Yamaha G11A User Manual

OWNER’S/
OPERATORS
MANUAL

UTILITY
CAR

LIT-19626-11-97

G11A

JR3-F8199-10

INTRODUCTION

Congratulations on your purchase of
a Yamaha utility car.This manual con­tains information you will need for
proper operation, maintenance, and
care of your utility car. A thorough
understanding of these simple
instructions will help you to obtain
maximum enjoyment from your new
Yamaha.

If you have any questions about the
operation or maintenance of your util­ity car, please consult a Yamaha deal­er.

TECHNICAL SERVICE DEPT

GOLF CAR SALES GROUP

YAMAHA MOTOR

MANUFACTURING CORP OF

AMERICA

G11A

OWNER’S/OPERATOR’S

MANUAL

© 1996 by Yamaha Motor

Manufacturing Corporation

of America

1st edition

All rights reserved. Any reprinting

or unauthorized use without the

written permission of

Yamaha Motor Manufacturing

Corporation of America
is expressly prohibited.

Printed in U.S.A.

P/N LIT-19626-11-97

UTILITY

i

IMPORTANT MANUAL

WARNING

CAUTION

WARNING

INFORMATION

Particularly important information is
distinguished in this manual by the fol­lowing notations:

The Safety Alert Symbol means
ATTENTION! BE ALERT! YOUR
SAFETY IS INVOLVED!

Failure to follow WARNING in­structions could result in severe
injury or death to the utility car
occupants, a bystander, or a
person inspecting or repairing
the utility car.

● Yamaha continually seeks ad-

vancements in product design and
quality; therefore, while this manual
contains the most current product
information available at the time of
printing, there may be minor dis­crepancies between your utility car
and this manual. If you
have any questions concerning this
manual, please consult your
Yamaha dealer.

● This manual should be considered

a permanent part of your utility car
and should remain with the car
when resold.

This message describes special
precautions that must be taken to
avoid damage to the utility car.

This message provides additional key
information.

ii

Read and understand this manual
completely before operating your
utility car.

UTILITY

CONTENTS

WARRANTY

IMPORTANT LABELS 2

OPERATOR SAFETY 3

MAINTENANCE SAFETY PROGRAM 4

CONTROLS 5

PRE-OPERATION CHECKS 6

OPERATION 7

MAINTENANCE 8

1

1

STORAGE

SPECIFICATIONS

WIRING 11

UTILITY

iii

9

10

WARRANTY

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2

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6

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10

11

YAMAHA MOTOR

CORPORATION, U.S.A.

G11A UTILITY VEHICLE

LIMITED WARRANTY

Yamaha Motor Corporation, U.S.A. hereby warrants
that any new G11A Utility Vehicle Yamaha Golf Car
purchased from an authorized Yamaha dealer in the
United States, will be free from defects in material
and workmanship for the period of time stated here­in, subject to the stated limitations.

THE PERIOD OF WARRANTY for any G11A Utility
Vehicle will be one year from date of purchase for
parts and labor.

The warranty shall cover the entire car except for
batteries, tires and rims, which are warranted by
their respective manufacturers.

DURING THE PERIOD OF WARRANTY any autho­rized Yamaha Golf Car Dealer will, free of charge,
repair or replace, at Yamaha’s option, any part
adjudged defective by Yamaha due to faulty work­manship or material from the factory. Parts used in
warranty repairs will be warranted for the balance of
the machine’s warranty period. All parts replaced
under warranty become property of Yamaha Motor
Corporation, U.S.A.

GENERAL EXCLUSIONS from this warranty shall
include any failures caused by:

a. Abnormal strain, neglect, or abuse, including

lack of proper maintenance, and use contrary

to the owner’s manual instructions.
b. Accident or collision damage.
c. Installation of parts or accessories that are not

original equipment.
d. Fading, rust, or deterioration due to exposure

or ordinary wear and tear.
e. Modification or alteration that affects the Utility

Vehicle’s condition, operation, performance, or

durability.
f. Damage due to improper transportation.

SPECIFIC EXCLUSIONS from this warranty shall
include any parts replaced due to normal wear or
routine maintenance, including oil, air filter ele­ments, brake shoes, spark pugs, starter and clutch
drive belts, and bed damage such as scratches,
dents, or deformation. Any charges incurred in
transporting a Utility Vehicle to and from an autho­rized Yamaha Golf Car Dealer for service or in per­forming field service is also excluded from this war­ranty.

THE CUSTOMER’S RESPONSIBILITY under this

warranty shall be to:

1. Operate and maintain the Utility Vehicle as
specified in the appropriate Owner’s/
Operator’s Manual;

2. Give notice to an authorized Yamaha dealer of
any and all apparent defects within ten (10)
days after discovery, and make the machine
available at that time for inspection and repairs
by the dealer’s authorized representative.

WARRANTY TRANSFER: To transfer any remain­ing warranty from the original purchaser to any sub­sequent purchaser, it is imperative that the machine
be inspected and registered for warranty by an
authorized Yamaha Golf Car Dealer. In order for this
warranty to remain in effect, this inspection and reg­istration must take place within ten (10) days after
transfer. An inspection and registration fee will be
charged for this service.

YAMAHA MOTOR CORPORATION, U.S.A. MAKES
NO OTHER WARRANTY OF ANY KIND,
EXPRESSED OR IMPLIED. ALL IMPLIED WAR­RANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE WHICH EXCEED
THE OBLIGATIONS AND TIME LIMITS STATED IN
THIS WARRANTY ARE HEREBY DISCLAIMED
BY YAMAHA MOTOR CORPORATION, U.S.A.
AND EXCLUDED FROM THIS WARRANTY.

SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLIED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO
YOU. ALSO EXCLUDED FROM THIS WARRANTY
ARE ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES INCLUDING LOSS OF USE. SOME
STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUEN­TIAL DAMAGES, SO THE ABOVE EXCLUSION
MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR MANUFACTURING
CORPORATION OF AMERICA
Newnan, Georgia 30265-1320

Effective Date: 4/1/92
LIT-13710-05-92

1-1

UTILITY

WARRANTY

YAMAHA MOTOR MANUFACTURING

CORPORATION OF AMERICA

SPECIALTY VEHICLE ENGINES

CALIFORNIA EMISSION CONTROL WARRANTY

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Yamaha
Motor Manufacturing Corporation of America are
pleased to explain the emission control system war­ranty on your 1996 or later specialty vehicle engine.
In California, new specialty vehicle engines must be
designed, built and equipped to meet the State’s
stringent anti-smog standards. Yamaha must war­rant the emission control system on your specialty
vehicle engine for the periods of time listed below
provided there has been no abuse, neglect or
improper maintenance of your specialty vehicle
engine.

