Yakima CaddyYak, TotRod Owner's Manual

OWNERS MANUAL
Read and understand these directions
before using your child trailer.
RECOMMENDED TOOLS:
Wrench: 8 mm (adjustable wrench will work)
2 Batteries (AAA) for CaddyYak light
ACCESSORIES:
• Helmets for rider and passengers required
• Rear view mirror is helpful
CaddyYak or TotRod
Child Trailers
LIGHT:
CaddyYak only
INSIDE THIS BOOK…
Fit Requirements ........................... page 3
Safety and Handling ............................ 4–5
Rain Cover/Screen................................... 6
Weight Limits............................................ 7
Load Limitations................................... 7–8
Piloting ...................................................... 9
Maintenance .......................................... 10
Assembly & Installation
Unfolding the trailer ........................ 11
Trailer Wheel Installation............... 13
New Skewer Installation ............... 15
Trailer/Bike Installation .................. 16
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Light, Flag ......................................... 17
Passengers ............................................. 18
Folding the Trailer ................................. 19
Français .................. page 20
Part #1033077 RevB
1
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL YAKIMA TRAILERS AND ACCESSORIES BE PROPERLY AND SECURELY ATTACHED TO YOUR BICYCLE. IMPROPER ATTACHMENT COULD RESULT IN AN ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH TO YOU OR TO OTHERS. YOU ARE RESPONSIBLE FOR SECURING THE TRAILER AND ACCESSORIES TO YOUR BICYCLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR, AND DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS SUPPLIED WITH YOUR YAKIMA PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER SUCH AS A QUALIFIED BICYCLE SHOP.
ATTACHMENT HARDWARE CAN LOOSEN
OVER TIME. CHECK AND TIGHTEN IF
NECESSARY, BEFORE EACH USE.
USE PEDAL POWER ONLY!
Never use a motorized vehicle to pull a Yakima bike trailer. The increased acceleration,
power and speed is unsafe for both the passenger and the trailer.
LIMITED WARRANTY
Yakima Products (“Yakima”) will repair or replace merchandise which proves defective in materials and/or workmanship. The limited warranty is effective for three years from the date of purchase. The limited warranty is applicable only if the Fit List and instructions are followed and the products are used properly. If a customer believes that a Yakima product is defective, the customer must return it to an authorized Yakima dealer with proof of purchase. Yakima will then issue authorization to the dealer for the return of these products. If an article is found to be defective upon inspection by Yakima, Yakima will repair or replace the defective article at its discretion without charge. The customer will pay freight to Yakima, and Yakima will pay any applicable return freight. Unauthorized returns will not be accepted. Normal wear and tear of Yakima products or damage resulting from misuse, accidents, or alterations are not covered by this Limited Warranty. The purchaser acknowledges that Yakima has no control over the attachment of its products to vehicles or the attachment of items to the Yakima products. Accordingly, Yakima cannot assume responsibility for any damage to any property arising out of the improper attachment or use of its products. In addition, this Limited Warranty applies only to Yakima products and not to other products used in conjunction with Yakima products. This Limited Warranty is in lieu of all other warranties, expressed or implied, and does not cover consequential damages of any kind that may arise from the use or misuse of any Yakima product.
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INTRODUCTION AND THANKS!
Congratulations and thanks for choosing a Yakima trailer to safely transport your children in confidence, fun and style.
It is your turn to enjoy the quality standards and dedication to good times that Yakima has offered outdoor enthusiasts for over two decades. We take our commitment to safety seriously and ask that you take the time to read this important owner’s manual.
Trailers…
Why child’s trailers from Yakima? Because we just didn’t like what was available when it came to bringing the little ones along on a bike ride. Because of our work as a destination hardware company outfitting automobiles we are held to stringent quality standards and procedures.
It is because of our own high standards for our children that we have such a critical eye when it comes to bike trailers. We feel we have created the safest, most comfortable bike trailer possible for transporting our children and yours. We know you will enjoy it as much as we do.
IMPORTANT FIT REQUIREMENTS
No one is better equipped to properly care for your child than you are. The safety guidelines found within, combined with your own good judgement as a parent, should put you well on your way to a safe and rewarding recreational experience. —We wouldn’t want it any other way.
DROPOUT SPACING
REQUIREMENT
This trailer is designed to be used with bicycles
with quick release wheels.
