TM
®
LOCKN’LOAD TRACK MOUNTING KIT
TOYOTA FORTUNER GX 2015+
2 BAR TRACK HEAVY DUTY ROOF RACK SYSTEM
MAX VEHICLE ROOF LOAD RATING: 100KG
TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO
FIRST TIME INSTALLATION
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
• Clean your roof thoroughly prior to fitting the LOCKN’LOAD Track Heavy Duty Roof Rack System.
• Place these instructions in the vehicle’s glove box after installation is complete.
TOOLS REQUIRED:
• Marking Pen
• Tape Measure
• Masking Tape
• Power or Cordless Drill
• Drill Bit Stop
• Vacuum Cleaner
• Mastic Silicone Sealant
• Fine Tooth Hacksaw
• Hammer
• Rubber Mallet (Optional)
• #2 Phillips Head Screwdriver
• Zinc Rich Cold Galvanising Coating
• Flat Blade Screwdriver
• 10mm Open Ended Spanner
• 13mm Socket or Spanner
• Rivet Gun
• Scissors
• Centre Punch
• Automotive Degreaser
• Automotive Adhesive
• Thread Locking Compound
KIT CONTENTS
ITEM COMPONENT
QTY ITEM
COMPONENT
1. Track Toyota Fortuner Right Hand Side x1 6. Rivet x18
2. Track Toyota Fortuner Left Hand Side x1 7. Drill Bit x1
3. Track Nut Plate x4 8. M6 Hex Screw x8
4. M6 Washer x8 9. End Cap Front Left & Rear Right x2
5. M6 Spring Washer x8
LEG AND BAR COMPONENTS SOLD SEPARATELY
3
7
10. End Cap Front Right & Rear Left x2
1
6
QTY
2
5
9
10
28-13-331-Rev1 1/11
8
4
1
2
TRACK INSTALLATION
BEFORE BEGINNING INSTALLATION
Clean roof thoroughly and allow to dry before beginning
installation.
REMOVE ROOF CHANNEL TRIM
Gently lever the rubber roof channel trim with a Flat Blade
Screwdriver (wrap tape around end of Screwdriver to prevent
paint scratching). Then using fingertips pull carefully upwards
and unhook plastic clips that are attached to the roof underneath
each end of the trim.
Store channel trim in a safe location for use in Step 14.
TRACK ORIENTATION
The extrusion on side of Tracks faces inside of vehicle as
shown, with rounded rectangular cut outs at rear of vehicle.
The help of an assistant is recommended to install Tracks.
Extrusion
NOTE - image as viewed
from rear of vehicle
It is recommended to install one Track at a time.
Rounded rectangular cut
out at rear of vehicle
TRACK MEASUREMENTS
3
Apply Masking Tape along roof channel.
Using a Tape Measure, measure
350mm back from the edge of the
windscreen as shown and record.
LEFT Track
Vehicle Front
RIGHT Track
NOTE - image as viewed from rear of vehicle
APPLY MASKING TAPE
4
Apply lengths of Masking Tape
along window and door seals.
Vehicle Front
350mm
NOTE - This prevents drill swarf from getting caught.
28-13-331-Rev1 2/11
5
6
ALIGN TRACK INTO ROOF CHANNEL
Place Track into roof channel, lining up the front of the track end with the tape line measured in
Step 3. Ensure Track orientation and spacing is correct as shown, with rounded rectangular cut
outs at rear of vehicle.
Extrusion
350mm
MARK TRACK HOLES
With the help of an assistant, hold Track down firmly in roof channel and mark all holes using a
Marking Pen. Ensure Track does not move during this process. Remove Track.
CENTRE PUNCH
7
28-13-331-Rev1 3/11
HOLES
Using a Centre
Punch and
Hammer,
accurately Centre
Punch the holes
marked in the
previous Step.
8
Vehicle
DRILL ROOF
Using the 4.9mm Drill Bit provided and
a Drill Stop which allows a drill depth
of 6-8mm, carefully drill through the
roof at each centre marked location.
Ensure a drilling angle perpendicular
to the roof surface is maintained
throughout.
Front
these holes. Always use a Drill Stop.
Drill Stop
! !
Pay extra attention when drilling
Warning!
6-8mm
9
REMOVE SWARF
Avoid pushing swarf into
the newly drilled holes
by removing swarf from
roof channel with a
Vacuum Cleaner.
Vacuum swarf
10
APPLY PROTECTIVE SEALANTS
Stage 1
Liberally apply a Zinc Rich Cold Galvanising Solution to the
inside surface and surrounds of each drilled hole. Allow
solution to become touch dry before proceeding with
Stage 2 (approx. 10 min depending on product used).
Stage 2
Liberally apply a Mastic Silicone Sealant to the inside
surface and surrounds of each hole.
11
Stage 1
Apply liberally
in and around
holes.
Allow to dry.
PLACE TRACKS BACK INTO ROOF CHANNEL
Accurately place Tracks over drilled holes in roof channel, ensuring Track
orientation is correct as shown, with rounded rectangular cut outs at rear
of vehicle.
Extrusion
Stage 2
Apply liberally
in and around
holes.
END CAP FITMENT
12
28-13-331-Rev1 4/11
Assemble End Caps within Tracks as shown,
taking note of End Cap orientation.
This edge faces
towards middle
of vehicle
Align End Cap and
slide into position
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