Vehicle Load : 240 kg, (530 lbs) Includes weight of operator, cargo and accessories (and if applicable, trailer tongue weight).
WARNING
B16-F816M-00
YAMAHA
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tires cold
LOADING/TRAILER TOWING
WARNING
NEVER
operate this ATV if you are
under age 16.
Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.
16
UNDER
1P0-F816L-00
Wait for the engine to return to normal idle speed before shifting.
2UD-F151E-00
56
7
1-11
Page 23
89
WARNING
Improper ATV use can result in SEVERE INJURY or DEATH.
Storage should not exceed 4 kg (9 lbs)
WARNING
B16-F151F-01
1
ALWAYS USE
AN APPROVED
HELMET AND PROTECTIVE
GEAR
NEVER operate :
• without proper training or instruction.
NEVER USE ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
• at speeds too fast for your skills or the conditions.
• on public roads-a collision can occur with another vehicle.
• with a passenger-passengers affect balance and steering and increase risk of losing control.
ALWAYS :
• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns.
• avoid paved surfaces-pavement may seriously affect handling and control.
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
YAMAHA
4XE-F1568-10
1-12
Page 24
EBU17432

SAFETY INFORMATION

EBU27254
2
AN ATV IS NOT A TOY AND CAN BE HAZARD­OUS TO OPERATE.
An ATV handles differently from other vehicles, in­cluding motorcycles and cars. A collision or roll­over can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precau­tions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and fol-
low the operating procedures described.
Never operate an ATV without proper training or
instruction. Take a training course. Beginners should receive training from a certified instruc­tor. Contact an authorized ATV dealer to find out about the training courses nearest you.
Always follow the age recommendation:
– A child under 16 years old should never oper­ate an ATV with engine size greater than 90 cc.
SAFETY INFORMATION
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
Never carry a passenger on an ATV.This vehicle is intended for off-road use only. Do
not operate on any paved surfaces such as: sidewalks, driveways, parking lots, paved roads, public streets or other motorway.
Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make sure you know your country’s laws and regula­tions before you ride on unpaved public streets or roads.
Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants.
Never consume alcohol or drugs before or while
operating this ATV.
2-1
Page 25
Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al­ways follow the inspection and maintenance procedures and schedules described in this manual.
Always keep both hands on the handlebars and
both feet on the footboards of the ATV during operation.
Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or
loose terrain until you have learned and prac­ticed the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures for turning as
described in this manual. Practice turning at low speeds before attempting to turn at faster speeds and never turn at excessive speeds.
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures for climbing
hills as described in this manual. Check the ter­rain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over the top of a hill at high speed.
Always follow proper procedures for going
down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight back­ward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures for crossing
the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning
2
2-2
Page 26
technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if you stall or roll
2
backwards when climbing a hill. To avoid stall­ing, use the proper gear range and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight up­hill. Turn the ATV around and remount, following the procedure described in this manual.
Always check for obstacles before operating in
a new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow proper procedures when operating over obsta­cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow in­structions in this manual for carrying cargo or pulling a trailer. Allow greater distance for brak­ing.
Do not operate your ATV during darkness un-
less it is equipped with a properly functioning headlight. Off-road riding is inherently danger­ous and additionally, off-road trails do not have streetlights to guide you.
2-3
Page 27
Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in­form you on basic ATV maintenance. Certain maintenance can only be carried out by certified staff.
In the event of an accident
1. If serious injuries are incurred, you may be safer staying next to your vehicle; it may shield you from oncoming riders. Depending on your injuries and position in the trail; you must make a judgment call as to whether you should move to a position off the trail. If you have sustained head, neck, or back injuries, or cannot feel your limbs, you should not move. Keep your helmet on and remain mo­tionless. Lie down next to your vehicle and wait for help.
2. If less serious injuries are incurred and you can walk, then move to a position off the trail. Check yourself for injuries and apply first aid as needed.
3. If your injuries are light, when safe to do so, move your vehicle off the trail to avoid colli­sions with oncoming riders. Check for injuries and apply first aid as necessary. If you can physically operate your vehicle, inspect your
vehicle. If the vehicle is in safe operating con­dition and you can safely operate it, restart it and ride gently back to camp or other known location where you can receive medical at­tention. If necessary, contact your riding party or local authorities to let them know where you are and what has happened.
In the event of a breakdown
1. If your vehicle will not restart or is not in safe operating condition, turn off the main switch and engine stop switch. If the breakdown oc­curs at twilight or night, leave the main switch on so that your lights may warn other riders of your stopped vehicle.
2. Get out of danger. Check for oncoming vehi­cles and when safe, push your vehicle to the side of the trail or even off the main trail to avoid any possible collisions with oncoming riders. If you cannot move your vehicle by yourself, when safe, walk to the nearest van­tage point and signal an oncoming rider to help you push your vehicle to a safe place off the trail.
3. Inspect your vehicle for any immediate haz­ardous conditions. The most obvious hazard­ous conditions are leaking fuel and
2-4
2
Page 28
ungrounded or broken wiring. Visually check for broken wiring and leaking fuel. Leaking fuel can be confirmed by the odor of gasoline.
4. Once immediate safety hazards are con-
2
firmed not to exist, you may remove your hel­met to more closely inspect your vehicle. Check for external signs of wear, broken parts, fluid leaks, cracks in the frame, sus­pension damage, wheel damage, and so on. Fuel, oil, and coolant usually give off a notice­able odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en­gine stop switch, main switch, and fuel cock), and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica­tions
While you may find aftermarket products similar in design and quality to genuine Yamaha accesso­ries, recognize that some aftermarket accessories or modifications are not suitable because of po­tential safety hazards to you or others. Installing aftermarket products or having other modifica­tions performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious
injury or death. You are responsible for injuries re­lated to changes in the vehicle. Keep the following guidelines in mind, as well as those provided un­der “Loading” when mounting accessories. Never install accessories that would impair the
performance of your ATV. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance, limit suspension travel, steering travel or control operation.
Accessories fitted to the ATV can create insta-
bility due to improper weight distribution.
Bulky or large accessories may seriously affect
the stability of the ATV.
Certain accessories can displace the operator
from his or her normal riding position. This im­proper position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories are not recom­mended.
Use caution when adding electrical accesso-
ries. If electrical accessories exceed the capac­ity of the ATV’s electrical system, an electric failure could result, which could cause a dan­gerous loss of lights or engine power.
2-5
Page 29
WARNING
EWB00073
Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nau­sea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in en­closed or poorly ventilated areas. If you experi­ence any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT. Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages, or carports.
Do not run engine outdoors where engine
exhaust can be drawn into a building through openings such as windows and doors.
2
2-6
Page 30
EBU17681
51 2,3 4
78 69
51 62 3 4
7
8

DESCRIPTION

EBU17691

Left view

3
1. Radiator cap
2. Battery
3. Fuses
4. Air filter case
5. Spark arrester
6. Rear brake light switch
7. Engine oil dipstick
8. Oil filter cartridge
9. Coolant reservoir
EBU17701

Right view

1. Rear shock absorber assembly spring preload adjusting ring (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)
2. Fuel tank cap
3. Owner’s tool kit
4. Storage compartment
5. Spark plug
6. Front shock absorber assembly spring preload adjusting ring (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)
7. Brake pedal
8. V-belt case drain plug
3-1
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EBU17714
1234 5 6 7 8 9 1011

Controls and instruments

YFM70KDXH
1. Drive select lever
2. Rear brake lever
3. Handlebar switches
4. Horn switch
5. Drive lever “2WD”/“4WD”
6. Warning and indicator lights
7. Front brake fluid reservoir
8. Front brake lever
9. Throttle lever
10.Auxiliary DC jack
11.Main switch
YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH
123 678 9 10 11 1245
3
1. Drive select lever
2. Rear brake lever
3. Handlebar switches
4. Horn switch
5. Drive lever “2WD”/“4WD” (YFM70KPXH / YFM70KPHH / YFM70KPAH)
6. Multi-function display
7. Front brake fluid reservoir
8. On-Command four-wheel-drive/differential gear lock switch (YFM70KPSH)
9. Front brake lever
10.Throttle lever
11.Auxiliary DC jack
12.Main switch
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TIP
The ATV you have purchased may differ slightly from the figures shown in this manual.
3
3-3
Page 33
EBU17738
1