Your emission control system may include parts
such as the carburetor or fuel-injection system, the
ignition system, and catalytic converter. Also includ­ed may be hoses, belts, connectors and other emis­sion-related assemblies.

Where a warrantable condition exists, Yamaha will
repair your specialty vehicle engine at no cost to you
including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE

The 1996 and later specialty vehicle engines are
warranted for two years. If any emissions-related
part on your engine is defective, the part will be
repaired or replaced by Yamaha.

OWNER’S WARRANTY RESPONSIBILITIES

● As the specialty vehicle engine owner, you are

responsible for the performance of the required
maintenance listed in your owner’s manual.
Yamaha recommends that you retain all receipts
covering maintenance on your specialty vehicle
engine, but Yamaha cannot deny warranty solely
for the lack of receipts or for your failure to ensure
the performance of all scheduled maintenance.

● As the specialty vehicle engine owner, you

should also be aware that Yamaha may deny you
warranty coverage if your specialty vehicle
engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifica­tions.

● You are responsible for presenting your specialty

vehicle engine to a Yamaha dealer as soon as a
problem exists. The warranty repairs should be
completed in a reasonable time, not to exceed 30
days.

If you have any questions regarding your warranty
rights and responsibilities, you should contact the
Yamaha Customer Relations Department at (770)
254-4161.

Yamaha Motor Manufacturing Corporation of
America warrants to the ultimate purchaser and
each subsequent purchaser thereafter that each
new 1996 and later model year specialty vehicle
engine certified for sale and sold in California is:

1. Designed, built, and equipped so as to conform,
at the time of sale, with all applicable regula­tions adopted by the California Air Resources
Board, and

2. All warranted parts are free from defects in
material and workmanship for the warranty
period of the specialty vehicle engine or the
period prior to the first scheduled replacement
point of the warranted part as required by the
maintenance schedule, if applicable, whichever
is less. A defect exists when a deficiency in
material or workmanship is such that an emis­sion-related warranted part does not function
as designed.

The warranty period begins on the date that the
specialty vehicle engine is delivered to an ultimate
purchaser or on the date it is first placed in service.

WARRANTED PARTS INCLUDE the following:

1. Fuel Metering System
Carburetor and internal parts (or fuel injection)
Air/fuel ratio feedback and control system
Cold start enrichment system

2. Air Induction System
Controlled hot air intake system
Intake manifold

1

2

3

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10

11

UTILITY

1-2

WARRANTY

1

2

3

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10

11

3. Ignition System
Spark plugs *
Magneto or electronic ignition system
Spark advance/retard system

4. Exhaust Gas Recirculation (EGR) System
EGR valve body, and carburetor spacer if
applicable
EGR rate feedback and control system

5. Air Injection System
Air pump or pulse valve
Valves affecting distribution of flow
Distribution manifold

6. Catalyst or Thermal Reactor System
Catalytic converter
Thermal reactor
Exhaust manifold

7. Particulate Controls
Traps, filters, precipitators, and any other
device used to capture particulate emissions

8. Miscellaneous Items Used in Above Systems
Vacuum, temperature, and time sensitive
valves and switches
Electronic controls
Hoses, belts, connectors, and assemblies

9. Engine components damaged due to a failure
under warranty of a warranted part.

* The original spark plug(s) are warranted for the
period of replacement indicated in the
Owner’s/Operator’s Manual and not the useful life of
the specialty vehicle engine (see your Owner’s
Manual).

DURING THE PERIOD OF THIS WARRANTY

Yamaha Motor Manufacturing Corporation of
America will repair or replace any warranted part
deemed defective by Yamaha during the scope of
the warranty without charge to the owner, including
parts, labor, and diagnosis. This work must be done
at an authorized Yamaha dealer. Give notice to an
authorized Yamaha dealer of any apparent defect(s)
within a reasonable period of time after discovery.
The specialty vehicle engine must be made avail­able for inspection by an authorized Yamaha dealer.

OWNER’S RESPONSIBILITY: The owner of the

specialty vehicle engine is responsible for the per­formance of required maintenance (see your
Owner’s/Operator’s Manual). Receipts and mainte­nance records covering the performance of regular
maintenance should be retained in the event ques­tions arise concerning maintenance. The receipts
should be transferred to each subsequent owner of
this specialty vehicle engine.

The emission control systems of your Yamaha spe­cialty vehicle engine were designed, built, tested,
and certified as being in conformity with California
emission control regulations using genuine Yamaha
parts. Accordingly, it is recommended that any
replacement part(s) used for maintenance, replace­ment, or repair of emission control systems be
Yamaha parts. The owner may elect to have main­tenance, replacement, or repair of the emission
control devices and systems performed by any
repair establishment or individual, and may elect to
use parts other than Yamaha parts for such mainte­nance, replacement, or repair without invalidating
this warranty. However, the cost of such service or
parts will not be covered under the warranty.

EXCLUSIONS: No warranty coverage will be
allowed if the part(s) failure was caused by
owner/operator abuse, neglect, tampering, improp­er adjustment unless performed by a dealer during
warranty repair work, modification, misuse, alter­ation, or improper maintenance (see your Owner’s/
Operator’s Manual).

Use of parts which are not qualitatively equivalent to
genuine Yamaha parts, improper service, or lack of
required maintenance which causes failure of a
warranted part may constitute abuse and/or improp­er service, thereby invalidating warranty liability
hereunder.

This warranty does not cover damage resulting from
accidents, acts of nature, or other events or occur­rences beyond the control of Yamaha. Yamaha
Motor Manufacturing Corporation of America
expressly disclaims responsibility for any and all
consequential damages, such as loss of time,
inconvenience, loss of use of the specialty vehicle,
or commercial loss.

Yamaha Motor Manufacturing Corporation of
America
1000 Hwy.34 East
Newnan, GA 30265

LIT-13710-11-97

1-3

UTILITY

IMPORTANT LABELS

WARNING

1

4

1

6

SAFETY AND
INSTRUCTION
LABELS

1

2

2

3

5

Y-100

9

2

Please read the following
labels carefully before
operating your utility car,
and promptly replace any
labels which become dam­aged or removed.