When measured from inside to inside, the rear
wheel dropout spacing on your bike must fall
between 130 mm – 160 mm for this trailer to
function safely.
130 mm – 160 mm
IF THE INSIDE TO INSIDE MEASUREMENT OF YOUR REAR DROPOUTS
IS LESS THAN 130 mm:
STOP! Do not use this trailer with
this particular bike.
IF YOU NEED FURTHER TECHNICAL ASSISTANCE OR REPLACEMENT PARTS:
Please contact your dealer or call us at (888) 925-4621 or (707) 826-8000,
Monday through Friday, 7:00am to 5:00pm Pacific time.
IS GREATER THAN 145 mm:
Use Replacement Skewer #8008216
(sold separately).
FAILURE TO COMPLY WITH THESE FIT REQUIREMENTS MAY RESULT IN SEPARATION OF THE TRAILER FROM THE BICYCLE, CAUSING SERIOUS INJURY OR DEATH TO PASSENGERS AND RIDER.
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1
BEFORE YOU BEGIN:
Read all of the introduction (pages 2 through 9)
before installing and operating your new trailer!
Have the children play alone while you enjoy a cup of tea and focus on this important information regarding your new trailer.
Towing a Trailer WILL Affect Your Bike’s Handling!
In many ways, bicycling with a child trailer can be quite different than bicycling without one.
You will encounter definite changes in the handling ability and overall performance of your bike when a trailer is attached. As you add length and weight to your bike, control and handling become more of a challenge. Plan on it taking longer to stop when you are braking
!
and count on it taking a greater amount of time and effort to get rolling again once you are stopped.
Pedaling with a loaded bicycle trailer in tow demands your full concentration. Be especially careful when proceeding through intersections with a trailer in tow and pay close attention to your bike handling skills and the little
differences each individual load can bring to the performance equation.
Your agility and maneuverability on the bike will be reduced so choose a ride safely within the comfort zone of your own individual bike handling abilities.
Your turning will be limited; especially on right turns.
WARNING!
YOUR BIKE’S HANDLING MAY BE ADVERSELY
AFFECTED WHEN TOWING A TRAILER!
Failure to read and follow the instructions
contained in these pages may result in accidents
and serious injury or death.
Greater Length: You Now Have a Trailer In Tow
Because of our
trailer’s lightweight design and ability to smoothly roll behind
your bicycle, it might
be easy at times to
forget that you are
riding with a trailer
and some very
precious cargo in tow.
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• Your LENGTH as a rider has now doubled and you need be always aware of this important fact.
• On every ride use the FLAG provided for visibility and to let others know where you and your child’s space ends and theirs can begin.
• NEVER assume that those in autos will see you because as soon as you do, they won’t. Drivers are preoccupied with other cars, and the LAST thing they are looking for is someone pulling a child trailer behind a bicycle.
HINT: If possible, take
a spin next to a friend familiar with pulling a trailer. Get a glimpse of the increased length and width that will soon be your responsibility. Get a feel for the size of the matter so you can estimate your space requirements before taking charge of the navigational chores yourself.
4
Practice Makes Your Ride Perfect!
Familiarize yourself with how a trailer handles by taking a practice lap before passengers are ever on board. We are assuming you already know how to properly handle a bike. If not, take some time to learn proper bike handling skills before you attach a loaded trailer and attempt to transport a child. With the addition of a trailer, your bike’s overall handling and performance will be affected. Take a moment and get to know your trailer with a practice ride in a relatively calm, traffic free area.
Be visible on the road!
Avoid rides at night by planning your rides during the daylight hours. With a trailer you are longer and heavier which adds up to a slower reaction time when it comes to avoiding those obstacles lurking under the cover of darkness. Auto drivers do not expect you and may not be able to respond quickly when you suddenly become visible. If night riding cannot be avoided, by all means wear bright clothing and always use a light for both the front and rear of your bike/ trailer combo.
Load 50-100 lbs. of weight into your trailer and take another practice lap to gauge what it may feel like to ride with actual passengers in tow. You will probably have to alter your riding style to compensate for changes in length and weight as they occur. Get a feel for how your bike and trailer will perform under any circumstance that may arise. This way, you will be well prepared to react in the safest most responsible manner possible.
