Yale LH2 Operating, Maintenance & Parts Manual

OPERATING,
MAINTENANCE &
PARTS MANUAL
HAND OPERATED
CHAIN HOIST
Rated Loads: Hand Hoists ⁄ through 10 tons. Low Headroom Trolley Hoists fi through 6 tons.
The use of any hoist presents some risk of per­sonal injury or property damage. That risk is greatly increased if proper instructions and warnings are not followed. Before using this hoist, each operator should become thoroughly familiar with all warnings, instructions and recommendations in this manual. Retain this
manual for future reference and use.
Forward this manual to operator. Failure to operate equipment as directed in manual may cause injury.
LH2 HAND HOIST
AND LOW HEADROOM
TROLLEY HOIST
414 WEST BROADWAY AVE.
MUSKEGON, MICHIGAN 49443
Before installing hoist, fill in the information below.
Rated Load
Serial no.
Purchase date
46221
Manual No. Y646
®
YYaallee
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
i
YALE HOIST PARTS AND SERVICES ARE AVAILABLE IN THE UNITED STATES.
As a Yale Hoist and Trolley user, you are assured of reliable repair and parts services through a network of Authorized Parts Depots that are strategically located in the United States. These facilities have been selected on the basis of their demonstrated ability to handle all parts and repair requirements promptly and efficiently. To quickly obtain the name of the Authorized Parts Depot or Repair Station located nearest you, call (866) 805-2962, Fax (800) 742-9270.
NOTES
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
SAFETY PRECAUTIONS
Each Yale Hand Hoist and Low Headroom Trolley Hoist is built in accordance with the specifications contained herein and at the time of manufacture complies with our interpretation of applicable sections of the American Society of Mechanical Engineers Code B30.16 “Overhead Hoist” and the Occupational Safety and Health Act.
The safety laws for elevators and for dumbwaiters may specify construction details that are not necessarily incorporated in Yale industrial hoist. We recommend the use of equipment that meets state and national safe­ty codes. Yale cannot be responsible for applications other than those for which Yale equipment is recom-
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED WITH THE EQUIPMENT BEFORE ATTEMPTING TO OPERATE YOUR YALE HOIST.
Consult Yale for any usage of Yale Hoists that do not involve raising of the load on the lower hook, or usage of Yale Hoists in the inverted position. Using hoists, without special precautions, in such applications may cause an accident that could result in injury and/or property damage.
Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in death
or serious injury. To avoid such a potentially
hazardous situation, the operator shall:
1.
NOT operate a malfunctioning or unusually performing hoist.
2. NOT
operate the hoist until you have thoroughly read and understand this manufacturer’s Operating, Maintenance and Parts Manual.
3. NOT operate a hoist which has been modified without the manufacturer’s approval or certification to be in conformity with applicable OSHA regs.
4. NOT
lift or pull more than rated load for the hoist.
5. NOT use damaged hoist or hoist that is Not working properly.
6. NOT use hoist with twisted, kinked, damaged, or worn load chain.
7. NOT use the hoist to lift, support, or transport people.
8. NOT lift loads over people and make sure all personnel remain clear of the supported load.
9. NOT
attempt to lengthen the load chain or repair damaged load
chain.
10. Protect the hoist’s load chain from weld splatter or other damaging contaminants.
11. NOT
use load chain as a sling or wrap load chain around load.
12. NOT
apply the load to the tip of the hook or to the hook latch.
13. NOT apply load unless load chain is properly seated in the chain wheel(s) or sprocket(s).
14. NOT apply load if bearing prevents equal loading on all load supporting chains.
15. NOT
operate beyond the limits of the load chain travel.
16. NOT leave load supported by the hoist unattended unless specific precautions have been taken.
17. NOT allow the chain or hook to be used as an electrical or welding ground.
18. NOT
allow the chain or hook to be touched by a live welding
electrode.
19. NOT remove or obscure the warnings on the hoist.
20. NOT
operate a hoist which has Not been securely attached to a
suitable support.
21. NOT operate a hoist unless load slings or other approved single attachments are properly sized and seated in the hook saddle.
22. NOT
operate a hoist when it is restricted from forming a straight
line from hook to hook in the direction of loading.
23. NOT lift loads that are Not balanced and that the holding action is Not secure, taking up slack carefully.
24. NOT
operate a hoist unless all persons are and remain clear of the
supported load.
25. Report malfunctions or unusual performances of a hoist, after it has been shut down until repaired.
26. NOT
operate a hoist on which the safety placards or decals are
missing or illegible.
27. Be familiar with operating controls, procedures, and warnings.
ii
WARNING
Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor
or moderate injury. to avoid such a potentially
hazardous situation, the operator shall:
1. Maintain a firm footing or be otherwise secured when operating the hoist.
2. Check brake function by tensioning the hoist prior to each lift or pulling operation.
3. Use hook latches. Latches are to retain slings, chains, etc. under slack conditions only.
4. Make sure the hook latches are closed and not supporting any parts of the load.
5. Make sure the load is free to move and will clear all obstructions.
6. Avoid swinging the load or hook.
7. Inspect the hoist regularly, replace damaged or worn parts, and keep appropriate records of maintenance.
8. Use the hoist manufacturer’s recommended parts when repairing the unit.
9. Lubricate load chain per hoist manufacturer’s recommen­dations.
10. NOT
use the hoist load limiting or warning device to
measure load.
11. NOT operate except with manual power.
12. NOT
permit more than one operator to pull on a single hand chain at the same time. More than one operator is likely to cause hoist overload.
13. NOT
allow your attention to be diverted from operating the hoist.
14. NOT
allow the hoist to be subjected to sharp contact with other hoists, structures, or objects through misuse.
15. NOT
adjust or repair the hoist unless qualified to perform such adjustments or repairs.
CAUTION
!
!
!
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
iii
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
GENERAL INFORMATION
SPECIFICATIONS
Yale LH2 Hand Hoists
The Yale LH2 Hand Hoist is a highly versatile tool that can be used to lift loads. The hoist has aluminum frame, handwheel, handwheel cover and gear cover to provide dependable strength at minimum weight. The internal gears are made of high grade, heat treated steel. Shielded ball bearings are used at each rotating point in the mechanism. Latch type, heat treated, forged steel upper and lower hooks are standard. The load chain is strong and durable Hoistaloy
®
. A pawl and ratchet, dry-operating, Weston-type friction brake supplies very positive load control and will suspend the load at any point. A Load Limiter is provided on every unit. As a result, the application of an excessive overload disengages the driving handwheel and prevents hoisting. Note that the Load Limiter is not intended for use as a scaling device. Removal of the excess load automatically restores normal hoisting action (see Figure 1 for specifications of available models).
Yale Low Headroom Trolley Hoists
The Yale Low Headroom Trolley Hoists (Figure 2, page 2) are a combination of the Yale Hand Hoist built integral with a rugged trolley to provide better head­room than that obtained with the standard hoist and trolley. The basic hoist is similar to the Yale LH2 Hand Hoist except the frame, aluminum on the 1/2 through 3 ton units and cast iron on the 4 through 6 ton units, which is designed to provide low headroom and attachment to the trolley. The trolley has a rugged frame, cast iron on the 1/2 through 1 ton units, and steel plates on the 1-1/2 through 6 ton units. Crowned tread, flanged trackwheels are provided to minimize rolling friction. Hardened, pressed steel ball bearing wheels are used on the 1/2 and 1 ton units. Hardened, cast iron wheels with Timken bearings are used on the 1-1/2 through 6 ton units. Trolleys are adjustable for operation on various American standard beams and the 1-1/2 through 6 ton units are available in a geared type trolley.
Figure 1. Yale Hand Hoist, Available Models
Maximum Capacity (Tons)
Code
Standard Lift (Ft.) Net Weight (Lbs.) Shipping Weight (Lbs.) Shortest Distance Between Hooks (In.) Chain Overhauled to Lift Load 1 Foot (Ft.) Chain Pull to Lift Full Load (Lbs.)
1/4
924-
02100
8
33
35
12-7/8
22-1/2
23
1/2
924-
03100
8
33
35
12-7/8
22-1/2
46
1-1/2
924-
06100
8
59
63
17-5/16
40-1/2
80
1
924-
05100
8
36
38
14
30
69
2
924-
07100
8
60
64
17-5/16
52
83
4
924-
11100
8
91
98
21-1/2
104
88
3
924-
09100
8
84
91
21-1/2
81
85
5
924-
13100
8
122
129
24-1/4
156
75
6
924-
14100
8
127
134
25-1/4
156
90
8
924-
16100
8
207
237
35-1/2
208
89
10
924-
17100
8
219
244
35-1/2
260
95
1
1/4 to 2 Ton
3 & 4 Ton
5 & 6 Ton
8 Ton
10 Ton
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
UNPACKING INFORMATION
After removing the hoist from the carton, check to be sure there has been no damage in shipment. Before cutting the cord ties on multiple-reeved units, be sure that all strands of chain are straight with no twist (due to a capsized hook block). If length of lift is to be modified, follow disassembly and assembly instructions for correct procedure.
OPERATING INSTRUCTIONS
After mounting and before placing in service, check the hoist for proper operation. On multi­reeved units, be sure that all strands of chain are straight with no twist (due to a capsized hook block).
The Yale Hand Hoist must always be rigged to lift in a straight line from hook to hook (see Figure 4). The hoist must always be free to swivel on the upper hook. Under no condition should the hoist be allowed to bear on any support when in use as this would cause bending of the hook or frame and damage the unit.
HOOKS
Type of hooks supplied on the Yale Hoists are shown in Figure 3.