3

4

5

6

7

8

3

UTILITY

6

4

9

10

11

2-1

IMPORTANT LABELS

9

1

2

3

4

5

6

7

8

9

10

11

7

7

9

8

Y-101

Y-852

8

Y-851

UTILITY CAR SERIAL
NUMBER

The utility car serial number is
stamped in the location shown.

2-2

Y-102a

The first three digits of the serial num­ber are for model identification; the
remaining digits are the unit produc­tion number. Keep a record of these
numbers for reference when ordering
parts from a Yamaha dealer.

UTILITY

OPERATOR SAFETY

!

Y-123

Y-8

Y-68

Yamaha utility cars are designed to be
simple to operate. However, be sure to
observe the following:

BEFORE OPERATING
THE UTILITY CAR

● Read this Owner’s/Operator’s man-

ual and all safety and instruction
labels on the utility car before oper­ating.

● Perform the pre-operation checks

found in Section 6 of this manual.

● Only authorized people should drive

the utility car, from the driver’s side
only, and only in designated areas.

● Do not allow more than two people

to ride in the utility car.This utility car
is restricted to two occupants.

● Do not operate the utility car while

under the influence of alcohol or
drugs; their affect on vision and
judgment make operating a utility
car dangerous.

● Do not operate the utility car on pub-

lic streets, roads or highways. Such
use is prohibited by law, and dan­gerous. Operation on public roads
can result in collision with other
vehicles.

1

2

3

4

5

6

7

8

9

WHILE OPERATING THE

10

UTILITY CAR

● Keep your entire body inside the util-

ity car, remain seated, and hold on
when the car is in motion.

● Do not start the utility car until all

occupants are seated.

UTILITY

9

11

3-1

OPERATOR SAFETY

!

1

2

3

Y-104

● Keep your hands on the steering

wheel and your eyes on the path
ahead.

● Use extra care in congested areas

or when backing up.Always back up
slowly, and watch carefully.

● Avoid starting or stopping abruptly.

● Vary the speed of the utility car to

match the terrain of the course.

4

● Avoid turning the steering wheel too

sharply at higher speeds.

5

6

7

Y-103

8

● Always drive slowly straight up or

straight down slopes – never at an
angle.

● Do not run the engine indoors.

Exhaust gas is poisonous.

● Do not make any modification or

addition which affects capacity or
safe operation, or make any
changes not in accordance with the
owner’s/operator’s manual.

9

10

11

3-2

UTILITY

WARNING

OPERATOR SAFETY

!

Y-105

Y-106

LOADING/TOWING

● Do not drive across the face of slope.

● Avoid poor driving conditions such

as wet lawns and rough surfaces.
Vehicle handling and stability may be
reduced.

● Stop the engine, remove ignition key

and make sure trailer is correctly
installed before towing trailer.

● Do not allow people to ride in cargo

bed or trailer.

● Reduce speed and exercise extreme

caution when carrying cargo or tow­ing a trailer, which could affect han­dling, control, stability, and braking
performance.

● When driving on slopes, reduce

speed and avoid sudden starts or
stops.

Excessive speed or sudden starts or
stops could cause loss of control and
could lead to vehicle overturning.
Abrupt starts going uphill or abrupt
braking backing down a slope could
cause the front wheels to lift off the
ground, reducing control and
increasing the chance of an acci­dent.

● Do not tow with any point except

specified hitch point and never
exceed maximum specified weight
on hitch point.

● Do not operate on steep hills when

fully loaded.

● Do not exceed the maximum load

limit.

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2

3

4

5

6

7

8

9

10

11

UTILITY

Be sure to check “LOADING/
TRAILER TOWING” carefully before
loading or towing (See page 7-2).

3-3

MAINTENANCE SAFETY PROGRAM

MAINTENANCE

1

REQUIRED FOR UTILITY
CAR SAFETY

2

Practice the following to help ensure
the safety of utility car operators:

● Preventative Maintenance.Per-

3

4

5

6

7

8

9

form all scheduled maintenance in
accordance with manufacturer’s rec-
ommendations to provide the user
with a safe, properly operating utility
car.

● Personnel. Allow only qualified,

trained, and authorized personnel to
inspect, adjust, and maintain utility
cars.

● Parts and Materials. Use only

replacement parts and materials
recommended by Yamaha.

● Ventilation. Properly ventilate all

maintenance and storage areas in
accordance with applicable fire
codes and ordinances to avoid fire
hazards. Ventilation is required to
remove flammable vapors and
fumes from gasoline powered car
storage areas.

SAFETY PRECAUTIONS

10

DURING MAINTENANCE

When performing maintenance, follow
all safety instructions contained in the

11

manufacturer’s operation and service
manuals, as well as the following safe­ty procedures:

● Properly block chassis before work-

ing underneath utility car.

● Before disconnecting any part of the

fuel system, drain the applicable
part of the system to prevent fuel
leaks.

● Avoid fire hazards, and have appro-

priate fire protection equipment
available.

● Maintain all safety devices including

brakes, steering mechanisms, warn­ing devices, and governors, in a safe
operating condition. Do not modify
these safety devices as supplied by
the manufacturer.

● After each maintenance or repair,

the car must be driven by a quali­fied, trained, and authorized person

– in an area free of pedestrian traffic
– to ensure proper operation and

adjustment.

● Record all maintenance performed

in a maintenance record log by date,
name of person performing mainte­nance, and type of maintenance.
Periodically inspect maintenance
log to ensure accurate and com­plete entries.

● Maintain in a legible condition all

nameplates, warnings, and instruc­tions provided by the manufacturer.

● If new nameplates, warnings, or

instructions are needed, contact
your Yamaha dealer.

● Properly immobilize utility car before

beginning any maintenance.

4-1

UTILITY

MAINTENANCE SAFETY PROGRAM

FUEL HANDLING/
STORAGE AND
BATTERY CHARGING

Take the following precautions to
ensure maintenance worker safety:

● Supervise the storage and handling

of liquid fuels in accordance with
applicable fire and safety require­ments.

● Only use battery changing and

charging facilities and procedures
that are in accordance with applica­ble ordinances and regulations.

● Periodically inspect fueling and

charging facilities and procedures to
be certain that applicable safety
codes, regulations, and procedures
are being followed.

