Xycom 3400, 3408, 3408KP, 3410, 3410KP Hardware Reference Manual

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3400 Series

Flat Panel Industrial PC

Hardware Reference

3408/3410/3412 Series Industrial PC System Manual

Revision Description Date

A Manual Released 5/99 B 3412 and Notes on Windows CE Added 10/99 C Touchscreen updates 7/02

Trademark Inf ormation

Brand or product names are registered trademarks of their respective owners. Windows is a registered trademark of Microsoft Corp. in the United States and other countries.

This document is copyrighted by XYCOM AUTOMATION Incorporated (Xycom) and shall not be reproduced or copied without expressed written authorization from Xycom. The information contained within this document is subject to change without notice.

United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are d esigned t o provide rea sonable p rotection agains t harmfu l interferen ce when th e equipm ent is op erated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interferen ce in which case the user will be required to correc t the interference at his own expense.

For European Users - WARNING:

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

INSTALLATION: Electromagnetic Compatibility WARNING

The connection of non-shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC compliance and may result in elect romagnetic interference and/or susc eptibility levels which are in violation of regulations which apply to the legal operation of this device. It is the responsibility of the system integrator and/or user to apply the following directions which relate to instal l ation and configuration:

1. All interface cables must include shielded cables. Braid/foil type shields are recommended. Communication cable connectors must be

metal, ideally zinc die-cast backshell types, and provide 360 degree protection about the interface wires. The cable shield braid must be terminated directly to the metal connector shell, ground drain wires alone are not adequate.

2. Protective measures for power and interface cables as described within this manual must be applied. Do not leave cables connected to unused

interfaces or disconnected at one end. Changes or modifications to this device not expressly approved by the manufacturer could void the user’s authority to operate the equipment.

3. EMC compliance is, in part, a function of PCB design. Third party add-on AT/XT peripheral PCB assemblies installed within this appara-

tus may void EMC compliance. FCC/CE compliant PCB assemblies should always be used where possible. XYCOM can accept no responsibility for the EMC performance of this apparatus after system integrator/user installation of PCB assemblies not manufactured and/or expressly tested and approved for compliance by XYCOM. It is the responsibility of the system integrator/user to ensure that installation and operation of such devices does not void EMC compliance.

Table of Contents

Chapter 1 – System Overview.................................................................................................................... 6

Standard Features......................................................................................................................................................6

Optional Features ......................................................................................................................................................7

Unpacking the System...............................................................................................................................................8

Quick Start-up...........................................................................................................................................................8

Chapter 2 – Testing .................................................................................................................................. 10

Preparing for the Tests ............................................................................................................................................ 10

Running the Tests....................................................................................................................................................12

Chapter 3 – Installation............................................................................................................................13

Front Panel..............................................................................................................................................................13

3408T/3410T Front Panel .................................................................................................................................... 13

3408KP Front Panel .............................................................................................................................................14

3410KP and 3410KPT Front Panel......................................................................................................................16

3412KPT Front Panel...........................................................................................................................................18

3412KP Front Panel .............................................................................................................................................19

3408/3410/3412 I/O Panel....................................................................................................................................20

Back Panel...............................................................................................................................................................21

Power Panel.............................................................................................................................................................22

3408/3410 Power Panels......................................................................................................................................22

Installing Internal Hardware Options ......................................................................................................................23

DRAM Single In-line Memory Modules (SIMMs)..............................................................................................23

PC/104 Boards...................................................................................................................................................... 26

Installing External Hardware Options .....................................................................................................................27

External Floppy Drive ..........................................................................................................................................27

Creating a Customized Logo...................................................................................................................................27

Creating Customized Keypad Inserts ...................................................................................................................... 28

3408KP Keypad Inserts........................................................................................................................................28

3410KP/3412KP Keypad Inserts..........................................................................................................................31

Installing Operating Systems...................................................................................................................................33

Installing Ethernet Drivers.......................................................................................................................................34

Installing Video Drivers..........................................................................................................................................34

Using a Touchscreen...............................................................................................................................................35

Installing Touchscreen Drivers.............................................................................................................................35

Specifying a Touchscreen Port.............................................................................................................................36

Calibrating the Touchscreen .................................................................................................... .............................37

Creating a Power Cable........................................................................................................................................... 39

AC Power Cable...................................................................................................................................................39

DC Power Cable...................................................................................................................................................40

Installing the System into a Panel............................................................................................................................42

System Power .......................................................................................................................................................42

Excessive Heat......................................................................................................................................................43

Electrical Noise ....................................................................................................................................................43

Line Voltage Variation.........................................................................................................................................43

Mounting Considerations......................................................................................................................................44

Mounting the Unit ................................................................................................................................................44

Power Supply..........................................................................................................................................................50

AC Power Supply.................................................................................................................................................50

DC Power Supply.................................................................................................................................................50

3408/3410/3412 Series Industrial PC System Manual

Expansion Power..................................................................................................................................................50

Hazardous Location Installations............................................................................................................................50

Definitions............................................................................................................................................................52

Group Ratings.......................................................................................................................................................53

Enclosures ............................................................................................................................................................54

Power Switch........................................................................................................................................................54

Cable Connections................................................................................................................................................54

Operation and Maintenance..................................................................................................................................55

Safety Agency Approval..........................................................................................................................................56

Chapter 4 – Keypad Functionality (3408KP/3410KP/3412KP) ..............................................................57

Control Keypad.......................................................................................................................................................57

3408KP.................................................................................................................................................................57

3410KP/3412KP...................................................................................................................................................57

Alternate Configuration........................................................................................................................................58

Function and Alpha Modes...................................................................................................................................58

Contrast Control...................................................................................................................................................59

Numeric Keypad......................................................................................................................................................59

Cursor Control Keypad............................................................................................................................................59

Function/Alpha Keypads.........................................................................................................................................60

3408KP.................................................................................................................................................................60

3410KP.................................................................................................................................................................60

Chapter 5 – Keypad Utility 3408KP/3410KP/3412KP .............................................................................62

Loading the Keypad Utility.....................................................................................................................................62

Using the Keypad Utility.........................................................................................................................................62

Startup ..................................................................................................................................................................63

Utility Batch Mode...............................................................................................................................................63

Main Menu..............................................................................................................................................................63

Exit.......................................................................................................................................................................64

Files Menu............................................................................................................................................................64

Macros Keypad Type Menu.................................................................................................................................64

Macros Edit Menu................................................................................................................................................65

Upload Menu........................................................................................................................................................66

Download Menu...................................................................................................................................................67

Utilities Menu.......................................................................................................................................................67

Keypad Scan Codes.................................................................................................................................................68

Chapter 6 – Maintenance ......................................................................................................................... 74

Preventive Maintenance..........................................................................................................................................74

Xycom Recommended Hard Drive Preventative Maintenance ...............................................................................74

Replacing the Fuse..................................................................................................................................................75

Chemical Compatibility...........................................................................................................................................75

Compatible Lubricants..........................................................................................................................................76

Compatible Cleaning Agents................................................................................................................................77

Non-compatible Cleaning Agents.........................................................................................................................77

Spare Parts...............................................................................................................................................................77

Product Repair Program/Returning a Unit to Xycom Automation..........................................................................78

Appendix A– Technical Specifications ................................................................................................... 80

Hardware Specifications..........................................................................................................................................80

Environmental Specifications..................................................................................................................................81

Appendix B – Pinouts...............................................................................................................................82

Parallel Port Connector ...........................................................................................................................................82

PS/2 Keyboard Connector.......................................................................................................................................83

Mouse Port Connector.............................................................................................................................................83

External Floppy Drive Connector............................................................................................................................84

Power Connector.....................................................................................................................................................84

Ethernet Connector..................................................................................................................................................84

COM1 Connector....................................................................................................................................................85

RS-232 Connector................................................................................................................................................85

RS-485 Connection...............................................................................................................................................85

COM2 Connector....................................................................................................................................................86

Appendix C – Replacing Flat-Panel Display Bulbs................................................................................ 87

3408 Units...............................................................................................................................................................87

3410 Units...............................................................................................................................................................89

3412 Units...............................................................................................................................................................91

Appendix D – Installing the IDE Flash Drive...........................................................................................93

Installing the IDE Flash Drive.................................................................................................................................93

Configuring the IDE Flash Drive............................................................................................................................. 94

3408/3410/3412 Series Industrial PC System Manual

Chapter 1 - System Overview

The 3408, 3408KP, 3410, 3410KP, 3410KPT, 3412KP(T) and 3412T Industrial PCs combine a PC/AT computer with a flat-panel display to offer a powerful, compact package for the factory floor and other harsh environments.

The units feature an open architecture to meet a variety of applications requiring both a powerful PC and a durable industrial enclosure. The units’ front panels–sealed to NEMA 4/4X/12–are protected by an impact-resistant shield.

The units’ processor boards combine all the functions of an IBM PC/AT-compatible computer on an industrially hardened circuit board. Refer to the Xycom Automation CHIP4e+ CPU manual for more information on processor and hardware features.

Standard Features

The units offer the following standard features:

• 3.3-inch (3408 and 3408KP) and 3.5-inch (3410, 3410KP,3410KPT, 3412T and

3412KP(T)) mounting depth

• Flat-panel displays

• 7.7-inch STN flat-panel display, 640x480 (3408 and 3408KP)

• 10.4-inch TFT flat-panel display (3410, 3410KP and 3410KPT)

• 12.1-inch flat panel color display, 800x600 (SVGA) 3412T, 3412KP(T)

• CHIP4e+ board, which supports the latest 5x86 technology

• 133 MHz AMD5x86 processor

• 72-pin EDO DRAM SIMM site support (16, 32, and 64 MB)

• PCI 64-bit video controller, 1-MB video RAM

• PCI-bus IDE controller

• 10BASE-T/100 BASE-TX Ethernet controller

Note

Refer to the board manual for more information on the system’s Ethernet capabilities.

• Numerous I/O ports

• RS-232 and RS-232/RS-485 COM ports

• Parallel port

• PS/2 mouse and keyboard ports

• IrDA-compatible infrared port (not supported by Windows CE)

• AC input power

• Flash BIOS

• External floppy connector

• PC/104 expansion site, allowing you to stack two PC/104 boards

• Status LEDs: Power, Disk, COM and Input (3408T, 3410T)

• MS-DOS

NT® or Windows CE)

• NEMA 4/4X/12 sealed front panel

• Class I, Division 2 hazardous location approval (not available on units with fieldbus

or control options installed)

The 3408KP, 3410KPand 3412KP also include function, control, numeric, alpha, and cursor control keypads.

