YAMAHA 9.9FMH’02, 15FMH ’02, E9.9CMH’02, E15CMH ’02 PARTS CATALOGUE 02

9.9FMH’02

(63V1)

15FMH ’02

(63W1)

E9.9CMH’02 E15CMH ’02

(65E1)

(65F1)

2A63V–200S1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the belowframe. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

9.9FMH’02(63V1), 15FMH’02(63W1),

E9.9CMH’02(65E1), E15CMH’02(65F1)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made

(Parts need to be ordered locally)

“O/S” Over Size

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION REMARKS

6E0–85500–70 C.D.I. MAGNETO ASSY 1

6E0–85550–70 .ROTOR ASSY 1

6E0–15723–00–94..PULLY, STARTER 1

EHT

5. Quantity Column Information

NAME for Q’TY COLUMN

9.9F 9.9FMH

15F 15FMH

E99C E9.9CMH

E15C E15CMH

6. Applicable Starting Serial No. and Color Code

1) Engine Starting Sserial No.

9.9FMH 682K S : 121964 682K L : 250903

15FMH 684K S : 311771

684K L : 450613

2) Color Code

Color Code Color Name Abbreviation

004D DARK BLUISH GRAY METALLIC 2 DBNM2

7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

APPLICABLE MODEL

E9.9CMH 682K S : 000129

682K L : 050602

E15CMH 684K S : 001341

684K L : 153082 684K U : 300101

TOP COWLING A4.....................................

CYLINDER. CRANKCASE A5............................

CRANKSHAFT. PISTON A6.............................

INTAKE B1............................................

CARBURETOR B2.....................................

FUEL B4..............................................

STARTER B5..........................................

GENERATOR B7.......................................

ELECTRICAL C1.......................................

BOTTOM COWLING C2.................................

STEERING C4.........................................

CONTROL C6.........................................

REMOTE CONTROL ATTACHMENT D1...................

BRACKET 1 D2........................................

BRACKET 2 D4........................................

UPPER CASING D6....................................

LOWER CASING. DRIVE 1 D7...........................

LOWER CASING. DRIVE 2 E3...........................

FUEL TANK E5........................................

REPAIR KIT 1 E6.......................................

REPAIR KIT 2 E7.......................................

INDEX

NUMERICAL INDEX F2.................................

FIG. 1 TOP COWLING SOPORTE SUPERIOR

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 63V–42610–20–4D TOP COWLING ASSY 1

SOPORTE SUPERIOR COMPL.

63W–42610–20–4D TOP COWLING ASSY 1

SOPORTE SUPERIOR COMPL.

65E–42610–J0–4D TOP COWLING ASSY 1

SOPORTE SUPERIOR COMPL.

65F–42610–G0–4D TOP COWLING ASSY 1

SOPORTE SUPERIOR COMPL.

65F–42610–K0–4D TOP COWLING ASSY 1 FOR SIDE SHIFT

SOPORTE SUPERIOR COMPL.

65F–42610–L0–4D TOP COWLING ASSY 1 FOR YEMEN

SOPORTE SUPERIOR COMPL.

