Yale MORTISE 8800 User Manual

8800 SERIES
GRADE
1 MORTISE LOCKSET
MORTISE
8800
PARTS & SERVICE MANUAL
PARTS
August 2004
Page 2
8800 Series Parts & Service Manual
To order parts, use the appropriate part number and specify finish if necessary.
For example, to order 10 curved lip strikes for any function:
Quantity Part Number Description
10 50-8800-2023-FIN Strike, Curved Lip
To order 10 cylinder latch levers for an Entrance Function (8807):
Quantity Part Number Description
10 50-8899-0010 Cylinder Latch Lever
For further assistance, contact your authorized Yale distributor or contact Yale directly at (800) 438-1951.
FINISH CHART
ANSI Code
Finish Description Roses Levers Armor Fronts/Strikes
605 Bright Brass, Clear Coated 003 003 003
605e Bright Brass, PVD 003 003 003
606 Satin Brass, Clear Coated 004 004 004
606e Satin Brass, PVD 004 004 004
609 Satin Brass, Blackened, Satin Relieved, Clear Coated 609 609 009
611 Bright Bronze, Clear Coated 009 009 009
612 Satin Bronze, Clear Coated 010 010 010
613 Satin Bronze, Oxidized & Oil Rubbed 007 007 007
613e Satin Bronze, Oxidized, PVD 007 007 007
616 Satin Bronze, Blackened, Satin Relieved, Clear Coated 616 616 616
619 Satin Nickel Plated, Clear Coated 619 619 619
625 Bright Chrome Plated 026 026 032
626 Satin Chrome Plated 025 025 033
629 Bright Stainless Steel 032 032 032
630 Satin Stainless Steel 033 033 033
FINISH CARE
8800 Series Mortise Locks are designed to provide the highest standard of product quality and performance. Care should be taken to ensure a long-lasting finish. When cleaning is required, use a soft damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing.
PVD LIFETIME FINISH
Physical Vapor Deposition (PVD) is a technologically advanced finish coating that provides the ultimate surface protection against environmental elements and everyday wear and tear. PVD matches clear coated finishes in appearance, yet surpasses them in durability. Yale
®
warrants all its PVD finishes against corrosion, tarnish, wear, discoloring and peeling for the lifetime of the part to
which it has been applied. Ask your sales representative for specific warranty information.
MAINTENANCE
Yale
®
8800 Series Mortise Locks are manufactured to be maintenance-free under normal operating conditions and environ­ments. Subjection to extremely heavy traffic and/or particularly dusty and dirty environmental conditions, however, may eventu­ally cause unsatisfactory operation due to slow-moving parts or sticking cylinders. In this case, it may be necessary to clean and re-lubricate the lockset to maintain optimum performance. To clean the lockset mechanism, use a penetrating or solvent type lubricant to loosen sticking components, then lubricate with lithium grease. To free sticking or jammed cylinders, lubricate with graphite or a non-oily lubricant (such as Lock-EZE). Do not use petroleum-based lubricants in the cylinder keyway.
August 2004
TABLE OF CONTENTS
Page 3
8800 Series Parts & Service Manual
How to Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Finish Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Lock Body Assemblies (by Function) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
Function ANSI Description
8801 F01 Passage Latch 8802 F19 Privacy Lock 8805 F07 Storeroom or Closet Lock 8807 F04 Entrance Lock 8808 F05 Classroom Lock 8808-2 -- Double Cylinder Classroom Lock 8811-2 F33 Double Cylinder Classroom Deadbolt Lock 8812-2 F34 Double Cylinder Classroom Security Lock 8813ST F29 Classroom Deadlock 8813ST-2 -- Double Cylinder Classroom Deadlock 8814 F18 Deadlock 8814-2 F16 Double Cylinder Deadlock 8815 F17 Deadlock 8817-2 F09 Apartment, Exit or Public Toilet Lock 8818-2 -- Classroom Security Intruder Lock 8820 F15 Hotel/Motel Lock 8822 F13 Dormitory Lock 8823 -- Storeroom Lock 8828 F31 Exit Latch 8829 -- Closet Lock 8830-2 F30 Asylum Lock 8832 -- Hotel/Motel Lock 8833 -- Exit Lock 8833-2 -- Double Cylinder All Purpose Lock 8847 F20 Entrance or Apartment Door Lock 8860 F21 Entrance or Storeroom Lock 8860-2 F14 Double Cylinder Entrance or Storeroom Lock 8861 -- Dormitory or Storeroom Lock 8862 F22 Bathroom Lock 8867 F12 Dormitory or Exit Lock
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
1 50-8800-X023 Strike, Curved Up 1
2 50-8801-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
9 50-8899-0001 Case Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Spacer, Hub (Knob Trim) 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8801