Optional Features

The following optional features are available:

• Windows 95,Windows NT or Windows CE preinstalled

• Windows NT touchscreen driver (serial port only; included if Windows NT is or-

dered preinstalled)

• OS/2 touchscreen driver (serial port only)

• Hot installable external floppy drive(not supported by Windows CE)

• 24-volt DC power supply

• 10- or 20-Mbyte IDE Flash drives

• NEMA 4-sealed panel-mount door for front access to keyboard and external floppy

port connectors (with mounting hardware)

(MS-DOS is not included if you order Windows

95, Windows

3408/3410/3412 Series Industrial PC System Manual

Unpacking the System

The following list pertains to a basic PC-only system. If a Xycom Automation OpenHMI or OpenCNTRL workstation has been purchased, a more complete packing list may be found in a separate Quickstart manual.

When you remove the system from its box, verify that you have the parts listed below. Save the box and inner wrapping in the event you need to reship the unit.

• 3408, 3408KP, 3410, 3410KP, 3410KPT, 3412T or 3412KP(T)

• Documentation kit:

• Power connector

• Diagnostic software disk (MS-DOS units only)

• Eight 8-32 hex nuts (3408s) or twelve 10-32 hex nuts (3410/12s)

• Cable clamp and screw (for strain relief of power cord)

• Four standoffs and four 4-40 screws for mounting PC/104 expansion cards

• Documentation Library CD-ROM

• Utility disks

• Business reply card

Note

If you ordered the system with a touchscreen installed, you will also receive a touchscreen driver and manual. These items can be found on the Xycom Documentation CD which is shipped with the unit.

Quick Start-up

The following steps pertain to a basic PC-only system. If a Xycom Automation OpenHMI or OpenCNTRL workstation has been purchased, more complete instructions are included in a separate Quickstart manual.

This section provides the steps to get the system operating, without explaining system capabilities and options.

Disconnect the power cord before making any adjustments to the inside or outside of the computer.

Perform the following steps to prepare the system for use:

Note

Warning

1. Attach optional equipment following the instructions in Chapter 3.

2. Attach the power cord from the power receptacle to a properly grounded 90-250

VAC, 50-60 Hz outlet. (See Chapter 3, Creating a Power Cable.)

3. Turn on power to the unit. The system will boot up into the operating system.

4. On the 3408 unit, adjust the contrast by using the contrast keys on the front panel.

On the 3408KP unit, adjust the contrast by pressing and holding the “F/A” key, and

then pressing the left or right arrow key to increase or decrease contrast.

Note

You cannot manually adjust contrast on 3410/12 units with active color flat-panel displays; the contrast is adjusted automatically.

5. Install application software via the external floppy, the network, or the IR port.

3408/3410/3412 Series Industrial PC System Manual

Chapter 2 - Testing

If your system ships with MS-DOS, Xycom Automation provides diagnostic tests to verify system hardware functions. If a test fails, either you do not have the correct default setting or there has been a hardware failure. Check the default settings and run the tests again. If another failure occurs, contact Xycom Automation’s Product Repair and Customization Department (see Chapter 6).

Unexpected failures may occur if you run Xycom Automation diagnostics with device drivers or memory resident programs (TSRs) installed on the system. Remove these before running any diagnostic tests.

Make sure the BIOS setup menus are configured properly (default settings). To access the setup menus,

• Press

• Make the necessary changes by following the on-screen directions.

• Press

• Press ENTER twice to save the setup and exit.

Refer to your CPU manual for more information on the BIOS setup menus.

F2 after the memory tests.

ESC.

Note

Preparing for the Tests

You need the following equipment to test your system:

• Floppy disk drive

• IBM PC/AT or PS/2-compatible keyboard

• 3.5-inch, DS/DD (bootable) Xycom Automation system test disk (Xycom Automa-

tion part number 99290-001)

• Centronics-compatible printer cable

• Parallel printer (Centronics-style interface)

• Two serial loopback test connectors (refer to Figure 2-1 for pinouts)

• 3.5-inch, DS/HD (1.44 Mbyte) disk, formatted

Perform the following steps before starting the tests:

1. Place the CPU board jumpers to the factory-set positions. Refer to your CPU manual

for these settings.

2. Plug the female end of the AC power cable into the bottom of the unit and the male

end into a properly grounded outlet.

3. Connect the serial loopback connector(s) and the printer cable to the appropriate

connectors and connect a PC/AT or PS/2 keyboard. Figure 2 -1 illustrates the wiring necessary for the loopback connection.

Figure 2-1. Serial Loopback Connections

4. Make sure the BIOS setup menus are set to the default settings.

3408/3410/3412 Series Industrial PC System Manual

Running the Tests

To run the tests, insert the diagnostics disk into drive A. Turn on the computer (the diagnostics program will boot-up). Figure 2 -2 illustrates the Main Menu.

Diagnostic Tests Sequence/Selection Menu (Rel. xx)

1. WILL pause on error

2. SINGLE PASS test mode

3. Save setup to file

4. Extract setup from a file

A) RAM Test B) Video RAM Test C) Extended RAM Test D) Real Time Clock Test E) COM1 Serial Port Test F) COM2 Serial Port Test G) COM3 Serial Port Test H) COM4 Serial Port Test I) Math Coprocessor Test J) Video Adjustments Test

[ENTER]=START TESTING

Use the letters to move the cursor and select/deselect, or use the arrow keys to move, then use the [SPACE] key to select/deselect a test or function.

5. Auto-select tests

6. Deselect all tests

7. Quit and exit to DOS

8. Return to previous screen

K) Video Interface Test L) Speaker Port Test M) LPT1: Printer Port Test N) LPT2: Printer Port Test O) C: Hard Drive Interface Test P) D: Hard Drive Interface Test Q) A: Floppy Drive Interface Test R) B: Floppy Drive Interface Test S) Keyboard, Keypad Tests ≡ = Test Selected

Figure 2-2. Main Menu

Note

Please read the DIAG.TXT file on the diagnostics disk for detailed information about the tests.

Chapter 3 - – Installation

This chapter describes how to install the 3408, 3410 and 3412 systems and their available options.

Front Panel

The 3408, 3410 and 3412 units come with a NEMA 4/4X/12 sealed front panel. The panel protects the system’s interior when the system is properly panel mounted.

3408T/3410T Front Panel

DISPLAY

IR PORT CONTRAST

Feature Description

ADJUST

Figure 3-1. 3408T/3410T Front Panel

3408/3410/3412 Series Industrial PC System Manual

Feature Description

Display The 3408T ships with a 7.7-inch STN passive color LCD flat-panel display with

an impact-resistant shield. The 3410T ships with a 10.4-inch TFT active matrix color LCD flat-panel.

IR (Infrared) Port The IR port transceiver is located behind this window. The port is IrDA and

ASKIR compliant, allowing you to connect the unit to any IrDA-compatible device. You must load special software (not included) to use this feature. When enabled through the BIOS Setup menu, the IR link is designed to operate at a distance of 0 to 1 meter. Note: COM2 is not available for other use when you

select the IR port in the BIOS Setup menus.

Diagnostic LEDs Power On (green) when there is power to the unit.

Disk On (green) when the computer module is accessing the disk drive. COM On (green) when there is communication on one of the computer

module’s serial ports, including communication between the computer module and the touchscreen (if attached to COM2) or a serial mouse.

Input On (green) when the unit has a touchscreen. This LED gets brighter

when it detects a touch input.

Contrast Control Keys These two keys control the contrast. The left key decreases contrast; the right

key increases contrast. Note: You cannot manually adjust contrast on

3410/12T units with TFT active color flat-panel displays; contrast is adjusted automatically on these units.

3408KP Front Panel

Figure 3-2. 3408KP Front Panel

Note

Refer to Chapter 4 for information on using the keypads, and Chapter 5 for information on reprogramming the keys (not currently applicable to Windows CE).

Feature Description

Display The 3408KP ships with a 7.7-inch STN passive color LCD flat-panel

display with an impact-resistant shield.

IR (Infrared) Port This port is IrDA and ASKIR compliant, allowing you to connect the

unit to any IrDA-compatible device. You must load special software (not included) to use this feature. When enabled through the BIOS Setup menu, the IR link is designed to operate at a distance of 0 to 1 meter. Note: COM2 is not available for other use when you select

the IR port in the BIOS Setup menus.

Function/Alpha Keypads The keypads provide function keys F1-F20, as well as uppercase

letters A-T. These keys are relegendable (refer to Customizing Keypad Inserts later in this chapter).

Control/Alpha keypad This keypad provides the CTRL, SHIFT, INS, ALT, TAB, DEL, F/A, SPACE,

and + keys, as well as the uppercase letters U-Z. (The

INS, ALT, TAB, and DEL keys are relegendable.)

The

F/A key toggles the keypads between function and alpha mode.

When the When you press and hold the

F/A key is not pressed, the keypads are in function mode.

F/A key, the keypads are in alpha

mode (refer to Figure 3-2 to determine the location of the alpha characters).

You can also use the display. To do this, hold down the

F/A key to adjust contrast on the flat-panel

F/A key while pressing a cursor

control key.

Numeric keypad This keypad provides numbers 0-9, as well as a decimal point and

a minus sign.

Cursor control keypad This keypad controls cursor movement. It also provides contrast

control when used in conjunction with the

F/A key.

CTRL, SHIFT,

3408/3410/3412 Series Industrial PC System Manual

3410KP and 3410KPT Front Panel

Figure 3-3. 3410KP Front Panel

Feature Description

Display The 3410KP ships with a 10.4-inch TFT active matrix color

LCD flat-panel. An optional touchscreen (KPT) is also available.

IR (Ifrared) Port This port is IrDA and ASKIR compliant, allowing you to con-

nect the unit to any IrDA-compatible device. You must load special software (not included) to use this feature. When enabled through the BIOS Setup menu, the IR link is designed to operate at a distance of 0 to 1 meter. Note: COM2 is not

available for other use when you select the IR port in the BIOS Setup menus.

PF/Function/Alpha Keypads The keypads provide function keys F1-F20, PF keys 1-12 (PF

keys 7-12 also include punctuation symbols), as well as uppercase letters A-Z. These keys are relegendable (refer to Customizing Keypad Inserts later in this chapter).

Control keypad This keypad provides the CTRL, SHIFT, INS, ALT, TAB, DEL, F/A,

SPACE, and + keys. (The CTRL, SHIFT, INS, ALT, TAB, and DEL

keys are relegendable.) These keys work the same as they do on a keyboard.

The

F/A key toggles the keypads between function and alpha

mode. When the function mode. When you press and hold the

F/A key is not pressed, the keypads are in

F/A key, the

keypads are in alpha mode (refer to Figure 3-3 to determine the location of the alpha characters).