YALE REPAIR/REPLACEMENT POLICY
All Yale LH2 Hand Hoists and Low Headroom Trolley Hoists are thoroughly inspected and performance tested prior to shipment. If any properly maintained Yale Hoist develops a performance problem due to a material or workmanship defect, as verified by Yale or an authorized service station, repair or replacement of the unit will be made to the original purchaser without charge. This repair/replacement policy applies only to Yale Hoists installed, maintained and operated as outlined in this manual, and specifically excludes parts subject to normal wear, abuse, improper instal­lation, improper or inadequate maintenance, hostile environmental effects, and unauthorized repairs/ modifications.
We reserve the right to change materials or design if in our opinion, such changes will improve our product. Abuse, repair by an unauthorized person, or use of non-Yale replacement parts voids the guarantee and could lead to dangerous operation. For full Terms of Sale, see Sales Order Acknowledgement. Also, refer to the back cover for Limitations of Warranties, Remedies and Damages and, Indemnification and Safe Operation.
2
To Lower Hook
Pull on This
Part of
Hand Chain
To Raise Hook Pull on This Part of Hand Chain
Figure 4. Raising and Lowering Hook
Figure 2.
Yale Low Headroom Trolley Hoists
OPERATION AND INSTALLATION
With Geared Trolley
With Plain Trolley
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
TROLLEY INSTALLATION
Operating the trolley hoist on a beam that has no rail stops may allow the trolley hoist to fall off the end of the beam.
To Avoid Injury:
Install rail stops at each end of the beam on which the trolley hoist is to operate.
The railstops must be positioned so as to not exert impact force on the hoist portion of the unit or the trolley wheels. They must contact the ends of the trolley side frames.
Due to the variations in beam flange widths, it is sug­gested that the beam flange width be measured to determine the exact distribution of spacer washers. The distance between trackwheel flanges (dimension “X”) should be 1/8 to 3/16 inch greater than the beam flange width for straight runway beams, and 3/16 to 1/4 inch greater than the beam flange width if runway system includes sharp curves. Also, the use of other than Yale supplied washers may result in trackwheel to beam flange variations and thus Figure 5 will not apply.
Assemble the trolley on the beam by sliding one side out far enough to allow the wheels to clear the beam flange. Draw side frames together and tighten nuts securely (do not over tighten) and then install the cotter pins.
If washer spacing recommendations are not followed, trolley hoist may fall from beam.
To Avoid Injury:
Measure the actual beam flange on which the trolley hoist is to operate and use figure 5 to determine the arrangement of the spacer washers for that flange width.
Immediately after installation, operate trolley with a capacity load over the entire length of runway or monorail system to be sure that all adjustments and operations are satisfactory.
When applying a load, it should be directly under the trolley. Avoid off center loading of any kind. Side loading may spread trolley side frames.
On systems with curves, the edges of the rail at the curved sections should be lightly lubricated with grease.
An excessively worn beam flange may fail and allow the trolley hoist to fall from the beam.
To Avoid Injury:
Periodically inspect the beam flange for wear. Replace beam if flange is worn.
3
WARNING
4”x 7.7 4”x 9.5 5”x 10.0 5”x 14.7 6”x 12.5 6”x 17.2 7”x 15.3 7”x 20.0 8”x 18.4
8”x 23.0 10”x 25.4 10”x 35.0 12”x 31.8 12”x 35.0 12”x 40.8 12”x 50.0 15”x 42.9 15”x 50.0 18”x 54.7 18”x 70.0 20”x 65.4 20”x 75.0 24”x 79.9
2-5/8 2-3/4
3 3-1/4 3-3/8 3-5/8 3-5/8 3-7/8
4 4-1/8 4-5/8
5
5 5-1/8 5-1/4 5-1/2 5-1/2 5-5/8
6 6-1/4 6-1/4 6-3/8
7
S-Beam
Number of Spacers
Size
Flange 1/2-1 Ton 1 1/2-2 Ton
3 Ton 4-5-6 Ton
A
4 4 2 0
10
9 8 7 6 5 2 0 0
B
0 0 2 4 0 1 2 3 4 5
8 10 10
C
0 1 2 3 0 2 2 3 4 5
8 10 10
D
4 3 2 1
10
8 8 7 6 5 2 0 0
A
13 12 11 10
9 8 5 3 3 3 2 0 0
B
0 1 0 1 2 3 6 8 8 8
9 11 11
C
0 1 0 1 2 3 6 8 8
9 10 11 11
D
13 12 11 10
9 8 5 3 3 2 1 0 0
A
11 10
9 8 5 3 3 3 2 0 0
B
0 1 2 3 6 8 8 8
9 11 11
C
0 1 2 3 6 8 8
9 10 11 11
D
11 10
9 8 5 3 3 2 1 0 0
A
18 17 14 12 12 12 11
9 9 8 6 4 4 3 0
B
0 1 4 6 6 6 7 9
9 10 12 14 14 15 18
C
0 1 4 6 6 7 8 9
9 10 12 13 13 14 18
D
18 17 14 12 12 11 10
9 9 8 6 5 5 4 0
FIGURE 5. Low Headroom Trolley Spacer Arrangement
WARNING
WARNING
!
!
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
OPERATING AND SAFETY PROCEDURES
For safety precautions and a list of do’s and do not’s for safe operation of hoists, refer to page ii.
The Yale LH2 Hand Hoist (see Figure 6) must always be rigged to lift in a straight line from hook to hook. The hoist must always be free to swivel on the upper hook. Under no condition should the hoist frame or hanger be allowed to bear on any support when in use as this would cause bending of the hook or frame and damage the unit.
When preparing to lift or move a load, be sure that the attachments to both hooks are firmly seated in the saddles of the hooks. Avoid off center loading of any kind especially loading on the point of the hook.
When lifting, raise the load only enough to clear the floor or support, and check to be sure brake will hold load and that attachments to the load are firmly seated. Continue the lift only after you are assured the load is free of all obstructions.
Do not load beyond the rated capacity of the hoist. Overloading can cause immediate failure of some load carrying part or result in damage causing fail­ure at less than rated capacity. When in doubt, use the next larger capacity of Yale LH2 Hoist.
Do not wrap load chain around the load or bring the load in contact with the hoist. Doing this will result in the loss of the swivel effect of the hook which could cause twisted chain and a jammed lift­wheel. The chain could be damaged at the hook.
Rail stops must be installed for all trolleys operating on open end beams. These stops must be positioned to exert impact force on the trolley side frames only.
Do not use this or any other overhead materials handling equipment for lifting persons.
Stand clear of all loads and avoid moving a load over the heads of any people. Warn any people of your intention to move a load in their area.
Do not leave the load suspended in the air unattended.
Do not lower the hook to a point where the chain becomes taut between the liftwheel and loose end screw. (See Troubleshooting, Item 5C).
The Yale LH2 Hand Hoist and Yale Low Headroom Trolley Hoist have been designed for manual operation only.
Power operation may result in structural damage or premature wear that may cause a part to break and allow the load to fall.
To Avoid Injury: Operate Yale LH2 Hand and Trolley Hoists using hand power only.
To maintain continuous and satisfactory operation, a regular inspection procedure must be initiated to replace worn or damaged parts before they become unsafe. Inspection intervals must be determined by the individual application and are based on the type of service to which your hoist will be subjected and the degree of exposure to wear, deterioration or malfunction of the critical components.
The type of service to which the hoist is subjected can be classified as “Normal”, “Heavy” and “Severe”.
Normal Service: involves operation with randomly distributed loads within the rated load limit, or uniform loads less than 65% of rated load for not more then 25% of the time.
Heavy Service: involves operating the hoist within rated load limit which exceeds normal service.
Severe Service: is normal or heavy service with abnormal operating conditions.
Following are the recommended, minimum intervals of inspection. When the unit is subjected to extra heavy usage or dusty, gritty, moist, or other adverse atmospheric conditions, shorter time intervals must be assigned. During the Periodic Inspection, inspection must be made of all parts for unusual wear, corrosion effect or damage in addition to those specifically mentioned.
Before working on the hoist, review the disassembly and assembly information on pages 8 through 13.
INSPECTION
FIGURE 6. Yale LH2 Hand
4
WARNING
!
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Minimum Inspection Schedule
Frequent Inspections: These inspections are
visual examinations by the operator or other des­ignated personnel. Records of such inspections are not required. The frequent inspections are to be performed monthly for normal service, weekly to monthly for heavy service, and daily to weekly for severe service and they should include those items listed in Table 1.
Periodic Inspections: These inspections are visu­al inspections of external conditions by an appoint­ed person. Records of periodic inspections are to
be kept to provide the basis for continuing evalua­tion of the condition of the hoist.
Periodic inspections are to be performed yearly for normal service, semi-annually for heavy service and quarterly for severe service and they are to include those items listed in Table 2.
Any parts that are deemed unserviceable are to be replaced with new parts before the unit is returned to service. It is very important that the unserviceable parts be destroyed and properly disposed of to prevent their possible future use as a repair item.
TYPE OF SERVICE
Normal Heavy Severe
TYPE OF SERVICE
Normal Heavy Severe
ITEM
a) Brake for evidence of slippage. b) Hooks for damage, cracks or excessive throat opening, latch
engagement and latch operation - see page 6.
c) Inspect load chain for adequate lubrication, signs of wear,
damaged links or foreign matter - see page 6.
d) Inspect reeving of the load chain to make sure it is proper -
see page 6.