INSTRUMENT AND CONTROL FUNCTIONS

EBU29912

Main switch

The positions of the main switch are as follows:
“” (on)
All electrical systems are supplied with power. The headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.
” (off)
All electrical systems are off. The key can be re­moved.
4
1. Main switch
4-1
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EBU26697
1 2 3 4 5 6
7
7,8
1 2 3 4 5 6
9 10 11

Indicator lights and warning lights

YFM70KDXH
4
1. Fuel level warning light “
2. Engine trouble warning light “
3. Coolant temperature warning light “
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. Four-wheel-drive indicator light “
YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH
1. On-Command differential gear lock indicator light “DIFF. LOCK” (YFM70KPSH)
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. Four-wheel-drive indicator “
8. On-Command differential gear lock indicator “ ” (YFM70KPSH)
9. Engine trouble warning light “
10.Coolant temperature warning light “
11.Electric Power Steering warning light “EPS”
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EBU17992
NOTICE
Low-range indicator light “ ” (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)
This indicator light comes on when the transmis­sion is in the low-range position.
EBU17982
High-range indicator light “ ” (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)
This indicator light comes on when the transmis­sion is in the high-range position.
EBU17861
Neutral indicator light “ ”
This indicator light comes on when the transmis­sion is in the neutral position.
EBU34560
Coolant temperature warning light “
This warning light comes on when the engine overheats. When this occurs during operation, stop the engine as soon as it is safe to do so and allow it to cool down for about 10 minutes. The electrical circuit of the warning light can be checked by turning the key to “ ” (on). The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
ECB02400
4
EBU17831
Reverse indicator light “ ”
This indicator light comes on when the transmis­sion is in the reverse position.
EBU17971
Park indicator light “ ”
This indicator light comes on when the transmis­sion is in the park position.
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec­ification.
The engine may also overheat if mud or dirt
has accumulated on the radiator (i.e., after riding in wet terrain). In this case, have a Yamaha dealer clean the radiator.
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Start the engine after making sure that the
warning light is out. Continuous use while the warning light is on may cause damage to the engine.
EBU29933
Fuel level warning light “ ” (YFM70KDXH)
This warning light comes on when the fuel level
4
drops below approximately 4.0 L (1.06 US gal,
0.88 Imp.gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by setting the engine stop switch to “ ” and turning the key to “ ” (on). The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
EBU27287
Engine trouble warning light “
YFM70KDXH
This warning light comes on or flashes when an electrical circuit monitoring the engine is not work­ing correctly. When this occurs, have a Yamaha dealer check the self-diagnosis system.
YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH
This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. When this occurs, the display will indicate an error code (see page 4-9). Have a Yamaha dealer check the self-diagnosis system. The electrical circuit of the warning light can be checked by turning the key to “ ” (on). The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the vehicle.
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EBU30571
TIP
TIP
TIP
Electric Power Steering warning light “EPS” (for EPS model)
This warning light comes on when the key is turned to “ ” (on), and then goes off once the engine is started. If the warning light remains on or comes on after the engine is started, the EPS sys­tem may not be working correctly. When this oc­curs, have a Yamaha dealer check the EPS system. The electrical circuit of the warning light can be checked by turning the key to “ ” (on). If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
If the engine is stopped using the engine stop
switch and the key is in the “ ” (on) position, the EPS warning light comes on to indicate that the power assistance for the steering is not functioning.
If the steering load is too heavy (i.e., excessive
steering use when the ATV is traveling at a slow speed), the power assist is reduced to protect the EPS motor from overheating.
EBU34250
Four-wheel-drive indicator light “ ” (YFM70KDXH)
This indicator light comes on when the drive lever is set to the “4WD” position.
Due to the synchronizing mechanism in the differ­ential gear case, the light may not come on until the ATV starts moving.
Four-wheel-drive indicator “ ” (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)
This indicator comes on when the drive lever or the On-Command four-wheel-drive switch is set to the “4WD” position.
Due to the synchronizing mechanism in the differ­ential gear case, the indicator may not come on until the ATV starts moving.
4
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On-Command differential gear lock
TIP
4 5
7
6
1 2 3
indicator “ ” and indicator light “DIFF. LOCK” (YFM70KPSH)
This indicator and indicator light come on when the On-Command differential gear lock switch is set to the “LOCK” position.
When the On-Command differential gear lock
4
switch is set to “LOCK” or “4WD”, the indicator “ ” and the indicator light “DIFF. LOCK” will flash until the differential gear is completely locked or unlocked. If the indicator and the indica­tor light continue to flash, the differential is not completely locked or unlocked. In this case, start moving to allow time for the differential to lock or unlock.
EBU30498

Multi-function display (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)

1. “SELECT” button
2. “RESET” button
3. “CLOCK” button
4. Speedometer
5. Fuel gauge
6. Clock/Hour meter
7. Odometer/Tripmeter A/Tripmeter B
The multi-function display is equipped with the following:
speedometerodometer
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two tripmetersclockhour meterfuel gaugeerror code display
Speedometer
The speedometer shows the vehicle’s traveling speed. The speedometer can be set to “mph” or “km/h”. This also changes the odometer and trip­meter units between miles and kilometers. To change the display between “mph” and “km/h”, turn the key to “ ” (off), then while holding the “SELECT” button pushed, turn the key to “ ” (on).
Odometer and tripmeters
The odometer shows the total distance traveled by the vehicle. The odometer can be used for maintenance and service intervals. The tripmeters show the distance traveled since they were last reset. The tripmeters can be used to record the distance traveled on a single trip, or to estimate the distance that can be traveled with a full tank of gas, etc.
Push the “SELECT” button to switch between the odometer “ODO” and the tripmeters “TRIP A” and “TRIP B” in the following order: ODO TRIP A TRIP B ODO To reset a tripmeter, set the display to the tripme­ter you want to reset, then push the “RESET” but­ton for three seconds.
4
The odometer will lock at 99999.The tripmeters will reset and continue counting
after 9999.9 is reached.
Clock and hour meter
The clock displays time in 12-hour format. The hour meter shows the total time the engine has been running. Push the “CLOCK” button to switch between the clock “CLOCK” and the hour meter mode “HOUR” in the following order: CLOCK HOUR CLOCK
To set the clock
1. Set the display to the clock.
2. Push both the “SELECT” button and “RE­SET” button for three seconds. The hour dig­its will start flashing.
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3. Push the “RESET” button to set the hours.
TIP
1
2
3
4. Push the “SELECT” button, and the minute digits will start flashing.
5. Push the “RESET” button to set the minutes.
6. Push the “SELECT” button and then release it to start the clock.
Fuel gauge
4
The fuel gauge indicates the amount of fuel in the fuel tank. The display segments of the fuel gauge disappear from “F” (full) towards “E” (empty) as the fuel level decreases. When the “E” segment disappears and the fuel level warning indicator flashes, refuel as soon as possible.
The fuel gauge is equipped with a self-diagnosis system. If the fuel gauge electrical circuit is not working correctly, all display segments and the fuel level warning indicator will flash repeatedly. If this occurs, have a Yamaha dealer check the ve­hicle.
1. Fuel level warning indicator
2. Fuel gauge
3. “E” segment
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Error code display
NOTICE
1 2
3 4
2
1
1. Error code display
2. Engine trouble warning light “
This model is equipped with a self-diagnosis de­vice for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on or flash, and the display will indicate an error code. If the display indicates an error code, note the code number and have a Yamaha dealer check the vehicle.
ECB00812
If the multi-function display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.
EBU18066