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2

3

4

5

6

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8

UTILITY

9

10

11

4-2

CONTROLS

1

6

5

2

4

3

1

8

9

Y-12

4

5

FEATURES

1 Steering wheel
2 Seat
3 Battery
4 Brake pedal
5 Parking brake pedal
6 Accelerator pedal
7 Drive selector lever
8 Main switch
9 Oil warning light
a Choke knob
b Front cowl
c Front tire
d Front bumper
e Rear cowl
f Rear tire
g Fuel cap

6

7

2

3

8

9

10

11

13

5-1

14

15

11

12

7

16

10

Y-107

UTILITY

CONTROLS

OFF

OFF

ON

ON

Y-15

Y-16

MAIN SWITCH

The main switch controls the following
items:

OFF
Ignition circuit is switched off.
The key can be removed only in this
position.

ON
Electrical circuits are switched on.
The utility car can be driven.

OIL WARNING LIGHT

1

2

3

4

5

6

7

8

UTILITY

OIL

WARNING

OFF

A

ON

Y-17

When the engine oil level falls below
an acceptable level, this light comes
on. If the light comes on, stop the

engine, check the engine oil level,
and add oil as necessary. (See page
6-4).

å Oil warning light

9

10

11

5-2

CONTROLS

1

2

3

4

5

DRIVE SELECT LEVER

The drive select lever is used to shift
the utility car into forward or reverse.
After coming to a complete stop,
move the lever to the desired posi­tion.

Y-18

Lever Position Car Movement

F FORWARD
R REVERSE

The back-up buzzer will beep when
the drive select lever is turned to “R.”

6

7

Y-109

ACCELERATOR PEDAL

8

A

The accelerator pedal controls the util­ity car’s speed.

9

10

11

5-3

Action Car Speed

Depress pedal Increase
Release pedal Decrease

Y-20

å Accelerator pedal

BRAKE PEDAL

Press down on the brake pedal to stop
the utility car.

å Brake pedal

A

Y-21

UTILITY

WARNING

CONTROLS

PARKING BRAKE PEDAL

A

Y-22

Press down on the parking brake pedal
whenever parking the utility car.

å Parking brake pedal

Release the parking brake by de­pressing the accelerator pedal.

CHOKE KNOB

Pull and hold out choke knob when
starting a cold engine. Release the
knob after the engine starts.

A

CHOKE

Y-23

å Choke knob

TOW HITCH

Use the tow point within the specified
weight limits.

1 Tow point

1

2

3

4

5

6

7

8

UTILITY

Y-110

Tow weight 454 kg (1000 lb)

*

Tongue weight 68 kg (150 lb)

Do not drive the machine over a
walking speed of 5 km/h (3 mph)
while towing. Otherwise, an acci­dent could result.

Including driver, passenger, vehicle

*

cargo and trailer cargo.

5-4

9

10

11

PRE-OPERATION CHECKS

WARNING

1

2

3

4

5

6

7

8

9

10

11

Pre-operation checks should be made
each time you use your utility car. Get
in the habit of performing the following
checks in the same way so that they
become second nature.

● Be sure the main switch key is

removed before performing the
pre-operation checks to prevent
accidental starting, and apply the
parking brake to keep the car
from moving.

● During the pre-operation checks,

avoid touching engine parts or
the muffler while they are still hot.

PRE-OPERATION
CHECKLIST

Before each use check the following:

✔ Fuel system
✔ Engine oil level
✔ Battery
✔ Tire condition
✔ Steering system
✔ Back-up buzzer
✔ Pedal operation
✔ Body and chassis

SEAT

A

B

Open the seat and lift the cargo bed
for checking and servicing.

6-1

å Seat
∫ Prop rod

Y-115

UTILITY

PRE-OPERATION CHECKS

WARNING

Y-113

A

Y-114

Y-112

CARGO BED

Lift the cargo bed for engine servicing.

1. Pull the bed latch towards the rear
with right hand.

2. Lift the cargo bed with left hand.

3. Lift the cargo bed up until the prop
rod latches in place.

● Remove the main switch key and

apply the parking brake before
lifting the cargo bed. Otherwise
the vehicle could unexpectedly
move.

● Never drive the car with the bed in

the up position. Injury could
occur if the bed fell accidentally.

● Before closing the bed, be sure

others are standing away from the
car and that no one is sitting on
the seat. Keep hands and fingers
away from the pinch point
between the bed and seat back.

å Prop rod

1

2

3

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9

UTILITY

10

11

6-2

CAUTION

WARNING

PRE-OPERATION CHECKS

1

2

3

4

5

6

7

8

9

10

C

A

F

E

B

Y-850

FUEL SYSTEM

Make sure there is sufficient fuel in the
tank, and check fuel line and connec­tions for leakage.

å Fuel level gauge
∫ “F” Full
ç “E” Empty

Gasoline and its vapors are highly
flammable and explosive.

● Do not smoke when refueling and

keep away from sparks, flames,
or other sources of ignition.

● Stop engine and allow it to cool

for several minutes before refuel­ing.

● Refuel in a well-ventilated area.

● Take care not to spill gasoline. If

gasoline spills, wipe it up immedi­ately with dry rags. Always dis­pose of gasoline-soaked rags
properly.

● Tighten the filler cap securely

after refueling.

● If you swallow gasoline, inhale a

lot of gasoline vapor, or get gaso­line in your eyes, get immediate
medical attention.

● If any gasoline gets on your skin,

immediately wash with soap and
water. Change clothing if gaso­line spills on it.

11

6-3

Recommended fuel:

Unleaded gasoline

Fuel tank capacity:

6.3 US gal
(24.0 L, 5.3 Imp gal)

Avoid using gasoline blended with
methyl alcohol which can damage
fuel system parts.

UTILITY

CAUTION

PRE-OPERATION CHECKS

B

MIN

C

A

Recommended oil:

YAMALUBE 4-cycle oil or

SAE 10W-30

Engine oil capacity:

1.16 US qt
(1.1 L, 0.24 Imp gal)

Oil change quantity:

1.0 US qt
(0.9 L, 0.19 Imp gal)

MAX

ENGINE OIL

With the utility car parked on level
ground, remove the dipstick and make
sure the engine oil is between the MIN
and MAX marks (the crosshatched
area on the end of the dipstick).

Y-514

å Oil level dipstick
∫ Maximum oil level
ç Safe operating range

If the oil level is below the MIN mark
on the dipstick, add oil through the oil

A

Y-28

filler hole until the oil level is between
the MIN and MAX marks.

å Oil filler hole

1

2

3

4

5

6

7

● Use care not to fill past the MAX

dipstick mark, and be sure no for-

Y-515

eign material enters the crank­case.