If your trailer comes with a red rear flasher use it. If your trailer doesn’t come with a flasher you need to get one if you are going to ride at night. Always make sure you have reflectors that are highly visible and free from damage. We can only give warnings and voice our concerns. You are ultimately responsible for the consequences of your own actions and should understand that night riding is inherently more dangerous than riding during the daylight hours.
Be Aware of the Weather Conditions —
In wet, rainy or slick conditions observe the following safe handling procedures:
Your stopping distance will at least DOUBLE in wet or slippery
conditions.
Riding in adverse weather
conditions on roads that have
become wet or slippery can
be incredibly dangerous for
bicyclists and should be
avoided whenever possible.
If you find yourself out in
such conditions use extreme
caution because your ability
to control and stop your bike
is greatly impaired.
At frequent intervals, lightly apply your brakes to clear your wheel
rims and brake pads of excess water buildup. Remember, in wet conditions it can take two full revolutions of a wheel just to clear away the water and begin to slow your bike.
Never pull the brake levers forcefully or suddenly.
your wheels and cause dangerous, uncontrolled skidding.
Keep your speed to a minimum and allow for a greater margin
of error when starting through intersections, stopping and cornering.
Avoid riding over slick substances such as sand, loose gravel, ice, oil
and other debris not intended as a biking surface. These slick spots put a thin layer between you and the road, essentially removing your tires from the surface they are trying to hold. If slippery surfaces cannot be avoided it is advisable that you dismount and walk your bike and trailer to avoid accidents and injury.
This could lock up
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5
The Trailer’s Rain Cover and Screen are Designed to Protect the Passengers
Always use the trailer cover,
it is there to protect your passenger from the adverse conditions and miscellaneous debris commonly associated with bicycle travel.
NEVER CARRY MORE THAN 2 PASSENGERS
Never leave your passenger in the direct sunlight.
Heat can build quickly in intensity and cause serious injury. You can open or close the vinyl cover to help cool or warm your child but always be aware of the wind chill factor and the dangers posed by UV radiation.
Passengers should always wear a helmet and be properly secured using the shoulder harness and lap belt as the instructions demonstrate.
Fasten the belts so each child is held securely. A single occupant should sit in the center position to promote safety and stability.
Check your child frequently
to make sure they are safe and comfortable. Remember that the environment inside the trailer is not the same as for you, the rider. Be aware of the wind chill factor on small children.
Check placement of straps and buckles periodically to monitor a child’s comfort and safety. Be especially attentive to a sleeping child. Make sure that no part of a child’s body, clothing or any other object can come into contact with wheel spokes or other moving parts.
Dress your passenger
using the layer system and bring some extra clothing just in case it is needed. Don’t leave your kids exposed to the elements.
Everyone
Needs
Water
Just like motor vehicles, bicyclists are required by law to follow all the rules of the road. Keep this in mind as you observe these cycling rules:
H2O
It is important to keep yourself and your passengers properly hydrated at all times so bring plenty of water and make it easily accessible. Safety, comfort and well being are
essential on every one of your bike trips, so please use common sense and pay close attention to your surroundings and your passenger’s needs.
The Rules of the Road
Signal all turns and stops.
Scan ahead and anticipate.
Ride WITH traffic never against it.
Give an audible warning when
passing pedestrians and other self-propelled persons.
Ride defensively and be alert and aware at all times.
Celebrate life; breathe in the fresh air and pedal with care.
Know local and state bike regulations by contacting local police or DMV.
Refer to your bike owners manual for safe cycling tips and follow them.
Watch for parked cars with opening doors.
Obey signals and NEVER run stop signs!
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6
THERE ARE LIMITS!
WEIGHT LIMIT
100 lbs. (45kg)
The maximum
allowable speed
for Yakima’s child
trailers is
15 m.p.h in the
straightaway
and
5 m.p.h. on the
corners.
DO NOT EXCEED TRAILER WEIGHT LIMIT!
The maximum trailer load limit for children, cargo and any combination thereof is 100 lbs. When a trailer is overloaded it is dangerous and unsafe. Never exceed 100 lbs. total weight when using your Yakima trailer.
DO NOT EXCEED MAXIMUM SPEED!
Always remember that the increased weight and length of your trailer and cargo will make you slower in pulling away from a stop. That means that you will take longer to cross intersections or paths, or when passing others.
It will also increase your stopping distances, especially in wet conditions. So, look farther ahead and anticipate your need to start, stop and turn as much as possible. Be safe.
