Yakima forklift User Manual

Min. and
Type of
Rack
Round
Bar
Load
1 or more
bikes
Max.
Crossbar
Spread*
16" - 42"
41cm - 107cm
Square
Bar
Factory
Bar
3 or more
bikes
18" - 42"
46cm - 107cm
DO NOT EXCEED RACK WEIGHT LIMITS!
Limits
16” spread =
35 lbs. / bike
41cm spread
15.9Kg / bike 18” spread =
40 lbs. / bike
46cm spread
15.9Kg / bike
*CROSSBAR SPREAD
Your crossbar
spread is
the distance between the
crossbars.
DESIGNED FOR FORKS WITH SAFETY TABS.
CROSSBAR SPREAD
Forks with Safety Tabs
END CAP (1X)
IMPORTANT WARNING
IT IS CRITICAL THAT ALL YAKIMA RACKS AND ACCESSORIES BE PROPERLY AND SECURELY ATTACHED TO YOUR VEHICLE. IMPROPER
ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH TO YOU OR
TO OTHERS. YOU ARE RESPONSIBLE FOR SECURING THE RACKS AND ACCESSORIES TO YOUR CAR, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR, AND DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS SUPPLIED WITH YOUR YAKIMA PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER.
1033615B-1/24
LOCKING SKEWER (1X)
FORKLIFT (1X)
VINYL CAP (1X)
Part #1033615 Rev.B
90°
Open locking slider, loosen knob, open jaw.
Loosen knob.
B
Open slider.
A
Attach ForkLift jaws to front crossbar.
Use caution to avoid hardware damaging
roof’s finish. A towel placed on the roof prior
to installation can help avoid scratches.
Close jaws around crossbar.
Open jaws.
C
For low clearance crossbars:
Hold ForkLift at an angle
while positioning jaw around
crossbar to avoid any contact
with your vehicle’s roof.
Pass the t-bolt through the opening in lower
jaw. Rotate t-bolt to rest in slot.
Tighten the knob, but don’t tighten all the
way. Final tightening will occur after rear
clamp has been installed.
1033615B-2/24
Adjust jaw if necessary.
If you don’t get a secure grip with your factory bars adjust jaw.
For factory bars choose the best
position for most secure grip.
(Upper notch for round
and square bars.)
Secure rear clamp.
Pass the t-bolt through the opening in bail.
Rotate t-bolt to rest in slot in bail.
Close rear clamp around crossbar.
90°
Adjust clamp if necessary.
The rear clamp is configured for typical installations. In some situations adjustment may be necessary if the wheel makes contact with the rear knob, or if the wheeltray cannot reach the wheel.
OPTION A OPTION B
Upper notch for round and square bars.
If you don’t get a secure grip with your factory bars adjust your clamp.
For factory bars choose the best position for most secure grip.
Wheel behind rear crossbar.
1033615B-3/24
Wheel ahead of rear crossbar.
If changing the orientation of the rear clamp still results in the rear wheel contacting the knob, please contact our customer service team (888-925-4621) for a free, corrective adapter.
See next page for how-to.
Continued from previous page...
Remove wheeltray and rear clamp.
Slide wheeltray and rear clamp back onto forks.
Flip orientation of rear clamp 180˚.
NOTE: You can flip the wheeltray or rear clamp independently as needed. For instance if you needed the buckle on the opposite side you could flip the wheeltray as shown.
TIGHTEN DOWN KNOBS, close locking slider.
Install endcap.
Fully tighten the front knob.
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Close locking
slider.
Fully tighten
the rear knob.
Install vinyl
cap.
SEPARATE THE SKEWER’S SHAFT FROM ITS HANDLE.
Open handle. Hold the adjustment knob.
Turn handle clockwise to remove the shaft.
INSTALL SKEWER.
Gently push and
wiggle skewer
through ForkLift head.
Skewer direction is your choice:
Consider lock access.
Remove front wheel and load your bike.
Set bicycle forks vertically onto skewer.
BE SURE FORKS ARE FULLY SEATED!