ITEM
a) Frequent inspections per Table 1. b) External evidence of loose bolts or nuts.
c) External evidence of worn, corroded, cracked or distorted hook
blocks, suspension bolts, gears, pins, bearings, hand chain wheel, frames, hoist hanger, load chain guide, hook block pin on 1/4 thru 2 ton units, dead end pin on 3, 4, 8 and 10 ton units, and dead end screw on 5 and 6 ton units.
d) External evidence of damage to hooks, hook nuts or collars and
hook nut or collar pins.
e) External evidence of damage or excessive wear of the pockets of
the liftwheel, handwheel, hook block sheaves and hanger sheaves.
f) External evidence of worn, glazed or oil contaminated friction
discs, scoring of handwheel hub, ratchet, and friction hub.
g) External evidence of worn pawl and ratchet teeth; corroded,
stretched or broken pawl spring.
h) Supporting structure and trolley, if used, for continued ability to
support the imposed loads.
i) Inspect trolley wheels for external wear on the tread and flange,
and for wear on the internal bearing as evidenced by looseness on the stud.
j) Warning label and tube for absence or illegibility. k) Check for proper connections at dead end and loose end of load
chain.
l) Load Limiter components for corrosion.
Monthly
Weekly
to
Monthly
Daily
to Weekly
Table 1 Minimum Frequency Inspections
Table 2 Minimum Periodic Inspections
Yearly
Twice a Year
Every 3 Months
Any deficiencies are to be corrected before returning the hoist to service. Operating a hoist with worn or damaged parts or a malfunctioning hoist may result in serious personal injury to the operator, nearby personnel and/or property damage.
Also, the external conditions may show the need for dis­assembly to permit a more detailed inspection which, in turn, may require the use of nondestructive type testing.
PREVENTIVE MAINTENANCE
In addition to the above inspection procedure, a preventive maintenance program should be established to prolong the useful life of the hoist and maintain its reliability and continued safe use. The program should include the periodic inspections with particular attention being paid to the lubrication of various components using the recommended lubricants.
5
WARNING
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
HOOK INSPECTION
Hooks damaged from chemicals, deformation or cracks, or that have more than a 10 degree twist from the plane of the unbent hook or excessive opening or seat wear must be replaced.
Also, on latch type hooks, hooks that are opened and allow the latch to disengage the tip, must be replaced.
Any hook that is twisted or has excessive throat opening indicates abuse or overloading of the unit. Other load sustaining components of the hoist should be inspected for damage.
Check to assure latch is not damaged or bent and that it operates properly with sufficient spring pressure to keep the latch tightly against the tip of the hook and allow the latch to spring back to the tip when released. If the latch does not operate properly, it should be replaced.
The charts below (Figures 7 and 8) should be used to determine when the hook must be replaced.
LOAD CHAIN Cleaning and Inspection
First clean the load chain with a non-acid or non-caustic type solvent, then slack the chain and make a link-by-link inspection for nicks, gouges, twisted links and excessive wear or stretching. Worn chain should be gaged through­out its entire length and replaced if beyond serviceable limits. Also, these chains are specially heat treated and hardened and should never be repaired.
Using other than a Yale supplied load chain may cause the chain to jam and this, in turn may break the chain and allow the load to drop.
To Avoid Injury:
Use only Hoistaloy®load chain in the Yale LH2 Hand and Low Headroom Trolley Hoists.
Gaging Load Chain Wear
To determine if the load chain should be continued in service, check gage lengths as indicated in Figure 9. Chain worn beyond length indicated, nicked, gouged or twisted should be replaced before returning the hoist to service. Chain should be clean, free of twists and pulled taut before measuring. To aid in checking gage length, Yale can provide a chain gage. This can be obtained by ordering chain gage part number 3191.
Worn load chain may break suddenly without visual deformation.
To Avoid Injury:
Never use load chain for any other purposes such as slings or tow chains. Cut worn chain into short lengths to eliminate use after disposal.
FIGURE 7. Latch Hook Opening
FIGURE 8. Latchlok Hook Opening
FIGURE 9. Gaging Load Chain Wear
6
WARNING
WARNING
!
!
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Note that worn chain can be an indication of worn hoist components. For this reason, the hoists chain guide, hook blocks and liftwheel should be examined for wear and replaced as necessary when replacing worn chain.
The proper installation of the load chain is covered in the section on reeving, (see Pages 10 through 13.
HAND CHAIN
Hand chain should be cleaned, inspected and gaged in the same manner as load chain. It is not hardened and can be cut with a hacksaw.
The hoist hand chain contains one unwelded connecting link. This link can be placed in a vise and twisted open to facilitate changing chain length. Additional connecting links can be made by cutting the weld side of a standard link.
Care must be taken to assure that there is no twist in the hand chain loop.
MAINTENANCE
LUBRICATION
The lubricants used in and recommended for the Yale LH2 Hand and Trolley Hoists may contain haz­ardous materials that mandate specific handling and disposal procedures.
To Avoid Contact and Contamination:
Handle and dispose of lubricants only as directed in applicable material safety data sheets and in accordance with applicable local, state and federal regulations.
NOTE: To assure extra long life and top per­formance, be sure to lubricate the various parts of the Yale Hoist using the lubricants specified below. If desired, these lubricants may be purchased from Yale. Refer to page 18 for information on ordering the lubricants.
LOAD CHAIN
Lubricate chain with a light coat of Lubriplate®, Bar and Chain Oil (Fiske Bros. Refining Co.) or equal lubricant. Be sure the lubricant reaches the bearing surface between the links. Remove excess oil from the chain.
Used motor oils contain known carcinogenic materials.
To Avoid Health Problems:
Never use used motor oils as a chain lubricant. Only use Lubriplate
®
Bar and Chain Oil 10-R as a
lubricant for the load chain.
The hoist normally requires no additional lubri­cation except when a unit has been disassem­bled for cleaning or repairs (see page 8).
NOTE: The brake is designed to operate dry. Do not use any grease or lubricant on the braking surfaces. On reassembly when lubricating parts adjacent to the brake, do not use an excessive amount of lubricant which could seep onto the brake surfaces.
Load Limiter. Place a small amount of stay-put lubri-
cant such as Moly-Duolube Style 69 (Hercules Packing Co.) on load limiter handwheel threads. Do not allow lubricant to contact brake surfaces or friction surfaces of load limiter.
Gears. Lubricate the gears with Texaco Novatex #2 or equal, 3 ounces for the 1/4-1 ton units and 4 ounces for the 1-1/2-10 ton units. Spread some grease on gear teeth, place the balance in gear housing in contact with the gears.
Geared Trolleys. Upon installation and once a month lubricate trackwheel gears and pinion with Texaco Novatex #2 or an equivalent heavy cup grease or graphite grease.
Brake. The brake parts should be thoroughly cleaned (by wiping with a cloth - not by washing with a solvent) and inspected for wear or scoring. The friction surfaces of the handwheel, ratchet and friction hub must be smooth and free from any score marks. When friction washers are visibly worn to a thickness of 0.100 inches or less, scored excessively, or coated with foreign matter, replace with new washers. Keep washers and brake surfaces clean and dry.
RECOMMENDED SPARE PARTS. Refer to page 19 for the list of recommended spare parts.
EXTERIOR FINISH
The exterior surfaces of the hoist and trolleys have a durable, scratch resistant baked powder coating. Normally, the exterior surfaces can be cleaned by wiping with a cloth. However, if the finish is damaged, compatible touch-up paint can be purchased from Yale. Refer to page 18 for information on ordering the paint.
7
WARNING
WARNING
!
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
DISASSEMBLY
Care must be exercised in disassembly of the hoist to assure proper assembly. The following pins have tapered splines and can only be removed by tapping on the end opposite the splined grooves.
Lower Hook Block, Upper Hook Collar and Dead End Pins
When removing or installing the Lower Hook Block Pins (646-29J or 646-129J) on the 1/4 thru 2 ton units, the Upper Collar Pins (646-1E or 646­101E) on the 1/4 thru 2 ton units and the Dead End Pins (646-259) on the 3, 4, 8 and 10 ton units, care must be taken so as to prevent damaging the pin and/or the part into which the pin is driven. These pins are tapered groove pins and as a result, they can only be removed and installed in one direction. To remove the pin, a drift and hammer (or slow acting press) are required. For the lower hook block pins, a V-block will also be necessary. The drift should be the same diameter as the pin (5/16” diameter for the 1/4 thru 1 ton units and 7/16” diameter for the 1-1/2, 2, 3, 4, 8 and 10 ton units) and it should be placed on the small end of the pin. The small end of the pin is the end opposite the end on which the 3 grooves are visible. Place the drift on the small end of the pin and drive the pin out using a hammer or slow acting press. When removing the pin from the lower hook block, the hook block should be placed in a V-block.
To re-install the pin, the parts must be arranged the same as they were when the pin was removed. To do this, use the small end of the pin as a gauge. After it is determined which end of the hole is the largest, arrange the parts so that the large holes are aligned and insert the small end of the pin into the hole. Push the pin in by hand until it stops and then use a hammer or slow acting press to drive the pin into position so that the end of the pin is flush with the outside surface of the hook block body, upper hook collar or hoist hanger.
Using other than the Yale supplied, high strength pins may cause the pin to break and allow the hoist and/or load to fall.
To Avoid Injury:
Use only the special high strength pin as supplied by Yale.
ASSEMBLY
Consideration must be given to the following when assembling the hoist:
Brake. Assemble the brake components per Figure 10. Check the ratchet to be sure the bushing is flush with or below the surface on both sides. When installed, the teeth must face as shown in Figure 10 and engage the pawl. Do not lubricate. The brake operates dry.
