Yale 5300LN, 4700LN Installation Instructions Manual

Page 1
5300LN Grade 2 or 4700LN Grade 1
Cylindrical Lever Locksets
Installation Instructions
IMPORTANT: The accuracy of the door preparation is
critical for the proper functioning and security of this lever handle lock. Misalignment can cause premature wear and tear and a lessening of security.
Tools Required
• 2-1/8" (54mm) hole saw
• 1" (26mm) boring bit
• 5/16" (8mm) drill bit
• 7/64" (2.5mm) drill bit
1. Mark door.
Mark horizontal line across edge of
door for centerline of lock at desired installation height. Fold template over edge of door, centering on horizontal line. Mark centers of holes at proper backset.
2. Drill door.
A. Drill 2-1/8" (54mm) dia. hole thru
the door. Cut notches as shown on template. See note. (Except Dummy Trim)
B. Drill 1" (26mm) dia. hole in edge of
door. Mortise for latch front 1-1/8" (29mm) wide x 2-1/4" (57mm) high x 5/32" (4mm) deep. (Except Dummy Trim)
• Chisel & hammer
• #2 phillips screw driver
• Handle removal tool (supplied)
• 3/8" or 1/2" drill
For beveled and square edge doors, mark both sides of the door.
Note:
Be sure to verify backset before marking & drilling door.
C. Drill two (2) 5/16" (8mm) dia.
holes thru door. See note.
D. Drill pilot holes for latch
screws. 7/64" (2.5mm) dia. (Except Dummy Trim)
Note: To avoid splintering wood doors, drill holes (A) and (C) from both sides of the door.
Attention Installer
Installation of cylindrical locks and latches must be through bolted in all doors. If installation instructions are not followed this may result in damage to the lock and void the factory warranty. Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings.
D
B
Door
Marker
3. Install latch.
Insert latch in door. (Be sure bevel
edge of bolt faces strike plate.) Attach with two screws supplied.
An ASSA ABLOY Group brand
4. Unpack lock.
Through Bolts
Inside Lever
Handle
Outside Assembly (stays assembled)
Inside Rose
Support Assembly
Bushing
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Page 2
5. Adjust lock for door thickness (if necessary).
(Lock is packed preadjusted for 1-3/4" (44mm) doors. Available for 2-1/4" (57mm) doors upon request.)
2-1/4" door
To Adjust for Thicker Door
A. Remove two (2) screws from outside rose. B. Slide outside rose away from lock body. C. Adjust rose plate to desired door thickness per illustration at right. D. Fasten outside rose to lock body with two (2) screws.
B
A
Slide plate to disengage
C
2" door 1-3/4" door
6. Install lock.
Insert lockbody into door from outside making sure that lockbody frame hooks latch case and retractor engages bolt tail(s). DO NOT FORCE. (If lockbody does not engage latch easily, check door preparation for errors.)
7. Install inside components.
Inside Rose Support Assembly
A. Slide inside rose support assembly onto lockbody
and tighten through bolts.
B. Place black plastic bushing over push/turn button.
C. Place rose scalp on rose support assembly aligning the
dimple with the notch. Rotate the rose scalp clockwise to lock. Note: Repeat on outside rose if necessary.
D. Install lever handle. For double cylinder functions,
install the inside cylinder and lever as shown on the next page.
8. Strike installation (Wood Frames Only).
A. Close door and mark a horizontal line from the center of
the template to the frame of the door.
Latch
Frame engages latchcase
Set Screw Hole
Bushing
STRIKES
Machine Screw
Push/Turn Button
Rose Scalp
Retractor engages bolt tail(s)
Lockbody
Inside Lever
371
Standard Strike Box
14-5301-1033
B. Measure half the thickness of the door. Mark this same
distance with a vertical line starting from the stop side of the frame and where both lines cross. Make a 1 inch (26mm) diameter hole and 1/2 inch (13mm) in depth.
C. Align the holes of the strike with the vertical line. Trace the
outline of the strike and mortise with 1/16 inch (1.6mm) depth. Attach the strike with two screws (provided).