● Use care not to get oil on the

starter belt.

8

9

The distance between the dipstick
marks represents approx. 1/2 US qt
(1/2 L) of oil.

10

11

Recommended engine oil classifica­tion: API Service SE, SF, or SG.
Engine oils labeled “Energy Con-serv­ing II” are recommended.

UTILITY

6-4

PRE-OPERATION CHECKS

1

2

3

4

BATTERY

Check that the battery is held secure­ly in place to prevent the battery from
being damaged from vibration or jar­ring. Also check that no battery caps
are missing to prevent battery acid
from spilling from the battery. Check
the battery terminals for corrosion.

TIRE CONDITION

Tire Air Pressure

5

Check the tire air pressure before
operating the utility car.

6

Tire pressure:

7

Y-30

For G11-A:

20 - 23 psi
(140 - 160 kPa, 1.4 - 1.6 kgf/cm2)

8

Tire Wear Limit

A

9

Check the tire surface for damage,
cracks or embedded objects. When
tire tread wears down to 0.04 in. (1
mm), replace the tire.

10

11

6-5

å Wear limit

Y-31

UTILITY

PRE-OPERATION CHECKS

Y-116

Y-33

STEERING SYSTEM

Check the steering system for exces­sive freeplay by:

● moving the steering wheel up and

down, and back and forth.

● turning the steering wheel slightly to

the right and left.

If you feel excessive freeplay, or hear
rattling sounds which may indicate
loose steering components, consult a
Yamaha dealer.

BACK-UP BUZZER

Check the back up buzzer by moving
the drive select lever to “R” for reverse.
The buzzer should sound.

PEDAL OPERATION

1

2

3

4

5

6

7

8

UTILITY

Check the following pedal controls for
proper operation. If a pedal does not
work properly, consult a Yamaha deal­er.

Brake Pedal

Make sure the brake pedal feels firm
when pressed and returns to its origi­nal position when released.

å Brake pedal

A

Y-21

9

10

11

6-6

PRE-OPERATION CHECKS

WARNING

1

A

2

3

Y-22

4

Parking Brake Pedal

Make sure the parking brake pedal
locks in place with a positive click, and
releases when the accelerator pedal is
pressed.

å Parking brake pedal

Release the parking brake by
depressing the accelerator pedal.

Accelerator Pedal

5

Before checking operation of the

6

7

A

accelerator pedal, be sure the main
switch is in the “OFF” position.

Make sure the accelerator pedal oper­ates smoothly.

å Accelerator pedal

8

9

10

11

6-7

Y-20

BODY AND CHASSIS

Before each use, visually inspect the
utility car body and chassis for dam­age and/or missing parts.

UTILITY

OPERATION

WARNING

CAUTION

STARTING

1

1. With the parking brake applied,
turn the drive select lever to “F” for
forward, or “R” for reverse.

2

OFF

ON

Y-18

Do not shift from “F” forward to “R”
reverse while the utility car is mov­ing.

2. Turn the main switch to “ON.”

Do not depress the accelerator
pedal when turning on the main
switch or the utility car may sud­denly start moving.

3

4

5

6

Y-16

3. Pull the choke knob out and hold it
while starting. Release the choke
knob after the engine starts.

å Choke knob

A

E

K

O

H

C

Y-23

The choke is not required when the
engine is warm.

7

8

9

UTILITY

4. Check that your path is clear in the

A

direction you plan to go, and slow­ly depress the accelerator pedal.

10

The utility car will start to move.

Y-20

å Accelerator pedal

The parking brake automatically

11

releases when the accelerator pedal is
depressed.

7-1

OPERATION

WARNING

WARNING

CAUTION

1

B

2

A

3

Y-65

STOPPING

To stop the utility car, gradually press
down on the brake pedal.

å Brake pedal
When the car has come to a stop,

apply the parking brake pedal and turn
the main switch to “OFF.”

∫ Parking brake pedal

4

Do not hold the utility car on an
incline with the accelerator – use

5

6

Y-117

the brake.

LOADING/TRAILER
TOWING

7

Be sure to check “SAFETY INFOR­MATION” carefully before loading
or towing. (See page 3-3)

8

9

10

11

7-2

MAXIMUM LOADING LIMIT

● Maximum cargo bed load

227 kg (500 lb)

● Tow hitch

Tow weight (Including driver,
passenger, vehicle cargo
and trailer and trailer cargo):

454 kg (1000 lb)

Tongue weight:

68 kg (150 lb)

Y-119

● Do not exceed the maximum

loading limits. An overloaded
vehicle can be unstable.

● Keep load as low as possible.

Drive slowly when cargo is
loaded. No top heavy loads.

● Secure loads to prevent shifting.

● Cargo should be evenly spread in

cargo bed as far forward as pos­sible the center of gravity may
affect the handling, steering, and
braking performance.

● Make sure cargo in the trailer

cannot move around. A shifting
load can cause an accident.

UTILITY

MAINTENANCE

PERIODIC MAINTENANCE CHARTS

Regular maintenance is required for the best performance and safe operation of
your utility car.

WARNING

Be sure to turn off the main switch and apply the parking brake when you perform maintenance unless
otherwise specified. If the owner is not familiar with machine servicing, this work should be done by a
Yamaha dealer or other qualified mechanic.

FOR G11A Check or Adjust Lubricate R Replace

Pre- 20 Rounds 125 rds 250 rds 500 rds 1000 rds

Item Remarks tion 100 miles 600 mls 1200 mls 2500 mls 5000mls Page

Engine Adjust valve clearance (cold)**

Check tightness of cylinder head

Check condition of air filter foam
cover**

Wash the air filter cover with soap
and water and allow it to dry**

Check condition of air filter
paper element assembly**

Check spark plug for condition
of electrode**

Adjust the engine bracket
tensioner

Check engine oil

Replace engine oil

Check compression pressure

Fuel Adjust throttle cable
system

Starter Check starter V-belt for

* Items with out a page number reference should be serviced by a Yamaha dealer or other qualified

**Related to emission control system.

UTILITY

Adjust choke cable**

Check carburetor for dirt or
wear**

Check fuel lines for leakage

Replace fuel hoses

Check fuel filter for clogging

Replace fuel filter

Check fuel level

damage and tension
Check brushes for wear

Check commutator for dirt

mechanic. This manual does not contain these procedures. They are contained in the Service Manual.