FIGURE 10. Brake Assembly
Load Limiter. Place a small amount of stay-put lubri­cant such as Moly-Duolube Style 69 (Hercules Packing Co.) on Load Limiter handwheel threads to lubricate the friction hub at assembly. Do not allow lubricant to contact brake surfaces or friction surfaces of Load Limiter.
The handwheel shaft nut and washer must tighten against the friction hub, not the Load Limiter (see Figure 11). the Load Limiter must be free to revolve slightly on the friction hub. If the Load Limiter is disassembled, it must be recalibrated before being placed in service.
FIGURE 11. Load Limiter Assembly
8
WARNING
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
Components must be assembled in the order shown with the friction washers seated on the handwheel projections. Handwheel, spring wash­er, lockwasher and nut must face as shown.
Tighten the adjuster nut hand tight, then turn clockwise one notch. A NOTCH is turning the nut sufficient to bring a slot in the nut and a tang of the lockwasher in line. The next notch brings a different slot and tang in line.
Do not bend the lockwasher tang at this time.
The Load Limiter must be calibrated after assembly.
Calibration. Install the Load Limiter (see Figure 11) and hand chain but not the handwheel cover. Mount the hoist where a load greater than that shown in Table 3 can be applied. Connect a straight spring scale to the hand chain so that a pull can be applied in the hoisting direction.
FIGURE 12. Load Limiter Calibration
Table 3 Minimum Hoist Loads & Pull
Hoist
Capacity
(Tons)
1/4 1/2
1
1-1/2
2 3 4 5 6 8
10
Minimum
Load
(Pounds)
650 1,300 2,600 3,900 5,200 7,800
10,400 13,000 15,600 20,800 26,000
Average Pull
To Slip Load Limiter
(Pounds)
33
67 100 113 117 118 121 106 127 133 139
With the load chain taut, apply a steady pull to the scale to slip the handwheel one revolution (approx. 2 ft. of hand chain travel - see Figure
12). Record several pull values and obtain the average. Disregard the initial “break free” pull ­use only values obtained after the handwheel has started to slip. When properly adjusted, the average pull should be as indicated in Table 3.
If the average pull is low, turn the adjuster nut one notch clockwise and repeat the pull opera­tion. Do this until the correct value is obtained, then bend the lockwasher tang into the locknut notch. Load Limiter is now ready for service.
If the handwheel does not slip or the pull is too high, back off the adjuster nut and start over. After the proper calibration is obtained, install the handwheel cover.
Bearing Retainer Screws. Whenever the bearing retainer screws have been removed and replaced, they must be locked in place by prick punching the head (see Figure 13). Always use new spots for locking.
FIGURE 13. Bearing Retainer Screw
Hoist Hanger. The Hoist Hanger and Hoist are not
bolted together to form a rigid unit but can move relative to each other.
When installing a new hoist hanger screw (646-234A), tighten the screw firmly and back off one flat (1/6 turn). Then:
3 and 4 ton hoists: Install hoist hanger set screw (646-233B).
5 to 10 ton hoists: Using the hole in the end of the hoist hanger as a guide, drill a 0.250 to 0.256 inch diameter hole through the hoist hanger screw and the other side of the hoist hanger. Complete the assembly by driving the hoist hanger screw pin (646-234D) into hole so that the end of the pin is flush with the end of the hoist hanger (see Figure 14).
FIGURE 14. Hoist Hanger
9
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
Hooks. Both upper and lower hooks must be free to swivel. Those that are held by nuts must be adjusted to provide 1/32” clearance as shown in Figure 15 before the hook nut pin is inserted.
FIGURE 15. Hook Mounting
Lower Hook Thrust Bearings. The 1/4 thru 6
ton lower hook thrust bearings are mounted with the outer shell down (see Figure 15).
Hand Chain. Hand chain must have an odd number of links.
Join the ends with the “hand chain connecting link”(646-45) so that there is no twist in the completed chain loop. The connecting link must be completely closed so that it will seat in the handwheel the same as the welded links.
REEVING
Improper installation (reeving) of the load chain can result in a dropped load.
To Avoid Injury:
Reeve and attach the ends of the load in accordance with the following instructions.
1/4-1/2-1 Ton Hoists
Attach approximately 20 inches of wire to the loose end of the load chain. Feed the wire around the liftwheel as shown in Figure 16 until the first link starts over it. The first and third links must stand on edge with the weld away from the lift­wheel. After the chain has been started, pull the hand chain or turn the handwheel in the hoisting direction until about 2 feet of load chain has passed over the liftwheel.
If it becomes difficult to pull the hand chain in the hoisting direction, pull it in the lowering direction to release the load chain. Start over. This will prevent the load chain from being jammed between the liftwheel and frame.
Remove the wire and attach the loose end of chain to the hoist using the loose end screw and washer (see Figure 16). The chain must not be twisted between the liftwheel and loose end screw.
10
FIGURE 16. Reeving ⁄-fi-1 Ton Hoists
Mount hoist in a vertical position and check that the lower hook is on the same side of the liftwheel as the upper hook and in line with it.
1-1/2-2 Ton Hoists
Attach approximately 20 inches of wire to the loose end of the load chain. Feed the wire around the lift­wheel as shown in Figure 17 until the first link starts over it. The first link must lay flat on the liftwheel. The second link must stand on edge with the weld away from the liftwheel. After the chain has been started, pull the hand chain or turn the handwheel in the hoisting direction until about 2 feet of load chain has passed over the liftwheel.
If it become difficult to pull the hand chain in the hoisting direction, pull it in the lowering direction to release the load chain. Start over. This will prevent the load chain from being jammed between the liftwheel and frame.
Remove the wire and attach the loose end of chain to the hoist using the loose end screw, washer and lock­washer (see Figure 17). The chain must not be twisted between the liftwheel and loose end screw.
Mount hoist in a vertical position and check that the lower hook is on the same side of the liftwheel as the upper hook and in line with it.
WARNING
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
3-4 Ton Hoists
Load chain must have an even number of links. Check at each stage of assembly to be sure chain has no twist.
Attach approximately 20 inches of wire to one end of the load chain. Feed the wire around the lift­wheel as shown in Figure 17 until the first link starts over it. The first link must lay flat on the liftwheel. The second link must stand on edge with the weld end away from the liftwheel. After the chain has been started, pull the hand chain or turn the hand­wheel in the hoisting direction until about 2 feet of load chain has passed over the liftwheel.
If it becomes difficult to pull the hand chain in the hoisting direction, pull it in the lowering direction to release the load chain. Start over. This will prevent the load chain from being jammed between the liftwheel and frame.
Remove the wire and attach the loose end of chain to the hoist using the loose end screw, washer and lockwasher (see Figure 17).
Mount hoist in a vertical position. Operate in the hoisting direction until the remaining load end of chain is approximately 5 feet long. Reeve load end of chain as shown in Figure 18 in the following sequence.
1. Down around the lower hook block sheave.
2. Up the the hoist hanger.
Secure chain end to hoist hanger with dead end pin. The first link around the hook block sheave must stand on edge (be upstanding).
FIGURE 17. Reeving 1fi-10 Ton Hoists
FIGURE 18. Reeving 3-4 Ton Hoists
5-6 Ton Hoists
Load chain must have an even number of links. Check at each stage of assembly to be sure chain has no twist.
Attach approximately 20 inches of wire to one end of the load chain. Feed the wire around the liftwheel as shown in Figure 17 until the first link starts over it. The first link must lay flat on the liftwheel. The second link must stand on edge with the weld away from the lift­wheel. After the chain has been started, pull the hand chain or turn the handwheel in the hoisting direction until about 2 feet of load chain has passed over the liftwheel.
If it becomes difficult to pull the hand chain in the hoisting direction, pull it in the lowering direction to release the load chain. Start over. This will prevent the load chain from being jammed between the liftwheel and frame.
Remove the wire and attach the loose end of chain to the hoist using the loose end screw, washer and lockwasher (see Figure 17).
Mount hoist in a vertical position. Operate in the hoisting direction until the remaining load end of chain is approximately 10 feet long. Reeve load end of chain as shown in Figure 19 in the following sequence.
1. Down around the lower hook block sheave.
2. Up around the hoist hanger sheave.
3. Down the lower hook block.
11
Dead End Pin
Loose End of Chain
Hand Chain omitted
for clarity
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
Place end of chain in slot in top of hook block and secure in place with hook block screw, lock­washer and nut. The first link around the hook block and hanger sheaves must stand on edge (be upstanding).
FIGURE 19. Reeving 5-6 Ton Hoists
8 Ton Hoists
Load chain must have an even number of links. Check at each stage of assembly to be sure chain has no twist.
Attach approximately 20 inches of wire to one end of the load chain. Feed the wire around the liftwheel as shown in Figure 17 until the first link starts over it. The first link must lay flat on the liftwheel. The second link must stand on edge with the weld away from the liftwheel. After the chain has been started, pull the hand chain or turn the handwheel in the hoisting direction until about 2 feet of load chain has passed over the liftwheel.
If it becomes difficult to pull the hand chain in the hoisting direction, pull it in the lowering direction to release the load chain. Start over. This will prevent the load chain from being jammed between the liftwheel and frame.
Remove the wire and attach the loose end of chain to the hoist using the loose end screw, washer and lockwasher (see Figure 17).
Mount hoist in a vertical position. Operate in the hoisting direction until the remaining load end of chain is approximately 15 feet long.
Reeve load end of chain as shown in Figure 20 in the following sequence.