Feature Description

Numeric keypad This keypad provides numbers 0-9, as well as a decimal point

and a minus sign. Cursor control keypad This keypad controls cursor movement. Keyboard Port (front access) The 3410KP provides both front- and rear-accessible PS/2

keyboard connectors. The front-accessible connector is lo-

cated on the lower right side of the front panel. The rear ac-

cessible connector is located on the side of the unit.

Note

A pointing device using the auxiliary port may not operate reliably in conjunction with an 84-key keyboard. Use of this combination is not recommended.

Note

Only one keyboard port on the 3410KP can be used at a time.

3408/3410/3412 Series Industrial PC System Manual

3412KPT Front Panel

TOUCHSCREEN

(OPTIONAL)

POWER DISK

IR PORT

IR PORT POWER DISK

Figure 3-4. 3412KPT Front Panel

INPUT

COM

INPUT

Feature Description

Display The 3412 comes standard with a 12.1-inch TFT flat panel. Impact-resistant

shields protect the displays from breakage. If a touchscreen is factory installed, the touchscreen is backed by heat-annealed safety glass replacing the impact-

resistant shield. System Status LEDs In this application, the system status LEDs are not enabled. IR (Infrared) The IR port transceiver is loc ated behind this window. The 3412 IR por t is Ir DA,

and ASK-IR compliant. You can connect the 3412 to any IrDA compatible de-

vice, if you load special software (not included). T he inf r ared ( IR) link oper ates

at a distance of 0 to 1 meter and is capable of 115 K baud transfer rates. En-

able the interface through the BIOS setup m enus .

sen, COM2 is not available. Correspondingly, if COM2 is in use by the touchscreen the

IR is not operational.

Note: When the IR port is cho-

3412KP Front Panel

Figure 3-5. 3412KP Front Panel

Feature Description

Display The 3510KP/3512KP comes with a 10.4-inch (640 x 420) TFT

flat panel display or a 12.1-inch SVGA (800 x 600) TFT flat

panel display. Diagnostic LEDs In this application, the system status LEDs are not enabled. Function and User-Defined Keys These 32 relegendable function keys (64 using the F/A keys)

provide easy access to familiar routines. (F/A keys can be used

for alpha and symbol entry). See the Customizing Keypad In-

serts section in this chapter for details on customizing your key-

pad inserts. Numeric/Cursor Control Keypad The purpose of data entry keypads are for entering data and

moving the cursor. PF10 Key (Keypad Configuration Key) This key reconfigures your keypad. Keyboard Port (3510KP/3512KP)

(front access)

The 3510KP/3512KP provides both front and rear accessible

PS/2 keyboard connectors. The front accessible connector is

located on the lower right side of the front panel. The rear ac-

cessible connector is located on the side of the unit.

Note: Only one keyboard port on the 3510/3512KP can be used

at a time.

Note: The installation of the touchscreen driver determines

whether a second pointing device will function correctly. If you

are using a mouse with a touchscreen, please review the

Touchscreen Driver Installation instructions.

3408/3410/3412 Series Industrial PC System Manual

3408/3410/3412 I/O Panel

Floppy Drive Option

not Available with Windows CE

Figure 3-6. 3408/3410/3412 I/O Panel

Feature Description

Parallel port (LPT1) This port provides a standard PC-compatible interface to printers and other de-

vices. Note: Printing is not supported by units with Windows CE..

COM1 port COM1 is RS-232/485 compatible. The nine pin lower connector is RS/232. The

upper connector is the RS/485 version of the same port. You can only use one of these connectors at a time since they are attached to the same logical port.

COM2 port COM2 is dedicated to the IR port, the touchscreen controller, or the 25-pin con-

nector. Only one option can be used at a time. An external pushbutton reset option

is available. Consult the CPU board manual for the jumper that controls this option. Ethernet Port This port provides a 10BASE-T/100BASE-TX autosensing Ethernet connection. Keyboard port This port allows you to attach a PS/2-style keyboard. Mouse port This port allows you to attach a PS/2-style mouse. If the unit has a factory-installed

touchscreen, this port may be unavailable for other use.

Note

A pointing device using the auxiliary port may not operate reliably in conjunction with an 84-key keyboard. Use of this combination is not recommended.

To maintain a safe condition, do not use an external keyboard or mouse port when the unit is operating in a hazardous environment.

Back Panel

Figure 3-7 illustrates the back panel on the 3408,3410 and 3412 units.

Warning

Flop py Drive Option not Available with Windows CE

Figure 3-7. 3408/3410/3412 Back Panel

Warning

You must disconnect the power cable, floppy cable, and any other external cables connected to the unit before removing the back cover.

3408/3410/3412 Series Industrial PC System Manual

Feature Description

Back cover The back cover has five notches that slide into corresponding

slots on the display carrier, as well as three screws that secure it to the unit.

External floppy disk drive (optional) You can install an external floppy disk drive to the back of the

unit. It connects to the floppy connector on the bottom of the unit.

Panel mounting studs There are studs on the back of the unit for panel mounting.

Power Panel

This section describes the power panels on the 3408, 3410 and 3412 units.

3408/3410 Power Panels

Figure 3-8. 3408 Power Panel

Figure 3-9. 3410/12 Power Panel

Feature Description

Power connector The power receptacle is a three-pin connector. Refer to Haz-

ardous Location Installations section later in this chapter for special installation instructions.

External floppy drive connector The 26-pin floppy drive connector lets you connect an optional

external floppy drive.

Installing Internal Hardware Options

Warning

You must disconnect the power cable, floppy cable, and any other external cables connected to the unit before removing the back cover.

DRAM Single In-line Memory Modules (SIM Ms)

You can order your system CPU factory-configured for many DRAM configurations. You can reconfigure DRAM capacity by changing the DRAM SIMMs on your CPU board.

The CHIP4e+ has one 72-pin in-line memory module (SIMM) site in which to add memory. Due to the CPU speed, DRAM access time should be 70 ns or less, and must be 60 ns to run with the fastest memory setting.

3408/3410/3412 Series Industrial PC System Manual

The CHIP4e+ can accommodate 4, 8, 16, 32, or 64 Mbytes of DRAM. You may use 1M x 32, 2M x 32, 4M x 32, 8M x 32, and 16M x 32 DRAM SIMM sizes.

The following tables list recommended DRAM manufacturers, along with the respective part numbers.

1M x 32 Part Numbers (4 Mb ytes)

Manufacturer Non-EDO EDO

Micron MT8D132M-6 MT8D132M-6x

Reptron/PNY N/A ME10243208ES-60MT

Siemens N/A HYM3210055-60

Xycom 104273

2M x 32 Part Numbers (8 Mb ytes)

Manufacturer Non-EDO EDO

Hitachi N/A HB56U232SB-6C Micron MT6D232M-6 MT6D232M-6x

Reptron/PNY N/A ME20483216ES-60MT

Siemens N/A HYM322005S-60

Xycom 104258

Part Number

4M x 32 Part Numbers (16 Mbytes)

Part Number

Manufacturer Non-EDO EDO

Hitachi N/A HB56V832SB-6BN Micron MT8D432M-6 MT8D432M-6x

NEC N/A MC-42800F32B-60

Xycom 104302

8M x 32 Part Numbers (32 Mbytes)

Manufacturer Part Number (EDO)

Micron MT16D832M-6x Xycom 106054

16M x 32 Part Numbers (64 Mbytes)

Manufacturer Part Number (EDO)

Xycom 123514

The illustration below shows how to install DRAM SIMMS on the CHIP4e+.

DRAM Installation

3408/3410/3412 Series Industrial PC System Manual

PC/104 Boards

PC/104 cards must be installed and configured at the factory for units with the Windows CE operating system.

The PC/104 connector supports a 16-bit interface. The connectors are placed on the board so that PC/104 stack-through interface boards can be used.

Four standoffs are already attached to the CPU board. If you want to stack a second PC/104 card on the first, you need the four standoffs contained in the documentation kit.

Installation of PC/104 cards may void EMC and hazardous locations compliance. This is a function of the PC/104 card design. It is the system integrator/user’s responsibility to verify compliance before installing any given card.

Note

To prevent vibration failures, always use the locking screw to attach PC/104 cards.

Perform the following steps to install the PC/104 card:

1. Disconnect the power cable, floppy cable, and any other external cables.

2. On a protective surface, lay the unit on its front panel.

3. Unscrew the three back cover mounting screws (refer to Figure 3-7 for positioning

information).

4. Slide the back cover toward the I/O panel, and lift off.

5. Attach the PC/104 card to the four preinstalled standoffs. If you want to install a

second PC/104 card, you must attach the standoffs included in the documentation kit to the first PC/104 card.

6. If you need to connect the cards to something outside the unit, remove the access

plate on the I/O panel. You can then pass cables through this area.

Installing External Hardware Options

(

)

This section explains how to install external hardware options.

External Floppy Drive

Note

To avoid corruption, do not attach the external floppy drive with a disk installed.

There are four screw holes on the back of the unit to mount an external floppy disk drive (9000-EXF). Refer to Figure 3-7.

Note

Make sure the floppy drive cable is able to reach the external floppy connector on the system before making the cutout.

Creating a Customized Logo

You may place a customized label on the unit. Figure 3-10 provides the dimensions and recommended requirements for a customized label.

0.55 (13.97)

2.05 (52.07)

NOTE: All dimensions ar e in inches (mm) RECOMMENDED MATERIAL: 0.007 (0.176) thick

ester with 3M #468 a dhesive on far side

pol

Figure 3-10. Logo Label Dimensions

Once you have created a customized label, place it over the “Xycom Automation” label (inside the recessed area).

0.06

1.52

(4 Places)

Your Logo On Entire Surface

3408/3410/3412 Series Industrial PC System Manual

Creating Customized Keypad Inserts

You can customize your 3408 and 3410 keypads with keypad inserts. The following figures provide the necessary dimensions and recommended requirements to create customized keypad inserts.

3408KP Keypad Inserts

Figure 3-11. 3408KP F1-F12 Insert Dimensions

Figure 3-12. 3408KP F13-F20 Insert Dimensions

1.083

(

(27.5)

0.828 (21.0)

FAR

SIDE

.510 (13.0) TYP.

.545 (13.8) TYP.

.145 (3.7) TYP.

2.722 (69.1)

NEAR

SIDE

1.266 (32.2)

PF1

UXVYW

PF2

PF3

PF6PF5PF4

Note: All dimensions in inches (mm) Material: .007

.178) thick polyester

Figure 3-13. 3408KP Control Key Insert Dimensions

.074 (1.9)

.090 (2.3) RAD

3408/3410/3412 Series Industrial PC System Manual

Figure 3-14 illustrates how to install the 3408KP keypad inserts.