Handlebar switches

YFM70KDXH / YFM70KPXH / YFM70KPHH / YFM70KPAH
1. Light switch “ / /OFF”
2. Engine stop switch “ /
3. Start switch “
4. Horn switch “
4
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YFM70KPSH
NOTICE
4
1
3
2
5
4
1. Light switch “ / /OFF”
2. Start switch “
3. Engine stop switch “ /
4. Override switch “OVERRIDE”
5. Horn switch “
EBU18081
Engine stop switch “ /
Set this switch to “ ” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situa­tion. The engine will not start or run when this switch is set to “ ”.
EBU18102
Start switch “
Push this switch to crank the engine with the start­er. See the starting instructions on page 6-1 prior to starting the engine.
EBU34121
Light switch “ / /OFF”
Set this switch to “ ” to turn on the left and right headlights (low beams) and the taillight. Set the switch to “ ” to turn on the left and right head­lights (high beams), the handlebar-mounted light (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH), and the taillight. Set the switch to “OFF” to turn off all the lights.
ECB00044
Do not use the headlights with the engine turned off for an extended period of time, oth­erwise the battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. (See page 8-53.)
EBU18171
Horn switch “
Press the switch to sound the horn.
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EBU18192
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WARNING
1
Override switch “OVERRIDE” (YFM70KPSH)
4
1. Override switch “OVERRIDE”
Top speed is normally limited when operating in differential gear lock. If conditions require more engine power when riding forward, push and hold this switch to override the differential gear lock speed limiting function. (See page 4-13.) Releas­ing the switch restores the speed limiting function. While the override switch is pushed, the segments of the speedometer digits will appear as shown in the figure.
If the digits of the speedometer appear as shown when the switch is NOT being pushed, this could indicate a malfunction in the electrical system. In this case, take the ATV to a Yamaha dealer at the first opportunity.
EWB00151
Always ride at a slow speed when the ATV is in four-wheel-drive differential gear lock, and al­low extra time and distance for maneuvers. All wheels turn at the same speed when the dif­ferential is locked, so it takes more effort to turn the ATV. The effort needed to turn increas-
4-11
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es with the riding speed. You may lose control
WARNING
2WD
4WD
1
and have an accident if you cannot make a sharp enough turn for the speed you are trav­eling.
EBU26608
On-Command four-wheel-drive switch “2WD”/“4WD” (YFM70KPSH)
4
EWB00164
Always stop the ATV before changing from two-wheel drive to four-wheel drive and vice versa. The ATV handles differently in two­wheel drive than in four-wheel drive in some circumstances. Changing from two-wheel drive to four-wheel drive or vice versa while moving may cause the ATV to unexpectedly handle differently. This could distract the oper­ator and increase the risk of losing control and of causing an accident.
This ATV is equipped with a switch to change from two-wheel drive to four-wheel drive and vice ver­sa. Select the appropriate drive according to the terrain and the conditions. “2WD” (two-wheel drive): Power is supplied to
the rear wheels.
“4WD” (four-wheel drive): Power is supplied to
the rear and front wheels. To change from two-wheel drive to four-wheel drive, stop the ATV and push the switch in to the “4WD” position. Then, the four-wheel-drive indicator “ ” comes on in the multi-function dis­play. To change from four-wheel drive to two-wheel drive, stop the ATV and push the switch in to the “2WD” position.
1. On-Command four-wheel-drive switch “2WD”/“4WD”
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EBU30463
WARNING
WARNING
On-Command differential gear lock switch “4WD”/“LOCK” (YFM70KPSH)
EWB00132
Always stop the ATV before changing from four-wheel drive to four-wheel-drive differen­tial gear lock or vice versa. The ATV handles differently in four-wheel drive than in differential gear lock in some circum­stances. Changing from four-wheel drive to differential gear lock or vice versa while mov­ing may cause the ATV to handle differently un­expectedly. This could distract the operator and increase the risk of losing control and causing an accident.
EWB00141
Always ride at a slow speed when the ATV is in differential gear lock, and allow extra time and distance for maneuvers. All wheels turn at the same speed when the dif­ferential gear is locked, so it takes more effort to turn the ATV. The effort needed to turn in­creases with the riding speed. You may lose
control and have an accident if you cannot make a sharp enough turn for the speed you are traveling.
This ATV is equipped with a switch allowing you to lock the differential gear when in four-wheel drive. Select the appropriate switch position according to the terrain and the conditions. “4WD” (four-wheel drive): Power is supplied to
the rear and front wheels.
“LOCK” (four-wheel drive with the differential
gear locked): Power is supplied to the rear and front wheels and the differential gear is locked. Unlike in four-wheel drive, all wheels turn at the same speed.
4
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2WD
1
2
2
1
(a)
4WD
2WD
4WD
4
1. On-Command four-wheel-drive switch “2WD”/“4WD”
2. On-Command differential gear lock switch “4WD”/“LOCK”
To lock the differential gear in four-wheel drive, make sure the On-Command four-wheel-drive switch is pushed in to the “4WD” position.
1. Differential gear lock lever
2. On-Command four-wheel-drive switch “2WD”/“4WD”
Stop the ATV, move the differential gear lock lever to position (a), and then push the differential gear lock switch in to the “LOCK” position. When the differential gear is locked, the differential gear lock indicator light “DIFF. LOCK” will come on along with the indicator “ ” in the multi-function dis­play.
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WARNING
LOCK
1
4WD
1. On-Command differential gear lock switch “4WD”/“LOCK”
To unlock the differential gear, stop the ATV and push the switch to the “4WD” position.
When the switch is set to “LOCK” or “4WD”, the
differential gear lock indicator and indicator light will flash until the differential gear is completely locked or unlocked.
When the indicator and indicator light are flash-
ing, turning the handlebar back and forth will help the differential gear lock to engage or dis­engage.
Riding before the differential gear is properly en-
gaged or disengaged (e.g., when the indicator and indicator light are flashing) will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged.
When the ATV is in four-wheel-drive differential
gear lock, the maximum traveling speed is limit­ed to 35 km/h (22 mi/h). However, if conditions require full engine power to be available, push and hold the override switch to disable the dif­ferential gear lock speed limiter. (See page 4-11 for a detailed explanation of this switch.)
EBU34130

Drive lever “2WD”/“4WD” (YFM70KDXH / YFM70KPXH / YFM70KPHH / YFM70KPAH)

EWB00164
Always stop the ATV before changing from two-wheel drive to four-wheel drive and vice versa. The ATV handles differently in two­wheel drive than in four-wheel drive in some circumstances. Changing from two-wheel drive to four-wheel drive or vice versa while moving may cause the ATV to unexpectedly
4
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handle differently. This could distract the oper-
1
23
ator and increase the risk of losing control and of causing an accident.
This vehicle is equipped with a lever to change from two-wheel drive to four-wheel drive and vice versa. Select the appropriate drive according to the terrain and the conditions.
4
“2WD” (two-wheel drive): Power is supplied to
the rear wheels.
“4WD” (four-wheel drive): Power is supplied to
the rear and front wheels. To change from two-wheel drive to four-wheel drive, stop the vehicle and set the lever to the “4WD” position. Then, the four-wheel-drive indi­cator light “ ” (YFM70KDXH) or the four-wheel­drive indicator “ ” (YFM70KPXH / YFM70KPHH / YFM70KPAH) comes on. To change from four-wheel drive to two-wheel drive, stop the vehicle and set the lever to the “2WD” position.
2WD4WD
1. Drive lever “2WD”/“4WD”
2. “2WD” position
3. “4WD” position
EBU18283

Throttle lever

Once the engine is running, pushing the throttle le­ver will increase the engine speed. Regulate the speed of the ATV by varying the throttle position. Because the throttle is spring­loaded, the ATV will decelerate, and the engine will return to an idle any time the throttle lever is re­leased.
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2WD
1
2
1
3
(b)
(a)
4WD
1. Throttle lever
Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released.
EBU18324

Speed limiter

Your ATV is equipped with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (a). To
decrease the maximum engine power avail­able and the maximum speed of the ATV, turn the adjusting screw in direction (b). Do not turn the adjusting screw out more than 12 mm (0.47 in) or the throttle cable could be damaged. Always make sure the throttle lever free play is adjusted to 3.0–5.0 mm (0.12–
0.20 in). (See page 8-41.) WARNING! Im-
proper adjustment of the speed limiter and throttle could cause throttle cable damage or improper throttle operation. You could lose control, resulting in an accident.
[EWB00242]
1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
4-17
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Page 50
3. Tighten the locknut.
1
1
EBU18392