1. Down around the lower hook block sheave.
2. Up around the hoist hanger sheave.
3. Down around the second hook block sheave.
4. Up the the hoist hanger.
Secure end of chain to the chain anchor with the dead end pin. The first link around the hook block sheaves must stand on edge and the first link around the hoist hanger sheave must lay flat.
Loose End of Chain
Hand Chain omitted
for clarity
FIGURE 20. Reeving 8 Ton Hoists
10 Ton Hoists
Load chain must have an odd number of links. Check at each stage of assembly to be sure chain has no twist.
Attach approximately 20 inches of wire to one end of the load chain. Feed the wire around the liftwheel as shown in Figure 17 until the first link starts over it. The first link must lay flat on the liftwheel. The second link must stand on edge with the weld away from the lift­wheel. After the chain has been started, pull the hand chain or turn the handwheel in the hoisting direction until about 2 feet of load chain has passed over the lift­wheel.
If it becomes difficult to pull the hand chain in the hoist­ing direction, pull it in the lowering direction to release the load chain. Start over. This will prevent the load chain from being jammed between the liftwheel and frame.
Remove the wire and attach the loose end of chain to the hoist using the loose end screw, washer and lock­washer (see Figure 17).
12
Hand Chain omitted
for clarity
Loose End of Chain
Dead End Pin in
Chain Anchor
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
FIGURE 21. Reeving 10 Ton Hoists
Mount hoist in a vertical position. Operate in the hoisting direction until the remaining load end of chain is approximately 20 feet long. Reeve load end of chain as shown in Figure 21 in the following sequence.
1. Down around the lower hook block sheave.
2. Up around the hoist hanger sheave.
3. Down around the second hook block sheave.
4. Up around the second hoist hanger sheave.
5. Down to the lower hook block.
Secure end of chain to the hook block with the dead end pin. The first link around the hook block sheaves must lay flat and the first link around the hoist hanger sheaves must stand on edge.
Cutting Chains
Hoistaloy®load chain is hardened for wear resistance and is difficult to cut. However, the following methods are recommended when cutting a length of new chain from stock or cutting off a length of worn chain.
FIGURE 22. Cutting Chain by Nicking
(1) Use a grinder and nick the link on both sides
(see Figure 22), then secure the link in a vise and break off with a hammer.
(2) Use a 7 inch minimum diameter by 1/8 thick
abrasive wheel (of type recommended by wheel supplier) that will clear adjacent links.
(3) Chain may also be cut using a bolt cutter (see
Figure 23) similar to the H.K. Porter No. 0590MTC with special cutter jaws for cutting hardened chain (1 inch long cutting edge).
FIGURE 23. Cutting Chain with a Bolt Cutter
Cutting chain can produce flying particle.
To Avoid Injury:
Wear eye protection.
• Provide a shield, such as a heavy rag, over the chain to prevent flying particles.
TESTING
Prior to initial use, all altered or repaired hoists or used hoists that have not been operated for the previous 12 months shall be tested by the user for proper opera­tion.
Test the unit first in the unloaded state and then with a light load of 50 pounds times the number load sup­porting parts of load chain to be sure it operates prop­erly and the brake holds the load when the hand chain is released; then test with a load of
*
125% of rated capacity by or under the direction of an appointed per­son and a written report prepared for record purposes.
After this test, the function of the Load Limiter is to be tested (see Table 3, page 9).
*
If load limiter prevents lifting of a load of 125% of rated capacity, reduce load
to rated capacity.
NOTE: For additional information on inspection and testing, refer to the current issue of ASME B30.16 “Overhead Hoists” obtainable from ASME Order Department, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300, U.S.A.
Yale
13
WARNING
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
14
TROUBLESHOOTING
For disassembly and assembly follow instructions on pages 8 through 13. Always test the Yale LH2 Hoists under load after reassembly of any parts to be sure it operates properly and holds the load when the hand chain is released.
PROBLEM
1 Hoist is hard to
operate in either direction.
2. Hoist is hard to operate in the lowering direction.
3. Hoist is hard to operate in the hoisting direction.
4) Hoist will not operate in either direction.
5) Hoist will not operate in the lowering direction.
6. Hoist will not operate in the hoisting direction.
7. Hoist will not hold load in suspension.
CAUSE MAY BE
A) Load chain worn long to gage, thus
binding between liftwheel and chain guide.
B) Load chain rusty, corroded or clogged up
with foreign matter such as cement or mud.
C) Load chain damaged.
D) Liftwheel clogged with foreign matter or
worn excessively, causing binding between the liftwheel and chain guide.
E) Hand chain worn long to gage, thus
binding between handwheel and cover.
F) Handwheel clogged with foreign mater or worn.
G) Liftwheel or gear teeth deformed.
A) Brake parts corroded or coated with
foreign matter.
B) Chain binding.
A) Chain binding.
B) Chain twisted. (3 ton capacity or larger).
C) Overload.
A) Liftwheel gear key or friction hub key
missing or sheared.
B) Gears jammed.
A) Locked brake due to a suddenly applied
load, shock load, or load removed by means other than by operating unit in the lowering direction.
B) Chain binding.
C) Lower hook all the way out. Load chain
fully extended.
A) Chain binding.
A) Lower hook or load side of chain on
wrong side of liftwheel.
B) Ratchet assembled in reverse.
C) Pawl not engaging with ratchet.
D) Ratchet teeth or pawl worn or broken.
E) Worn brake parts.
F) Oily, dirty or corroded brake friction surfaces.
REMEDY
A) Check gage of chain (see Page 6). Replace
if worn excessively.
B) Clean by tumble polishing or using a non-
acid or non-caustic type solvent. Lubricate with Lubriplate
®
Bar and Chain Oil 10-R
(Fiske Bros. Refining Co.) or equal lubricant.
C) Check chain for gouges, nicks, bent or
twisted links. Replace if damaged.
D) Clean out pockets. Replace if worn
excessively.
E) Check gage of chain (see Page 6).
F) Clean out pockets. Replace if worn excessively.
G) Excessive overload has been applied.
Replace damaged parts.
A) Disassemble brake and clean thoroughly.
(By wiping with a cloth - not by washing in a solvent). Replace washers if gummy, visibly worn or coated with a foreign matter. Keep washers and brake surfaces clean and dry.
B) See Items 1A, 1B and 1C.
A) See Items 1A, 1B and 1C.
B) Rereeve chain on 3 and 4 ton unit, if both
chains are twisted, capsize hook block through loop in chain until twists are removed. Caution - do not operate unit in hoisting direction with twisted chain or serious damage will result.
C) Reduce load or use correct capacity hoist.
A) Install or replace key.
B) Inspect for foreign matter in gear teeth.
A) With hoist under load keep chain taut,
pull sharply on hand chain in the lowering direction to loosen brake.
B) See Items 1A, 1B and 1C.
C) Chain taut between the liftwheel and loose end
screw. Operate unit in hoisting direction only.
A) See Items 1A, 1B and 1C.
A) Lower hook must be on same side of lifwheel
as upper hook.
B) Ratchet must be assembled as shown in Figure 10.
C) Pawl spring missing or broken. Pawl binding on
pawl stud. Replace spring and clean so pawl operates freely and engages properly with ratchet. Do not oil.
D) Replace pawl and/or ratchet.
E) Replace brake parts which are worn.
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
15
PARTS LIST
ORDERING INFORMATION
The following information must accompany all correspondence or repair parts orders.
1) Hoist capacity.
2) Serial Number - this is stamped on the hoist
frames as shown below.
Using “Commercial” or other manufacturer’s parts to repair the Yale LH2 Hand and Low Headroom Trolley Hoists may cause load loss.
To Avoid Injury:
Order all replacement parts from Yale. Parts may look alike but often Yale parts are made of specific materials or processed to achieve specific properties.
For parts orders also specify:
1) Quantity desired.
2) Key number of part.
3) Part name.
4) Part number.
When ordering replacement parts, consideration should be given to the need to replace other items: bearings, fasteners, gaskets, etc. Items that may be damaged or lost during disassembly or just unfit for future use because of deterioration from age or service.
Parts should be ordered from Yale’s Authorized Parts Depots conveniently located throughout the United States. Refer to page i of this manual to locate the parts depot nearest you.
WARNING
I.D. Label 646-276
I.D. Label 646-276
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
Key No.