2 63V–42615–00 .SEAL 1 1 1 1

.SELLO

3 6G1–42651–02 .HOOK 1 1 1 1

.GANCHO

4 90266–04M04 .RIVET 2 2 2 2

.REMACHE

5 6L2–42647–00 .HOLDER, CLAMP BAND 1 1 1 1

.MORDAZA DE ABRAZADERA

6 90266–04M04 .RIVET 2 2 2 2

.REMACHE

7 63V–42613–01–4D .MOLDING, AIR DUCT 1 1 1 1

.MOLDURA CONDUCTO AIRE

8 90163–06002 .SCREW, TAPPING 4 4 4 4

.TORNILLO ROSCA HEMBRA

9 63V–W0070–11 .GRAPHIC SET 1 1

.JUEGO DE EMBLEMA

65E–W0070–H0 .GRAPHIC SET 1

.JUEGO DE EMBLEMA

65F–W0070–H0 .GRAPHIC SET 1

.JUEGO DE EMBLEMA

10 63V–42677–20 .GRAPHIC, FRONT 1

.CALCAMONIA FRONTAL

63W–42677–20 .GRAPHIC, FRONT 1

.CALCAMONIA FRONTAL

677–42677–J0 .GRAPHIC, FRONT 1 1

.CALCAMONIA FRONTAL

11 63V–42678–10 .GRAPHIC, REAR 1

.CALCAMONIA TRASERA

63W–42678–10 .GRAPHIC, REAR 1

.CALCAMONIA TRASERA

65E–42678–H0 .GRAPHIC, REAR 1

.CALCAMONIA TRASERA

65F–42678–H0 .GRAPHIC, REAR 1

.CALCAMONIA TRASERA

12 677–13437–08 .MARK, CAUTION 1 1

.MARKER

13 66T–42681–Y0 .MARK, COWLING 1 FOR YEMEN

.MARCA DE CUBIERTA

14 66T–42682–Y0 .MARK, COWLING 1 FOR YEMEN

.MARCA DE CUBIERTA

9.9F

15F

E99C

E15C

FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 63V–W0090–03–1S CRANK CYLINDER ASSY 1 1 1 1

BLOQUE MOTOR COMPLETO

2 63V–15100–02–1S CRANKCASE ASSY 1 1 1 1

CARTER COMPLETO

3 624–14485–00 .PIPE, JOINT 1 1 1 1

.TUBO DE UNION

4 650–14485–02 .PIPE, JOINT 2 2 2 2

.TUBO DE UNION

5 90445–07M08 HOSE (L220) 1 1 1 1

TUBO (L220)

6 90445–07M08 HOSE (L220) 1 1 1 1

TUBO (L220)

7 90467–06016 CLIP 4 4 4 4

PRESILLA

8 682–11325–00 ANODE 1 1 1 1

ANODO

9 98780–05015 SCREW, FLAT HEAD 1 1 1 1

TORNILLO DE CABEZA PLANA

10 93606–12019 PIN, DOWEL 2 2 2 2

PASADOR DE CLAVIJA

11 90119–08M07 BOLT, WITH WASHER 6 6 6 6

TORNILLO CON ARANDELA

12 63V–41111–00–1S INNER COVER, EXHAUST 1 1 1 1

CUBIERTA INTERIOR DE ESCAPE

13 63V–41112–A0 GASKET, EXHAUST INNER COVER 2 2 2 2

EMPAQUE

14 63V–41113–00–1S OUTER COVER, EXHAUST 1 1 1 1

CUBOERTA EXTERIOR DE ESCAPE

15 676–11372–00 .NIPPLE, HOSE 1 1 1 1

.NIPLE DE MANGUERA

16 90445–09105 HOSE (L300) 1 1 1 1

TUBO (L300)

17 90119–06MA4 BOLT, WITH WASHER 13 13 13 13

TORNILLO CON ARANDELA

18 6E7–11111–01–1S HEAD, CYLINDER 1 1 1 1 1

CULATA CILINDRO 1

19 63V–11181–A1 GASKET, CYLINDER HEAD 1 1 1 1 1

JUNTA, DE CULATA 1

20 90105–07002 BOLT, FLANGE 11 11 11 11

TORNILLO

21 682–12413–00–1S COVER, THERMOSTAT 1 1 1 1

CUBIERT A TERMOSTAT O

22 6E5–12411–20 THERMOSTAT 1 1 1 1

TERMOSTAT

23 90201–16M03 WASHER, PLATE 1 1 1 1

ARANDELA PLANA

24 682–12414–A1 GASKET, COVER 1 1 1 1

EMPAQUE

25 90119–06MA2 BOLT, WITH WASHER 4 4 4 4

TORNILLO CON ARANDELA

26 94702–00217 PLUG, SPARK (NGK B7HS–10) 2 2 2 2

BUJIA (NGK B7HS–10)

94702–00271 PLUG, SPARK (NGK BR7HS–10) 2 2 2 2 FOR CHINA,CARIB

BUJIA (NGK BR7HS–10)

9.9F

15F

E99C

E15C

FIG. 3 CRANKSHAFT. PISTON CIGUENAL. PISTON

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 63V–15396–01–94 HOUSING, OIL SEAL 1 1 1 1