Opera- 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs

160 kms 1000 kms 2000 kms 4000 kms 8000 kms
(1 month) (6 months) (1 year) (2 yrs) (4 yrs)

Every

R

R

R

*
*

8-7

8-7

8-7

8-5

*

6-4

8-6

*
*
*
*

6-3

R

*
*

R

*

6-3

*
*
*

8-1

1

2

3

4

5

6

7

8

9

10

11

MAINTENANCE

FOR G11A

1

Item Remarks tion 100 miles 600 mls 1200 mls 2500 mls 5000mls Page

2

Pri- Check drive belt for slippage,
mary wear, or scratches
and

Grease secondary sheave

sec-

bearing

ondary

3

4

5

6

7

Check for operation and wear of

sheaves

sliding sheave
Check for wear of ramp shoes

on secondary spring seat
Grease primary sheave

Gear Check opeartion of speed limiter
box

Check operation of forward­reverse shifting

Check for damage to shifting
cable

Check gear box oil level and
leakage

Replace gear box oil

Battery Check for looseness of battery

terminals and hold downs

Pre- 20 Rounds 125 rds 250 rds 500 rds 1000 rds
Opera- 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs

160 kms 1000 kms 2000 kms 4000 kms 8000 kms
(1 month) (6 months) (1 year) (2 yrs) (4 yrs)

Every

R

R

8-9

*
*
*
*
*

6-6

*

8-11

*

6-5

8

9

10

11

8-2

UTILITY

MAINTENANCE

FOR G11A

Pre- 20 Rounds 125 rds 250 rds 500 rds 1000 rds

Item Remarks tion 100 miles 600 mls 1200 mls 2500 mls 5000mls Page

Brakes Check and adjust if necessary 6-5/

Check brake pedal free play

Check shoe lining thickness

Steering Check and adjust if necessary

Check gearbox for leakage

Adjust wheel alignment

Check kingpin play, seal, and
cap

Lubricate kingpin

Wheel Check tire pressure

Check tire tread depth

Check tire surface for damage

Check wheel nut tightness

Check front wheel bearing play

Check rear axel bearing play

Check rear axel for damage

Body Check body and chassis
and for damage
chassis

Accel- Check operation and adjust
erator pedal stop if necessary
stop
switch

Back-up Check operation
buzzer

Check tightness of all bolts, nuts,
and screws

Check shock absorbers for oil
leaks

Check coil springs for cracks or
damage

Opera- 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs

160 kms 1000 kms 2000 kms 4000 kms 8000 kms
(1 month) (6 months) (1 year) (2 yrs) (4 yrs)

Every

8-12

8-12

*

6-6

*
*
*
*

6-5

6-5

6-5

8-12

*
*
*

6-7

*
*
*
*

6-6

1

2

3

4

5

6

7

8

9

10

11

UTILITY

8-3

MAINTENANCE

EXHAUST EMISSION CONTROL SYSTEM

1

AND COMPONENTS

Item Acronym

2

3

4

5

6

7

• CARB. ASSY., LH., JT., CARB (Carburetor)
CARBURETOR 2 & JT.,
CARBURETOR 1

• T.C.I. MAGNETO ASSY. & El (Electronic Ignition)
PLUG, SPARK

• CRANKCASE 1 & HEAD, PCV (Positive Crankcase
CYLINDER 1 Ventilation)

• AIR FILTER ASSY. ACL (Air Cleaner)

• MUFF., 2

The above items and the correspond­ing acronyms are provided in accor­dance with U.S. EPA REGULATIONS
FOR SMALL NONROAD ENGINES
and the CALIFORNIA REGULA­TIONS FOR NEW 1995 AND LATER
OFF-HIGHWAY RECREATIONAL
VEHICLES AND ENGINES.

8

9

10

11

8-4

The acronyms conform to the latest
version of the SAE’s recommended
practice document J1930, “Diagnostic
Acronyms, Terms, and Definitions For
Electrical/Electronic System”.

It is recommended that these items
be serviced by a Yamaha dealer or
other qualified mechanic.

UTILITY

MAINTENANCE

WARNING

Spark Plug Inspection

You should periodically remove and
inspect the spark plug. Dirty or worn
spark plugs can cause poor perfor-

B

A

A

Y-516

Y-37

mance.

å Spark plug
∫ Spark plug cap

1. Check for discoloration and heavy
carbon deposits. The normal
electrode color will be tan. If it is
not, replace it.

2. Check the spark plug type, and
check the spark plug gap with a
feeler gauge.

Standard spark plug:

BPR2ES or BPR4ES

Spark plug gap:

0.028 ˜0.031 in (0.7 ˜ 0.8 mm)

1

2

3

4

5

6

7

å Gap

3. Clean the gasket and plug sur-

faces and install the spark plug fin­ger tight before tightening to the
following torque:

8

9

UTILITY

Spark plug torque:

14.5 ft.lb
(20 Nm, 2.0 m.kg)

When removing or installing the
spark plug, be careful not to dam­age the insulator. A damaged insu­lator could allow external sparks,
which could lead to explosion or
fire.

8-5

10

11

MAINTENANCE

WARNING

1

2

Engine Oil Replacement

1. Warm up the engine for several
minutes, place the utility car on a
level surface, then stop the
engine.

3

Use caution not to touch hot engine
oil or hot engine parts, during the

4

following procedure.

2. Place an oil pan under the engine
drain plug.

5

3. Remove the oil drain plug and let
the oil drain completely.

6

Dispose of used oil in an environmen­tally safe way, such as taking oil to an

7

Y-624

8

oil collection station.

4. Install the drain plug, along with a
new drain plug gasket, finger tight
before tightening to the following
torque:

9

Recommended oil:

10

11

8-6

YAMALUBE 4-cycle oil or
SAE 10W-30

Engine oil capacity:

1.16 US qt
(1.1 L, 0.24 Imp gal)

Oil change quantity:

1.0 US qt
(0.9 L, 0.19 Imp gal)

Drain plug torque:

23 ft.lb
(31 Nm, 3.1 m.kg)

5. Add the correct quantity of oil
through the oil filler hole.

Recommended engine oil classifica­tion: API Service SE, SF, or SG.
Engine oils labeled “Energy Con-serv­ing II” are recommended.

UTILITY

MAINTENANCE

CAUTION

CAUTION

å Oil filler hole

A

Use care not to fill past the MAX
dipstick mark, and be sure no for­eign material enters the crank­case. After replacing engine oil,

Y-515

check for oil leaks around the drain
plug. If oil leaks are found, consult
a Yamaha dealer.