Figure 3-14. 3408KP Keypad Insert Installation

3410KP/3412KP Keypad Inserts

Figure 3-15. 3410KP/3412KP PF1-PF12 Insert Dimensions

Figure 3-16. 3410KP/3412KP F1-F20 Insert Dimensions

3408/3410/3412 Series Industrial PC System Manual

(

1.083 (27.5)

0.828 (21.0)

FAR

SIDE

.510 (13.0) TYP.

.545 (13.8) TYP.

.145 (3.7) TYP.

.074 (1.9)

2.722 (69.1)

NEAR

SIDE

1.266 (32.2)

PF1

PF2

PF3

VYW

PF6PF5PF4

Note: All dimensions in inche s (mm) Material: .007

Figure 3-17. 3410KP/3412KP Control Key Insert Dimensions

.178) thick polyester

.090 (2.3) RAD

Figure 3-18 illustrates how to install the 3410KP/3412KP keypad inserts.

Figure 3-18. 3410KP/3412KP Keypad Insert Installation

Installing Operating Systems

The system comes with MS-DOS. You can also order the system preinstalled with Windows 95, or Windows NT or as an integrated workstation with Windows CE and industrial HMI software. Table 3-1 indicates the formats in which preinstalled operating systems are provided.

Table 3- 1. Operating System Formats

Operating Systems Format

DOS Disk Windows 95 CD ROM Windows NT CD ROM

If you want to install a new operating system or re-install a current operating system, refer to the operating system’s manual for directions.

3408/3410/3412 Series Industrial PC System Manual

An external CD-ROM drive may be required to load additional drivers on Windows 95 and Windows NT-equipped systems.

Installing Ethernet Drivers

If Windows 95 or Windows NT 4.0 is pre-installed on your system, Ethernet drivers are installed on your hard drive in the C:\netdrv directory.

If you want to use Ethernet capabilities with Windows 95, your system must have BIOS revision level 1.1 or higher.

If MS-DOS is installed on your system, the Ethernet drivers are supplied on your hard drive in the C:\netdrv directory, but they are not installed.

Note

To install the MS-DOS Ethernet drivers,

1. At the C: prompt, type “cd netdrv”.

2. Once the C:\netdrv path is specified, type “setup”.

3. Follow the on-screen instructions to complete installation.

If you install Windows NT 4.0 on your system, the Ethernet drivers that are provided with Windows NT 4.0 do not work with the Ethernet controller on 3408/3410 units. You must use the drivers provided by Xycom Automation.

These drivers can be found on the Intel 558 Ethernet Drivers disk that ships with your system. Refer to the Msnt40.txt file in the A:\Info\Ms directory on this disk for installation information.

Consult the Info directory on the drivers disk for additional installation information. If Windows CE is on your system, you can not change the currently installed and configured drivers.

Installing Video Drivers

Note

Video drivers and the expansion utilities are on the disk included with the documentation kit as well as on the hard drive.

The video drivers are in the following directories for systems with DOS:

C:\VGA\C&T550\WIN95 C:\VGA\C&T550\WINNT C:\VGA\C&T550\WINCE C:\VGA\C&T\DOS\UTILITIES

The appropriate drivers are copied to the hard drive under C:\VIDDRV for systems with Windows 95 or Windows NT installed.

Using a Touchscreen

Xycom Automation’s touchscreen complies with environmental specifications and maintains a NEMA 4 seal when panel mounted. It remains operational even after 30 million touches.

These touchscreen instructions do not apply to units with the Windows CE operating system. To calibrate the touchscreen, refer to the Quickstart guide for your Windows CE workstation.

Installing Touchscreen Drivers

Note

Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers:

• The Microtouch Controller P/N 114084

• The Xycom Controller P/N 140554

These controllers function similarly. However, the following sections require attention to the type of controller installed.

Microtouch Controller

If a touchscreen is factory installed, you will receive a disk with MS-DOS and Windows 95 touchscreen drivers. If Windows 95 is preinstalled on your system with a touchscreen, the touchscreen driver has already been installed. If you ordered the Windows NT option, a copy of the driver is provided on disk, as well as on the hard drive (c:\touchdrv). You must purchase touchscreen drivers for OS/2 (3408-DRVOS/2) separately.

The Windows 95 touchscreen driver supports the COM2 and mouse ports. The Windows NT touchscreen driver only supports COM2.

If you change the operating system, you must install the corresponding touchscreen driver software. Refer to the touchscreen manual for instructions.

3408/3410/3412 Series Industrial PC System Manual

Xycom Controller

If a touchscreen is factory installed, you will receive a CD with MS-DOS and Windows touchscreen drivers.

If you change the operating system, you must install the corresponding touchscreen driver software. Refer to the touchscreen manual for instructions.

Specifying a Touchscreen Port

You must disconnect the power cable, floppy cable, and any other external cables connected to the unit before removing the back cover.

Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers:

Warning

• The Microtouch Controller P/N 114084

• The Xycom Controller P/N 140554

These controllers function similarly. However, the following sections require attention to the type of controller installed.

Microtouch Controller

Note

If the touchscreen is factory-installed along with MS-DOS or Windows 95, the touchescreen is configured for the mouse port, making the mouse port unavailable for other use. If Windows NT is factory installed, the touchscreen is configured for COM2, making COM2 unavailable for other use.

Perform the following steps to reconfigure the port used by the touchscreen controller:

1. Disconnect the power cable and other external cables

and remove the back cover as described in the PC/104 Boards section earlier in this chapter.

2. Remove the touchscreen controller card. Figure 3-19A

shows the touchscreen controller card and its jumper set.

Figure 3-19A. Touchscreen Controller Card

3. Reconfigure Jumpers J1-J5. Position A = COM2; posi-

tion B = PS/2 mouse.

4. Reinstall the touchscreen controller card, and then re-

place the back cover.

5. Reconnect any external cables you removed in step 1

and the power cable.

6. Reboot the computer.

7. Referring to the touchscreen manual, do the following:

• Load the touchscreen drivers.

• Reconfigure the touchscreen driver for COM2.

• Recalibrate the touchscreen.

Xycom Controller

Perform the following steps to reconfigure the port used by the touchscreen controller:

1. Disconnect the power cable and other external ca-

bles and remove the back cover as described in the PC/104 Boards section earlier in this chapter.

2. Remove the touchscreen controller card Figure 3-

19B shows the touchscreen controller card and its jumper set.

3408/3410/3412 Series Industrial PC System Manual

J1 J2

JUMPERS

J7 J8 J9

TOUCH SCREEN

NTROL CONN.

Figure 3-20B. Touchscreen Controller Card

3. Reconfigure Jumpers J1-J9. Position A = COM2;

position B = PS/2 mouse.

4. Reinstall the touchscreen controller card, and then

replace the back cover.

5. Reconnect any external cables you removed in step

1 and the power cable.

6. Reboot the computer.

7. Referring to the touchscreen manual, do the fol-

lowing:

• Uninstall the UPDD Touch driver.

• Locate the Touch-Base Serial Mode driver on

the Xycom DOC CD.

• Follow the instructions in the readme.txt file for

the serial mode UPDD driver.

Calibrating the Touchscreen

Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers:

• The Microtouch Controller P/N 114084

• The Xycom Controller P/N 140554

These controllers function similarly. However, the following sections require attention to the type of controller installed.

Microtouch Controller

If you need to recalibrate the touchscreen, refer to the sections in the touchscreen manual that explain calibrating the touchscreen and using the diagnostic utility.

Note

The touchscreen and controller are a matched pair calibrated at the factory.

Xycom Controller

If you need to recalibrate the touchscreen, run the Pointer Devices Control Panel applet. Select Help for details about calibrating. For best results, use the 25 point calibration setting with Start In At set to 0.

You need to calibrate the touchscreen if

• The cursor does not follow the movement of your finger or pen

• You adjust the size of the video image or change the video mode

Creating a Power Cable

This section describes how to create both an AC and a DC power cable.

AC Power Cabl e

You must create an AC power cable to supply power to units with AC power supplies. You will need the following materials:

• A three-position power connector (supplied)

• A braid/foil shielded power cable, terminated at power source end, with three 18 (1.0

mm), 16 (1.3 mm), or 14 (1.6 mm) AWG solid or stranded copper wire, rated 80º C or better.

Perform the following steps to create the cable:

1. Cut the wire cable to the desired length.

2. Strip 0.25-inch (6 mm) of insulation from the end of the conductor wire. No bare

wire should be exposed when the cable is connected to the workstation.

3. Tin the wire ends with solder if using stranded wire. This will keep the wire from

fraying.

3408/3410/3412 Series Industrial PC System Manual

When inserting the wire ends of the power cable into the block plug, be sure there is no exposed wire. Trim the wire ends of the cable or cut a new cable if necessary.

4. Insert the three wire ends of the power cable into the three holes of the block plug.

Insert the Protective Earth GND ground, L1, and L2/N wires into the corresponding holes, as shown in Figure 3-21. Be sure that no bare wires are exposed.

Figure 3-21. AC Power Connector

Warning

5. Tighten the three screws above the wires to hold them firmly in place.

Never tighten the three screws of the block plug when the cable is connected to a power source. The screws are conductive and have full contact with the cable wire.

6. Use a cable clamp and #6-32 screw (provided) to secure and provide strain relief to

the power cable. When installing the power cable to the unit, use the securing screws on each side of the plug. This strain relief is mandatory for hazardous locations compliance.

Be sure to completely loosen the two securing screws on the plug when disconnecting the power cord from the unit.

DC Power Cable

You must create a DC power cable to supply power to units with DC power supplies. You will need the following materials:

Warning

• A three-position power connector (supplied)

• A braid/foil shielded power cable with three 18 (1.0 mm), 16 (1.3 mm), or 14 (1.6

mm) AWG solid or stranded copper wire, rated 80º C or better.

Perform the following steps to create the cable:

1. Cut the wire cable to the desired length.

2. Strip 0.25-inch (6 mm) of insulation from the end of the conductor wire. No bare

wire should be exposed when the cable is connected to the workstation.

3. Tin the wire ends with solder if using stranded wire. This will keep the wire from

fraying.

Warning

When inserting the wire ends of the power cable into the block plug, be sure there is no exposed wire. Trim the wire ends of the cable or cut a new cable if necessary.

4. Insert the three wire ends of the power cable into the three holes of the block plug.

Insert the Protective Earth GND ground, + (positive), and - (return) wires into the corresponding holes, as shown in Figure 3-22. Be sure that no bare wires are exposed.