Page 4
8800 Series Parts & Service Manual
August 2004
8801
Page 5
8800 Series Parts & Service Manual
2
50
3
36
9
55
54
53
39
40
4
37
51
31
Passage Lock (F01)
SL Trim
56
August 2004
8802/8811-2/8822
Page 6
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8802-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
4 50-8899-0001 Auto Unlock Insert 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0002 Case Assembly 1
17 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
35 50-8899-0032 Unlock Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8802/8811-2/8822
Page 7
8800 Series Parts & Service Manual
KNOB TRIM PARTS
1
50
35
285212625
17
385553
37
51
32
Privacy Lock (F19)
Dormitory Lock (F13)
Classroom Deadbolt Lock
(F33)
SL Trim
56
August 2004
8805
Page 8
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0001 Case Assembly 1
11 50-8899-0010 Cylinder Latch Lever 1
16 50-8899-0015 Spacer (1/2 Width) 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
33 50-8899-0030 Locking Piece Jamb 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8805
Page 9
8800 Series Parts & Service Manual
2
50
42
3
36
8
9
11
28
32
48
47
33
38
55
39
40
4
37
51
Storeroom or
Closet Lock (F07)
SL Trim
56
August 2004
8807
Page 10
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8807-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0002 Case Assembly 1
11 50-8899-0010 Cylinder Latch Lever 1
16 50-8899-0015 Spacer (1/2 Width) 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
41 50-8899-0035 Connector Pin, Toggle Button 1
42 50-8899-0036 Locking Piece Assembly 1
44 50-8899-0038 Toggle Washer 2
45 50-8800-6003 Stopworks Button 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8807
Page 11
8800 Series Parts & Service Manual
88078807
KNOB TRIM PARTSKNOB TRIM PARTSKNOB TRIM PARTS
313131
323232
1
2
505050
414141
444444
424242
454545
3
363636
7
8
9
111111
161616
282828
484848
343434
494949
474747
464646
383838
393939
555555
545454
535353
404040
373737
515151
525252
Entrance Lock (F04)
SL Trim
56
August 2004
8808/8808-2
Page 12
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0003 Case Assembly 1
12 50-8899-0011 Cylinder Latch Lever 1
15 50-8899-0014 Spacer (Classroom) 1
20 50-8800-1015 Classroom Hub 1
22 50-8899-0017 Classroom Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8808/8808-2
Page 13
8800 Series Parts & Service Manual
8808 / 88108808 / 8810
KNOB TRIM PARTS
KNOB TRIM PARTSKNOB TRIM PARTS
1
2
50
5050
3
36
3636
7
8
9
22
2222
20
2020
28
2828
48
4848
42
4242
49
4949
34
3434
47
4747
46
4646
38
3838
39
3939
55
5555
54
5454
53
5353
40
4040
37
3737
51
5151
52
5252
31
3131
32
3232
15
1515
12
1212
1
Classroom Lock (F05)
Classroom Lock (F32)
SL Trim
56
August 2004
8812-2
Page 14
8800 Series Parts & Service Manual
1 50-8800-2020 Strike, Curved Lip 1
2 50-8820-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
4 50-8899-0001 Auto Lock Insert 1
5 50-8899-0002 Deadbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0002 Case Assembly 1
17 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
35 50-8899-0032 Unlock Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8812-2
Page 15
8800 Series Parts & Service Manual
50
3
36
7
8
5
23
25
24
17
48
47
395453
40
4
37
52
32
Classroom Security
Lock (F34)
SL Trim
56
August 2004
8813
Page 16
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Up 1
2 50-8813-X019 Armor Front 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0001 Case Assembly 1
10 50-8899-0009 Washer 1
15 50-8899-0014 Spacer (Classroom) 1
19 50-8800-7017 Hub Core 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
29 50-8899-0024 Post 1
31 50-8899-0029 Machine Screw (8-32 x x5/16) 4
32 50-8800-1008 Cover 1
50 81-00X2-0404 Armor Front Screw 2
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8813
Page 17
8800 Series Parts & Service Manual
1
2
50
Classroom Deadlock
Classroom Deadlock
August 2004
8814/8815
Page 18
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Up 1
2 50-8813-X019 Armor Front 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0001 Case Assembly 1
10 50-8899-0009 Washer 1
15 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x x5/16) 4
32 50-8800-1008 Cover 1
50 81-00X2-0404 Armor Front Screw 2
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8814/8815
Page 19
8800 Series Parts & Service Manual
24
32
Deadlock (F18)
Deadlock (F17)
August 2004
8817-2
Page 20