Air Filter

A

B

A

Y-518

To remove the air filter elements:

1. Unlatch the air filter cover clips
and remove cover.

å Air filter cover clips
∫ Air filter cover

A

2. Lift the air filter and pre-filter out
of the air filter case.

1

2

3

4

5

6

7

8

A

B

UTILITY

Y-519

å Air filter
∫ Pre-filter

Be careful not to drop anything
into the air inlet.

8-7

9

10

11

MAINTENANCE

CAUTION

CAUTION

1

A

B

2

3

Y-508

Inspection and cleaning:

3. Wash the foam pre-filter in soap
and water. Allow it to dry.

å Soap and water
∫ Foam element

4. Check the filter element. If dam­aged or dirty, replace it.

4

Do not wring out the foam pre-fil­ter, this could cause it to tear.

5

5. To replace the elements, reverse
the above steps.

6

The pre-filter has a notch on one

7

side. It will only fit in the case one
way.

8

9

10

11

8-8

UTILITY

MAINTENANCE

Drive Belt

To remove the drive belt:

1. Set the drive select lever halfway
between forward and reverse.

2. Pull up on the drive belt and push
it outward over the edge of the
secondary sheave.

3. Turn the secondary sheave clock­wise and the drive belt will roll off
the sheave.

Y-60

A

B

Y-44

4. Remove the drive belt from the pri­mary sheave.

Inspection:

To inspect the drive belt, check for
frayed edges or tears, and measure
drive belt against the following specifi­cation. If the belt shows excessive
wear or damage, replace the belt with
a new one.

å New: 1.22 in. (31.0 mm)
∫ Replace when belt reaches:

1.06 in. (27 mm)

1

2

3

4

5

6

7

8

UTILITY

5. To install the drive belt, reverse the
above steps, rolling the belt back
over the secondary sheave.

8-9

9

10

11

MAINTENANCE

WARNING

1

2

3

4

5

6

7

8

9

10

Battery

Battery electrolyte is poisonous and
dangerous, causing severe burns,
etc. It contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidote:

EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of

water or milk. Follow with milk of
magnesia, beaten egg, or vegetable
oil. Call physician immediately.

EYES: Flush with water for 15
minutes and get prompt medical
attention.

Batteries produce explosive gases.
Keep sparks, flame, cigarettes, etc.,
away.

Ventilate when charging or using in
enclosed space. Always shield eyes
when working near batteries.
KEEP OUT OF REACH OF CHIL­DREN.

The 12-volt battery that provides start­ing power to your gas car normally

+

+

–

–

doesn’t require the addition of water
during the one year warranty period
provided by the battery manufacturer.
If the battery loses its charge, have an
experienced mechanic charge it.

Fuse Replacement

11

8-10

Y-45

UTILITY

MAINTENANCE

CAUTION

WARNING

1

B

A

C

Replacement Fuse:

10 Amp, Blade Style

Y-35

Be sure to use the specified fuse.
Using a wrong fuse can cause elec­trical system damage and create a
fire hazard.

When replacing a fuse be sure the
main switch is turned off to prevent
accidental short-circuiting.

å Fuse case
∫ Fuse
ç Replacement fuse

Gear Box Oil

To check gear box oil level:

1. Place the utility car on a level sur­face.

2. Lift the seat and cargo bed.

2

3

4

5

6

7

8

UTILITY

9

Y-111

A

B

Y-520

3. Remove the oil plug (A).

Recommended oil:

SAE 90 gear oil

Gearcase capacity:

0.44 US qt
(0.42 L, 0.09 Imp gal)

10

11

8-11

MAINTENANCE

WARNING

CAUTION

1

2

3

4

5

● Add gear oil little by little until oil

flows from the plug hole (B).

4. Allow excess gear oil to flow out
until it stops.

Do not allow foreign material to
enter the gear box.

5. Reinstall the oil plug.

For gear oil replacement, consult a
Yamaha dealer or other qualified
mechanic.

6

Wheel Replacement

To remove and install a wheel on your

7

8

utility car:

1. With the wheels blocked to prevent
the utility car from moving, loosen
the wheel nuts.

9

Wheel nut tightening torque:

58 ft.lb (80 Nm, 8.0 m.kg)

10

11

Consult your Yamaha dealer before
using your utility car if you suspect
brake problems. Brake failure
could result in a serious accident.

8-12

Y-57

2. Elevate the utility car with a jack
and remove the wheel nuts and
the wheel.

3. Reverse the removal steps when
installing the wheel.

Brake Adjustment

The brakes on your utility car are self­adjusting.

Before you operate the car, press
down on the brake pedal several times
to make sure the brakes are function­ing properly.

UTILITY

MAINTENANCE

WARNING

CAUTION

25-30 mm

Brake Pedal Free Play

1

Adjustment

2

Before adjusting brake pedal free
play, pump the brake pedal several
times to self-adjust the brakes.

3

To adjust the brake pedal free play:

1. Remove the service lid from the

4

floor of the utility car.

5

Y-61

2. Check the brake pedal free play by
pressing against the pedal with
two fingers (using light force) and

18

17

16

15

14

13

12

11

10

9

8

7

measuring the distance the pedal
travels before resistance is felt.

Brake pedal free play:

25-30 mm (0.98-1.18 in.)

Y-62

3. If the free play distance needs
adjusting, loosen the lock nut and
turn the adjusting nut in or out (in
180° increments only, due to the
cam shape of adjuster), until the
free play specification is met.Then
tighten the lock nut in place.

6

7

8

9

10

11

UTILITY

Y-63

Do not overtighten the brake
cables. The self adjusters may not
operate properly, reducing braking
performance.

8-13

STORAGE

WARNING

Y-521

A

1

2

3

4

5

6

7

8

9

10

11

Perform the following preparations
when storing your utility car for extend­ed periods of time:

Turn main switch key to “OFF” position,
remove key, and store key in a safe
place.

DRAINING FUEL

Gasoline and its vapors are highly
flammable and explosive.

● Do not smoke when refueling and

keep away from sparks, flames,
or other sources of ignition.

● Stop engine and allow it to cool

for several minutes before refuel­ing.

● Refuel in a well-ventilated area.

● Take care not to spill gasoline. If

gasoline spills, wipe it up immedi­ately with dry rags. Always dis­pose of gasoline-soaked rags
properly.

● Tighten the filler cap securely

after refueling.

● If you swallow gasoline, inhale a

lot of gasoline vapor, or get gaso­line in your eyes, get immediate
medical attention.