CAJA DE SELLO DE ACEITE

2 93210–46M16 O–RING 1 1 1 1

ANILLO O

3 93101–25018 OIL SEAL 1 1 1 1

SELLO ACEITE

4 93102–25M48 OIL SEAL 1 1 1 1

SELLO ACEITE

5 93101–13018 OIL SEAL 2 2 2 2

SELLO ACEITE

6 97095–06016 BOLT 1 1 1 1

PERNO

7 92995–06600 WASHER 1 1 1 1

ARANDELA

8 63V–11400–01 CRANKSHAFT ASSY 1 1 1 1

CIGUENAL COMPLETO

9 63V–11412–00 .CRANK 1 1 1 1 1

.MANIVELA 1

10 63V–11422–00 .CRANK 2 1 1 1 1

.MANIVELA 2

11 63V–11432–00 .CRANK 3 1 1 1 1

.MANIVELA 3

12 63V–11442–00 .CRANK 4 1 1 1 1

.MANIVELA 4

13 93306–205U7 .BEARING 3 3 3 3

.COJINETE

14 63V–11515–02 .SEAL, LABYRINTH 1 1 1 1 1

.SELLO LABERINTO 1

15 682–11681–00 .PIN, CRANK 1 2 2 2 2

.PASADOR MANIVELA 1

16 650–11651–04 .ROD, CONNECTING 2 2 2 2

.BIELA

17 93310–620V5 .BEARING 2 2 2 2

.COJINETE

18 90209–20M23 .WASHER 4 4 4 4

.ARANDELA DE SEPARACION

19 91609–20008 .PIN, SPRING 1 1 1 1

.PASADOR DE RESORTE

20 93440–52009 .CIRCLIP 1 1 1 1

.BOLA

21 6E7–11631–00–97 PISTON (STD) 2 2 2 2

PISTON (STD)

6E7–11635–00 PISTON (0.25MM O/S) 2 2 2 2 AP

PISTON (0.25MM O/S)

6E7–11636–00 PISTON (0.50MM O/S) 2 2 2 2 AP

PISTON (0.50MM O/S)

22 682–11610–01 PISTON RING SET (STD) 2 2 2 2

JUEGO DE AROS (STD)

682–11610–11 PISTON RING SET (0.25MM O/S) 2 2 2 2 AP

JUEGO DE AROS (0.25MM O/S)

682–11610–21 PISTON RING SET (0.50MM O/S) 2 2 2 2 AP

JUEGO DE AROS (0.50MM O/S)

23 634–11633–00 PIN, PISTON 2 2 2 2

PASADOR, PISTON

9.9F

15F

E99C

E15C

FIG. 3 CRANKSHAFT. PISTON CIGUENAL. PISTON

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

24 93602–14104 PIN, DOWEL 50 50 50 50

PASADOR DE CLAVIJA

25 90201–14377 WASHER, PLATE 4 4 4 4

ARANDELA PLANA

26 93450–15023 CIRCLIP 4 4 4 4

BOLA

27 93110–23M00 OIL SEAL 1 1 1 1

SELLO ACEITE

28 63V–11445–00 SPACER 2 2 2 2

ESPACIADOR

29 90201–46M29 WASHER, PLATE 1 1 1 1

ARANDELA PLANA

9.9F

15F

E99C

E15C

FIG. 4 INTAKE ADMISION

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 63V–13610–10 REED VALVE ASSY 1 1

VALVULA DE LAMINAS COMPLETA

63W–13610–00 REED VALVE ASSY 1 1

VALVULA DE LAMINAS COMPLETA

2 682–W0004–00 .REED SET 1 1 1 1

.JUEGO DE VALVULAS DE LENGUETA

3 97095–06020 BOLT 3 3 3 3

PERNO

4 92995–06600 WASHER 3 3 3 3

ARANDELA

5 63V–41253–00 LEVER, CHOKE 1 1 1 1

PALANCA AHOGADOR

6 91690–20010 PIN, SPRING 1 1 1 1

PASADOR DE RESORTE

7 63V–41262–00 JOINT, CHOKE LEVER 1 1

CONECTOR DE AHOGADOR

8 63V–41257–00 ROD, CHOKE 2 1 1

VARILLA DE AHOGADOR

9 63V–14440–00 SILENCER ASSY, INTAKE 1 1 1 1

SILENCIADOR COMPL DE ADMISION

10 90387–06M15 COLLAR 2 2 2 2

COLLAR

11 90480–12M25 GROMMET 1 1 1 1

TAPON

12 93210–35M86 O–RING 1 1 1 1

ANILLO O

13 90119–06M94 BOLT, WITH WASHER 2 2 2 2

TORNILLO CON ARANDELA

14 6H4–41271–01 KNOB, CHOKE 1 1 1 1

PERILLA AHOGADOR

15 63V–41256–00 ROD, CHOKE 1 1 1 1 1

VARILLA DE AHOGADOR

16 689–41273–00 GROMMET 1 1 1 1

TAPON PROTECTOR

17 6J8–41274–00 GROMMET 2 1 1 1 1

TAPON 2

18 63V–41252–00 LEVER, CHOKE 1 1 1 1 1

PALANCA AHOGADOR 1

19 661–41262–02 JOINT, CHOKE LEVER 1 1 1 1

CONECTOR DE AHOGADOR

20 90201–05M09 WASHER, PLATE 1 1 1 1

ARANDELA PLANA

21 90164–05M03 SCREW, TAPPING 1 1 1 1

TORNILLO ROSCA HEMBRA

9.9F

15F

E99C

E15C

FIG. 5 CARBURETOR CARBURADOR

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 63V–14301–00 CARBURETOR ASSY 1 1 1 1 1

