Yale MORTISE 8800 User Manual

8800 SERIES
GRADE
1 MORTISE LOCKSET
MORTISE
8800
PARTS & SERVICE MANUAL
PARTS
August 2004
Page 2
8800 Series Parts & Service Manual
To order parts, use the appropriate part number and specify finish if necessary.
For example, to order 10 curved lip strikes for any function:
Quantity Part Number Description
10 50-8800-2023-FIN Strike, Curved Lip
To order 10 cylinder latch levers for an Entrance Function (8807):
Quantity Part Number Description
10 50-8899-0010 Cylinder Latch Lever
For further assistance, contact your authorized Yale distributor or contact Yale directly at (800) 438-1951.
FINISH CHART
ANSI Code
Finish Description Roses Levers Armor Fronts/Strikes
605 Bright Brass, Clear Coated 003 003 003
605e Bright Brass, PVD 003 003 003
606 Satin Brass, Clear Coated 004 004 004
606e Satin Brass, PVD 004 004 004
609 Satin Brass, Blackened, Satin Relieved, Clear Coated 609 609 009
611 Bright Bronze, Clear Coated 009 009 009
612 Satin Bronze, Clear Coated 010 010 010
613 Satin Bronze, Oxidized & Oil Rubbed 007 007 007
613e Satin Bronze, Oxidized, PVD 007 007 007
616 Satin Bronze, Blackened, Satin Relieved, Clear Coated 616 616 616
619 Satin Nickel Plated, Clear Coated 619 619 619
625 Bright Chrome Plated 026 026 032
626 Satin Chrome Plated 025 025 033
629 Bright Stainless Steel 032 032 032
630 Satin Stainless Steel 033 033 033
FINISH CARE
8800 Series Mortise Locks are designed to provide the highest standard of product quality and performance. Care should be taken to ensure a long-lasting finish. When cleaning is required, use a soft damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing.
PVD LIFETIME FINISH
Physical Vapor Deposition (PVD) is a technologically advanced finish coating that provides the ultimate surface protection against environmental elements and everyday wear and tear. PVD matches clear coated finishes in appearance, yet surpasses them in durability. Yale
®
warrants all its PVD finishes against corrosion, tarnish, wear, discoloring and peeling for the lifetime of the part to
which it has been applied. Ask your sales representative for specific warranty information.
MAINTENANCE
Yale
®
8800 Series Mortise Locks are manufactured to be maintenance-free under normal operating conditions and environ­ments. Subjection to extremely heavy traffic and/or particularly dusty and dirty environmental conditions, however, may eventu­ally cause unsatisfactory operation due to slow-moving parts or sticking cylinders. In this case, it may be necessary to clean and re-lubricate the lockset to maintain optimum performance. To clean the lockset mechanism, use a penetrating or solvent type lubricant to loosen sticking components, then lubricate with lithium grease. To free sticking or jammed cylinders, lubricate with graphite or a non-oily lubricant (such as Lock-EZE). Do not use petroleum-based lubricants in the cylinder keyway.
August 2004
TABLE OF CONTENTS
Page 3
8800 Series Parts & Service Manual
How to Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Finish Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Lock Body Assemblies (by Function) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
Function ANSI Description
8801 F01 Passage Latch 8802 F19 Privacy Lock 8805 F07 Storeroom or Closet Lock 8807 F04 Entrance Lock 8808 F05 Classroom Lock 8808-2 -- Double Cylinder Classroom Lock 8811-2 F33 Double Cylinder Classroom Deadbolt Lock 8812-2 F34 Double Cylinder Classroom Security Lock 8813ST F29 Classroom Deadlock 8813ST-2 -- Double Cylinder Classroom Deadlock 8814 F18 Deadlock 8814-2 F16 Double Cylinder Deadlock 8815 F17 Deadlock 8817-2 F09 Apartment, Exit or Public Toilet Lock 8818-2 -- Classroom Security Intruder Lock 8820 F15 Hotel/Motel Lock 8822 F13 Dormitory Lock 8823 -- Storeroom Lock 8828 F31 Exit Latch 8829 -- Closet Lock 8830-2 F30 Asylum Lock 8832 -- Hotel/Motel Lock 8833 -- Exit Lock 8833-2 -- Double Cylinder All Purpose Lock 8847 F20 Entrance or Apartment Door Lock 8860 F21 Entrance or Storeroom Lock 8860-2 F14 Double Cylinder Entrance or Storeroom Lock 8861 -- Dormitory or Storeroom Lock 8862 F22 Bathroom Lock 8867 F12 Dormitory or Exit Lock
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
1 50-8800-X023 Strike, Curved Up 1
2 50-8801-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
9 50-8899-0001 Case Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Spacer, Hub (Knob Trim) 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8801
Page 4
8800 Series Parts & Service Manual
August 2004
8801
Page 5
8800 Series Parts & Service Manual
2
50
3
36
9
55
54
53
39
40
4
37
51
31
Passage Lock (F01)
SL Trim
56
August 2004
8802/8811-2/8822
Page 6