Front brake lever

The front brake lever is located on the right han­dlebar. To apply the front brake, pull the brake le­ver toward the handlebar grip.
4
1. Front brake lever
1. Brake pedal
EBU18443

Brake pedal and rear brake lever

The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar. To apply the rear brake, push down on the brake pedal or pull the brake lever toward the handlebar grip.
1. Rear brake lever
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EBU18612
WARNING
1
1

Drive select lever

The drive select lever is used to shift your ATV into the low-range, high-range, neutral, reverse and park positions. See the “Operating the drive select lever and driving in reverse” section on page 6-2 for the drive select lever operation.
4
1. Fuel tank cap
EBU18757

Fuel

Make sure there is sufficient gasoline in the tank.
EWB02522
1. Drive select lever
EBU18721

Fuel tank cap

Remove the fuel tank cap by turning it counter­clockwise.
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, fol­low these instructions.
1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Nev­er refuel while smoking, or while in the vicinity
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of sparks, open flames, or other sources of
WARNING
21
ignition such as the pilot lights of water heat­ers and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reaches the bottom of the filler tube. Because
4
fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
Recommended fuel:
Regular unleaded gasoline only For Europe: Regular unleaded gasoline only with a research octane number of 95 or higher
Fuel tank capacity:
18.0 L (4.75 US gal, 3.96 Imp.gal)
Fuel reserve amount:
4.0 L (1.06 US gal, 0.88 Imp.gal)
3. Wipe up any spilled fuel immediately.
NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic
[ECB00982]
parts.
4. Turn the fuel tank cap fully clockwise to make sure it is securely closed.
EWB02532
1. Fuel tank filler tube
2. Maximum fuel level
Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor
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immediately. If gasoline spills on your skin,
NOTICE
1
wash with soap and water. If gasoline spills on your clothing, change your clothes.
ECB00071
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher (95 or higher for Europe). If knocking (or pinging) occurs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
EBU34140

Seat

4
1. Seat
To install the seat
Insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. Make sure that the seat is securely fitted.
To remove the seat
Pull up the seat at the rear, and then pull the seat rearward.
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4
NOTICE
1
1
2
2
1
1
1. Projection
2. Seat holder
EBU34151

Storage compartment

ECB02320
Do not store metal or sharply edged objects, like tools, in the storage compartment. If they must be stored, wrap them in appropriate cushion material to prevent damaging the stor­age compartment.
The storage compartment is located in front of the seat. To access the storage compartment, open the storage compartment lid.
1. Storage compartment lid
1. Storage compartment
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When storing any documents in the storage com-
TIP
1
partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehi­cle, be careful not to let any water enter the stor­age compartment. Do not exceed the load limit of 4.0 kg (9 lb) for
the storage compartment.
Do not exceed the maximum load of 240.0 kg
(530 lb) for the vehicle.
4
A drain plug is fitted at the bottom of the storage compartment. If any water collects in the storage compartment, remove the drain plug, drain the water, and then install the drain plug.
1. Storage compartment drain plug
EBU18963

Front carrier

Do not exceed the load limit of 50.0 kg (110 lb)
for the front carrier.
Do not exceed the maximum load of 240.0 kg
(530 lb) for the ATV.
EBU18973

Rear carrier

Do not exceed the load limit of 90.0 kg (198 lb)
for the rear carrier.
Do not exceed the maximum load of 240.0 kg
(530 lb) for the ATV.
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EBU19148
WARNING
TIP
Adjusting the front and rear shock ab­sorber assemblies (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)
The spring preload can be adjusted to suit the rid­er’s weight and the riding conditions.
EWB00401
4
Always adjust the shock absorber assemblies on the left and right side to the same setting. Uneven adjustment can cause poor handling and loss of stability, which could lead to an ac­cident.
Adjust the spring preload as follows. Turn the spring preload adjusting ring in direction (a) to increase the spring preload and thereby harden the suspension, and in direction (b) to de­crease the spring preload and thereby soften the suspension. Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber.
1. Spring preload adjusting ring
2. Position indicator
A special wrench can be obtained at a Yamaha dealer to make this adjustment.
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1. Special wrench
Spring preload setting:
Minimum (soft):
1 (YFM70KPAH, YFM70KPHH, YFM70KPSH, YFM70KPXH)
Standard:
2 (YFM70KPAH, YFM70KPHH, YFM70KPSH, YFM70KPXH)
Maximum (hard):
5 (YFM70KPAH, YFM70KPHH, YFM70KPSH, YFM70KPXH)
EBU28972

Trailer hitch (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH)

This ATV is equipped with a 5 cm (2 in) trailer hitch receiver. Trailer towing equipment can be obtained at a Yamaha dealer. (See page 6-6 for precaution in­formation.)
1
1. Trailer hitch receiver
4
4-25
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EBU19184
NOTICE
2
1

Auxiliary DC jack

The auxiliary DC jack is located at the front right side of the ATV. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running and the light switch is set to “OFF”.
1. Set the light switch to “OFF”.
4
2. Turn the accessory off.
3. Start the engine. (See page 6-1.)
4. Open the auxiliary DC jack cap, and then in­sert the accessory power plug into the jack.
Maximum rated capacity for the auxiliary DC jack:
DC 12 V, 10 A (120 W)
5. Turn the accessory on.
6. When the auxiliary DC jack is not being used, cover it with the cap.
ECB00121
Do not use accessories requiring more than
the above maximum capacity. This may overload the circuit and cause the fuse to blow.
If accessories are used without the engine
running or with the headlights turned on, the battery will lose its charge and engine start­ing may become difficult.
Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot because the jack can be damaged.
1. Auxiliary DC jack cap
2. Auxiliary DC jack
4-26
Page 59
EBU19203
WARNING

PRE-OPERATION CHECKS

EBU19226
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
EWB00482
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip­ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Fuel
Engine oil
Final gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-24
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-27
Coolant
• Check fuel level in fuel tank, and add recommended fuel if neces­sary.
• Check fuel line for leakage. Correct if necessary.
• Check oil level in engine, and add recommended oil to specified level if necessary.
• Check ATV for oil leakage. Correct if necessary.
• Check coolant level in reservoir, and add recommended coolant to specified level if necessary.
• Check cooling system for leakage. Correct if necessary.
4-19, 5-3
5-3, 8-20
5-3, 8-29
5
5-1
Page 60
ITEM ROUTINE PAGE
• Check operation. If soft or spongy, have Yamaha dealer bleed hy­draulic system.
Front brake
Rear brake
5
Throttle lever
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-49
Wheels and tires
Brake pedal
Brake levers
Axle boots • Check for cracks or damage, and replace if necessary. 8-48
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and switches
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary.
• Check operation, and correct if necessary.
• Lubricate cables if necessary.
• Check lever and pedal free play, and adjust if necessary.
• Make sure that operation is smooth. Lubricate cable and lever housing if necessary.
• Check lever free play, and adjust if necessary.
• Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary.
• Make sure that operation is smooth. Lubricate pedal pivoting point if necessary.
• Make sure that operation is smooth. Lubricate lever pivoting points if necessary.
• Check operation, and correct if necessary. 5-7
5-3, 8-42, 8-44, 8-45
5-3, 8-42, 8-45
5-4, 8-41
5-4
8-50
8-49
5-2
Page 61
EBU19542
TIP

Fuel

Make sure that there is sufficient fuel in the tank. (See page 4-19.)
EBU19561

Engine oil

Make sure that the engine oil is at the specified level. Add oil as necessary. (See page 8-20.)
EBU19591

Final gear oil

Make sure that the final gear oil is at the specified level. Add oil as necessary. (See page 8-24.)
EBU19601

Differential gear oil

Make sure that the differential gear oil is at the specified level. Add oil as necessary. (See page 8-27.)
EBU19632

Coolant

Make sure that the coolant is at the specified level. Add coolant as necessary. (See page 8-29.)
The coolant level must be checked on a cold en­gine since the level varies with engine tempera­ture.
EBU28533