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0004 Case Assembly 1
11 50-8899-0010 Cylinder Latch Lever 1
16 50-8899-0015 Spacer (1/2 Width) 1
28 50-8899-0023 Cylinder Retainer Assembly 1
30 50-8899-0025 Pivotal 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-0022 Cover Assembly 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8817-2
Page 21
8800 Series Parts & Service Manual
49
Apartment, Exit or
Public Toilet Lock
(F09)
SL Trim
56
August 2004
8818-2
Page 22
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8820-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
6 50-8800-0021 Deadbolt with Retraction Lever 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0005 Case Assembly 1
13 50-8899-0012 Cylinder Latch Lever 1
18 50-8899-0016 Spacer (7/16 Width) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8818-2
Page 23
8800 Series Parts & Service Manual
2
6
Classroom Security
Intruder Lock
SL Trim
56
August 2004
8820/8832
Page 24
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8820-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
6 50-8800-0021 Deadbolt with Retraction Lever 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0002 Case Assembly 1
14 50-8899-0013 Cylinder Latch Lever 1
18 50-8899-0016 Spacer (7/16 Width) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
33 50-8899-0030 Locking Piece Jamb 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8820/8832
Page 25
8800 Series Parts & Service Manual
2
6
424926
Hotel/Motel Lock
(F15)
Hotel/Motel Lock
SL Trim
56
August 2004
8823
Page 26
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8802-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
4 50-8899-0001 Auto Unlock Insert 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0001 Case Assembly 1
10 50-8899-0009 Washer 1
15 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
35 50-8899-0032 Unlock Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
43 50-8899-0036 Locking Piece Assembly (Solid) 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8823
Page 27
8800 Series Parts & Service Manual
KN
B TRIM PART
4
2
4
35
3
9
4
1
0
1
2
Storeroom Lock
SL Trim
56
August 2004
8828
Page 28
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0001 Case Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8828
Page 29
8800 Series Parts & Service Manual
2949
Exit Latch (F31)
SL Trim
56
August 2004
8829
Page 30
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0004 Case Assembly 1
28 50-8899-0023 Cylinder Retainer Assembly 1
30 50-8899-0025 Pivotal 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
43 50-8899-0036 Locking Piece Assembly (Solid) 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8829
Page 31
8800 Series Parts & Service Manual
31
32
2
43
49
Closet Lock
SL Trim
56
August 2004
8830-2
Page 32
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0001 Case Assembly 1
16 50-8899-0015 Spacer (1/2 Width) 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
33 50-8899-0030 Locking Piece Jamb 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
43 50-8899-0036 Locking Piece Assembly (Solid) 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8830-2
Page 33
8800 Series Parts & Service Manual
8830
9
49
Asylum Lock
SL Trim
56
August 2004
8833/8833-2
Page 34
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0001 Case Assembly 1
16 50-8899-0015 Spacer (1/2 Width) 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8833/8833-2
Page 35
8800 Series Parts & Service Manual
2
9
49
Exit Lock
All Purpose Lock
SL Trim
56
August 2004
8847
Page 36
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8847-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
6 50-8800-0021 Deadbolt with Retraction Lever 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0002 Case Assembly 1
13 50-8899-0012 Cylinder Latch Lever 1
18 50-8899-0016 Spacer (7/16 Width) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
41 50-8899-0035 Connector Pin, Toggle Button 1
42 50-8899-0036 Locking Piece Assembly 1
44 50-8899-0038 Toggle Washer 1
45 50-8800-6003 Stopworks Button 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8847
Page 37
8800 Series Parts & Service Manual
9
42
49
44
40
4
Entrance or
Apartment Door Lock
(F20)
SL Trim
56
August 2004
8860/8860-2
Page 38
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8820-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0001 Case Assembly 1
10 50-8899-0009 Washer 1