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8802-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
4 50-8899-0001 Auto Unlock Insert 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0002 Case Assembly 1
17 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
35 50-8899-0032 Unlock Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8802/8811-2/8822
Page 7
8800 Series Parts & Service Manual
KNOB TRIM PARTS
1
50
35
285212625
17
385553
37
51
32
Privacy Lock (F19)
Dormitory Lock (F13)
Classroom Deadbolt Lock
(F33)
SL Trim
56
August 2004
8805
Page 8
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0001 Case Assembly 1
11 50-8899-0010 Cylinder Latch Lever 1
16 50-8899-0015 Spacer (1/2 Width) 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
33 50-8899-0030 Locking Piece Jamb 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8805
Page 9
8800 Series Parts & Service Manual
2
50
42
3
36
8
9
11
28
32
48
47
33
38
55
39
40
4
37
51
Storeroom or
Closet Lock (F07)
SL Trim
56
August 2004
8807
Page 10
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8807-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0002 Case Assembly 1
11 50-8899-0010 Cylinder Latch Lever 1
16 50-8899-0015 Spacer (1/2 Width) 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
41 50-8899-0035 Connector Pin, Toggle Button 1
42 50-8899-0036 Locking Piece Assembly 1
44 50-8899-0038 Toggle Washer 2
45 50-8800-6003 Stopworks Button 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8807
Page 11
8800 Series Parts & Service Manual
88078807
KNOB TRIM PARTSKNOB TRIM PARTSKNOB TRIM PARTS
313131
323232
1
2
505050
414141
444444
424242
454545
3
363636
7
8
9
111111
161616
282828
484848
343434
494949
474747
464646
383838
393939
555555
545454
535353
404040
373737
515151
525252
Entrance Lock (F04)
SL Trim
56
August 2004
8808/8808-2
Page 12
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Lip 1
2 50-8805-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0003 Case Assembly 1
12 50-8899-0011 Cylinder Latch Lever 1
15 50-8899-0014 Spacer (Classroom) 1
20 50-8800-1015 Classroom Hub 1
22 50-8899-0017 Classroom Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
34 50-8899-0031 Toggle Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8808/8808-2
Page 13
8800 Series Parts & Service Manual
8808 / 88108808 / 8810
KNOB TRIM PARTS
KNOB TRIM PARTSKNOB TRIM PARTS
1
2
50
5050
3
36
3636
7
8
9
22
2222
20
2020
28
2828
48
4848
42
4242
49
4949
34
3434
47
4747
46
4646
38
3838
39
3939
55
5555
54
5454
53
5353
40
4040
37
3737
51
5151
52
5252
31
3131
32
3232
15
1515
12
1212
1
Classroom Lock (F05)
Classroom Lock (F32)
SL Trim
56
August 2004
8812-2
Page 14
8800 Series Parts & Service Manual
1 50-8800-2020 Strike, Curved Lip 1
2 50-8820-X019 Armor Front 1
3 50-8800-0010 Reversible Latchbolt Assembly 1
4 50-8899-0001 Auto Lock Insert 1
5 50-8899-0002 Deadbolt Assembly 1
7 50-8899-0007 Guard Lever 1
8 50-8899-0008 Guard Lever Spring 1
9 50-8800-0002 Case Assembly 1
17 50-8899-0014 Spacer (Classroom) 1
21 50-8800-1120 Deadbolt Hub 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
25 50-8899-0020 Auto Retract Lever 1
26 50-8899-0021 Deadbolt Washer 1
28 50-8899-0023 Cylinder Retainer Assembly 1
31 50-8899-0029 Machine Screw (8-32 x 5/16) 4
32 50-8800-1008 Cover 1
35 50-8899-0032 Unlock Spring 1
36 50-8899-0033 Fire Stop Assembly 1
37 50-8899-0034 Spring Cartridge Assembly 1
38 50-8800-1005 Cap Hub 1
39 50-8800-1011 Spacer, Hub 1
40 50-8800-1004 Case Hub 1
42 50-8899-0036 Locking Piece Assembly 1
46 50-8899-0039 Guardbolt Spring 1
47 50-8899-0040 Spring Guide 1
48 50-8800-1016 Guardbolt Guide 1
49 50-8800-7014 Guardbolt 1
50 81-00X2-0404 Armor Front Screw 2
51 50-8800-1034 Knob Hub 2
52 50-4601-1005 Knob Hub Spacer 1
53 50-8899-0059 Latch Lever 1
54 50-8899-0061 Latch Lever Spring 1
55 50-8899-0060 Spacer Stop 1
56 50-8800-1031 SL Hub Spacer 1
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8812-2
Page 15
8800 Series Parts & Service Manual
50
3
36
7
8
5
23
25
24
17
48
47
395453
40
4
37
52
32
Classroom Security
Lock (F34)
SL Trim
56
August 2004
8813
Page 16
8800 Series Parts & Service Manual
1 50-8800-2023 Strike, Curved Up 1
2 50-8813-X019 Armor Front 1
5 50-8899-0002 Deadbolt Assembly 1
9 50-8800-0001 Case Assembly 1
10 50-8899-0009 Washer 1
15 50-8899-0014 Spacer (Classroom) 1
19 50-8800-7017 Hub Core 1
23 50-8899-0018 Deadbolt Arm 1
24 50-8899-0019 Deadbolt Spring 1
28 50-8899-0023 Cylinder Retainer Assembly 1
29 50-8899-0024 Post 1
31 50-8899-0029 Machine Screw (8-32 x x5/16) 4
32 50-8800-1008 Cover 1
50 81-00X2-0404 Armor Front Screw 2
ITEM PART NUMBER DESCRIPTION QUANTITY
August 2004
8813
Page 17
8800 Series Parts & Service Manual
1
2
50
Classroom Deadlock
Classroom Deadlock
Loading...
+ 37 hidden pages