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704
EN
BINNACLE MOUNT REMOTE CONTROL INSTRUCTION
FR
INSTRUCTIONS COMMANDE A DISTANCE
MONTAGE LATERAL
ES
INSTRUCCIONES DEL CONTROL REMOTO DEL
AMORTIGUADOR LATERAL
JP
トップマウントリモートコントロール取扱説明書
q
Read this manual carefully before operation.
q
Il convient de lire attentivement ce manuel avant l’utilisation.
q
Lea atentamente este manual antes del uso.
q
本書をよく読んでからお使いください。
704-28199-R0
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CONTENTS
1. MAIN COMPONENTS................................................................2
2. OPERATION ..............................................................................3
(1) Remote control lever ......................................................................... 3
(2) Free accelerator ................................................................................ 3
(3) Power trim and tilt switch .................................................................. 3
(4) Throttle friction adjuster .................................................................... 3
(5) Remote control lever stopper adjuster .............................................. 4
3. SAFETY FUNCTIONS ...............................................................4
(1) Neutral switch ................................................................................... 4
4. REMOTE CONTROL BOX POSITIONING AND REMOTE
CONTROL CABLE LENGTH .....................................................4
(1) Remote control box position ............................................................. 4
EnglishFrançaisEspañol
5. INSTALLING THE REMOTE CONTROL CABLES ....................5
6. CHANGE FROM THE PUSH-TO-OPEN THROTTLE TYPE TO
THE PULL-TO-OPEN THROTTLE TYPE ...................................7
7. NOTE ON STORAGE .................................................................8
日本語
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This remote control box has designed that both shift and throttle control can be actuated by operating the remote
control lever. For the correct operation and installation of the remote control box, please read this instruction carefully and thoroughly.
In this instruction particularly important information is distinguished in the following ways.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the remote control box or
other property.
TIP
A TIP provides key information to make procedures easier or clearer.
Designs and specications are subject to change without notice.
1. MAIN COMPONENTS
SINGLE APPLICATION TWIN APPLICATION
1
3
4
5
1. Power trim and tilt switch
2. Grip
3. Remote control lever
2
2
1
3
1
4
6
5
4. Free accelerator button
5. Top cover
6. Throttle friction adjuster
6
2
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2. OPERATION
(1) Remote control lever
Moving the lever forward from the neutral position
engages forward gear. Pulling the lever back from
neutral engages reverse. The engine will continue to
run at idle until the lever is moved about 35° (a detent can be felt). Moving the lever farther opens the
throttle, and the engine will begin to accelerate.
NN
F
F
2
5
6
7
1. Neutral “N”/Fully closed
2. Forward “F” (about 35˚)
3. Reverse “R” (about 35˚)
4. Shift
5. Throttle
6. Fully open
7. Throttle adjustable range
1
4 4
R
R
3
5
6
7
(3) Power trim and tilt switch
The power trim and tilt system adjusts the outboard
motor angle in relation to the transom. Pushing the
switch “UP” (up) trims the outboard motor up, and
then tilts it up. Pushing the switch “DN” (down) tilts
the outboard motor down and trims it down. When
the switch is released, the outboard motor will stop
in its current position.
UPUP
DN
DN
DNDN
UP
UP
(2) Free accelerator
To open the throttle without shifting into the gear
position, push the free accelerator button with the
neutral position and rotate the remote control lever
more than 35º (detent position).
1
3
2
1. Fully closed
2. Fully open
3. Free accelerator range
TIP
The free accelerator will automatically release when
the remote control lever is returned to the neutral
position.
TIP
For twin application, the switch on the remote control lever can simultaneously adjust the PORT and
STBD motors angle. The switches on the top cover
can independently adjust the motor angle for PORT
and STBD engine.
(4) Throttle friction adjuster
A friction device provides adjustable resistance to
movement of the remote control lever, and can be
set according to an operator preference. To increase
the resistance, turn the adjuster clockwise. To decrease it, turn counterclockwise.
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Do not overtighten the throttle friction adjuster.
2
If there is too much resistance, it could difcult
to move the remote control lever, which could
result in an accident.
NN
2
11
F
F
2
R
R
22
1
1
1. Stopper bolt for forward side
2. Stopper bolt for reverse side
3. Locknut
33
TIP
An extractive sticking out the stopper bolt could interfere to the top cover.
3) After adjusting, tighten the locknut.
Locknut:
7.0 N·m (0.7 kgf·m, 5.2 lb·ft)
4) Reinstall the top cover.
Screw:
2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
(5) Remote control lever stopper adjuster
The wide-open-angle of remote control lever can be
adjusted within the limited range. Follow the procedure as below.
1) Remove the cover, screw and top cover.
1
1
3
1. Cover
2. Screw
3. Top cover
2) Loosen the locknut, and adjust the stopper bolt.
Turning the bolt clockwise decreases the wideopen-angle. Turning counterclockwise increases
the angle.
3. SAFETY FUNCTIONS
(1) Neutral switch
The neutral switch prevents the engine from starting with in-gear position. When the remote control
lever is in forward or reverse, the engine cannot be
started by operating the main switch.
4. REMOTE CONTROL BOX
POSITIONING AND REMOTE
CONTROL CABLE LENGTH
Incorrect selection or installation of a remote
control may result in sudden and unexpected
loss of control, thus resulting in a serious accident. Please consult a Yamaha dealer.
(1) Remote control box position
The remote control box should be set in a position in
which it does not obstruct the operations of the control lever.
Allow a space so that the bottom of the remote control box does not contact any other parts.
Make sure there is no obstructions on the path of
the remote control cables and provide a space so
that the cable can be routed without bending sharply.
