Yale MORTISE 8800 SERIES User Manual

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MORTISE

GRADE 1 MORTISE LOCKSET

8800 SERIES

PARTS

8800

PARTS & SERVICE MANUAL

HOW TO ORDER PARTS

To order parts, use the appropriate part number and specify finish if necessary.

For example, to order 10 curved lip strikes for any function:

Quantity

Part Number

Description

 

 

 

10

50-8800-2023-FIN

Strike, Curved Lip

 

 

 

To order 10 cylinder latch levers for an Entrance Function (8807):

Quantity

Part Number

Description

 

 

 

10

50-8899-0010

Cylinder Latch Lever

 

 

 

For further assistance, contact your authorized Yale distributor or contact Yale directly at (800) 438-1951.

FINISH CHART

ANSI

Finish Description

Roses

Levers

Armor Fronts/Strikes

Code

 

 

 

 

 

 

 

 

 

605

Bright Brass, Clear Coated

003

003

003

 

 

 

 

 

605e

Bright Brass, PVD

003

003

003

 

 

 

 

 

606

Satin Brass, Clear Coated

004

004

004

 

 

 

 

 

606e

Satin Brass, PVD

004

004

004

 

 

 

 

 

609

Satin Brass, Blackened, Satin Relieved, Clear Coated

609

609

009

 

 

 

 

 

611

Bright Bronze, Clear Coated

009

009

009

 

 

 

 

 

612

Satin Bronze, Clear Coated

010

010

010

 

 

 

 

 

613

Satin Bronze, Oxidized & Oil Rubbed

007

007

007

 

 

 

 

 

613e

Satin Bronze, Oxidized, PVD

007

007

007

 

 

 

 

 

616

Satin Bronze, Blackened, Satin Relieved, Clear Coated

616

616

616

 

 

 

 

 

619

Satin Nickel Plated, Clear Coated

619

619

619

 

 

 

 

 

625

Bright Chrome Plated

026

026

032

 

 

 

 

 

626

Satin Chrome Plated

025

025

033

 

 

 

 

 

629

Bright Stainless Steel

032

032

032

 

 

 

 

 

630

Satin Stainless Steel

033

033

033

 

 

 

 

 

FINISH CARE

8800 Series Mortise Locks are designed to provide the highest standard of product quality and performance. Care should be taken to ensure a long-lasting finish. When cleaning is required, use a soft damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing.

PVD LIFETIME FINISH

Physical Vapor Deposition (PVD) is a technologically advanced finish coating that provides the ultimate surface protection against environmental elements and everyday wear and tear. PVD matches clear coated finishes in appearance, yet surpasses them in durability. Yale® warrants all its PVD finishes against corrosion, tarnish, wear, discoloring and peeling for the lifetime of the part to which it has been applied. Ask your sales representative for specific warranty information.

MAINTENANCE

Yale® 8800 Series Mortise Locks are manufactured to be maintenance-free under normal operating conditions and environments. Subjection to extremely heavy traffic and/or particularly dusty and dirty environmental conditions, however, may eventually cause unsatisfactory operation due to slow-moving parts or sticking cylinders. In this case, it may be necessary to clean and

re-lubricate the lockset to maintain optimum performance. To clean the lockset mechanism, use a penetrating or solvent type lubricant to loosen sticking components, then lubricate with lithium grease. To free sticking or jammed cylinders, lubricate with graphite or a non-oily lubricant (such as Lock-EZE). Do not use petroleum-based lubricants in the cylinder keyway.

Page 2

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8800 Series Parts & Service Manual

TABLE OF CONTENTS

How to Order Parts . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .2

Finish Chart . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

Lock Body Assemblies (by Function) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-45

Function

ANSI

Description

 

8801

F01

Passage Latch

 

8802

F19

Privacy Lock

 

8805

F07

Storeroom or Closet Lock

 

8807

F04

Entrance Lock

 

8808

F05

Classroom Lock

 

8808-2

--

Double Cylinder Classroom Lock

 

8811-2

F33

Double Cylinder Classroom Deadbolt Lock

 

8812-2

F34

Double Cylinder Classroom Security Lock

 

8813ST

F29

Classroom Deadlock

 

8813ST-2

--

Double Cylinder Classroom Deadlock

 

8814

F18

Deadlock

 

8814-2

F16

Double Cylinder Deadlock

 