Front and rear brakes

Brake levers and brake pedal
Check that there is no free play in the front
brake lever. If there is free play, have a Yamaha dealer check the brake system.
Check for correct free play in the rear brake le-
ver and brake pedal. If the free play is incorrect, adjust it. (See page 8-45.)
Check operation of the levers and pedal. They
should move smoothly and there should be a firm feeling when the brake is applied. If not, have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary. (See page 8-44.)
5
Specified brake fluid:
DOT 4
5-3
Page 62
Brake fluid leakage (front brake)
Check to see if any brake fluid is leaking out of the hose, joint or brake fluid reservoir of the front brake. Apply the brake firmly for one minute. If the lever moves slowly inward, there may be a leak in the brake system. If there is any leakage, the brake system should be checked by a Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out to
5
make sure they are working properly. If the brakes do not provide proper braking performance, check the brake pads and friction plates for wear. (See page 8-42.)
EBU19762

Throttle lever

Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
EBU19815

Tires

Check tire pressure regularly to make sure it is at the recommended specifications. Also check for wear and damage.
Tire pressure
Use the low-pressure tire gauge to check and ad­just tire pressures when the tires are cold. Tire pressures must be equal on both sides.
WARNING! Operation of this vehicle with im­proper tire pressure may cause severe injury or death from loss of control or rollover. Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un­der severe riding conditions.
[EWB02542] Set tire
pressures to the following specifications:
5-4
Page 63
Recommended tire pressure:
Front
35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear
30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum tire pressure:
Front
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear
27.0 kPa (0.270 kgf/cm², 4.0 psi)
Maximum tire seating pressure:
Front
250 kPa (2.5 kgf/cm², 36 psi)
Rear
250 kPa (2.5 kgf/cm², 36 psi)
The low-pressure tire gauge is included as stan­dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
5
1. Low-pressure tire gauge
Tire wear limit
When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire.
5-5
Page 64
5
WARNING
1. Tire wear limit
Tire information
This ATV is equipped with tubeless tires with valves.
EWB02552
Use of improper tires on this ATV may cause loss of control, increasing your risk of an acci­dent.
After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America.
Front:
Manufacturer/model:
CHENG SHIN/C828 (YFM70KDXH_AUS/NZL, YFM70KPAH) MAXXIS/MU19 (YFM70KDXH_EUR/FRA/GBR, YFM70KPHH, YFM70KPSH, YFM70KPXH)
Size:
AT25 x 8-12
Ty pe :
Tub el ess
Rear:
Manufacturer/model:
CHENG SHIN/C828 (YFM70KDXH_AUS/NZL, YFM70KPAH) MAXXIS/MU20 (YFM70KDXH_EUR/FRA/GBR, YFM70KPHH, YFM70KPSH, YFM70KPXH)
Size:
AT25 x 10-12
Ty pe :
Tub el ess
5-6
Page 65
Aftermarket tires and rims
The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate.
EBU19841

Chassis fasteners

Make sure that all nuts, bolts and screws are properly tightened.
EBU19851

Instruments, lights and switches

Check that all instruments, lights and switches are working properly. Correct if necessary.
5
5-7
Page 66
EBU19882
WARNING
NOTICE
NOTICE
TIP

OPERATION

EBU19902
Read the Owner’s Manual carefully before riding the ATV. If there is a control or function you do not understand, ask your Yamaha dealer.
EWB00632
Read the Owner’s Manual carefully to become familiar with all controls in order to help pre-
6
vent any loss of control, which could cause an accident or injury.
EBU34161

Starting the engine

ECB00151
See the “Engine break-in” section on page 6-4 prior to operating the engine for the first time.
1. Turn the key to “ ” (on) and the engine stop switch to “ ”. The EPS warning light (for equipped models) should come on and stay on until the engine is started.
The following warning lights should come on for a few seconds, then go off.
Coolant temperature warning lightEngine trouble warning lightFuel level warning light (for equipped mod-
els)
ECB00826
To avoid possible damage, do not operate the ATV if a warning light does not work as de­scribed above.
2. Apply the brake pedal, and then shift the drive select lever into the neutral or park position. The corresponding indicator light should come on. If the indicator light does not come on, have a Yamaha dealer check the electrical circuit.
This model is equipped with an ignition circuit cut­off system. The engine can be started under the following conditions: The drive select lever is in the neutral or park po-
sition.
6-1
Page 67
The rear brake lever or brake pedal is applied
TIP
NOTICE
NOTICE
TIP
with the drive select lever in any position. How­ever, it is recommended to shift into the neutral or park position before starting the engine.
3. Apply the rear brake lever or brake pedal.
4. Completely close the throttle lever and start the engine by pushing the start switch.
If the engine fails to start, release the start switch, then push it again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 10 seconds on each attempt.
ECB00164
For maximum engine life, never accelerate hard when the engine is cold!
EBU36230

Operating the drive select lever and driving in reverse

ECB03330
Do not shift without coming to a complete stop and waiting for the engine to return to normal idle speed. Damage to the engine or drivetrain may occur.
Shifting: Neutral to High-range and High-range to Low-range
1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov­ing the drive select lever along the shift guide.
Make sure that the drive select lever is completely shifted into position.
6
6-2
Page 68
WARNING
1. Drive select lever
1
2
3
4
5
6
L
H
N
R
P
1
2
3
4
5
6
L
H
N
R
P
6
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
6. P (Park)
3. Release the brake pedal, and then open the throttle lever gradually.
Shifting: Neutral to Reverse and Reverse to Park
EWB00721
Improper operation in reverse could make you hit an obstacle or even a person behind you, resulting in serious injury. When you shift into
reverse, make sure there are no people or ob­stacles behind you. When it is safe to proceed, go slowly.
1. Bring the ATV to a complete stop.
2. Apply the brake pedal.
3. Shift from neutral to reverse or from reverse to park and vice versa by moving the drive se­lect lever along the shift guide.
1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
6. P (Park)
6-3
Page 69
TIP
When in reverse, the reverse indicator light
TIP
should come on. If the indicator light does not come on, have a Yamaha dealer check the elec­trical circuit.
Due to the synchronizing mechanism in the en-
gine, the indicator light may not come on until the ATV starts moving.
4. Check behind for people or obstacles, and then release the brake pedal.
5. Open the throttle lever gradually and continue to watch to the rear while backing.
EBU20683

Engine break-in

There is never a more important period in the life of your engine than the first 320 km (200 mi) or 20 hours of riding. For this reason, you should read the following material carefully. Since the engine is brand new, do not put an ex­cessive load on it for the first 320 km (200 mi) or 20 hours. The various parts in the engine wear and polish themselves to the correct operating clear­ances. During this period, prolonged full-throttle operation or any condition that might result in en­gine overheating must be avoided.
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary the speed of the ATV regularly. Do not oper­ate it at one set throttle position.
6
For ATVs equipped with an odometer or an hour
meter, follow the figures given in km (mi) or the figures given in hours.
For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev the engine freely, but do not use full throttle at any time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
6-4
Page 70
NOTICE
ECB00221
WARNING
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the ATV.
EBU27322

Parking

When parking the ATV, stop the engine, and shift the drive select lever into the park position.
EBU29901
6

Parking on a slope

EWB00861
Avoid parking on hills or other inclines. Parking on a hill or other incline could cause the ATV to roll out of control, increasing the chance of an accident. If you must park on an incline, place the ATV transversely across the incline, stop the engine, shift the drive select lever to the park position, and then block the front and rear wheels with rocks or other objects. Do not park the ATV at all on hills that are so steep you could not walk up them easily.
1. Bring the ATV to a stop by applying the brakes.
2. Stop the engine.
3. With the brake pedal applied, shift the drive select lever to the park position.
EBU20911