Figure 3-22. DC Power Connector

5. Tighten the three screws above the wires to hold them firmly in place.

Warning

Never tighten the three screws of the block plug when the cable is connected to a power source. The screws are conductive and have full contact with the cable wire.

6. Use the aluminum cable clamp (provided) to terminate the DC cable shield and pro-

vide strain relief. The aluminum cable clamp is designed to accommodate cable with ¼-inch (6.4 mm) O.D.

7. The DC cable shield must be terminated to chassis ground (PE) at the 3408 end. A

pigtail termination will not provide enough EMI suppression in those installations where the DC cable exits a metal enclosure.

To terminate the braided cable shield, the braid must be dressed back over the cable insulation 1/2 inch (13 mm). The aluminum clamp must then be placed over the braid/insulation. Use the #6-32 screw (provided) to secure the clamp to the chassis in

3408/3410/3412 Series Industrial PC System Manual

the female pem located on the side of the power connector opening. When installing the power cable to the unit, use the securing screws on each side of the plug.

Warning

Be sure to completely loosen the two securing screws on the plug when disconnecting the power cord from the unit.

Installing the System into a Panel

The system’s rugged design allows it to be installed in most industrial environments. The system is generally placed in a NEMA 4/4X/12 enclosure to protect against contaminants such as dust, moisture, etc. Metal enclosures also help minimize the effects of electromagnetic radiation that nearby equipment can generate.

System Power

Using isolation transformers on the incoming AC power line to the system is always a good practice. An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line. The isolation transformer can also serve as a step-down transformer to reduce the incoming line voltage to a desired level. The transformer should have a sufficient power rating (units of volt-amperes) to supply the load adequately.

Proper grounding is essential to all safe electrical installations. Refer to the relevant federal, state/provincial, and local electric codes which provide data such as the size and types of conductors, color codes and connections necessary for safe grounding of electrical components. The code specifies that a grounding path must be permanent (no solder), continuous, and able to safely conduct the ground-fault current in the system with minimal impedance (minimum wire required is 18 AWG, 1 mm).

Observe the following practices:

• Separate ground wires (P.E. or Protective Earth) from power wires at the point of

entry to the enclosure. To minimize the ground wire length within the enclosure, locate the ground reference point near the point of entry for the plant power supply.

• All electrical racks or chassis and machine elements should be Earth Grounded in in-

stallations where high levels of electrical noise can be expected. The rack/chassis should be grounded with a ground rod or attached to a nearby Earth structure such as a steel support beam. Connect each different apparatus to a single Earth Ground point in a “star” configuration with low impedance cable. Scrape away paint and other nonconductive material from the area where a chassis makes contact with the enclosure. In addition to the ground connection made through the mounting bolt or stud, use a one-inch metal braid or size #8 AWG wire to connect between each chassis and the enclosure at the mounting bolt or stud.

Excessive Heat

The systems withstand temperatures from 0º to 50º C. They are cooled by convection, in which a vertical column of air is drawn in an upward direction over the surface of its components. To keep the temperature in range, the cooling air at the base of the system must not exceed 50° C. Allocate proper spacing between internal components installed in the enclosure.

When the air temperature is higher than the specified maximum in the enclosure, use a fan or air conditioner to lower the temperature.

Electrical Noise

Electrical noise is seldom responsible for damaging components, unless extremely high energy or high voltage levels are present. However, noise can cause temporary malfunctioning which can result in hazardous machine operation in certain applications. Noise may be present only at certain times, may appear at widely-spread intervals, or in some cases may exist continuously.

Noise commonly enters through input, output, and power supply lines and may also be coupled through the capacitance between these lines and the noise signal carrier lines. This usually results from the presence of high voltage or long, close-spaced conductors. When control lines are closely spaced with lines carrying large currents, the coupling of magnetic fields can also occur. Use shielded cables to help minimize noise. Potential noise generators include switching components, relays, solenoids, m otors, and motor starters.

Refer to the relevant Federal, State/Provincial, and local electric codes, which provide data such as the size and types of conductors, color codes and connections necessary for safe grounding of electrical components. It is recommended that high- and low-voltage cabling be separated and dressed apart. In particular, AC cables and switch wiring should not be in the same conduit with all communication cables.

Line Voltage Variation

The power supply section of the unit is built to sustain line fluctuations of 90-250 VAC and still allow the system to function within its operating margin. As long as the incoming voltage is adequate, the power supply provides all the logic voltages necessary to support the processor, memory, and I/O.

When the installation is subject to unusual AC line variations, use a constant voltage transformer to prevent the system from shutting down too often. However, a first step toward the solution of the line variations is to correct any possible feed problem in the distribution system. If this correction does not solve the problem, use a constant voltage transformer.

The constant voltage transformer stabilizes the input voltage to the systems by compensating for voltage changes at the primary in order to maintain a steady voltage at the secondary. When using a constant voltage transformer, check that the power rating is sufficient to supply the unit.

3408/3410/3412 Series Industrial PC System Manual

Mounting Considerations

Once you have established a location for the unit, consider the following when selecting an enclosure:

• Select a NEMA-rated enclosure, and place the unit to allow easy access to the system

ports.

• Account for the unit’s depth when choosing the depth of the enclosure.

• Provide a NEMA 4 seal by mounting the unit in an approved enclosure that has a 14

gauge (0.075"/1.9 mm thick) steel or (0.125"/3.2 mm thick) aluminum front face.

• Mount the unit in an upright position.

• Place the unit at a comfortable working level.

• Consider locations of accessories such as AC power outlets and lighting (interior

lighting and windows) for installation and maintenance convenience.

• Prevent condensation by installing a thermostat-controlled heater or air conditioner.

• Avoid obstructing the air flow to allow for maximum cooling.

• Place any fans or blowers close to the heat-generating devices. If using a fan, make

sure that outside air is not brought inside the enclosure unless a fabric or other reliable filter is used. This filtration prevents conductive particles or other harmful contaminants from entering the enclosure.

• Do not select a location near equipment that generates excessive electromagnetic in-

terference (EMI) or radio frequency interface (RFI) (equipment such as high- power welding machines, induction heating equipment, and large motor starters).

• Do not place incoming power line devices (such as isolation or constant voltage

transformers, local power disconnects, and surge suppressers) near the system. The proper location of incoming line devices keeps power wire runs as short as possible and minimizes electrical noise transmitted to the unit.

• Make sure the location does not exceed the unit’s shock, vibration, and temperature

specifications (refer to Appendix A for specifications).

• Install the unit in the panel in such a way as to ensure that it does not cause a hazard

from uneven mechanical loading.

• Incorporate a readily accessible disconnect device in the fixed wiring on permanently

connected equipment.

• Avoid overloading the supply circuit.

Mounting the Unit

Once the conditions in the preceding sections have been met, perform the following steps to mount the unit:

1. Locate a position for your system that meets the specifications required (see previous

sections and Appendix A).

2. Create a panel cutout. Refer to the dimensions in Figures 3-20 through 3-23.

3. Make sure the area around the cutout is clean and free from metal burrs.

4. Install the unit.

5. Attach one end of the power cord to the power receptacle and the other end to a

properly grounded 90-250 VAC, 50-60 Hz or 24 VDC (on DC units) outlet, whichever applies. (See Hazardous Location Installations later in this chapter for more information.)

6. Implement the proper grounding techniques. Establish a ground path from the unit

chassis to the enclosure chassis. A 6-32 threaded ground point hole is provided on the bottom panel of the unit.

7. Tighten the eight #8-32 nuts on 3408 units to 16 inch-pounds (1.8 Newton-meters;

18 Kgf cm). Tighten the twelve #10-32 nuts on 3410 units to 25 inch-pounds (2.8 Newton-meters; 28 Kgf cm).

8. Turn on power to the unit. The system will boot up to the operating system installed.

Install application software via a floppy drive, the IR port, or a network.

3408/3410/3412 Series Industrial PC System Manual

9. System Cutout Dimensions This section provides system cutout dimensions.

3408T Cutout Dimensions

Figure 3-23. 3408T System Cutout Dimensions

3408KP Cutout Dimensions

Figure 3-24. 3408KP System Cutout Dimensions

3408/3410/3412 Series Industrial PC System Manual

3410T/3412T Cutout Dimensions

Figure 3-25. 3410/12T System Cutout Dimensions

3410KP/3412KP Cutout Dimensions

0.35 (8.9)

0.25 (6.4) diameter (12 Places)

11.55 (293.4)

9.25 (235.0)

1.15 (29.2)

4.625 (117.5)

15.10 (383.5)

10.85 (275.6)

1. All dimensions are expressed in inches (mm)

2. Torque 10-32 mounting nuts to 25 inch-lbs (2.8 Nm) (28 Kgf cm)

3. Depth 5.75 (146.1)

60.50 (156.1) w/rear- mounted external floppy drive

1.65 (41.9)

7.90 (200.7)

14.15 (359.4)

15.80 (401.3)

Figure 3-26. 3410/12KP System Cutout Dimensions

0.35 (8.9)

3408/3410/3412 Series Industrial PC System Manual

Power Supply

The standard systems ship with an AC power supply; a 24 VDC power supply is optional. This section provides specifications for both AC and DC power supplies.

AC Power Supply

The AC power supply provides 90-250 VAC, 50-60 Hz (autosensing), 1 A maximum at 90 VAC with 35 watts of output throughout the system’s temperature range.

DC Power Supply

The DC power supply accepts +24 VDC input voltage for applications requiring DC input power. The factory-installed power supply module provides +5 V, +12 V, and -12 V outputs.

Electrical specifications for the power supply are 18 to 36 VDC, 2.5 A maximum at 18 volts.

Expansion Power

Table 3-2 lists the available power from both the AC and DC power supplies.

Table 3- 2. Available Expansion Power

Voltage CHIP4e+ Available Current

+5 V .80 A

+12 V .25 A

- 12 V .25 A

Total not to exceed 6 W

Hazardous Location Installations

Xycom Automation designed the systems to meet Class I, Division 2 Hazardous Location application requirements. Division 2 locations are locations that are normally nonhazardous, but could potentially become hazardous should accidents expose the area to flammable vapors, gases, or combustible dusts.

These systems have been designed as non-incendiary devices. They are not intrinsically safe and should never be operated within a Division 1 (normally hazardous) location when installed as described here. Nor should any peripheral interface device attached to these systems be located within Division 1 locations unless approved and/or certified diode barriers are placed in series with each individual signal and DC power line. Any such installations are beyond the bounds of Xycom Automation design intent. Xycom Automation accepts no responsibility for installations of this equipment or any devices attached to this equipment in Division 1 locations.