CARBURADOR COMPLETO 1

65D–14301–01 CARBURETOR ASSY 1 1 FOR BRAZIL

CARBURADOR COMPLETO 1

2 679–14923–00 .SCREW, PILOT 1 1 1 1

.TORNILLO DE AJUSTE

3 679–14555–00 .SPRING 1 1 1 1

.RESORTE

4 63V–14527–00 .PLATE 1 1 1 1

.PLACA

5 63V–14126–00 .GASKET 1 1 1 1

.EMPAQUE

6 97803–04010 .SCREW, PAN HEAD 4 4 4 4

.TORNILLO DE CABEZA CON PLANA

7 63V–14948–06 .JET (#48) 1 1 1 1

.INYECTOR (#48)

63V–14948–08 .JET (#52) 1 FOR 65D–14301–01

.INYECTOR (#52)

8 679–14966–00 .RUBBER CAP 1 1 1 1

.CAUCHOCHAPEAU

9 63V–14523–00 .SCREW, STOP 1 1 1 1

.TORNILLO DE TOPE

10 90501–10326 .SPRING, COMPRESSION 1 1 1 1

.RESORTE DE COMPRESION

11 63V–14984–00 .GASKET, FLOAT CHAMBER 1 1 1 1

.EMPAQUE CAMARA DE BOIA

12 63V–14980–00 .BODY, FLOAT CHAMBER 1 1 1 1

.CUERPO CAMARA DE BOIA

13 63V–14947–00 .JET, NEEDLE 1 1 1 1

.INYECTOR DE AGUJA

14 676–14943–29 .JET, MAIN (#110) 1 1 1 1

.INYECTOR PRINCIPAL (#110)

676–14943–81 .JET, MAIN (#118) 1 FOR 65D–14301–01

.INYECTOR PRINCIPAL (#118)

15 97980–04114 .SCREW, WITH WASHER 4 4 4 4

.TORNILLO, CON ARANDELA

16 6G1–14398–00 .WASHER 1 1 1 1

.EMPAQUE

17 6G1–14992–00 .SCREW, DRAIN 1 1 1 1

.TORNILLO, SEGURO

18 63V–14985–00 .FLOAT 1 1 1 1

.BOIA

19 6G1–14546–00 .VALVE, NEEDLE 1 1 1 1

.VALVULA DE AGUJA

62D–14546–00 .VALVE, NEEDLE 1 FOR 65D–14301–01

.VALVULA DE AGUJA

20 676–14186–00 .PIN, FLOAT 1 1 1 1

.PASADOR DE LA BOYA

21 663–14159–00 .CLIP 1 1 1 1

.PRESILLA

22 6H4–14548–00 .PIN, FLOAT ARM 1 1 1 1

.PASADOR DE BRAZO DE BOIA

23 98580–04008 .SCREW, PAN HEAD 1 1 1 1

.TORNILLO DE CABEZA CON PLANA

9.9F

15F

E99C

E15C

FIG. 5 CARBURETOR CARBURADOR

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

24 98980–03006 .SCREW, BIND 2 2 2 2

.TORNILLO DE LIGAR

25 95380–03600 .NUT 2 2 2 2

.TUERCA

26 97980–04125 .SCREW, WITH WASHER 4 4 4 4

.TORNILLO, CON ARANDELA

27 6G1–24452–00 .COVER 1 1 1 1

.CUBIERTA

28 63V–24411–00 .DIAPHRAGM 1 1 1 1

.DIAFRAGMA

29 6G1–24412–01 .BODY 1 1 1 1 1

.CUERPO 1

30 6G1–24411–00 .DIAPHRAGM 1 1 1 1

.DIAFRAGMA

31 6G1–24431–01 .GASKET, FUEL PUMP 1 1 1 1 1

.EMPAQUE BOMBA COMBUST 1

32 6L5–24421–00 .VALVE, CHECK 2 2 2 2

.VALVULA DE RETENCION

33 98580–04006 .SCREW, PAN HEAD 1 1 1 1

.TORNILLO DE CABEZA CON PLANA

9.9F

15F

E99C

E15C

FIG. 6 FUEL COMBUSTIBLE

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 6G1–24304–02 FUEL PIPE JOINT COMP. 1 1 1 1 1