Accessories and loading

EBU20922
Genuine Yamaha Accessories
Choosing accessories for your ATV is an impor­tant decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your ATV. Many companies with no connection to Yamaha manufacture parts
6-5
Page 71
and accessories or offer other modifications for
WARNING
Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket compa­nies produce. Therefore, Yamaha can neither en­dorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and in­stalled by a Yamaha dealer.
Aftermarket parts, accessories, and modifica­tions
While you may find aftermarket products similar in design and quality to genuine Yamaha Accesso­ries, recognize that some aftermarket accessories or modifications are not suitable because of po­tential safety hazards to you or others. Installing aftermarket products or having other modifica­tions performed to your ATV that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries re­lated to changes in the vehicle. Keep the following in mind when considering an accessory or operating an ATV which has acces­sories.
Accessories should be rigidly and securely
mounted. An accessory which can shift position or come off while you are riding could affect your ability to control the ATV.
Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam­ples include (but are not limited to) a heavy or bulky object attached to the handlebars which could make steering difficult, an accessory that limits your ability to move around on the seat, or one that limits your view.
Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than it does without accessories.
EBU21042
Loading
EWB00821
Never exceed the stated load capacity for this ATV. Overloading this ATV or carrying or tow­ing cargo improperly could cause changes in ATV handling which could lead to an accident. Cargo should be properly distributed and se-
6
6-6
Page 72
curely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater dis­tance for braking.
Cargo or a trailer can change the stability and han­dling of an ATV. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
6
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, car­go, accessories, and tongue):
240.0 kg (530 lb)
Front carrier:
50.0 kg (110 lb)
Rear carrier:
90.0 kg (198 lb)
Storage compartment:
4.0 kg (9 lb)
Trailer hitch:
Pulling load (total weight of trailer and cargo):
5880 N (600 kgf, 1322 lbf) Tongue weight (vertical weight on trailer hitch point):
147 N (15 kgf, 33 lbf)
Do not exceed the maximum tongue weight.
You can measure tongue weight with a bath­room scale. Put the tongue of the loaded trailer on the scale with the tongue at hitch height. Ad­just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight in the maximum ATV load limit.
6-7
Page 73
Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of the front carrier, at the front of the rear carrier, and center it.
Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A shifting load can cause an accident.
Make sure the load does not interfere with con-
trols or your ability to see where you are going.
Ride more slowly than you would without a
load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trailer.
Allow more braking distance. A heavier ATV
takes longer to stop.
Avoid making sharp turns unless at very slow
speeds.
Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and handling of the ATV.
6
6-8
Page 74
7
EBU21142

RIDING YOUR ATV

7-1
Page 75
EBU34290
WARNING

GETTING TO KNOW YOUR ATV

This ATV is mainly for utility use, but may also be used for recreation. This section, Riding your ATV, provides general ATV riding instructions for recre­ational riding. The skills and techniques described in this section, however, are appropriate for all ty­pes of riding. Riding your ATV requires special skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Riding your new ATV can be a very enjoyable ac­tivity, providing you with hours of pleasure. But it is essential to familiarize yourself with the opera­tion of the ATV to achieve the skill necessary to enjoy riding safely. Before you begin to ride, be sure you have read this Owner’s Manual com­pletely and understand the operation of the con­trols. Pay particular attention to the safety information on pages 2-1–2-6. Also read all warn­ing and notice labels on your ATV.

RIDE WITH CARE AND GOOD JUDGMENT

Get training if you are inexperienced.
EWB01382
Do not operate this ATV or allow anyone else
to operate it without proper instruction. The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
Do not operate this ATV at speeds too fast
for your skills or the conditions, as this in­creases your chances of losing control of the ATV and an accident. Always go at a speed that is proper for the terrain, visibility and op­erating conditions, and your experience.
Beginning and inexperienced operators should regularly practice the skills and the operating techniques described in this Owner’s Manual.
Riding your ATV requires skills acquired through practice over a period of time.
Do not attempt to operate at maximum perfor­mance until you are totally familiar with the ATV’s handling and performance characteristics. Take
7
7-2
Page 76
the time to learn the basic techniques well before
WARNING
attempting more difficult maneuvers. Become fa­miliar with this ATV at slow speeds first, even if you are an experienced operator.
Not recommended for children under 16 years of age.
EWB01391
A child under 16 should never operate an ATV with engine size greater than 90 cc. Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child.
7
This ATV is designed to carry the operator and cargo only – passengers prohibited.
The long seat is to allow the operator to shift posi­tion as needed during operation. It is not for carry­ing passengers. WARNING! Never carry a
passenger. Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV. You could have an accident, resulting in severe injury or death to you and/or your passenger.
[EWB01402]
7-3
Page 77
Apparel
Always wear the following to reduce risk of injury in an accident:
Approved motorcycle helmet that fits properlyEye protection (goggles, helmet face shield, or
protective eyewear)
Over-the-ankle boots, gloves, long-sleeved
shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident. WARNING! Operating without an ap-
proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident.
[EWB01412]
Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. WARNING!
Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
[EWB02612]
7
7-4
Page 78
1. Protective clothing
2. Goggles
3. Gloves
4. Boots
7
5. Helmet
Do not operate after or while consuming alco­hol or drugs.
The operator’s performance capability is reduced by the influence of alcohol or drugs. Consuming alcohol or drugs could seriously affect your judg­ment, cause you to react more slowly, and affect your balance and perception. WARNING! Never
consume alcohol or drugs before or while driv­ing this ATV. You increase your chance of an accident.
[EWB01422]
Pre-operation checks
Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Perform the pre-operation checks listed on page 5-1. Always follow the inspection and mainte­nance procedures and schedules described in the Owner’s Manual. WARNING! Failure to inspect
the ATV before riding it or failure to maintain it properly increases the possibility of an acci­dent and equipment damage.
[EWB01433]
Speed limiter
For riders less experienced with this model, the throttle lever housing is equipped with a speed limiter. The speed limiter keeps the throttle from
7-5
Page 79
fully opening, even when the throttle lever is
WARNING
1
pushed to the maximum. Turning in the adjusting screw limits the maximum engine power available and decreases the maximum speed of the ATV. Turning in the adjusting screw decreases top speed, and turning it out increases top speed. (See page 4-17.)
1. Adjusting screw
Loading and accessories
EWB01463
Improper loading or towing can increase the risk of loss of control, an overturn, or other ac­cident. To reduce the risk of an accident:
Do not exceed the maximum loading limits
for the vehicle (see “MAXIMUM LOADING
LIMIT” in this section or vehicle labeling). Keep weight on racks centered side to side,
and as low as possible. Be sure cargo is se-
cured – a loose load could change handling
unexpectedly. Make sure the load does not interfere with
your control or ability to see where you are
going. Tie down cargo in the trailer securely. Make
sure cargo in the trailer cannot move around.
A shifting load can cause an accident. Reduce speed and allow more room to stop.
A heavier vehicle takes longer to stop. Avoid hills and rough terrain. Choose terrain
carefully. Use extreme caution when towing
or carrying a load on inclines. Turn gradually and go slowly.
Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer.
7
7-6
Page 80
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of cargo, rid­er, accessories, and tongue):
240.0 kg (530 lb)
Front carrier:
50.0 kg (110 lb)
Rear carrier:
90.0 kg (198 lb)
Storage compartment:
4.0 kg (9 lb)
Trailer hitch:
Pulling load (total weight of trailer and cargo):
7
5880 N (600 kgf, 1322 lbf) Tongue weight (vertical weight on trailer hitch point):
147 N (15 kgf, 33 lbf)
Drive more slowly than you would without a load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice to drive slowly (shift into first gear or low drive if avail­able on this model) whenever you are carrying heavier loads or when towing a trailer.
During operation
Always keep your feet on the footboards during operation; otherwise, they may contact the rear wheels. WARNING! Removing even one hand or
foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. If you remove a foot from a footboard, your foot or leg may come into con­tact with the rear wheels, which could injure you or cause an accident.
[EWB01472]
Avoid wheelies and jumping. WARNING! At-
tempting wheelies, jumps, and other stunts in­creases the chance of an accident, including
7-7
Page 81
an overturn. Never attempt stunts, such as
WARNING
wheelies or jumps. Don’t try to show off.
[EWB01482]
Modifications and accessories
Never modify this ATV through improper installa­tion or use of accessories or other modification. All parts and accessories added to this ATV should be genuine Yamaha or equivalent components designed for use on this ATV and should be in­stalled and used according to instructions. If you have questions, consult an authorized ATV dealer.
WARNING! Operating this ATV with improper modifications may cause changes in handling which in some situations could lead to an acci-
[EWB01492]
dent.
Exhaust system
EWB01502
Dry grass or brush or other combustible ma-
terial accumulated around the engine area could catch fire. Do not operate, idle, or park the ATV in dry grass or other dry ground cov­er. Keep the engine area free of dry grass, brush, or other combustible material.
Someone touching the exhaust system dur-
ing or after operation could be burned. Do not touch the hot exhaust system. Do not park the ATV in a place where others might be likely to touch it.
The muffler and other engine parts become ex­tremely hot during operation and remain hot after the engine has stopped. To reduce the risk of fire during operation or after leaving the ATV, do not let brush, grass and other materials collect under the vehicle, near the muffler or exhaust pipe, or next to other hot parts. Check under the vehicle after operating in areas where combustible mate­rials may have collected. Do not idle or park the vehicle in long dry grass or other dry ground cov­er.
7-8
7
Page 82
To prevent burns, avoid touching the exhaust sys­tem. Park the ATV in a place where pedestrians or children are not likely to touch it.
7