Tuck wheelstrap into the
slot to make way for the tire.
Hold the shaft at the far end. Join the handle with the shaft, turn the shaft counter-clockwise.
NOTE: Adjustment knob will turn with shaft.
Prevent damage
to your forks!
With lever open, tighten
adjustment knob clockwise
until the lever closes with
FIRM resistance.
NOTE: Shaft will turn with adjustment knob.
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CLOSE THE LEVER.
FIRM RESISTANCE against the forks.
It should close with
Your bike’s forks are secure ONLY
after the lever
closes with SOLID
RESISTANCE.
Install lock core.
If you have purchased a lock, follow lock core instructions to install.
Secure rear wheel.
Pull strap through wheel spokes.
Do not let strap push against valve stem.
Insert strap end into buckle.
Check to make sure bike is secure.
Tug on bike fork.
Move the
ratchet tab up
and down to
tighten strap.
TEST YOUR INSTALLATION! If forks can move in the mount,
open the lever and
tighten the adjustment
knob more.
• CHECK REAR WHEEL.
Tighten the strap if needed.
1033615B-6/24
•
NOTE: Always check your base system to ensure crossbar stability!
BEFORE DRIVING AWAY
CHECK THAT BIKE FORK IS SECURE.
• PERIODICALLY CHECK THAT KNOBS
ARE ADEQUATELY TIGHTENED.
RACK
LOAD LIMIT
Follow the YAKIMA Fit List or check online at
Yakima.com for your rack’s weight limit. Do not
exceed the weight limit of your vehicle’s rack.
Not more than 165 lbs. (75 kg) unless
=
otherwise noted.
THIS PRODUCT
(7 lbs. / 3.2 kg)
MAINTENANCE
LOAD
(40 lbs./ 18.1Kg maximum)
*(Some vehicles will be rated lower than 165 lbs. (75 kg))
Use non-water soluble lubricant on screws. Use a soft cloth
with water and mild detergent to clean plastic parts.
WARNING
BE SURE ALL HARDWARE IS SECURED ACCORDING TO
INSTRUCTIONS. ATTACHMENT HARDWARE CAN LOOSEN OVER
TIME. CHECK BEFORE EACH USE, AND TIGHTEN IF NECESSARY.
ºC ºF
R8A9N1D
1033615B-7/24
READ THESE WARNINGS:
• This bike carrier is designed for bikes that use standard 100mm x 9mm quick release front hubs. Do not carry bikes with other hub standards (qr15, all thru-axles, maverick, lefty, etc.) Without approved adapters.
• Bicycle fork must be equipped with safety tabs. Removal or alteration of safety tabs will void warranty when used with this carrier.
• Failure to properly install, adjust, use, and maintain the quick release mechanism on this carrier may result in damage to the vehicle and bike as well as serious personal injury.
• Any modification to bike dropouts can cause insufficient fork mount clamping pressure and may result in damage or loss of bike.
• Do not carry bikes with disk wheels, wheels covers, baby seats, panniers, bike covers or motors.
• Do not carry tandem or recumbent bicycles.
• Off-road driving is not recommended.
• Not all forks are compatible with Yakima mounts. If your fork has a unique feature or design that
prevents the mount from being used in accordance with these instructions, do not use it.
REINSTALLATION
If you remove carrier, follow instructions to reinstall.
FOLLOW SAFETY CHECKS AFTER EVERY INSTALLATION.
REPLACEMENT PARTS
TECHNICAL ASSISTANCE OR REPLACEMENT PARTS
Contact your dealer, or visit www.yakima.com, or call
(888)925-4621 Monday through Friday, 7:00 AM to 5:00 PM, PST
LIMITED LIFETIME WARRANTY
This product is covered by YAKIMA’s “Love It Till You
Leave It” Limited Lifetime Warranty To obtain a copy of
this warranty, go online to www.yakima.com or email us
at yakwarranty@yakima.com or call (888) 925-4621
K E E P T H E S E I N S T R U C T I O N S !
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