Exceeding this limit is unsafe and may result in accident or
35 p.s.i.
Failure to properly inflate your tires may lead to loss of
CAUTION
injury to passengers, bike, trailer and rider.
PROPERLY INFLATE YOUR TIRES!
Use only Yakima supplied wheels and keep them properly maintained in good, working order:
Tires should be inflated to 35 p.s.i.
Do not use knobby, off-road tires. Use only road tires with street tread.
Do not use tires wider than 1.75 (6.8 cm).
Check for wear and proper inflation before each use.
Using higher-pressure tires will cause your trailer to become unstable,
creating the potential for tip over.
CAUTION
control of the bike and serious injury or death!
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…AND SAFETY REQUIREMENTS
HELMETS REQUIRED
You and your passengers must wear approved bicycling helmets at all times. Head injury and fatalities can be prevented or reduced by wearing an approved bicycle helmet.
Never leave children unattended while
they are seated in the trailer.
AVOID TIGHT TURNS!
Trailer hitch arm will cause interference. You should dismount from your bike and maneuver the trailer through the turn.
USE A REAR
VIEW MIRROR
A rear view mirror will
allow you to monitor your
trailer during use.
DO NOT PULL EXCESSIVE LOADS
Never overload your trailer. Overloading can injure passengers and may cause
tip overs in the event of sudden stops, swerves or directional changes.
CENTER THE LOAD
If you have only one passenger, seat the child in the center position. Adjust the load so that one side is not heavier than the other.
ALWAYS USE THE FLAG
The flag that comes with your trailer is an essential safety device and its use is required as a necessary safety precaution. Use of the flag makes you more visible to motorists and other riders, but is not a guarantee that you will be seen.
DO NOT CARRY LOOSE OBJECTS
Unsecured heavy objects can injure passengers and may cause tip overs
in the event of sudden stops, swerves or directional changes.
Do not carry cargo in the seating area while children are present.
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TRANSPORTING ANIMALS
Yakima trailers are specifically designed to transport
children, and gear, not your pets.
8
— IT ALL BEGINS WITH THE PILOT —
USE GOOD JUDGEMENT:
In order to safely navigate with a bike trailer attached, you should be an experienced, healthy cyclist with the physical strength and sound mental judgement needed to properly do the job.
Do not wear headphones when towing Yakima’s child trailers.
Never allow a child or adolescent to pull your trailer. They may not have the strength or good judgement to safely do so.
•• AVOID TIPPING OVER ••
Just like everything else affected by the pull of gravity, bicycle trailers
• Avoid curb hopping, potholes and any other road obstructions as you travel with your trailer. Ride on paved surfaces only. Yakima’s child trailers are not intended for off­road travel.
• Before starting on a journey, sit down with your passengers and make it clear that they may not bounce or rock from side to side.
• Shifting of weight from one side to
STAY FOCUSED:
Bicycling can have many rewards but each ride also comes with inherent risks and dangers. Keep your mind on what you are doing and focus on a safe, enjoyable passage for you and your children.
AVOID THE DANGERS OF TRAFFIC:
We strongly recommend that you not ride in traffic. Don’t use your trailer on a busy road or highway that is unsafe for children. Ride defensively and don’t assume that you will be seen or given the right of way by those in autos. Never trust a driver whose abilities behind the wheel are altogether unknown to you. Remember, a bike lane is not a guarantee of safety. Always proceed with care and awareness, being especially cautious at intersections, in parking lots and at railroad crossings.
can and will tip over given the chance.
another may cause trailers to tip and should always be avoided.
• Tell children to keep all body parts, clothes, toys and any other objects out of the spokes and other moving parts. Avoid high-speed turns and descents when pulling a trailer. Your reaction time when it comes to avoiding obstacles and reacting to undesirable situations is slowed as you add the length and weight of a trailer to your ride.
• Yakima’s kid trailers are two wheeled
wonders for sure, but they can’t lean into a turn the way you can on a solo ride. Slow to 5 mph when turning and avoid sudden swerving or directional changes.
STAY ON LEVEL GROUND
NO CURB-HOPPING
OR STAIR-THUMPING
Your trailer is not designed for traveling on stairs. Curb hopping with a child’s trailer in tow is dangerous and not recommended. Dismount to walk your bike and trailer over curbs.