BE CAREFUL WHERE YOU RIDE

This ATV is designed for use on unpaved surfaces only. WARNING! Paved surfaces may seriously
affect handling and control of the ATV, and may cause the ATV to go out of control. Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets.
[EWB01512]
While riding on unpaved public streets or roads may be legal in your area, such operation can in­crease the risk of collision with other vehicles. Watch carefully for other vehicles. Make sure you
7-9
Page 83
know your country’s laws and regulations before you ride on unpaved public streets or roads. Do not ride on any paved public street, road or motor­way. WARNING! Never operate this ATV on any
paved street, paved road or motorway. You can collide with another vehicle.
[EWB01522]
ful when operating on unfamiliar terrain. Al­ways be alert to changing terrain conditions when operating the ATV.
[EWB01532]
7
Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset. WARNING!
The ATV could go out of control if you do not have enough time to react to hidden rocks, bumps, or holes. Go slowly and be extra care-
Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills nec­essary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
WARNING! Failure to use extra care when op­erating on excessively rough, slippery, or loose
7-10
Page 84
terrain could cause loss of traction or ATV con­trol, which could result in an accident, includ­ing an overturn.
[EWB01542]
7
When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch. WARNING! You could collide
with another vehicle if operating in areas where you cannot easily be seen. Mount a cau­tion flag on the ATV to make you more visible. Watch carefully for other vehicles.
[EWB01552]
Do not ride in areas posted “no trespassing”. Do not ride on private property without getting permission.
7-11
Page 85
Select a large, flat, unpaved area to become famil-
NOTICE
WARNING
iar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before trying more difficult terrain. Shift to the park position and follow the instruction on page 6-1 to start the engine. Once it has warmed up you are ready to begin riding your ATV. With the engine idling, shift the drive select lever into the low-range position or the high-range position. Apply the throttle slowly and smoothly. The centrifugal clutch will engage and you will start to accelerate. If the throttle is applied too abruptly, the front wheels may lift off the ground, resulting in a loss of directional control. Avoid higher speeds until you are thoroughly familiar with the operation of your ATV. When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. Improper use of the brakes can cause the tires to lose traction, reducing control and increasing the possibility of an accident.
ECB00252
Do not shift from low-range to high-range or vice versa without coming to a complete stop. Damage to the engine or drive train may occur.

TURNING YOUR ATV

EWB01772
Always follow proper procedures for turning as described in this Owner’s Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at speeds too fast for your skills or the conditions. ATV could go out of control, causing a collision or overturn.
To achieve maximum traction on unpaved surfac­es, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning tech­nique must be used to allow the ATV to make turns quickly and easily. It is essential that this skill be learned first at low speed.
7
7-12
Page 86
As you approach a curve, slow down and begin to
WARNING
turn the handlebars in the desired direction. As you do so, put your weight on the footboard to the outside of the turn (opposite your desired direc­tion) and lean your upper body into the turn. Use the throttle to maintain an even speed through the turn. This maneuver will let the wheel on the inside of the turn slip slightly, allowing the ATV to make the turn properly.
7
1. Lean towards inside of turn.
2. Support your weight on the outer footboard.
This procedure should be practiced at slow speed many times in a large unpaved area with no obsta­cles. If an incorrect technique is used, your ATV
may continue to go straight. If the ATV doesn’t turn, come to a stop and then practice the proce­dure again. If the riding surface is slippery or loose, it may help to position more of your weight over the front wheels by moving forward on the seat. Once you have learned this technique, you should be able to perform it at higher speeds or in tighter curves. Improper riding procedures such as abrupt throt­tle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip. If the ATV be­gins to tip over to the outside while negotiating a turn, lean more to the inside. It may also be nec­essary to gradually let off on the throttle and steer to the outside of the turn to avoid tipping over. Remember: Avoid higher speeds until you are thoroughly familiar with the operation of your ATV.

CLIMBING UPHILL

EWB01672
Climbing hills improperly can cause overturns or loss of control. Use proper riding techniques described in this Owner’s Manual.
7-13
Page 87
Never operate the ATV on hills too steep for
the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills.
Always check the terrain carefully before you
start up any hill. Never climb hills with exces­sively slippery or loose surfaces.
Shift your weight forward.Never open the throttle suddenly. The ATV
could flip over backwards.
Never go over the top of any hill at high
speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech­nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if pos-
sible. When crossing the side of a hill, shift your weight to the uphill side of the ATV.
7
7-14
Page 88
Do not attempt to climb hills until you have mas­tered basic maneuvers on flat ground. Always check the terrain carefully before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control. To climb a hill, you need traction, momentum, and steady throttle. For more traction and control for climbing steeper and/or rougher slopes, select “4WD” or 4WD-LOCK (“DIFF. LOCK”) (YFM70KPSH). Travel fast enough to maintain momentum, but not so fast that you cannot react to changes in the terrain as you climb. It is important when climbing a hill to make sure
7
that your weight is transferred forward on the ATV. This can be accomplished by leaning forward and, on steeper inclines, standing on the footboards and leaning forward over the handlebars. When­ever possible, ride straight up hills. Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side – there could be another person, an obstacle, or a sharp drop-off. Use common sense and remem­ber that some hills are too steep for you to climb or descend.
If you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have the room to do so) and go down the hill. If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the ATV on the uphill side. Physically turn the ATV around and then descend the hill. If you start to roll backwards, DO NOT apply either brake abruptly. If you are in “2WD”, apply only the front brake. When fully stopped, apply the rear brake as well, and then shift to the park position. If you are in “4WD”, because all wheels are inter­connected by the drive train, applying either brake will brake all wheels, therefore, avoid sudden ap­plication of either the front or rear brake as the wheels on the uphill side could come off the ground. The ATV could easily tip over backwards. Apply both the front and rear brakes gradually. When fully stopped, lock shift to the park position and dismount the ATV immediately on the uphill side. Dismount on uphill side or to a side if pointed
7-15
Page 89
straight uphill. Turn the ATV around and remount,
WARNING
following the procedure described in the Owner’s Manual. WARNING! Stalling, rolling backwards
or improperly dismounting while climbing a hill could result in ATV overturning. If you cannot control the ATV, dismount immediately on the uphill side.
[EWB01803]

RIDING DOWNHILL

EWB01622
Going down a hill improperly could cause over­turns or loss of control. Always follow proper procedures for going down hills as described in this Owner’s Manual.
Always check the terrain carefully before you
start down any hill.
Never operate the ATV on hills too steep for
the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills.
Shift your weight backward and to the up
side of the hill.
Never go down a hill at high speed.Avoid going down a hill at an angle that
would cause the ATV to lean sharply to one side. Go straight down the hill where possi­ble.
Improper braking can cause the wheels on
the uphill side to come off the ground or cau­se loss of traction. Apply brakes gradually. If in “2WD”, apply only the rear brake.
When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as pos­sible. Move back on the seat and sit with your arms straight. Engine compression will do most of the braking for you. For maximum engine com­pression braking effect, select the low-range posi­tion and change to “4WD” before beginning to descend the hill.
7
7-16
Page 90
Use caution while descending a hill with loose or
WARNING
slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. When this ATV is in “4WD”, all wheels (front and rear) are interconnected by the drive train. This means that applying either the front brake or the rear brake will brake all wheels. When descending hills, using either brake lever or the brake pedal will brake the wheels on the downhill side. Avoid sudden application of either the front or rear brake because the wheels on the uphill side could come off the ground. Apply both the front and rear brakes gradually.
7
Whenever possible, ride your ATV straight down­hill. Avoid sharp angles which could allow the ATV to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to ob­stacles which may appear.