Note

When adding cards to the system, the user must ensure that they meet operating conditions for Class I, Division 2 hazardous locations.

It is the customer’s responsibility to ensure that the product is properly rated for the location. If the intended location does not presently have a Class, Division, and Group rating, then users should consult the appropriate authorities having jurisdiction to determine the correct rating for that hazardous location.

In accordance with federal, state/provincial, and local regulations, all hazardous location installations should be inspected by the authority having jurisdiction, prior to use. Only technically qualified personnel should install, service, and inspect these systems.

Warning

Suitable for use in Class I, Division 2, Groups A, B, C, and D, and Class II, Division 2, Groups F and G hazardous locations or non-hazardous locations only.

Warning - Explosion Hazard

Substitution of components may impair suitability for Class I, Class II, Division 2.

Advertissement Risque D’Explosion

La substitution de composants peut rendre ce materiel inacceptable pour les emplamements de classe I, II, Division 2.

Warning - Explosion Hazard

Do not disconnect equipment unless the power has been disconnected or the area is known to be non-hazardous.

Advertissement Risque D’ Explosion

Avant de deconnecter l’equipment, coupler le courant ou s’assurer que l’emplacement est designe non dangereux.

Advertissement Risque D’ Explosion

Dans les situations hasardees, couper la courant avant de remplacer ou de cabler les modules.

3408/3410/3412 Series Industrial PC System Manual

Warning - Explosion Hazard

When operating in hazardous locations, disconnect power before replacing or wiring modules.

To maintain a safe condition, do not use an external keyboard or mouse when the unit is operating in a hazardous environment.

Definitions

The following Class and Division explanations are derived from Article 500 (Sections 5 and 6) of the United States National Fire Protection Agency National Electric Code (NFPA 70, 1990). They are not complete and are included here as a general description for those not familiar with generic hazardous location requirements.

Warning

People responsible for installing this equipment in hazardous locations are responsible for ensuring that all relevant codes and regulations related to location rating, enclosure, and wiring are met.

Class I Locations

Class I locations are those in which flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures.

Class II Locations

Class II locations are those that are, or may become, hazardous because of the presence of combustible dust.

Division 1 Locations

Division 1 locations are those in which flammable or ignitable gases, vapors, or combustible dusts and particles can exist due to the following conditions:

• Normal operating conditions.

• Because of repair, maintenance conditions, leakage, or where mechanical failure or

abnormal operation of machinery or equipment might release or cause explosive or ignitable mixtures to be released or produced.

• Combustible dusts of an electrically conductive nature may be present in hazardous

quantities.

Note

Xycom Automation systems are not suitable for installation within Division 1 locations.

Note

Electrical equipment cannot be installed in Division 1 locations unless it is intrinsically safe, installed inside approved explosion-proof enclosures, or installed inside approved purged and pressurized enclosures.

Division 2 Locations

Division 2 locations are listed below:

• Class I volatile flammable liquids or flammable gasses are handled, processed, or

used, but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or systems, or in case of abnormal operation of equipment.

• Ignitable concentrations of Class I vapors or gasses are normally prevented by posi-

tive mechanical ventilation, but which may become hazardous due to mechanical failure of those ventilation systems.

• Location is adjacent to a Division 1 location.

• Class II combustible dust is not normally in the air in quantities sufficient to produce

explosive or ignitable mixtures. Dust accumulations are normally insufficient to interfere with normal operation of electrical equipment or other apparatus. Combustible dust may be in suspension in the air as a result of the following: infrequent malfunctioning of handling or processing equipment; combustible dust accumulations on, or in the vicinity of electrical equipment; may be ignitable by abnormal operation or failure of electrical equipment.

Group Ratings

All electrical equipment that is approved for use in hazardous locations must include a group rating. Various flammable and combustible substances are divided into these groups as a function of their individual maximum experimental safe gap (MESG), explosion pressure, and ignition temperature.

Component temperatures and the potential for spark based upon voltage, current, and circuit characteristics, within electrical equipment, will determine what the equipment group rating will be. A device approved for installation within Class I, Group A locations may also be used in Groups B, C, or D.

Approved Class I equipment may not be suitable for Class II installations. Class I includes Groups A, B, C, and D. Class II includes Groups F and G.

Note

3408/3410/3412 Series Industrial PC System Manual

Enclosures

The systems are designed to be installed within clean and dry enclosures for both ordinary and hazardous locations. The front panel meets the requirements of UL and CSA Type 4, 4X, and 12 enclosures. The enclosure used for Class I hazardous locations should have a minimum rating of Type 12 (NEMA 12, IP 5X). However, Type 4 (IP 6X) enclosures are strongly recommended.

Panel flatness and rigidity are important to maintain a proper panel seal. If you are going to use non-metal type enclosures, such as plastic or fiberglass, install a rigid metal stiffener behind the front panel. Failure to do so may result in an inadequate panel seal due to flexure of the front panel material between the stud mounts. Tighten the nuts on the mounting studs per the instructions in the previous section, “Mounting the Unit.”

Requirements for enclosure fittings, conduit, and wiring vary according to the specific rating of the location and the type of flammable or combustible material involved. Those requirements are beyond the scope of this document. It is the customer’s responsibility to ensure that the installation is compliant with codes and regulations that apply to the specific location. Reference NFPA 70, Article 500 for specific regulations in the United States.

Power Sw itch

The systems do not have a power switch. The amount of input power required by these systems classifies the power switch as an incendiary device because the voltage and current across the make/break device are capable of creating a spark.

Hazardous location regulations state that a power switch rated for ordinary locations may be used if it is located in a non-hazardous area. However, limits in cable length between the workstation and the power switch may apply. Otherwise, the switch must be compliant with Class I, Division 1 requirements (intrinsically safe). These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken.

Use suitable UL-listed and/or CSA-certified Class I, Division 1 switches in hazardous locations. These switches are available from a number of sources. It is the customer’s responsibility to ensure that the power switch selected for the installation has the correct hazardous location rating for the location in which it is installed.

Cable Connections

Division 2 hazardous location regulations require that all cable connections be provided with adequate strain relief and positive interlock. Never connect or disconnect a cable while power is applied at either end of the cable.

All communication cables should include a chassis ground shield. This shield should include both copper braid and aluminum foil. The D-sub style connector housing should be a metal conductive type (e.g., molded zinc), and the ground shield braid should be well terminated directly to the connector housing. Do not use a shield drain wire.

The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief to ensure that a reliable degree of strain relief is maintained. Always secure the D-Sub connectors to the workstation mating connectors via the two screws located on both sides.

Never connect or disconnect the communication cables while power is applied at either end of the cable. This may result in an incendiary spark. Permanent damage to the workstation communication components may occur.

Operation and Maintenance

The systems have been designed to comply with relevant spark ignition tests. However, the workstation front panel membrane switches are the only make/break components intended to be used by the operator in normal operation.

To maintain a safe condition, do not use an external keyboard or mouse when the unit is operating in a hazardous environment.

Warning

Always observe the following rules with respect to hazardous location installations:

1. Always install the workstations within an enclosure suitable for the specific applica-

tion. General-purpose enclosures may be acceptable for Class I applications, but are never acceptable for Class II applications. Type 4 (IP 65) enclosures are recommended even when not required by regulations.

2. Keep enclosure doors or openings closed at all times to avoid the accumulation of

foreign matter inside the workstation.

3. Never subject the unit to any installation or service procedures unless power is re-

moved and the area is non-hazardous. This includes installing or removing power cables or communication cables, or removing the unit’s back cover.

4. Only technically qualified service personnel should perform installation and service.

These workstations are designed to require no service in the course of normal operation by an operator.

3408/3410/3412 Series Industrial PC System Manual

Safety A gency A pprov al

The 3408, 3410 and 3412 systems have been designed to meet the following standards:

• Underwriters Laboratories Inc., UL 1604 Standard for Safety

Electrical equipment for use in Class I and Class II, Division 2, and Class III hazardous (classified) locations

• Underwriters Laboratories Inc., UL 1950

Information Technology Equipment

• Canadian Standard Association, Specification C22.2 No. 213-M1987

Non-incendiary electrical equipment for use in Class I, Division 2 hazardous locations

• Canadian Standards Association, Specification C22.2 No. 950

Information Technology Equipment

• EN60950, Information Technology Equipment

Chapter 4 - – Keypad Functionality (3408KP/3410KP/3412KP)

The 3408KP, 3410KP and 3412KP include function/alpha, control/alpha, numeric, and cursor control keypads.

Control Keypad

3408KP

This keypad provides seven control keys, six alpha keys (U-Z) and the space and + keys.

CTRL, SHIFT, INS, ALT, TAB, DEL, SPACE, and + keys provide the same functions as they

The do on a standard PC/AT-compatible keyboard.

Six of the keys are relegendable, as shown in Figure 4 -1. Refer to the Creating Custom- ized Keypad Inserts section in Chapter 3 for detailed information.

3410KP/3412KP

This keypad provides seven control keys, and the space and + keys. The CTRL, SHIFT, INS,

ALT, TAB, DEL, SPACE, and + keys provide the same functions as they do on a standard

PC/AT-compatible keyboard. Six of the keys are relegendable, as shown in Figure 4 -2. Refer to the Creating Customized Keypad Inserts section in Chapter 3 for detailed information.

Figure 4-1. 3408KP Control/Alpha Keypad

3408/3410/3412 Series Industrial PC System Manual

Figure 4-2. 3410KP Control Keypad

Alternate Configuration

The workstation comes with an alternate insert that you may use for these six relengendable keys. This alternate insert replaces the PC control key labels with function key labels. Your unit is shipped with batch files (see Batch Utility Mode in Chapter 5) that you can use with the keypad utility to re-map the keys.

Function and Alpha Modes

The F/A key is unique to the 3408KP and 3410KP units. When you press and hold this key, the keypad switches to alpha mode. This allows you to access the alpha characters A-Z, as well as punctuation symbols on 3410KP units (as noted in the blue letters located in the bottom right-hand corner of the keys).

On 3408KP units, the default setting for alpha characters is uppercase. If you want to use lowercase alpha characters, you must reprogram the keypads using the keypad utility (refer to Chapter 5 for more detailed information).

When the F/A key it is not being pressed, the keypads are in function mode (as noted in the white letters located in the top left-hand corner of the keys).

On 3408KP units, you cannot access the CTRL, SHIFT, INS, ALT, TAB, and

DEL keys in alpha mode. This means that you cannot use these keys in

combination with alpha keys (for example, you cannot use the CTRL+C key combination).