15 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
35 50-8899-0032 Unlock Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8860/8860-2
Page 39
8800 Series Parts & Service Manual
KNOB TRIM PARTS
42
Entrance or
Storeroom Lock (F21)
Entrance or
Storeroom Lock (F14)
SL Trim
56
August 2004
8861
Page 40
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8802-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
4 50-8899-0001 Auto Unlock Insert 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0002 Case Assembly 1
10 50-8899-0009 Washer 1
15 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
35 50-8899-0032 Unlock Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8861
Page 41
8800 Series Parts & Service Manual
40
4
52
Dormitory or
Storeroom Lock
SL Trim
56
August 2004
8862
Page 42
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8801-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
9 50-8800-0003 Case Assembly 1
10 50-8899-0009 Washer 1
15 50-8899-0014 Spacer (Classroom) 1
20 50-8800-1015 Classroom Hub 1
22 50-8899-0017 Classroom Spring 1
27 50-8899-0022 Push Lever (65 Function) 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8862
Page 43
8800 Series Parts & Service Manual
2
42
Bathroom Lock (F22)
SL Trim
56
August 2004
8867
Page 44
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8867-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
6 50-8800-0021 Deadbolt with Retraction Lever 1
9 50-8800-0002 Case Assembly 1
13 50-8899-0012 Cylinder Latch Lever 1
18 50-8899-0016 Spacer (7/16 Width) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
41 50-8899-0035 Connector Pin, Toggle Button 1
42 50-8899-0036 Locking Piece Assembly 1
44 50-8899-0038 Toggle Washer 1
45 50-8800-6003 Stopworks Button 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8867
Page 45
8800 Series Parts & Service Manual
KNOB TRIM PARTS
2
6
42
40
4
Dormitory or Exit Lock
(F12)
SL Trim
56
August 2004
INSTALLATION INSTRUCTIONS
Page 46
8800 Series Parts & Service Manual
Yale®Mortise Locks 8800 Series (Knob, FL and SL Trim)
NOTES
The following is a step by step approach to installing a mortise lock and trim to both wood and steel doors.
1) Determine Hand of Door 7) Install Strike
2) Mark Position and Door Template 8) Sectional Trim
3) Drill Holes in Door 9) Escutcheon Plate Trim (Thru-bolted)
4) Mark Frame for Strike and Mortise Cavities 10) Escutcheon Plate Trim (Surface Mounted)
5) Drill Mortise Cavities in Door and Frame 11) Single Operational Trim (Sectional and Escutcheon)
6) Install Lock (Wood or H.M Door) 12) Check Operation of Lock
1) DETERMINE HAND OF DOOR
a. Face the door from the outside to determine its hand. Please note the outside is either the key side of an entrance
door or the corridor side of a room door. The outside of a single communicating door is the side opposing the hinges. The outside of twin communicating doors is the space between the doors.
2) MARK POSITION AND DOOR TEMPLATE
a. Draw a horizontal centerline for the lock on both sides of door at desired height above finished floor line. Standard
height for horizontal centerline is 39-15/16” above finished floor.
b. Select template by comparing handing of door to Fig. 4, 5 and 6. c. Compare the lock function number being installed with (See Fig. 3) to determine the holes to be marked. d. Position the installation template on the door so that the horizontal centerline lines up with the horizontal line on the
door. Mark the holes to be drilled using a scribe, center punch, or nail on the inside and outside of door. To avoid shifting of the template, it may be taped to the door during this step.
e. On the edge of the door mark the holes to be drilled for the mortise cavity and armor front attaching screw holes.
3) DRILL HOLES IN DOOR
a. Bore marked lock trim holes (steps 2d and 2e). To avoid splintering wood, bore thru holes from both sides of door. For
hole sizes refer to hole chart. Note: Hole “A” diameter is different for FL & SL Applications.
4) MARK FRAME FOR STRIKE MORTISE CAVITIES
a. Mark vertical position of strike on jamb using the reference centerline on installation template (see Fig. 4, 5 or 6).
Mark location of strike lip. (FIRST DETERMINE IF SILENCERS ARE TO BE USED) To locate horizontal centerline of strike, take half the door thickness PLUS the thickness of silencer (if used). Use this dimension to locate the strike centerline from the doorstop. (See Fig. 1.)