8815

F17

Deadlock

 

8817-2

F09

Apartment, Exit or Public Toilet Lock

 

8818-2

--

Classroom Security Intruder Lock

 

8820

F15

Hotel/Motel Lock

 

8822

F13

Dormitory Lock

 

8823

--

Storeroom Lock

 

8828

F31

Exit Latch

 

8829

--

Closet Lock

 

8830-2

F30

Asylum Lock

 

8832

--

Hotel/Motel Lock

 

8833

--

Exit Lock

 

8833-2

--

Double Cylinder All Purpose Lock

 

8847

F20

Entrance or Apartment Door Lock

 

8860

F21

Entrance or Storeroom Lock

 

8860-2

F14

Double Cylinder Entrance or Storeroom Lock

 

8861

--

Dormitory or Storeroom Lock

 

8862

F22

Bathroom Lock

 

8867

F12

Dormitory or Exit Lock

 

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

8800 Series Parts & Service Manual

August 2004

Page 3

8801

ITEM

PART NUMBER

DESCRIPTION

QUANTITY

1

50-8800-X023

Strike, Curved Up

1

2

50-8801-X019

Armor Front

1

3

50-8800-0010

Reversible Latchbolt Assembly

1

9

50-8899-0001

Case Assembly

1

31

50-8899-0029

Machine Screw (8-32 x 5/16)

4

32

50-8800-1008

Cover

1

36

50-8899-0033

Fire Stop Assembly

1

37

50-8899-0034

Spring Cartridge Assembly

1

38

50-8800-1005

Cap Hub

1

39

50-8800-1011

Spacer, Hub

1

40

50-8800-1004

Case Hub

1

50

81-00X2-0404

Armor Front Screw

2

51

50-8800-1034

Knob Hub

2

52

50-4601-1005

Spacer, Hub (Knob Trim)

1

53

50-8899-0059

Latch Lever

1

54

50-8899-0061

Latch Lever Spring

1

55

50-8899-0060

Spacer Stop

1

56

50-8800-1031

SL Hub Spacer

1

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August 2004

8800 Series Parts & Service Manual

8801

31

32

Passage Lock (F01)

2

3

36

9

50

38

39

40

37

52

51

55

54

53

56

SL Trim

8800 Series Parts & Service Manual

August 2004

Page 5

8802/8811-2/8822

ITEM

PART NUMBER

DESCRIPTION

QUANTITY

1

50-8800-2023

Strike, Curved Lip

1

2

50-8802-X019

Armor Front

1

3

50-8800-0010

Reversible Latchbolt Assembly

1

4

50-8899-0001

Auto Unlock Insert

1

5

50-8899-0002

Deadbolt Assembly

1

9

50-8800-0002

Case Assembly

1

17

50-8899-0014

Spacer (Classroom)

1

21

50-8800-1120

Deadbolt Hub

1

23

50-8899-0018

Deadbolt Arm

1

24

50-8899-0019

Deadbolt Spring

1

25

50-8899-0020

Auto Retract Lever

1

26

50-8899-0021

Deadbolt Washer

1

28

50-8899-0023

Cylinder Retainer Assembly

1

31

50-8899-0029

Machine Screw (8-32 x 5/16)

4

32

50-8800-1008

Cover

1

35

50-8899-0032

Unlock Spring

1

36

50-8899-0033

Fire Stop Assembly

1

37

50-8899-0034

Spring Cartridge Assembly

1

38

50-8800-1005

Cap Hub

1

39

50-8800-1011

Spacer, Hub

1

40

50-8800-1004

Case Hub

1

42

50-8899-0036

Locking Piece Assembly

1

50

81-00X2-0404

Armor Front Screw

2

51

50-8800-1034

Knob Hub

2

52

50-4601-1005

Knob Hub Spacer

1

53

50-8899-0059

Latch Lever

1

54

50-8899-0061

Latch Lever Spring

1

55

50-8899-0060

Spacer Stop

1

56

50-8800-1031

SL Hub Spacer

1

Page 6

August 2004

8800 Series Parts & Service Manual

8802/8811-2/8822

31

32

Privacy Lock (F19)

Classroom Deadbolt Lock

 

Dormitory Lock (F13)

(F33)

 

 

9

 

 

2

 

 

 

26

 

23

25

 

5

 

 

3

 

 

 

24

 

6

 

 

4

17

 