Note

Contrast Control

You can use the cursor control keys in conjunction with the F/A key to control the contrast on 3408KP passive color flat-panel display units. To do this, hold down the while pressing a cursor control key.

Numeric Keypad

The numeric keypad features numbers 0-9, plus the decimal and minus sign characters.

F/A key

Figure 4-3. Numeric Keypad

Cursor Control Keypad

The cursor control keypad features 10 cursor control keys: BACKSPACE, PREV, NEXT, ESC,

ENTER, HOME (the center key), and the up, down, right, and left arrow keys.

You can use the cursor control keys in conjunction with the F/A key to control the contrast on 3408KP passive color flat-panel display units.

Figure 4-4. Cursor Control Keypad

3408/3410/3412 Series Industrial PC System Manual

Function/Alpha Keypads

3408KP

The 20 function/alpha keys (F1-F20, A-T,) on the 3408KP are relegendable. Refer to the Creating Customized Keypad Inserts section in Chapter 3 for detailed information.

3410KP

Figure 4-5. 3408KP Function/Alpha Keypads

The 32 PF/function/alpha keys (PF1-PF12, F1-F20, and A-Z and punctuation symbols) on the 3410KP are relegendable. Refer to the Creating Customized Keypad Inserts section in Chapter 3 for detailed information.

PF1-PF6 keys are equal to CTRL+F1 through CTRL+F6. PF7-PF12 are equal to ALT+F1

The through ALT+F6.

Figure 4-6. 3410KP PF/Function/Alpha Keypads

3408/3410/3412 Series Industrial PC System Manual

Chapter 5 - – Keypad Utility 3408KP/3410KP/3412KP

Note

The information in this chapter does not apply to units running the Windows CE operating system.

The Keypad Utility lets users redefine all keypad keys with new scan codes using utility software. Use an external full-stroke PC/AT keyboard to access the utility (you cannot redefine the keyboard).

The keypad switch arrays are disabled while the k ey pad utility is running.

Loading the Keypad Utility

You need MS-DOS 3.2 or higher to run the keypad utility. It will not work if you are running Windows 95 or Windows NT. However, the keypad utility will run under Windows 95 in DOS mode.

You can run this utility directly from the disk or copy it onto your hard drive. To run the keypad utility from the disk, change the directory to the appropriate drive and type kputil. To load the utility onto your hard drive, create a subdirectory for the files, and copy all the files on the disk into that subdirectory. Enter the subdirectory and type kpu- til.

Using the Keypad Utility

Note

The keypad utility uses a menu bar and pull-down menu system. All menu bars are displayed across the top of the screen. “Xycom KP Utility” and the current menu titles are shown at the bottom of the screen (see Table 5-1). A full-stroke keyboard is needed to enter keystrokes while recording a new key macro, editing an existing macro, and enter-

ing utility commands. You can redefine all keys on the keypads. While the utility is running, the keypads are disabled.

Dialog boxes appear for user prompts and to display error and user advice messages. Two keys allow you to exit the menus:

•

ESC moves to the previous menu or out of the utility from the Main Menu. F1 returns to the current menu headings in some of the menus where Exit can be cho-

•

sen to exit this menu.

Keys specific to each menu are shown at the bottom of each screen.

Startup

Type kputil to run the full keypad utility.

Utility Batch Mode

You can also use a batch file to reprogram keypads. This feature is useful if you wish to reprogram many units with customized keypad macros without having to enter the full keypad utility for each unit. Once the full utility has been used to create and save keypad macros, the files containing these macros can be included on a disk with the keypad utility and then used to reprogram other units from a batch file.

The command keypad filename runs the keypad utility batch mode. “Filename” is the file containing the new keypad macros. The filename extension must be included. For example, in a batch file, the command keypad def3408PC.pkm or 3408HMI.pkm would reprogram the keypad on the 3408KP with default values for the numeric keypad. After programming, the system will reboot.

Main Menu

Table 5-1 illustrates the Main Menu.

Exit Files Macros Upload Download Utilities

Xycom KP Utility: MAIN L-Arrow, R-Arrow, Enter

Table 5-1. Main Menu

3408/3410/3412 Series Industrial PC System Manual

Exit

Exit closes open files and exits the utility. ESC can also be used for this purpose and for exiting the other menus.

Files Menu

You can save files containing keypad macro sets (a macro for each key) on disk, and then loaded them into memory to view, edit, teach, or download to the keyboard controller. Some of these files may be included in the utility package for use in reconfiguring the keypads for different software packages, and as templates for defining completely new keypad macro sets.

When you choose Files, a pull-down menu displays that provides the following choices: Open, Close, Save, Save As, Delete, and Exit. The following table describes the menu commands.

Command Description

Open Opens a file that contains a macro set for the keypad and loads the con-

tents into memory. Any macro set in memory is overwritten. Once loaded, the macro set is available to edit, view, teach, or download to the keyboard controller.

Close Clears the macro set from memory and closes the file from which they

came.

Save Copies the macro set from memory back into its original file. The original

file contents are overwritten.

Save As Creates a new file under the specified name and copies the macro set

from memory into it. For example, to define different sets of codes, save

each set under a different name and download the one you wish to use. Delete Deletes a file. Exit Returns to the Main Menu.

Macros Keypad Type Menu

When you select Macros, a pull down menu displays and provides the following choices: Function Keys, Alpha Keys, and Exit. Also, another pull down menu displays the following choices once the Macros menu is chosen: Exit, View, Teach, and Edit.

You must have a macro file in memory before the Macros Menu is available. To load a macro file, Open a file or Upload macros.

Command Description

Function Keys Selects the function keys on the keypad to either view, edit, or teach. Alpha Keys Selects the alpha keys on the keypad to either view, edit, or teach. Exit Returns to the main menu.

Note

Macros Edit Menu

Command Description

Exit Returns to the Main Menu. View Lets you view, but not edit, the macro for the selected key. When View is chosen, the

Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown. Select Exit from the View Menu to return to the Macros Menu. To select a key to view, use the arrow keys to position the cursor on the desired key and

ENTER. The macro is displayed as two lines: ASCII and code. The ASCII line

press displays each keycode as the keys it represents on the full-stroke keyboard. Special labels are used for certain keys (e.g., Spc for space bar, UAr for up arrow, and bk for the break code prefix). The code line is displayed in either Hex or decimal. There is a one-to-one correspondence between the ASCII and code lines.

While viewing the macro, the menu bar displays two options: Exit and Hex/Decimal. Exit returns to the View Menu, while Hex/Decimal toggles between displaying the macro in hex or decimal format. When Hex is chosen, the keycodes are displayed as hexadecimal value scan codes. When Decimal is chosen, the keycodes are displayed as the decimal equivalent of the hex codes.

For example, the macro abc would be displayed as 1C F0 1C 32 F0 32 21 F0 21 in hex, and 28 240 28 50 240 50 33 240 33 in decimal.

Teach Allows you to record up to 105 keystrokes in a macro. When selected, a graphic rep-

resentation of the keypad currently in memory displays. Menu bar choices are Exit, ASCII/Hex/Decimal, and Click ON/OFF. Exit returns to the Macros menu. ASCII/Hex/Decimal specifies the format to display the keystrokes as they are entered. Default is ASCII. Click is not supported.

To select a key to define, use the arrow keys to position the cursor on the desired key and press ternal full-stroke keyboard in a macro assigned to the chosen key. As the keys are entered, they are displayed using the chosen format. to the Teach Menu, so you cannot record the in a macro by using the editor. Changes made to the macros in the Teach Menu are not programmed until you select Download.

ENTER. After you select a key, the utility records every keystroke on the ex-

ESC stops recording and returns

ESC key. However, ESC can be included

3408/3410/3412 Series Industrial PC System Manual

Command Description

Edit Displays a graphic representation of the keypad in memory and a menu bar displaying

Exit, Click, and ON/OFF. Exit returns to the Macros menu. Click is not supported. To select a key to edit, use the arrow keys to position the cursor on the desired key and

ENTER.

press In edit mode, the macro is displayed as two lines. The top line (the edit line) displays

the macro in either hex or decimal format and is the line in which the editing takes place. The bottom line displays the macro in ASCII format; it is not user configurable. This line keeps track of which part of the macro you are editing, and is updated by the utility as editing takes place.

The insert, delete, and cursor control keys are active for editing. When a key is selected from the Edit Macro option, the menu bar displays the following choices: Exit, Cut, Copy, Paste, Codes, Hex/Decimal, and I/O (Insert/Overtype). The macro for the chosen key is also displayed.

Cut deletes a sequence of scan codes from the macro. To select a section to cut:

1. Place the cursor on the first character to cut.

2. Press

3. Press

F1 and select CUT. ENTER. Cut should still be highlighted, but the cursor will appear on the Edit

line. Move the cursor on the last character to cut and press

ENTER.

The last character of every macro is the end of the macro (EOM) and cannot be deleted.

Copy copies a sequence of scan codes from the macro into memory. To select the section to copy:

1. Place the cursor on the first character to copy. Press F1 and select Copy.

2. Press

ENTER. Copy should still be highlighted, but the cursor will appear on the

Edit line.

3. Move the cursor on the last character to copy and press The copied item does not appear on the screen until you select

ENTER.

Paste.

Paste inserts a sequence of scan codes (which were saved in memory using Copy) into the macro. To paste a sequence of scan codes that were previously copied, position the cursor where you want the text to appear and then press then press

ENTER. Codes displays a table of keys and their scan codes in Hex. See the

F1. Select Paste and

Codes section in this chapter for a complete code listing. Hex/Decimal toggles between displaying the scan codes in Hex and Decimal formats. Insert toggles between insert and overtype mode.

Upload Menu

Use the Upload Menu to choose which data to load. Choices in this menu are: Combo Keypad, Keypad Version, and Exit.

Command Description

Combo Keypad Commands the keyboard controller to send its entire macro set for the keypad. Keypad Version Commands the keyboard controller to send its firmware revision number. Exit Returns to the Main Menu.

Note

Only one macro set may reside in memory at one time.

A checksum will be calculated during transmission. If an error occurs, an error message will display.

Download Menu

When you select Download, any macro set previously programmed is overwritten.

Download sends the set of keypad macros to the keyboard controller. The macro set must reside in memory before it can be downloaded. A checksum is calculated during transmission and an error message displays if an error occurs.

As the macro is sent, keyboard controller programs its non-volatile memory with the new macros which become the new key definitions for the keypad. After programming, the system will reboot.

Utilities Menu

When Utilities is selected, a menu bar displays four choices: Func Lock ON, Func Lock OFF, Clear EEPROM, and Exit.