5) DRILL MORTISE CAVITIES IN DOOR AND FRAME
a. Mortise door edge for lock body. Drill pilot holes for attaching screws. b. Slide lock body into cavity with armor front attached. Align armor front with top mark. Use lock front as template. Mark outline. c. Mortise door edge for lock front (7/32”) deep. d. Mortise jamb for strike (3/32” deep). Be sure to mortise 1” (25mm) deep to accommodate lock bolts or strike box
if used. (See Fig. 1)
Note: Before installing lock, prepare door trim per sections 8, 9,10 or 11.
6) INSTALL LOCK (WOOD OR H.M. DOOR)
a. Remove armor front. b. If necessary, change handing of lock by following instructions on lock. Do this to match your door hand. c. Insert lock body into cavity in door and secure base front with two #12 combination attaching screws. Make sure lock
is positioned in cutout properly. (See Fig. 3.) Note: Installation may require leaving #12 combination screws loose until trim and cylinder are assembled in lock body.
August 2004
INSTALLATION INSTRUCTIONS
Page 47
8800 Series Parts & Service Manual
7) INSTALL STRIKE a. Attach strike to jamb using two #12 combination attaching screws. (See Fig. 1.)
(Figure 1) 8800 Series Strike Shown
(Figure 3)
(Figure 2) 8800 Series Lock Shown
Hole Chart
Size
Used for
Hole
H.M. Door
Wood Door
A
FL
1-1/8 Dia. (29)
1-1/8 Dia. (29)
Knobs
SL
1-7/8 Dia. (48)
1-7/8 Dia. (48)
B
1-1/4 Dia. (32)
1-1/4 Dia. (32)
Cylinder
C
3/4 Dia. (19)
3/4 Dia. (19)
Thumbturn or
Emergency Key
D
3/4 Dia. (19)
3/4 Dia. (19)
Hotel Indicator
E
5/16 Dia. (8)
5/16 Dia. (8)
Rose
Through-Bolts
F
.116 Dia. (2.9) #32 Drill
1/16 Dia. (1.6)
Thumbturn Plate
Attaching Screws
G
1/2 Dia. (13)
1/2 Dia. (13)
Escutcheon Plate
Through-Bolts
H
.116 Dia. (2.9) #32 Drill
1/16 Dia. (1.6)
Surface
Escutcheon Plate
Attaching
J
.152 Dia.
(3.9)
#24 Drill
11/64x1 Dp. (4.4x25) C’bore 1/2x1/8
Dp.
(13x3)
Surface
Escutcheon Plate
Attaching
K
106 Dia. (2.7) #36 Drill Tap (#6-32 UNC)
1/16 Dia. (1.6)
8862 Visual
Indicator
(See Step 12)
Lock Function
(Knob, FL and SL)
Holes in Door
Holes in Door
Holes in Door
Sectional Trim
Through-Bolted Esc.
Surface Esc.
Outside
Inside
Outside
Inside
Outside
Inside
8801, 8870DT, 8871DT
8872DT, 8880, 8881
8884, 8885, 836A & B
836A & B
A, E
A, E
A, G
A, G
A, H
A, E, H
8802
A, C, E, F
A, C, E, F
A, C, E, F
A, C, E, F
A, C, E, F
A, C, E, F
8805, 8807, 8808
A, B, E
A, E,
A, B, G
A, G
A, B, H
A, H
8890, 8891
A, B*, E
A, B*, E
A, B*, G
A, B*, G
A, B*, H
A, B*, H
8808-2, 8810-2, 8811-2 8812-2, 8817-2, 8818-2 8830-2, 8860-2, 8894-2
8895-2
A, B, E
A, B, E
A, B, G
A, B, G
A, B, H
A, B, H
8820, 8827
A, C, D, E
A, C, E, F
A, B, D, G
A, C, G
A, B, D, H
A, C, H
8811, 8822, 8832 8847, 8860, 8861
8867
A, B, E
A, C, E, F
A, B, G
A, C, G
A, B, H
A, B, H
8828
NONE
A, E
NONE
A, J**
NONE
A, H
8833
B ONLY
A, E
B ONLY
A, J**
B ONLY
A, H
8823, 8829
A, B, E
NONE
B ONLY
A, B, J**
B ONLY
A, B, H
8813ST-2, 8829
B ONLY
C, F, B
8814
B ONLY
NONE
8814-2, 8833-2
B ONLY
B ONLY
8862
A, D, E, K
A, C, E, F
* Lock can be mounted with cylinder outside or inside. Check for proper application. ** CO 7 WG Escutcheon plates cannot be used as half trim on H.M. Doors.