● If any gasoline gets on your skin,

immediately wash with soap and
water. Change clothing if gasoline
spills on it.

1. Fill the fuel tank.

9-1

å Float bowl drain screw

2. Drain the carburetor float bowl into
a suitable container by turning the
screw located on the bottom of the
carburetor.

UTILITY

STORAGE

ENGINE PREPARATION

With the key removed and the spark
plug lead disconnected, turn the
clutch by hand until compression is
felt. This puts the valves in the closed
position.

CHASSIS
PREPARATION

1. Increase the tire pressure to 23 psi
(160 kPa, 1.6 kgf/cm2).

2. Clean exterior of the utility car and
apply a rust inhibitor.

3. Cover the utility car with a breath­able cover and store it in a dry,
well-ventilated area.

BATTERY
PREPARATION

1. Remove the battery from the utility
car and store it in a cool, dry place
that stays between 32˚F (0˚C) and
90˚F (30˚C).

2. Have the battery recharged every
60-90 days to keep it fully
charged. The battery must be kept
fully charged to avoid damage.

Batteries like the one supplied with
your car normally do not require you to
check the water level inside the bat­tery for the one year warranty
period provided by the manufacturer.

1

2

3

4

5

6

7

8

UTILITY

9

10

11

9-2

SPECIFICATIONS

GENERAL SPECIFICATIONS

1

Items G11A

Dimensions:

2

3

4

5

6

7

Overall length 120.0 in. (3050 mm)
Overall width 50.4 in. (1280 mm)
Overall height (steering height) 47.2 in. (1200 mm)
Height of floor 11.8 in. (300 mm)
Wheelbase 74.8 in. (1900 mm)
Tread:

Front 34.3 in. (870 mm)
Rear 38.6 in. (980 mm)

Min. ground clearance 4.5 in. (115 mm)

Weight:

Dry weight (without battery) 838 lb (380 kg)

Performance:

Maximum speed 12 mph

Minimum turning radius 138.0 in. (3.5 m)
Seating capacity 2 persons
Hill climbing ability 27˚ (50% grade)

(19 km/h)

on pavement

8

9

10

11

10-1

UTILITY

SPECIFICATIONS

ENGINE

Items G11A

Description:

Engine type 4-stroke, Gasoline, OHV
Number of cylinders Single
Displacement 301 cm
Bore x stroke 3.07 x 2.48 in. (78 x 63 mm)
Compression ratio 8.1:1
Rated output 9.5 hp (7.1 kw)/4000 rpm
Cooling system Forced air cooled
Starting system Starter
Ignition system TCI Magneto
Spark plug type BPR2ES
Spark plug gap 0.028-0.031 in. (0.7-0.8 mm)
Lubrication system Splash
Engine oil type YAMALUBE 4 cycle oil or SAE 10W30
Engine oil capacity 1.16 US qt (1.1 L, 0.24 Imp gal)
Oil change quantity 1.0 US qt (0.9 L, 0.19 Imp gal)

3

TRANSMISSION

Items G11A

Transmission:

Type V-belt automatic centrifugal engagement
V-belt width and outer line length 1.22 x 39.76 in. (31 x 1010 mm)
V-belt wear limit 1.06 in. (27 mm)

Governor:

Type Oil bath flyweight
Factory speed setting 12 mph (19 km/h)

Differential/reduction gear: G11A

Differential type Bevel gear
Lubricant/capacity SAE 90 gear oil/0.44 US qt

(0.42 L, 0.09 Imp gal)

1

2

3

4

5

6

7

8

9

10

11

BATTERIES

Items G11A

Battery: BCI group 24,

UTILITY

RC: minimum 75 min
CCA: minimum 400A

10-2

CHASSIS

1

2

3

4

5

6

7

8

9

SPECIFICATIONS

Items G11A

Steering system:

Type Worm and pin
Steering angle (L.H.) 1.5 turn
Steering angle (R.H.) 1.5 turn
Lubricant/capacity Grease/3.0 US oz (0.09 L, 3.17 Imp oz)

Brakes:

Brake system Mechanical drum brake on each rear wheel

with self-adjusters.

Type of brake Dual internal expanding shoe.

Leading/trailing shoes (self-adjusting)
Brake pedal freeplay linkage
adjustment 25-30 mm
(Brake cable end play) 0.004-0.02 in. (0.1-0.5 mm)

Parking brake:

Type Foot type; parking brake with automatic

release.

Release timing
(Bolt heads round parallel to arm) 0.04 in. (1 mm)

Wheel:

Tire size:
Front 18 x 8.50–8.00/4 PR
Rear 18 x 8.50–8.00/TURF
Rim size: 7.00–I–8.00
Tire pressure: For G11A:

20 - 23 psi (140 - 160 kPa, 1.4 - 1.6 kgf/cm2)

10

11

10-3

UTILITY

G11A WIRING DIAGRAM

R

B

R

B

P

B

R

REV

FWD

R

P

BBP

P

B

P

Br

R/W

Br

R/W

Br

A1

F2

B

B

RW

RW

R

R

R

R

R/W

R/W

G

B

RW

G

G

G

G

G

B

Br

B

B

R/W

Br

R/W

OFF ON

Br

R/Y

L

BB

L

G

Br

B

R/W

R/W

L

L

L

BB

B

B

B

–

+

Y-509

GG

BrBr

B

RW

R

Br

R

RY

BrBr

16

1

2

3

4

5

6

7

8

9

10

14

15

13

12

11

WIRING

1

COLOR CODE

B.........................Black

L...........................Blue

G.......................Green

Y .......................Yellow

R...........................Red

P ..........................Pink

Br......................Brown

W .......................White

B/R .............Black/Red

Y/B ..........Yellow/Black

R/Y ............Red/Yellow

R/W............Red/White

2

3

4

5

6

7

8

9

10

11

1 Engine stop relay 9 Relay

2 Engine ground a Battery

3 Pickup b Pilot lamp (12V, 3.4W)

4 Rotor c Main switch

5 Oil level gauge d Accelerator stop switch

6 Blade fuse (10A) e Back switch

7 Voltage regulator f Buzzer

8 Starter generator g Body ground

11-1

UTILITY

Yamaha Motor Corp., USA

Cypress, California

made in

01/10/01

LIT196261197

USA

*LIT196261197*

1PC - G11A O/M

MANUFACTURING CORP.

YAMAHA MOTOR

OF AMERICA

Printed in U.S.A.

KCC