CONECTOR MANGUERA COMBUST.1

2 97095–06020 BOLT 1 1 1 1

PERNO

3 92995–06600 WASHER 1 1 1 1

ARANDELA

4 61N–24560–00 FILTER ASSY 1 1 1 1

FILTRO COMPLETO

5 61N–24563–00 .ELEMENT, FILTER 1 1 1 1

.ELEMENTO DEL FILTRO

6 61N–24521–00 .CUP, FILTER 1 1 1 1

.COPA DE FILTRO

7 93210–32738 .O–RING 1 1 1 1

.ANILLO O

8 95380–08600 NUT 1 1 1 1

TUERCA

9 90445–09M00 HOSE (L180) 2 2 2 2

TUBO (L180)

10 90467–08004 CLIP 4 4 4 4

PRESILLA

11 682–24566–01 BRACKET, FILTER 1 1 1 1

SOPORTE DEL FILTRO

12 97013–06010 BOLT 1 1 1 1

PERNO

13 63V–24396–01 PLATE 1 1 1 1

PLACA

14 656–W2810–02 TOOL KIT 1 1 1 1

JUEGO DE HERRAMIENTAS

9.9F

15F

E99C

E15C

FIG. 7 STARTER ARRANQUE

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 63V–15710–12 STARTER ASSY 1 1 1 WITH SAFETY DEVICE

63V–15710–02 STARTER ASSY 1 1 1 1

2 63V–15711–01 .CASE, STARTER 1 1 1 1

3 63V–15795–01 .GUIDE, ROPE 1 1 1 1

4 90387–06M05 .COLLAR 3 3 3 3

5 63V–15714–00 .DRUM, SHEAVE 1 1 1 1

6 63V–15741–00 .PAWL, DRIVE 1 1 1 1

7 63V–15713–00 .SPRING, STARTER 1 1 1 1

8 63V–15753–00 .BUSH 1 1 1 1

9 63V–15716–00 .PLATE, DRIVE 1 1 1 1

10 63V–15705–01 .SPRING, DRIVE PAWL 1 1 1 1

11 63V–15767–01 .SPRING 1 1 1 1

12 63V–15784–01 .SPRING, RETURN 1 1 1 1

13 63V–15744–00 .CIRCLIP 1 1 1 1

14 63V–15768–00 .BOLT 1 1 1 1

15 63V–15764–00 .COLLAR 1 1 1 1 1

16 63V–15793–00 .SCREW 1 1 1 1

17 * .WIRE, STARTER (L:1800MM) 1 1 1 1

18 6G1–15755–00 .HANDLE, STARTER 1 1 1 1

19 6G1–15779–00 .COVER 1 1 1 1

20 63V–15794–00 .STOPPER 1 1 1 WITH SAFETY DEVICE

21 63V–15748–00 .PLUNGER, STARTER STOP 1 1 1 WITH SAFETY DEVICE

22 63V–15734–00 .SPRING, RETURN 1 1 1 WITH SAFETY DEVICE

23 63V–15726–00 .WASHER, FLAT 1 1 1 WITH SAFETY DEVICE

24 91490–16018 .PIN, COTTER 1 1 1 WITH SAFETY DEVICE

CUT FROM 50M ROLLS, PART NO. 90890–44373,

CUTTING LENGTH 1.8M CORTE DE UN RODILLO DE 50M , PARTS NUMERO

90890–44373, LARGO DEL CORTE 1.8M

ARRANQUE COMPLETO

.CAJA DE ARRANQUE

.GUIA DE CUEEDA

.COLLAR

.TAMBOR ROLDANA

.TRINQUETE DE TRACCION

.RESORTE DE ARRANQUE

.BUJE

.PLACA DE TRACCION

.RESORTE

.RESORTE DE RETORNO

.SEGURO

.TORNILLO

.COLLAR 1

.TORNILLO

.CUERDA DE ARRANQUE (L:1800MM)

.MANIJA DE ARRANQUE

.CUBIERTA

.TOPE

.EMBOLO SEGURO DE ARRANQUE

.RESORTE DE RETORNO

.ARANDELA PLANA

.PASADOR DE CHAVETA

9.9F

15F

E99C

E15C

+ 28 hidden pages

YAMAHA 9.9FMH’02, 15FMH ’02, E9.9CMH’02, E15CMH ’02 PARTS CATALOGUE 02

FOREWORD

CONTENTS