646-1
646-1A 646-1B 646-1B 646-1C 646-1D 646-1E 646-1F 646-2A 646-2B 646-2C 646-3A 646-3B 646-3C 646-4
646-4A 646-4B 646-4C 646-4D 646-5 646-5A 646-6 646-7 646-8 646-9
646-9A 646-9B 646-9CD 646-9D 646-10 646-11 646-12 646-13 646-14 646-14A 646-15 646-15A 646-16
646-16A 646-16B 646-16C 646-16D 646-17A 646-17B 646-18 646-19 646-20 646-24
646-24A
646-24B 646-24C 646-24D 646-25A 646-25B 646-29 646-29A 646-29A 646-29B 646-29D 646-29E 646-29F 646-29G 646-29H 646-29J 646-30 646-31 646-32 646-38 646-45 646-101
646-101A
No. Req’d
1
1 1 1 2 1 1 1 1 2 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1
1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1
1
2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
1
Part Name
Frame with Upper Hook (includes Items 646-1A thru 646-1F and 646-15) - Not Shown Frame Upper Hook (Includes Latch) - Latch Type Upper Hook - Latchlok Type Upper Hook Washer Upper Hook Collar Upper Hook Collar Pin Upper Hook Sleeve Load Chain Guide Load Chain Guide Screw Load Chain Guide Screw L.W. Stripper Stripper Screw Stripper Screw L.W. Handwheel Shaft and Pinion with Bearings (Items 646-4A thru 646-4D - Not Shown) Handwheel Shaft and Pinion Pinion Shaft Bearing (Handwheel End) Pinion Shaft Bearing (Gear End) Handwheel Shaft Snap Ring Pawl Pawl Bushing Pawl Retaining Washer Pawl Stud Snap Ring Pawl Spring Brake Assembly (Items 646-9A, 646-9B and 646­9CD) - Not Shown Friction Hub Friction Washer Ratchet with Bushing Ratchet Bushing Non-Load Limiter Handwheel Handwheel Shaft Nut Washer Handwheel Shaft Nut Friction Hub Key Handwheel Cover Cover Label Operating Instruction Label (See Page 16) - Not Shown Handwheel Cover Screw Liftwheel with Bearings (Items 646-16A thru 646-16D)
- Not Shown Liftwheel Liftwheel Bearing (Handwheel End) Liftwheel Bearing (Gear End) Liftwheel Snap Ring Frame Bearing Retainer Frame Bearing Retainer Screw Liftwheel Gear Liftwheel Gear Key Liftwheel Gear Snap Ring Gear Cover with Capacity Insert
Capacity Insert
Capacity Insert Pin Gear Cover Screw Gear Cover Gasket Loose End Screw Loose End Screw Washer Lower Hook and Block Assembly-Latch Type Hook Lower Hook with Latch-Latch Type Hook Lower Hook-Latchlok Type Hook Hook Block Body Lower Hook Washer Lower Hook Thrust Bearing Lower Hook Nut Lower Hook Nut Pin Lower Hook Chain Block Hook Block Pin Load Chain (Specify Lift or Length Req’d) Hand Chain (Specify Lift or Length Req’d) Warning Tube Latch Kit Hand Chain Connecting Link Frame with Upper Hook (Includes Items 646-101A thru 646-101E and 646-15) - Not Shown Frame
Capacity - Ton
1/4 & 1/2 1 1-1/2 & 2 3 & 4 5 & 6 8 & 10
Part Number
C701Y C702Y --
45612Y --
45601Y 45602Y --
1020 1022 --
45930 -­41350 27359 -­45940 45941 -­45390 -- -­45047 45048 --
945807 --
945851 --
45043 -­983745 -­940830 --
C703 C704 --
45353 45354 --
88437 -­88444 -­45873 --
45038 45735 45910 45767 45730
C705
45007
45741 For Units With Load Limiter, 45831 For Units Without Load Limiter
45614 45718 46699 45915
931717
45770 46236
46200 946900 982698
C706 C707 --
45364 45365 --
88489 -­88429 -­45871 -­45750 --
987716 --
45061 45060 --
989101 --
68703 --
C708Y for 1/4 Ton, C721Y for 1/2 Ton and C722Y for 1 Ton
46705 (1/4 Ton) --
46706 (1/2 Ton) --
46707 (1 Ton) --
988271
987322 --
45747 -­946801 -­954807 --
28683 45668 --
28686 35611
1051 --
45401 -­945921 --
88485 -­982526 983772 --
28007 45016 --
45943 --
85839 85841 --
85808
946735
45661 45662 --
945490
-- C730Y --
-- 45613Y
16
YALE LH2 HAND HOIST PARTS LIST
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
Key No.
646-101B 646-101B 646-101C 646-101D 646-101E 646-102A 646-102B 646-102C 646-103A 646-103B 646-104
646-104A 646-104B 646-104C 646-116
646-116A 646-116B 646-116C 646-116D 646-116E 646-118 646-119 646-121
646-121A
646-121B 646-121C 646-122 646-124
646-124A
646-124B 646-124C 646-124D 646-125A 646-125B 646-125C 646-129 646-129A 646-129A 646-129B 646-129E 646-129F 646-129G 646-129H 646-129J 646-130 646-131 646-132 646-133 646-134 646-135 646-136 646-137 646-138 646-139 646-144 646-201B
646-201B 646-201C 646-201E 646-201F 646-206
646-229
646-229A
646-229A
No. Req’d
1 1 2 1 1 1 3 3 1 2 1
1 1 1 1
1 1 1 1 1 1 2 1
1
1 1 2 1
1
2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1
1 2 1 1 2
1
1
1
Part Name
Upper Hook (Includes Latch) Latch Type Upper Hook-Latchlok Type Upper Hook Washer Upper Hook Collar Upper Hook Collar Pin Load Chain Guide Load Chain Guide Screw Load Chain Guide Screw L.W. Stripper Stripper Screw Handwheel Shaft and Pinion with Bearings (Items 646-104A, 646-104B and 646-104C) - Not Shown Handwheel Shaft and Pinion Handwheel Shaft Bearing (Handwheel End) Handwheel Shaft Bearing (Pinion End) Liftwheel with Bearings (Items 646-116A thru 646-116E) - Not Shown Liftwheel Liftwheel Bearing (Handwheel End) Liftwheel Bearing (Gear End) Liftwheel Snap Ring Liftwheel Bearing Retaining Ring (Gear End) Liftwheel Gear Liftwheel Dowel Pin Intermediate Gear and Pinion with Bearings (Items 646-121A, 646-121B and 646-121C) - Not Shown Intermediate Gear & Pinion
Intermediate Gear Bearing (Pinion End) Intermediate Gear Bearing (Cover End) Gear Cover Dowel Gear Cover with Capacity Insert
Capacity Insert
Capacity Insert Pin Gear Cover Screw Gear Cover Gasket Loose End Screw Loose End Screw L.W. Loose End Screw Washer Lower Hook and Block Assembly-Latch Type Hook Lower Hook with Latch-Latch Type Hook Lower Hook-Latchlok Type Hook Hook Block Body Lower Hook Thrust Bearing Lower Hook Nut Lower Hook Nut Pin Lower Hook Chain Block Hook Block Pin Load Chain (Specify Lift or Length Req’d) Hand Chain (Specify Lift or Length Req’d) Load Limiter Complete Handwheel Sub-Assembly Load Limiter Hub Friction Washer Steel Washer Spring Washer Lockwasher Nut Latch Kit Upper Hook (Includes Latch)-Latch Type
Upper Hook-Latchlok Type Upper Hook Washer Upper Hook Nut Pin Upper Hook Nut Latch Kit
Lower Hook Block Assembly - Not Shown
Lower Hook (Includes Latch)-Latch Type
Lower Hook-Latchlok Type
Capacity - Ton
1/4 & 1/2 1 1-1/2 & 2 3 & 4 5 & 6 8 & 10
Part Number
-- 45604Y --
-- 1023 --
-- 45918 --
-- 35478 --
-- 45946 --
-- 45049
-- 945815
-- 45852
-- 45420
-- 982709
-- C710 For 1-1/2 & 3 Ton, C711
-- For 2, 4, 5, 6, 8 & 10 Ton
--
45355 for 1-1/2 & 3 Ton, 45356 for 2, 4 , 5, 6, 8 & 10 Ton
-- 88437
-- 83671
-­C712
-- 45057
-- 88445
-- 83669
-- 45766
-- 46800
-- 45008
-- 45771
C713 for 1-1/2 & 3 Ton, C714 for 2, 4, 5, 6, 8 & 10 Ton
-- 45014 for 1-1/2 & 3 Ton (7 & 45 Teeth)
-- 45015 for 2, 4, 5, 6, 8 & 10 Ton (7 & 47 Teeth)
-- 83682
-- 88437
-- 46730
C715Y for 1-1/2 Ton, C723Y for 2 Ton, C724Y for 3 Ton, C725Y for 4 Ton,
C726Y for 5 Ton, C727Y for 6 Ton, C728Y for 8 Ton & C729Y for 10 Ton
46708 (1-1/2 Ton), 46709 (2 Ton), 46710 (3 Ton)
46711 (4 Ton), 46712 (5 Ton), 46713 (6 Ton),
46714 (8 Ton), 46715 (10 Ton)
-- 988271
-- 983732
-- 46704
-- 945815
-- 945852
-- 954806
-- 45669 --
-- 45603 --
-- 1024 --
-- 45399 --
-- 88505
-- 45382
-- 983779
-- 45017
-- 45948
85839 85864
85808
44602 for 1/4 Ton, 44601 for 1/2 Ton, 44600 for 1 thru 10 Ton
45675 45012 45886 45032 45888 45033 45737
-- 45663 --
-- 45607Y 45606Y (5T.) 45609Y 40607Y (6T.)
-- 1025 1027 1028
-- 40736 988005
-- 983787 983788
-- 940834 945836
-- 45664 45664 (5T.) 45697
45665 (6T.)
46230 for 3 Ton, 46231 for 4 Ton.
46232 for 5 Ton, 46233 for 6 Ton
46234 for 8 & 10Ton
-- 45605 45606 (5T.) 45609
40607 (6T.)
-- 1026 1027 1028
17
YALE LH2 HAND HOIST PARTS LIST
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
Key No.