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Do not bend the 33C type (standard inner core)
2
remote control cable to the 400 mm (16 in) or
less in diameter, and the 33HPC type (low-friction
inner core) cable to he 300 mm (12 in) or less in
diameter.
TIP
Optional mounting spacer (22 mm) is available to
raise the control box to make more clearance between the lever and the dashboard when the lever is
in WOT position.
2) For twin-application, remove the three screws
to separate the control boxes.
1
1. Screw
3) Remove the five screws, and remove the
mounting ange and back plate.
21
1. Spacer for single (P/N: 704-48293-20)
2. Spacer for twin (P/N: 704-48293-30)
5. INSTALLING THE REMOTE
CONTROL CABLES
1) Remove the cover, screw and top cover.
1
1
3
2
1. Mounting ange
2. Back plate
3. Screw
4) Screw in the cable joint about 11 mm (0.4 in)
over the ends of the remote control cables, and
tighten the locknuts. Before installing the cable
joints, apply the water-resistant grease (Yamaha
grease A) to the holes in the cable joints.
1
A
1. Cover
2. Screw
3. Top cover
1
3
3
2
1. Remote control cable
2. Locknut
3. Cable joint
Locknut:
1.7 N·m (0.17 kgf·m, 1.3 lb·ft)
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5) Insert the remote control cable neck for shifting
into the housing clamp. Fit the cable joint over
the pin on end of the shift arm, and secure it
with the circlip.
1
2
3
8) Assemble the back plate and mounting ange
with screws.
1
4
3
2
7
4
5
6
5
3
1. Shift arm
2. Circlip
3. Shift cable
4. Clamp groove
5. Grommet
6. Throttle cable
7. Spare circlip
6) Fit the grommet in the housing clamp.
7) Connect the remote control cable for the throttle to the throttle arm in the same manner.
1. Mounting ange
2. Back plate
3. Screw
4. Screw
Screw (3):
2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
Screw (4):
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
9) For twin-application, assemble the control boxes with screws.
1
1. Circlip
2. Throttle cable
3. Shift cable
1
1. Screw
Screw:
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
2
3
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10) After connecting the remote control cables,
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22
install the remote control box in the previously
determined position using ttings.
66
11
22
33
44
1. Packing
2. Screw
3. Dashboard (Console)
4. Washer
5. Nut
6. Harness
Nut:
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
6. CHANGE FROM THE PUSH-TOOPEN THROTTLE TYPE TO THE
PULL-TO-OPEN THROTTLE TYPE
The remote control box permits the change from the
push-to-open throttle type to the pull-to-open throttle
type by changing some of the parts positions.
This instruction explains the procedure for changing
from the push-to-open throttle type to the pull-toopen throttle type.
When reinstalling parts, apply the water-resistant grease (Yamaha grease A) to moving parts.
1) Remove the top cover.
2) Remove the five screws, and remove the
mounting ange and back plate.
1
When installing the cover, do not pull the harness excessively, nor push it to shorten it. Install
the cover with the harness slack, as shown in
the illustration. Otherwise, it could interfere with
the operation.
TIP
Using template will be easy to drill the mount holes.
11) Refer to the applicable service manual, and
connect the shift and throttle remote control
cables to the engine. When connecting, set the
remote control lever to the neutral position.
12) By operating the remote control lever few times,
check that when the lever is turned to forward
or reverse until it stops (detent position), gear
shifts, and that when the lever is turned further from this position to forward, throttle fully
opens. Next, make sure that when the remote
control lever is returned to the neutral position,
the throttle on the engine side is completely
closed. If not fully closed, adjust the positions of
cable joints on the engine side, and install them
again.
The cable joints on the engine side must be
screwed in at least 8 mm (0.3 in) over the remote
control cables.
3
2
1. Mounting ange
2. Back plate
3. Screw
3) Remove the four screws and remove the dwell
plate retainer.
11
1. Dwell plate retainer
2. Screw
4) Remove the throttle arm assembly and dwell
plate. Position the throttle arm assembly so that
it faces downward.
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7) Secure the dwell plate retainer with the four
11
screws.
22
33
1. Roller
2. Dwell plate
3. Throttle arm assembly
5) Remove the two screws and remove the throttle
lever assembly. Reposition the throttle lever assembly so that it faces downward and secure it
with the two screws.
Screw:
7.0 N·m (0.7 kgf·m, 5.2 lb·ft)
11
22
22
Screw:
2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
8) Reinstall the mounting flange, back plate with
the ve screws.
1
4
3
2
1. Mounting ange
2. Back plate
3. Screw
4. Screw
Screw (3):
2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
Screw (4):
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
33
1. Roller
2. Throttle lever assembly
3. Screw
6) Put the roller of throttle lever into the cam
groove for pull-to-open in the dwell plate as
shown.
11
33
44
11
33
22
55
1. Groove for push-to-open
2. Groove for pull-to-open
3. Dwell plate
4. Roller
5. Throttle arm assembly
Do not pinch the wire-harness when installing
the back plate.
9) Reinstall the top cover.
Screw:
2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
7. NOTE ON STORAGE
Follow the instructions below when storing the remote control box for a long period of time.
1) Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the threaded
portion of the inner cable.
2) Also apply water-resistant grease (Yamaha
grease A) to inner parts of the remote control
box, particularly to contact surfaces of moving
parts. If any rust is found, remove it and apply
the grease (Yamaha grease A).
3) Avoid bending the cables into a loop as much
as possible. But if they have to be looped, the
loop diameter should be more than 1 m (40 in).
4) Select a dry place for storage.
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Printed in Japan
Dec. 2016 !
(E, F, ES, J)
Printed on recycled paper
Imprimé sur papier recyclé
Impreso en papel reciclado
再生紙を使用しています。
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