28

 

21

50

39

40

35

52

5

42

37

56

SL Trim

55

54

53

8800 Series Parts & Service Manual

August 2004

Page 7

8805

ITEM

PART NUMBER

DESCRIPTION

QUANTITY

1

50-8800-2023

Strike, Curved Lip

1

2

50-8805-X019

Armor Front

1

3

50-8800-0010

Reversible Latchbolt Assembly

1

7

50-8899-0007

Guard Lever

1

8

50-8899-0008

Guard Lever Spring

1

9

50-8800-0001

Case Assembly

1

11

50-8899-0010

Cylinder Latch Lever

1

16

50-8899-0015

Spacer (1/2 Width)

1

28

50-8899-0023

Cylinder Retainer Assembly

1

31

50-8899-0029

Machine Screw (8-32 x 5/16)

4

32

50-8800-1008

Cover

1

33

50-8899-0030

Locking Piece Jamb

1

36

50-8899-0033

Fire Stop Assembly

1

37

50-8899-0034

Spring Cartridge Assembly

1

38

50-8800-1005

Cap Hub

1

39

50-8800-1011

Spacer, Hub

1

40

50-8800-1004

Case Hub

1

42

50-8899-0036

Locking Piece Assembly

1

46

50-8899-0039

Guardbolt Spring

1

47

50-8899-0040

Spring Guide

1

48

50-8800-1016

Guardbolt Guide

1

49

50-8800-7014

Guardbolt

1

50

81-00X2-0404

Armor Front Screw

2

51

50-8800-1034

Knob Hub

2

52

50-4601-1005

Knob Hub Spacer

1

53

50-8899-0059

Latch Lever

1

54

50-8899-0061

Latch Lever Spring

1

55

50-8899-0060

Spacer Stop

1

56

50-8800-1031

SL Hub Spacer

1

Page 8

August 2004

8800 Series Parts & Service Manual

8805

31

32

Storeroom or

Closet Lock (F07)

2

3

16

 

7

36

11

8

28

9

50

49

38

39

33

40

 

52

51

42

48

37

47

4

55

54

53

56

SL Trim

8800 Series Parts & Service Manual

August 2004

Page 9

8807

ITEM

PART NUMBER

DESCRIPTION

QUANTITY

1

50-8800-2023

Strike, Curved Lip

1

2

50-8807-X019

Armor Front

1

3

50-8800-0010

Reversible Latchbolt Assembly

1

7

50-8899-0007

Guard Lever

1

8

50-8899-0008

Guard Lever Spring

1

9

50-8800-0002

Case Assembly

1

11

50-8899-0010

Cylinder Latch Lever

1

16

50-8899-0015

Spacer (1/2 Width)

1

28

50-8899-0023

Cylinder Retainer Assembly

1

31

50-8899-0029

Machine Screw (8-32 x 5/16)

4

32

50-8800-1008

Cover

1

34

50-8899-0031

Toggle Spring

1

36

50-8899-0033

Fire Stop Assembly

1

37

50-8899-0034

Spring Cartridge Assembly

1

38

50-8800-1005

Cap Hub

1

39

50-8800-1011

Spacer, Hub

1

40

50-8800-1004

Case Hub

1

41

50-8899-0035

Connector Pin, Toggle Button

1

42

50-8899-0036

Locking Piece Assembly

1

44

50-8899-0038

Toggle Washer

2

45

50-8800-6003

Stopworks Button

1

46

50-8899-0039

Guardbolt Spring

1

47

50-8899-0040

Spring Guide

1

48

50-8800-1016

Guardbolt Guide

1

49

50-8800-7014

Guardbolt

1

50

81-00X2-0404

Armor Front Screw

2

51

50-8800-1034

Knob Hub

2

52

50-4601-1005

Knob Hub Spacer

1

53

50-8899-0059

Latch Lever

1

54

50-8899-0061

Latch Lever Spring

1

55

50-8899-0060

Spacer Stop

1

56

50-8800-1031

SL Hub Spacer

1

Page 10

August 2004

8800 Series Parts & Service Manual

8807

31

32

Entrance Lock (F04)

1

2

16

3

7

36

11

8

28

9

50

49

 

 

41

 

39

45

38

40

 

44

 

 

52

42

 

51

 

48

 

 

 

KNOB TRIM PARTS

 

37

55

 

 