646-229B 646-229G 646-229K 646-229L 646-233A
646-233B 646-234A
646-234C 646-234D 646-235 646-236 646-237 646-238 646-239 646-241 646-242 646-243 646-244 646-245 646-246A 646-246B 646-247
646-248
646-249A 646-249B 646-249C 646-250 646-252 646-253 646-254 646-256A 646-256B 646-257 646-258 646-259 646-260 646-275
646-276
No. Req’d
1 1 1 1 1
1 1
1 1 1 1 1
1 1 or 2 1 or 2
2
1
2
2
1
1
2
1
3
3
3 1 or 2 1 or 2
2 1 or 2
1
1
1
1
1
2
1
1
Part Name
Lower Hook Sleeve Lower Hook Pin Lower Hook Nut Lower Hook Thrust Bearing Hoist Hanger (Also order 646-234A and 646-234B or 646-234D as applicable) Hoist Hanger Set Screw Hoist Hanger Screw (Also order 646-234B or 646-234D as applicable) Hoist Hanger Screw Washer Hoist Hanger Screw Pin Hoist Hanger Screw Sleeve Hoist Hanger Sheave Cap (Tapped) Hoist Hanger Sheave Cap (Drilled) Hoist Hanger Chain Anchor Hoist Hanger Sheave Hoist Hanger Bearing Hoist Hanger Sheave Bearing Hoist Hanger Snap Ring Hoist Hanger Bearing Retainer Hoist Hanger Sheave Shaft Hoist Hanger Sheave Shaft Bolt Hoist Hanger Sheave Shaft Bolt L.W. Lower Hook Block (Also order Capacity Insert 646-275 for 5 & 6 Ton Units) Lower Hook Block Body (Also order Capacity Insert 646-275) Lower Hook Block Screw Hook Block Screw Nut Hook Block Screw L.W. Hook Block Sheave Hook Block Sheave Bearing Hook Block Sheave Bearing Hook Block Sheave Shaft Hook Block Sheave Shaft Bolt Hook Block Sheave Shaft Bolt L.W. Hook Block Sheave Cap (Tapped) Hook Block Sheave Cap (Drilled) Dead End Pin Reeving Caution Plate Capacity Insert I.D. Label
Capacity - Ton
1/4 & 1/2 1 1-1/2 & 2 3 & 4 5 & 6 8 & 10
Part Number
-- 45394 45393 45410
-- 983787 983788
-- 940834 945836
-- 88507 88511
-- 45090Y 45091Y 45094Y
-- 986304 --
-- 987223 987179
-- 945916 --
-- 983789
-- 45391 --
-- 45123Y
-- 45124Y
-- 45134Y (8T.)
-- 45085 45106
-- 88542
-- 83670 --
-- 45765 --
-- 45151 --
-- 45425
-- 89411
-- 987919 45107Y (3T.)
-- 45096Y (4T.) 45101Y --
-- 45104Y
-- 945796 45812 --
-- 945820 945822 --
-- 945851 945853 --
-- 45086 45106
-- 88542
-- 83670 --
-- 45425
-- 89411
-- 987919
-- 45123Y
-- 45124Y
-- 45945 -- 45944
-- 45757 --
46712 for 5 Ton, 46713 for 6 Ton, 45837 for 8 Ton & 45838 for 10 Ton
46211 46210
Part Numbers for packaged lubricants used in
Yale LH2 Hand and Low Headroom Trolley Hoists
Lubricant
Usage
Gears
Handwheel
Threads
Chain
Trackwheel
Bearings
Trackwheel
Gears
Handwheel
Shaft
Type of
Lubricant
Grease
Spray
Oil
Grease
*Heavy Cup
Grease
*Light Machine
Oil
Part Numbers
and Packaged
Quantities of
Lubricants
28610 (1#can) 28632 (4#can)
46698 (16 oz.)
28608 (1 pt. can)
28619 (1 gal. can)
28610 (1#can) 28632 (4#can)
--
--
*These are not furnished by Yale in Packaged Quantities. When ordering lubricants, specify the type of lubricant, part number and packaged quantity required.
Touch-up Paints for Yale LH2 Hand and Low Headroom Trolley Hoists:
1. Hoist. Order *(1) case (12-12 oz. Aerosol Cans) of Yellow Touch-up paint Part Number 40215.
2. Trolley. Order *(1) case (12-12 oz. Aerosol Cans) of Black Touch-up paint Part Number 84189.
*Touch-up paints are only available in case quantities.
NOTE: When painting hoists or trolleys, also order warning labels, identification labels, etc. that may be coated during painting.
18
YALE LH2 HAND HOIST PARTS LIST
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
RECOMMENDED SPARE PARTS
Key No.
646-5 646-5A 646-6 646-7 646-8 646-9B 646-24D 646-124D 648-124C
Part Name
Pawl Pawl Bushing Pawl Retaining Washer Pawl Stud Snap Ring Pawl Spring Friction Washer Gear Cover Gasket (1/4, 1/2 & 1 T.) Gear Cover Gasket (1-1/2 - 10T.) Gear Cover Gasket (Trolley Hoist)
Qty. for each Hoist in service
1 1 1 1 1 2 1 1 1
To insure continued service of the Yale LH2 Hand and Low Headroom Trolley Hoist, the following is a list of the parts that are recommended to be kept on hand at all times to replace parts that are worn.
Refer to page 15 for ordering instructions and parts lists for part numbers.
19
NOTES
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
20
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
Yale
21
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
22
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
23
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
24
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
25
YALE LOW HEADROOM TROLLEY HOIST PARTS LIST
Key No.
648-1 648-2A
648-2B 648-2C 648-3A 648-3B 648-3C 648-3D 648-4A
648-4B 648-4C 648-4D 648-14B 648-15A 648-16A
648-16B 648-16C 648-16D 648-17A 648-17B 648-20 648-24B 648-30
648-31 648-32 648-33 648-34 648-45 648-60 648-60B 648-60C 648-60D 648-61A 648-61B 648-62 648-63A 648-63B 648-63C 648-64 648-65 648-66A 648-66B 648-66C 648-101
648-102A 648-102B 648-102C 648-103A 648-103B 648-103C
648-104A
648-104B 648-104C 648-112 648-115A 648-116A 648-116B 648-116C 648-116D 648-117A 648-117B 648-121D 648-122A 648-122B 648-122C 648-122D
No. Req’d.
1 1
2 2 1 2 3 1 1
1 1 1 1 3 1
1 1 2 1 2 1 3 1
1 1 1 2 1 1 1 1 1 4 4 2 2 4 4
­4 4 4 4 1
1 3 3 1 1 1
1
1 1 2 3 1 1 1 1 1 2 1 1 2 3 3
Part Name
Main Frame Load Chain Guide
Load Chain Guide Screw Load Chain Guide Screw L.W. Stripper Stripper Screw-Long Stripper Screw L.W. Stripper Screw-Short Handwheel Shaft & Pinion
Handwheel Shaft Bearing (Handwheel End) Handwheel Shaft Bearing (Gear End) Handwheel Shaft Snap Ring Cover Label Handwheel Cover Screw Liftwheel
Liftwheel Bearing (Handwheel End) Liftwheel Bearing (Gear End) Liftwheel Snap Ring Frame Bearing Retainer Frame Bearing Retainer Screws Liftwheel Shaft Nut Gear Cover Screw Load Chain (Specify Lift or Length Req’d.)
Hand Chain (Specify Lift or Length Req’d.) Warning Tube I.D. Plate Drive Screw Hand Chain Connecting Link Front Frame with Pawl Stud and Pawl Spring Pin Pawl Spring Pin Pawl Stud Pin Pawl Stud Front Frame Screw Front Frame Screw L.W. Trolley Frame Suspension Bolt Suspension Bolt Nut Suspension Bolt Cotter Pin Spacer Washer (Specify Quantity) Trackwheel Trackwheel Stud Trackwheel Stud Nut Trackwheel Stud Nut L.W. Main Frame
Load Chain Guide Load Chain Guide Screw Load Chain Guide Screw L.W. Stripper Stripper Screw Stripper Screw L.W.
Handwheel Shaft and Pinion
Handwheel Shaft Bearing (Handwheel End) Handwheel Shaft Bearing (Gear End) Handwheel Shaft Nut Handwheel Cover Screw Liftwheel Liftwheel Bearing (Handwheel End) Liftwheel Bearing (Gear End) Liftwheel Snap Ring Frame Bearing Retainer Frame Bearing Retainer Screw Intermediate Gear and Pinion Nut Spider Spider Dowel Spider Attaching Screw Spider Attaching Screw L.W.
Capacity - Ton
1/2 & 1 1-1/2, 2 & 3 4, 5 & 6
Part Number
48001Y --
45047 (1/2 T.) --
45048 (1T.)
982368 -­945851 --
45043 --
982709 --
Order 648-3B & 648-3D --
987315 --
45357 (1/2 T.) --
45358 (1 T.)
88437 -­88444 -­45873 --
46216
982698 --
48362 (1/2 T.) --
48368 (1 T.)
88429 -­83674 -­48704 --
48702 -­987716 -­945841 -­987322 --
85839 (1/2 T.) --
85841 (1 T.)
85808 --
946735
46219
988271 945490 -­48611Y -­983531 -­983494 --
48376 -­987019 -­945851 --
*48005 -­*48371 --
948803 -­988343 -­948700 --
*50762 --
*48300 -­*948804 -­*987924 --
-- **48010Y for 1-1/2 & 2 Ton, 48010Y for 3 Ton, 48013Y for 4, 5 & 6 Ton
-- 45049
-- 948805
-- 45852
-- 48043
-- 87055
-- 987919
45360 (10 Teeth, 18-7/64 Long) for
-- 1-1/2 & 3 Ton, 45359 (8 Teeth, 18-7/64
Long) for 2 Ton and 45361 (8 Teeth,
20-47/64 Long) for 4, 5 & 6 Ton.