August 2004
INSTALLATION INSTRUCTIONS
Page 48
8800 Series Parts & Service Manual
(Figure 4) RH & LHR Door ONLY
For door sizes other than 1/3/4” cut along these lines
August 2004
INSTALLATION INSTRUCTIONS
Page 49
8800 Series Parts & Service Manual
(Figure 5) LH & RHR Door ONLY
For door sizes other than 1/3/4” cut along these lines
August 2004
INSTALLATION INSTRUCTIONS
Page 50
8800 Series Parts & Service Manual
(Figure 6) Non-Beveled Door
For door sizes other than 1/3/4” cut along these lines
August 2004
INSTALLATION INSTRUCTIONS
Page 51
8800 Series Parts & Service Manual
8) SECTIONAL TRIM
9) ESCUTCHEON PLATE TRIM (THROUGH-BOLTED)
August 2004
INSTALLATION INSTRUCTIONS
Page 52
8800 Series Parts & Service Manual
11) SINGLE OPERATING TRIM (SECTIONAL & ESCUTCHEON)11) SINGLE OPERATING TRIM (SECTIONAL & ESCUTCHEON)
10) ESCUTCHEON PLATE TRIM (SURFACE-MOUNTED)
August 2004
INSTALLATION INSTRUCTIONS
Page 53
8800 Series Parts & Service Manual
RAMPED SPINDLE ASSEMBLY
12) VISUAL OCCUPANCY INDICATOR
Installation Trouble Shooting Tips
Problem
Possible Cause
Solution
Difficult to operate lock by lever or by key.
Loose (Trim H.M. Doors) (Vibration caused by normal operation of door opening and closing can loosen attaching screws)
Adjust and tighten - as necessary. If screws continually loosen up, use a screw locking compound (such as Loctite) on all attaching screws.
Door is warped or sagging, binding up latch bolt in strike cutout.
Check to see where latch is hanging up in strike. If door is sagging, tightening top hinge screws may solve problem. Hole in strike plate mave have to be filed to relieve bind. Doors can warp when weather changes: warm inside - cold outside cool inside - hot outside (Exterior doors painted in a dark color are particularly susceptible to warpage when exposed to direct sunlight.) It may take a few seasonal changes to work out all binding problems.
Loose Trim (wood doors)
Wood doors after being installed will sometimes shrink slightly as the building dries out.
Tighten all screws as needed
Latch bolt hangs up in lock body
Foreign object in lock body (metal shavings, saw dust, wood particles, mineral ore etc.)
Remove lock from door and remove foreign object from body. *Lubricate if necessary.
Lock body lacks lubrication or lubrication has gummed up with age.
Use penetrating or solvent type lubricant as a cleaning agent to loosen frozen or sticking components. Lubricate with silicon base or Lithium Grease.
Cylinder jams up
Dirt or other foreign object may be in keyway affecting operation.
Lubricate cylinder with graphite or other non-oily lubricant (such as Lock-EZE) Do not use oil based lubricants in Keyway.
* Please note: Disassembling lock body will void warranty.
For the latest information on Yale Commercial Lock and Hardware products, visit our website at www.yalecommercial.com.
Click on the “Literature” button to find:
Catalogs
Parts manuals
Templates
Specifications
Installation instructions
Yale
®
customers can click on the ebusiness symbol on the website to register for an ebusiness account to:
Check the status of orders
Check availability of Quick Ship items
Track your order and confirm delivery
Receive email notification of template
changes
And More...
42192-MA-12.2-08/04N
Yale Commercial Locks and Hardware
Address: 1902 Airport Road, Monroe, NC 28110 USA
Tel: 1-800-438-1951
Fax: 1-800-338-0965•www.yalecommercial.com
Yale-Corbin Canada Ltd.
Address: 6940 Edwards Boulevard, Mississauga, Ontario, Canada L5T 2W2
Tel: 1-800-461-3007
Fax: 1-800-461-8989•www.yalecorbin.on.ca
Yale®and Yale Security Inc.® are registered trademarks of Yale Security Inc. Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. Copyright© 2004 Yale Security Inc. All rights reserved. These materials are protected under US copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this bulletin, its design, construction, and/or its materials.
The ASSA ABLOY Group is the world’s leading manufacturer and supplier of locking solutions, dedicated to satisfying end-user needs for security, safety and convenience.
online literature
and templates
www.yalecommercial.com
Loading...