CROSSING A SLOPE

EWB01633
Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to overturn. Always follow proper procedures as de-
scribed in the Owner’s Manual.
Avoid hills with excessively slippery or loose
surfaces.
Avoid crossing the side of a steep hill.
7-17
Page 91
Shift your weight to the uphill side of the ATV.
WARNING
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech­nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill.
Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slip­pery surfaces or rough terrain that may upset your balance. As you travel across a slope, lean your body in the uphill direction. It may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on slopes, be sure not to make sharp turns either up or down hill. If your ATV does begin to tip over, gradually steer in the downhill direction if there are no obstacles in your path. As you regain proper balance, grad­ually steer again in the direction you wish to travel.
7

CROSSING THROUGH SHALLOW WATER

EWB01642
Operating this vehicle through deep or fast­flowing water can lead to loss of control or an overturn. To reduce your risk of drowning or other injuries, use care when crossing through water. Never operate this ATV water deeper than the depth specified in your Owner’s Man­ual, as tires may float, increasing the risk of an overturn.
7-18
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The ATV can be used to cross slow moving, shal­low water of up to a maximum of 35 cm (14 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV. Drive slowly and carefully.
7
Test your brakes after leaving the water. If neces­sary, apply them several times to let friction dry out the linings. Do not continue to ride your ATV without verifying that you have regained proper
braking ability. WARNING! Wet brakes may have
reduced stopping ability, which could cause loss of control.
[EWB02622]
After riding your ATV in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case. Also, remove the drain plugs from the storage compartment and the V­belt case to drain any water that may have accu­mulated. NOTICE: Undrained water can cause
damage or improper operation.
[ECB00842]
Wash the ATV in fresh water if it has been operat­ed in salt water or muddy conditions.
7-19
Page 93
WARNING
1. Air filter case check hose
1
1
1
1. V-belt case drain plug
1. Storage compartment drain plug

RIDING OVER ROUGH TERRAIN

EWB01652
7
Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never at­tempt to ride over large obstacles, such as lar­ge rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner’s Manual.
Riding over rough terrain should be done with caution. Look out for obstacles which could cause damage to the ATV or could lead to an upset or
7-20
Page 94
accident. Be sure to keep your feet firmly mounted
WARNING
on the footboards at all times. Avoid jumping the ATV as loss of control and damage to the ATV may result.

SLIDING AND SKIDDING

EWB01663
Skidding or sliding improperly may cause you to lose control of this ATV. You may also reg ain traction unexpectedly, which may cause the ATV to overturn. Learn to safely control skidding or sliding by
practicing at low speeds and on level,
7
smooth terrain.
On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of control.
Care should be used when riding on loose or slip­pery surfaces since the ATV may slide. If unex­pected and uncorrected, sliding could lead to an accident.
To reduce the tendency for the front wheels to slide in loose or slippery conditions, positioning your weight over the front wheels will sometimes help.
If the rear wheels of your ATV start to slide side­ways, control can usually be regained (if there is room to do so) by steering in the direction of the slide. Applying the brakes or accelerating is not recommended until you have corrected the slide.
7-21
Page 95
With practice, over a period of time, skill at con­trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are reduced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfaces such as ice, since all control may be lost.

WHAT TO DO IF...

This section is designed to be a reference guide only. Be sure to read each section on riding tech­niques completely.

WHAT TO DO...

If your ATV doesn’t turn when you want it to:
Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn. Position your weight over the front wheels for better control. (See page 7-12.)
If your ATV begins to tip while turning:
Lean more into the turn to regain balance. If necessary, gradually let off the throttle and/or steer to the outside of the turn. (See page 7-12.)
If your ATV starts to slide sideways:
Steer in the direction of the slide if you have the room. Applying the brakes or accelerating is not recommended until you have corrected the slide. (See page 7-21.)
If your ATV can’t make it up a hill you are trying
to climb: Turn the ATV around if you still have forward speed. If not, stop, dismount on the uphill side of the ATV and physically turn the ATV around. If the ATV starts to slip backwards, DO NOT USE THE REAR BRAKE IF THE ATV IS IN “2WD” – the ATV may tip over on top of you. Dismount the ATV on the uphill side. (See page 7-13.)
7
7-22
Page 96
If your ATV is traversing a sloping surface:
Be sure to ride with your weight positioned to­wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. If you discover that the ATV is going to tip over, dismount on the uphill side. (See page 7-17.)
If your ATV encounters shallow water:
Ride slowly and carefully through slow moving water, watching for obstacles. Be sure to let wa­ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water. Do not continue to ride
7
your ATV until you have regained adequate braking ability. (See page 7-18.)
7-23
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EBU28788
WARNING
WARNING
WARNING

PERIODIC MAINTENANCE AND ADJUSTMENT

EBU21675
Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most effi­cient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lu­brication are explained on the following pages.
EWB01842
Failure to properly maintain the vehicle or per­forming maintenance activities incorrectly may increase your risk of injury or death during ser­vice or while using the vehicle. If you are not fa­miliar with vehicle service, have a Yamaha dealer perform the service.
EWB02563
Turn off the engine when performing mainte­nance unless otherwise specified. A running engine has moving parts that can
catch on body parts or clothing and electri­cal parts that can cause shocks or fires.
Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-6 for more information about carbon monoxide.
EWB02691
Brake discs, calipers, drums, and linings can become very hot during use. To avoid possible burns, let brake components cool before touching them.
The intervals given in the periodic maintenance charts should be considered as a general guide under normal riding conditions. However, DE­PENDING ON THE WEATHER, TERRAIN, GEO­GRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED.
8
8-1
Page 98
EBU29572
TIP
1
2
3

Owner’s manual and tool kit

Be sure to always keep the owner’s manual, the owner’s tool kit and the low-pressure tire gauge with the vehicle. Make sure to protect the owner’s manual by putting it in the plastic bag, then by placing the bag in the document pouch.
8
1. Owner’s manual
2. Owner’s tool kit
3. Low-pressure tire gauge
The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of pre­ventive maintenance and minor repairs. However,
additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you.
8-2
Page 99
EBU21745
TIP

Periodic maintenance chart for the emission control system

For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should still be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
INITIAL EVERY
NO. ITEM
1 * Fuel line
2Spark plug
3 * Valv es • Check valve clearance and adjust if necessary.
Crankcase breath-
4 *
er system
CHECK OR MAINTENANCE
JOB
• Check fuel hoses for cracks or other damage, and replace if necessary.
• Check condition and clean, regap, or replace if necessary.
• Check breather hose for cracks or other damage, and replace if necessary.
Whichev­er comes
first
month136612
320
km (mi)
hours 20 80 160 160 320
(200)
1300
(800)
√√√√√
Every 2500 km (1600 mi) for the first
Every 5000 km (3200 mi) thereafter.
2500
(1600)
7500 km (4800 mi).
2500
(1600)
√√√
√√√
5000
(3200)
8
8-3
Page 100
INITIAL EVERY
NO. ITEM
5 * Exhaust system
6 Spark arrester • Clean. √√√
Air induction sys-
7 *
tem
CHECK OR MAINTENANCE
JOB
• Check for leakage and replace gasket(s) if neces­sary.
• Check for looseness and tighten all screw clamps and joints if necessary.
• Check the air cut-off valve, reed valve, and hose for damage.
• Replace any damaged parts if necessary.
Whichev­er comes
first
month136612
320
km (mi)
hours 20 80 160 160 320
(200)
1300 (800)
√√√√√
2500
(1600)
2500
(1600)
√√√
8
5000
(3200)
8-4
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