-- 88437
-- 83671
-- 931717
-- 982698
-- 48369 48370
-- 83678
-- 83669
-- 45766
-- 45751
-- 987716
-- 931717
-- 45035
-- 45430
-- 982689
-- 940830
*Part numbers listed are for trolleys that operate on 6” thru 12” S-beams. If trolley operates on 4” or 5” S-beam, part numbers are as follows: 48006 for 648-62 trolley frame, 48373 for 648-63A suspension bolt, 54732 for 648-65 trackwheel, 54731 for 648-66A trackwheel stud, 982521 for 648-66B trackwheel stud nut and 987921 for 648-66C trackwheel stud nut lockwasher.
**Part number listed is for trolley that operates on 7” thru 15” S-beams. If trolley operates on 6” S-beam, part number is 48032Y (1-1/2 & 2 Ton).
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
YALE LOW HEADROOM TROLLEY HOIST PARTS LIST
Key No.
648-123A 648-123B 648-124A 648-124B 648-124C 648-130 648-131 648-145 648-160 648-160B 648-160C 648-160D 648-161A 648-161B 648-161C 648-162A
648-162B
648-163A
648-163B 648-163C 648-164 648-165A 648-165B 648-165C 648-165D 648-166A 648-166B 648-166C 648-167 648-168A 648-168B 648-169A 648-169B 648-170 648-171 648-172 648-173 648-174A 648-174B 648-175A 648-175B 648-176 648-177A 648-177B 648-177C 648-177D 648-178A 648-178B 648-178C 648-179 648-180 648-230 648-231 648-232 648-239 648-242 648-243 648-243 648-244 648-260
648-261
648-262 648-263
No. Req’d.
1 2 1 3 1 1 1 1 1 1 1 1 4 5 1 1
1
2
4 4
-­4 8 8 8 4 4 4 1 5 5 2 4 1 1 1 1 1 2 3 3 1 1 1 1 1 1 2 2 1 1 1 2 2 1 2 1 1 2 1
1
1 1
Part Name
Spider Bearing Retainer Spider Bearing Retainer Screw Gear Cover Gear Cover Screw Gear Cover Gasket Load Chain (Specify Lift or Length Req’d.) Hoist Hand Chain (Specify Lift or Length Req’d.) Hand Chain Connecting Link Front Frame with Pawl Stud and Pawl Spring Pin Pawl Spring Pin Pawl Stud Pin Pawl Stud Front Frame Screw Front Frame Screw L.W. Front Frame and Stripper Screw Trolley Frame (Specify if for Plain or Geared)
Trolley Frame (Specify if for Plain or Geared)
Suspension Bolt
Suspension Bolt Nut Suspension Bolt Cotter Pin Spacer Washer (Specify Quantity) Trackwheel Trackwheel Bearing Cup Trackwheel Bearing Cone Trackwheel Bearing Seal Washer Trackwheel Stud Trackwheel Stud Nut Trackwheel Stud Collar Gear Housing Gear Housing Screw Gear Housing Screw L.W. Trackwheel Gear Trackwheel Gear Pin Trackwheel Pinion Trackwheel Pinion Key Trolley Handwheel Trolley Handwheel Key Handwheel Bracket with Bushings Handwheel Bracket Bushing Handwheel Bracket Screw Handwheel Bracket Screw L.W. Trolley Hand Chain Guide Trolley Hand Chain Guide Screw Trolley Hand Chain Guide Screw Nut Trolley Hand Chain Guide Screw L.W. Trolley Hand Chain Guide Screw Washer Trolley Handwheel Shaft Trolley Handwheel Shaft Nut Trolley Handwheel Shaft L.W. Trolley Hand Chain (Specify Lift or Length Req’d) Hand Chain Connecting Link Hanger Chain Anchor Pin (4 Ton) Hanger Chain Anchor Pin Retainer (4 Ton) Hanger Chain Anchor Pin Block (4 Ton) Upper Sheave (5 & 6 Ton) Upper Sheave Bearing (5 & 6 Ton) Hanger Snap Ring (4 Ton) Upper Sheave Bearing Snap Ring (5 & 6 Ton) Upper Sheave Bearing Retainer (5 & 6 Ton) Hanger Chain Anchor
Dead End Pin (3 & 4 Ton)
Liftwheel Gear Intermediate Gear and Pinion
Capacity - Tons
1/2 & 1 1-1/2, 2 & 3 4, 5 & 6
Part Number
-- 45752
-- 987716
-- 45717Y
-- 983732
-- 45746
-- 85864
-- 85808
-- 945490
-- 48612Y
-- 983531
-- 983535
-- 48376
-- 987020
-- 945851
-- 948807 987034
-- 48668 48670 48667 for 1-1/2, 2 & 3 Ton Plain Trolley 46664 for 1-1/2, 2 & 3 Ton Geared Trolley
-- 48669 for 4, 5 & 6 Ton Plain Trolley 46665 for 4, 5 & 6 Ton Geared Trolley
58503 (1” Dia. x 12-1/4” Long) for
-- 1-1/2, 2 and 3 Ton. 48372 (1-1/4 Dia.
x 15”Long) for 4, 5 & 6 Ton
-- 958818 945835
-- 988368 988381
-- 958726 948701
-- 58162 58163
-- 88521 88556
-- 88525 88545
-- 68918 68917
-- 58459 58540
-- 982613 988192
-- 58484 58492
-- 48015Y
-- 948806 948807
-- 945851
-- 58548 58549
-- 983503
-- 46385
-- 85446
-- 33143
-- 59967
-- 59616
-- 58727
-- 987061
-- 945853
-- 58152
-- 987065
-- 945822
-- 945853
-- 986224
-- 58504
-- 988095
-- 986270
-- 85808
-- 945490
-- -- 45425
-- -- 48024
-- -- 48393
-- -- 45085
-- -- 83670
-- -- 45765
-- -- 45765
-- -- 45151
-- 48019Y 48021Y
(3 Ton) (4 Ton)
-- 45945 45944
(3 Ton) (4 Ton)
-- 45062
-- 45080 for 1-1/2 & 3 Ton, 45081 for 2, 4, 5 & 6 Ton
26
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
THE WARRANTY STATED BELOW IS GIVEN IN PLACE OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, OF MER-
CHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR
OTHERWISE, NO PROMISE OR AFFIRMATION OF FACT
MADE BY ANY AGENT OR REPRESENTATIVE OF SELLER
SHALL CONSTITUTE A WARRANTY BY SELLER OR GIVE
RISE TO ANY LIABILITY OR OBLIGATION.
Seller warrants that on the date of delivery to carrier the goods
are free from defects in workmanship and materials.
SELLER’S SOLE OBLIGATION IN THE EVENT OF BREACH
OF WARRANTY OR CONTRACT OR FOR NEGLIGENCE OR
OTHERWISE WITH RESPECT TO GOODS SOLD SHALL BE
EXCLUSIVELY LIMITED TO REPAIR OR REPLACEMENT,
F.O.B. SELLER’S POINT OF SHIPMENT, OF ANY PARTS
WHICH SELLER DETERMINES TO HAVE BEEN DEFECTIVE
or if Seller determines that such repair or replacement is not fea-
sible, to a refund of the purchase price upon return of the goods
to Seller.
Any action against Seller for breach of warranty, negligence or
otherwise, must be commenced within one year after such
cause of action occurs.
NO CLAIM AGAINST SELLER FOR ANY DEFECT IN THE
GOODS SHALL BE VALID OR ENFORCEABLE UNLESS
BUYER’S WRITTEN NOTICE THEREOF IS RECEIVED BY
SELLER WITHIN ONE YEAR FROM THE DATE OF SHIPMENT.
Note: When ordering parts, always furnish hoist model and serial number, motor horsepower, voltage, phase, frequency and rated capacity of hoist on which the parts are to be used. For the location of the nearest Authorized Repair Station, Contact Yale, (see inside front cover).
LIMITATION OF WARRANTIES, REMEDIES AND DAMAGES
Seller shall not be liable for any damage, injury or loss arising out
of the use of the goods if, prior to such damage, injury or loss,
such goods are (1) damaged or misused following Seller’s delivery
to carrier; (2) not maintained, inspected, or used in compliance
with applicable law and Seller’s written instructions and recommen-
dations; or (3) installed, repaired, altered or modified without com-
pliance with such law, instructions or recommendations.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES AS THOSE
TERMS ARE DEFINED IN SECTION 2-715 OF THE UNIFORM
COMMERCIAL CODE.
INDEMNIFICATION AND SAFE OPERATION
Buyer shall comply with and require its employees to comply with
directions set forth in instructions and manuals furnished by Seller
and shall use and require its employees to follow such instructions
and manuals and to use reasonable care in the use and mainte-
nance of the goods. Buyer shall not remove or permit anyone to
remove any warning or instruction signs on the goods. In the event
of personal injury or damage to property or business arising from
the use of the goods, Buyer shall within 48 hours thereafter give
Seller written notice of such injury or damage. Buyer shall cooper-
ate with Seller in investigating any such injury or damage and in
the defense of any claims arising therefrom.
If Buyer fails to comply with this section or if any injury or damage
is caused, in whole or in part, by Buyer’s failure to comply with
applicable federal or state safety requirements, Buyer shall indem-
nify and hold Seller harmless against any claims, loss or expense
for injury or damage arising from the use of the goods.
WARNING
Alterations or modifications of equipment and use of non­factory repair parts can lead to dangerous operation and injury.
TO AVOID INJURY:
• Do not alter or modify equipment.
• Do use only factory provided replacement parts.
414 WEST BROADWAY AVENUE
MUSKEGON, MICHIGAN 49443-0769
1-866-805-2962 • Fax: 1-800-742-9270
Printed in USA
5-17-01
2001 Yale Hoist
!
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com
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