TEST THE OPERATION OF THE LOCKSET
Cycle the lock in both the locked and unlocked positions. If lock
STOP
An ASSA ABLOY Group brand
functions smoothly when door is open, but binds when closed, check door and frame alignment. If problems are found see Troubleshooting on page 3.
Optional Strike Box
Attaching Screws
81-2012-0620
#12-12-24x1"
497
#202
Attaching Screws
81-2012-0416
#8-8-32x3/4"
2
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Page 3
Troubleshooting
1. Check door.
2. Check hinges. They should not be loose or have excessive wear on
knuckles.
3. Latchbolt will not deadlock. Either strike is out of line or gap between door and jamb is too great.
Realign strike or shim strike out towards flat area of latchbolt.
4. Latchbolt does not retract or extend properly. Latchbolt tail and retractor not properly positioned. A. Remove lockset. Look through 2-1/8" hole and verify latchbolt tail
centered between top and bottom of hole.
B. Remove latchbolt and insert lockset. Look through latch hole and
verify retractor mouth centered in hole. Adjust outside rose plate if not. (See #5 on page 2)
C. Rebore holes if necessary to line up retractor and tail.
Door Must Not Bind
Door Must Not Sag
Door Must Not Be Warped
Door Must Swing Freely
TO REMOVE CYLINDER HANDLE A. Insert key and rotate 45° counterclockwise.
B. Depress retainer with tool provided.
C. Slide lever off lock. (Also applies to inside
lever of 5321LN or 4721LN Function).
TO REPLACE OR INSTALL CYLINDER
A. Remove the sleeve from inside the shank or
from the old cylinder.
B. Slide cylinder into sleeve.
C. Rotate key 45° counterclockwise. Depress retainer
plate, push the handle onto the shank until fully seated. Pull on handle to ensure properly seated.
Yale Cylinder
DUMMY TRIM INSTALLATION
Secure the Rose Support assembly to the door using screws and washers provided and install the rose scalp and inside lever.
Machine Screws
Washers
Inside Rose Support Assembly
Rose Scalp
Inside Lever
5328LN, 5329LN, 5339LN, 4728LN, 4729LN
or 4739LN Functions Only
Adjust for Door Thickness
Tailpiece
Cylinder Sleeve
(Note: Cylinder and Sleeve must be properly installed or the security of the lock will be compromised.)
Finish Care
This lockset is designed to provide the highest standard of product quality and performance. Care should be taken to insure a long-lasting finish. When cleaning is required use a soft,damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing.
An ASSA ABLOY Group brand
3
80-9150-0060-010 (11-16)
Page 4
5300LN or 4700LN
Cylindrical Lever Lockset
Use this end o f T emplate f or Square Edge Doors
2-3/4" (69.9)
Between Centers
Square Ed g e Door On l y
5/32" x 1/8" (4mm x 3mm) Deep 2 place s . Both sides of doo r .
5/16" Dia. (8mm) Th r u Door 2 Holes
2-3/4"
(70)
A B C K S
T E
T E S
K C A B
Ma r k Center of Door thi c kness f or 7/8" or 1" Dia . Hol e .
F old on Edge of Door at proper Ba c kset Line
2-3/8"
(60)
B A CKSET
T E S
K C A B
2-1/8" Dia. (54mm) Th r u Door
5"
TO CHECK, MEASURE SCALE ACROSS.
CAUTION: IF PRINTED FROM WEBSITE, PRINT 1:1 SCALE.
4"
Use this end o
or B e v eled Edge Doors
f
f T emplate
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
(60)
2-3/8"
(70)
2-3/4"
Ma r k Center of Door thi c kness f or 7/8" or 1" Dia . Hol e .
Product Support Tel 800.438.1951 • www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Copyright © 2002, 2016, Yale Security Inc., an ASSA ABLOY Group company.
F old on Edge of Door at proper Ba c kset Line
Place Solid F old Line on High Edge of Door
B e veled Ed g e Door On l y
Place Dotted F old Line on L o w Edge of Door
3"
2"
1"
1"2"3"
4
An ASSA ABLOY Group brand
80-9150-0060-010 (11-16)
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