54

47

46

34

53

56

SL Trim

8800 Series Parts & Service Manual

August 2004

Page 11

8808/8808-2

ITEM

PART NUMBER

DESCRIPTION

QUANTITY

1

50-8800-2023

Strike, Curved Lip

1

2

50-8805-X019

Armor Front

1

3

50-8800-0010

Reversible Latchbolt Assembly

1

7

50-8899-0007

Guard Lever

1

8

50-8899-0008

Guard Lever Spring

1

9

50-8800-0003

Case Assembly

1

12

50-8899-0011

Cylinder Latch Lever

1

15

50-8899-0014

Spacer (Classroom)

1

20

50-8800-1015

Classroom Hub

1

22

50-8899-0017

Classroom Spring

1

28

50-8899-0023

Cylinder Retainer Assembly

1

31

50-8899-0029

Machine Screw (8-32 x 5/16)

4

32

50-8800-1008

Cover

1

34

50-8899-0031

Toggle Spring

1

36

50-8899-0033

Fire Stop Assembly

1

37

50-8899-0034

Spring Cartridge Assembly

1

38

50-8800-1005

Cap Hub

1

39

50-8800-1011

Spacer, Hub

1

40

50-8800-1004

Case Hub

1

42

50-8899-0036

Locking Piece Assembly

1

46

50-8899-0039

Guardbolt Spring

1

47

50-8899-0040

Spring Guide

1

48

50-8800-1016

Guardbolt Guide

1

49

50-8800-7014

Guardbolt

1

50

81-00X2-0404

Armor Front Screw

2

51

50-8800-1034

Knob Hub

2

52

50-4601-1005

Knob Hub Spacer

1

53

50-8899-0059

Latch Lever

1

54

50-8899-0061

Latch Lever Spring

1

55

50-8899-0060

Spacer Stop

1

56

50-8800-1031

SL Hub Spacer

1

Page 12

August 2004

8800 Series Parts & Service Manual

8808/8808-2

31

32

Classroom Lock (F05)

Classroom Lock (F32)

1

2

3

15

 

22

7

20

 

36

 

8

 

28

 

9

 

12

50

49

38 39

40

52

48

34

37

47

46

42

56

SL Trim

51

KNOB TRIM PARTS

55

54

53

8800 Series Parts & Service Manual

August 2004

Page 13

8812-2

ITEM

PART NUMBER

DESCRIPTION

QUANTITY

1

50-8800-2020

Strike, Curved Lip

1

2

50-8820-X019

Armor Front

1

3

50-8800-0010

Reversible Latchbolt Assembly

1

4

50-8899-0001

Auto Lock Insert

1

5

50-8899-0002

Deadbolt Assembly

1

7

50-8899-0007

Guard Lever

1

8

50-8899-0008

Guard Lever Spring

1

9

50-8800-0002

Case Assembly

1

17

50-8899-0014

Spacer (Classroom)

1

21

50-8800-1120

Deadbolt Hub

1

23

50-8899-0018

Deadbolt Arm

1

24

50-8899-0019

Deadbolt Spring

1

25

50-8899-0020

Auto Retract Lever

1

26

50-8899-0021

Deadbolt Washer

1

28

50-8899-0023

Cylinder Retainer Assembly

1

31

50-8899-0029

Machine Screw (8-32 x 5/16)

4

32

50-8800-1008

Cover

1

35

50-8899-0032

Unlock Spring

1

36

50-8899-0033

Fire Stop Assembly

1

37

50-8899-0034

Spring Cartridge Assembly

1

38

50-8800-1005

Cap Hub

1

39

50-8800-1011

Spacer, Hub

1

40

50-8800-1004

Case Hub

1

42

50-8899-0036

Locking Piece Assembly

1

46

50-8899-0039

Guardbolt Spring

1

47

50-8899-0040

Spring Guide

1

48

50-8800-1016

Guardbolt Guide

1

49

50-8800-7014

Guardbolt

1

50

81-00X2-0404

Armor Front Screw

2

51

50-8800-1034

Knob Hub

2

52

50-4601-1005

Knob Hub Spacer

1

53

50-8899-0059

Latch Lever

1

54

50-8899-0061

Latch Lever Spring

1

55

50-8899-0060

Spacer Stop

1

56

50-8800-1031

SL Hub Spacer

1

Page 14

August 2004

8800 Series Parts & Service Manual

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