Similar obstacles should be navigated using the following portage method. First remove your passengers from the trailer. Then disconnect the trailer from the bike and roll the bike and trailer independent of one another down the stairs. Don’t take a bike or trailer on escalators.
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DO NOT GO
OFF-ROAD
Never use your Yakima child trailer for off road travel. These trailers are not intended for off road use. Towing a child off-road in a trailer is dangerous, unsafe and irresponsible. The unpaved terrain, bumps and holes that are found in off-road travel could cause a trailer rollover resulting in serious injury.
9
TAKE THE GROOVES
HEAD ON
To try and avoid accident or injury, always cross railroad tracks, curb cutouts and grooved road surfaces at a 90-degree angle. If you are unsure of your bike handling skills simply dismount and walk. Riding parallel or at narrow angles when crossing such obstacles could cause trailer tip over resulting in accident and injury.
If You Lend Your Trailer— Lend This Book With It!
If you ever rent, loan, sell or swap your Yakima child trailer you must supply the designated user with this entire manual. Without exception, the
Bike and Trailer Maintenance
A bike towing a trailer has to work extra hard. Like its rider, the bike needs to be well maintained and kept in sound working order. Have a safety check performed by a quality bike mechanic before attaching a trailer. Always use a bike in good operating condition with a
Ride Checklist & Monthly Maintenance
BEFORE EACH RIDE:
Check your bicycle’s brakes to be sure they are
operating and safe.
Check the tires on your bicycle and trailer to be
sure they are properly inflated. The proper inflation pressure is molded into the side wall of the tire. Never use the trailer with under-inflated tires!
Check the tightness of the hitch to the bike frame.Check the hitch to make sure that the trailer is
properly attached.
Respect the maximum load of 100 lbs. (45 kg).Secure the passengers. Bouncing or rocking can
cause serious injury or death. Review the instructions for more information.
Attach the safety flag.Pack an adequate supply of water for passengers
and rider.
Always make your passengers wear helmets,
and set a good example for safety by wearing your own helmet.
Check to be sure that lights and reflectors are
visible and working.
important information contained in this manual must be read and understood by anyone planning
to use a Yakima child’s trailer.
set of brakes that can safely stop both bike and loaded trailer. Perform these safety checks on a regular basis and address all maintenance concerns as they arise. Avoid problems by planning ahead and addressing them before they become a hazard to safe travel.
ONCE EVERY MONTH:
• Inspect tires. Cracked or worn tires can fail without warning and cause accidents.
• Inspect wheel for trueness and spoke tension.
• Inspect wheel bearings for wear or excessive play.
• The interior and exterior fabric of the trailer can be cleaned with dishwashing soap and warm water. Do not use bleach products or solvents.
If you are uncomfortable completing any of these steps, take your CaddyYak or TotRod to your local Yakima dealer for service.
Before Riding, Double Check the Hitch Attachment
Install your trailer hitch securely to the bike frame in accordance with the directions in this manual.
Check your hitch installation for a tight fit each and every time you use your trailer. Read and follow the instructions included in this manual for correct installation, use and care of your trailer hitch.
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2
Remove the flag, hitch bar, skewer, reflector, light (CaddyYak only) and wheels from inside the trailer.
3
ASSEMBLE THE TRAILER:
Unfold the trailer.
• While pulling the sides of the trailer open, push down on the black frame handles.
• Push the black handles down until inner frame tubes are horizontal.
• Both the front and rear handles must be pushed completely down.
4
Lock the REAR frame handle.
• Rotate the red stabilizers toward the black handle and slide inward.
Be sure the bag is
fitting at these points.
• The metal buttons will pop up when the red stabilizers are fully engaged.
1033077B-11/38
The red stabilizers are not secure until the metal buttons are exposed and unobstructed.
11
5
STABILIZE THE ROLL CAGE:
Pull up on the roll bar until it rests in a horizontal position.
Be sure the bar is
passing through the
seat fabric.
STRAP SYSTEM:
• Lodge the bar into the joint.
• Insert the pin through the joint and the bar.
• Engage the end of the pin with the wire loop.
6
• Slide the straps along the frame to align with the buckles at the upper section of the seat.
• Connect the buckles and tighten by pulling on the strap ends.
Connect REAR seat straps.
7
Tighten FRONT seat strap.
• Pull on the strap end until firm.
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