Note

Command Description

Func Lock ON Not available on the 3408KP and 3410KP. Func Lock OFF Not available on the 3408KP and 3410KP. Factory Default Reprograms the keypad macros to the factory default settings. After

completion, the system will reboot.

Exit Returns to the Main Menu.

3408/3410/3412 Series Industrial PC System Manual

Keypad Scan Codes

Tables 5-2 through 5-8 list the default keypad scan codes produced by the keypad utility.

Table 5- 2. Keypad Codes for Lowercase Letters

Key Edit Mode in Macros Edit Menu Make Code Break Code

a 1C 1C F0 1C b 32 32 F0 32 c 21 21 F0 21 d 23 23 F0 23 e 24 24 F0 24 f 2B 2B F0 2B g 34 34 F0 34 h 33 33 F0 33 i 43 43 F0 43 j 3B 3B F0 3B k 42 42 F0 42 l 4B 4B F0 4B m 3A 3A F0 3A n 31 31 F0 31 o 44 44 F0 44 p 4D 4D F0 4D q 15 15 F0 15 r 2D 2D F0 2D s 1B 1B F0 1B t 2C 2C F0 2C u 3C 3C F0 3C v 2A 2A F0 2A w 1D 1D F0 1D x 22 22 F0 22 y 35 35 F0 35 z 1A 1A F0 1A

Table 5-3. Keypad Codes for Left-Shifted (Uppercase) Letters

Key Edit Mode in Macros Edit Menu Make Code Break Code

A 12 1C 12 1C F0 1C F0 12 B 12 32 12 32 F0 32 F0 12 C 12 21 12 21 F0 21 F0 12 D 12 23 12 23 F0 23 F0 12 E 12 24 12 24 F0 24 F0 12 F 12 2B 12 2B F0 2B F0 12 G 12 34 12 34 F0 34 F0 12 H 12 33 12 33 F0 33 F0 12 I 12 43 12 43 F0 43 F0 12 J 12 3B 12 3B F0 3B F0 12

12 42 12 42 F0 42 F0 12 L 12 4B 12 4B F0 4B F0 12 M 12 3A 12 3A F0 3A F0 12 N 12 31 12 31 F0 31 F0 12 O 12 44 12 44 F0 44 F0 12 P 12 4D 12 4D F0 4D F0 12 Q 12 15 12 15 F0 15 F0 12 R 12 2D 12 2D F0 2D F0 12 S 12 1B 12 1B F0 1B F0 12 T 12 2C 12 2C F0 2C F0 12 U 12 3C 12 3C F0 3C F0 12 V 12 2A 12 2A F0 2A F0 12 W 12 1D 12 1D F0 1D F0 12 X 12 22 12 22 F0 22 F0 12 Y 12 35 12 35 F0 35 F0 12 Z 12 1A 12 1A F0 1A F0 12

Table 5-4. Keypad Codes for Numeric and Punctuation Keys

Key Edit Mode in Macros Edit Menu Make Code Break Code

` 0E 0E F0 0E 1 16 16 F0 16 2 1E 1E F0 1E 3 26 26 F0 26 4 25 25 F0 25 5 2E 2E F0 2E 6 36 36 F0 36 7 3D 3D F0 3D 8 3E 3E F0 3E 9 46 46 F0 46 0 45 45 F0 45

- 4E 4E F0 4E = 55 55 F0 55 [ 54 54 F0 54 ] 5B 5B F0 5B \ 5D 5D F0 5D ; 4C 4C F0 4C ‘ 52 52 F0 52 , 41 41 F0 41 . 49 49 F0 49 / 4A 4A F0 4A

Table 5-5. Keypad Codes for Left-Shifted Punctuation Keys

Key Edit Mode in Macros Edit Menu Make Code Break Code

~ 0E 0E F0 0E ! 16 16 F0 16

3408/3410/3412 Series Industrial PC System Manual

1E 1E F0 1E # 26 26 F0 26 $ 25 25 F0 25 % 2E 2E F0 2E ^ 36 36 F0 36 & 3D 3D F0 3D * 3E 3E F0 3E ( 46 46 F0 46 ) 45 45 F0 45 _ 4E 4E F0 4E + 55 55 F0 55 { 54 54 F0 54 } 5B 5B F0 5B | 5D 5D F0 5D : 4C 4C F0 4C “ 52 52 F0 52 < 41 41 F0 41 > 49 49 F0 49 ? 4A 4A F0 4A

Table 5-6. Keypad Codes for Control & Miscellaneous Keys

Key Edit Mode in Macros Edit Menu Make Code Break Code

Tab 0D 0D F0 0D Left Shift Tab 12 0D 12 0D F0 0D F0 12 Caps Lock 58 58 F0 58 Left Shift 12 12 F0 12 Right Shift 59 59 F0 59 Left Ctrl 14 14 F0 14 Right Ctrl E0 14 E0 14 E0 F0 14 Left Alt 11 11 F0 11 Right Alt E0 11 E0 11 E0 F0 11 Space Bar 29 29 F0 29 Backspace 66 66 F0 66 Left Enter 5A 5A F0 5A Esc 76 76 F0 76 Insert E2 E0 12 E0 70 E0 F0 70 E0 F0 12 Home E3 E0 12 E0 6C E0 F0 6C E0 F0 12 ][ E3 E0 12 E0 6C E0 F0 6C E0 F0 12 Page Up E4 E0 12 E0 7D E0 F0 7D E0 F0 12 PREV E4 E0 12 E0 7D E0 F0 7D E0 F0 12 Delete E5 E0 12 E0 71 E0 F0 71 E0 F0 12 End E6 E0 12 E0 69 E0 F0 69 E0 F0 12 Page Down E7 E0 12 E0 7A E0 F0 7A E0 F0 12 NEXT E7 E0 12 E0 7A E0 F0 7A E0 F0 12 Up Cursor E8 E0 12 E0 75 E0 F0 75 E0 F0 12

Left Cursor

E9 E0 12 E0 6B E0 F0 6B E0 F0 12 Right Cursor EA E0 12 E0 74 E0 F0 74 E0 F0 12 Down Cursor EB E0 12 E0 72 E0 F0 72 E0 F0 12 / EC E0 12 E0 4A E0 F0 4A E0 F0 12 Print Screen ED E0 12 E0 7C E0 F0 7C E0 F0 12 Pause/Break EE E0 12 E0 7E E0 F0 7E E0 F0 12 SysRq PS2 ED E0 12 E0 7C E0 F0 7C E0 F0 12 SysRq 88 #1 84 84 F0 84 SysRq 88 #2 7F 7F F0 7F Scroll Lock 7E 7E F0 7E Num Lock 77 77 F0 77 Right * 7C 7C F0 7C Right - 7B 7B F0 7B Right + 79 79 F0 79 Right Enter E0 5A E0 5A E0 F0 5A

Table 5-7. Keypad Codes for Numeric/Control Keys (with Numlock on)

Key Edit Mode in Macros Edit Menu Make Code Break Code

. 71 71 F0 71 0 70 70 F0 70 1 69 69 F0 69 2 72 72 F0 72 3 7A 7A F0 7A 4 6B 6B F0 6B 5 73 73 F0 73 6 74 74 F0 74 7 6C 6C F0 6C 8 75 75 F0 75 9 7D 7D F0 7D Del 12 71 12 71 F0 71 F0 12 Ins 12 70 12 70 F0 70 F0 12 End 12 69 12 69 F0 69 F0 12 Down Cursor 12 72 12 72 F0 72 F0 12 PgDn 12 7A 12 7A F0 7A F0 12 Left Cursor 12 6B 12 6B F0 6B F0 12 Blank 12 73 12 73 F0 73 F0 12 Right Cursor 12 74 12 74 F0 74 F0 12 Home 12 6C 12 6C F0 6C F0 12 Up Cursor 12 75 12 75 F0 75 F0 12 PgUp 12 7D 12 7D F0 7D F0 12

Table 5-8. Keypad Codes for Function Keys F1-F20

Key Edit Mode in Macros Edit Menu Make Code Break Code

F1 FF 01 05 F0 05 F2 FF 02 06 F0 06 F3 FF 03 04 F0 04

3408/3410/3412 Series Industrial PC System Manual

F4 F5 FF 05 03 F0 03 F6 FF 06 0B F0 0B F7 FF 07 83 F0 83 F8 FF 08 0A F0 0A F9 FF 09 01 F0 01 F10 FF 0A 09 F0 09 F11 78 78 F0 78 F11 XYCOM FF 0B 12 05 F0 05 F0 12 F12 07 07 F0 07 F12 XYCOM FF 0C 12 06 F0 06 F0 12 F13 FF 0D 12 04 F0 04 F0 12 F14 FF 0E 12 0C F0 0C F0 12 F15 FF 0F 12 03 F0 03 F0 12 F16 FF 10 12 0B F0 0B F0 12 F17 FF 11 12 83 F0 83 F0 12 F18 FF 12 12 0A F0 0A F0 12 F19 FF 13 12 01 F0 01 F0 12 F20 FF 14 12 09 F0 09 F0 12

FF 04 0C F0 0C

Note

If you make any changes to your keypad and want to set it back to the default settings, open the file titled DEF3408PC.PKM or DEF3408HMI.PKM from the File/Open menu and then download it from the download menu. Do not save any changes to the default files.

Table 5- 9 Keypad Codes for Function Keys F21-F40 or PF1-PF20

Symbol Edit Seq. AT

AT Break XT Make XT Break

Make F21 or PF1 FF 15 14 05 F0 05 F0 14 1D 3B BB 9D F22 or PF2 FF 16 14 06 F0 06 F0 14 1D 3C BC 9D F23 or PF3 FF 17 14 04 F0 04 F0 14 1D 3D BD 9D F24 or PF4 FF 18 14 0C F0 0C F0 14 1D 3E BE 9D F25 or PF5 FF 19 14 03 F0 03 F0 14 1D 3F BF 9D F26 or PF6 FF 1A 14 0B F0 0B F0 14 1D 40 C0 9D F27 or PF7 FF 1B 14 83 F0 83 F0 14 1D 41 C1 9D F28 or PF8 FF 1C 14 0A F0 0A F0 14 1D 42 C2 9D F29 or PF9 FF 1D 14 01 F0 01 F0 14 1D 43 C3 9D F30 or PF10 FF 1E 14 09 F0 09 F0 14 1D 44 C4 9D F31 or PF11 FF 1F 11 05 F0 05 F0 11 38 3B BB B8 F32 or PF12 FF 20 11 06 F0 06 F0 11 38 3C BC B8 F33 or PF13 FF 21 11 04 F0 04 F0 11 38 3D BD B8 F34 or PF14 FF 22 11 0C F0 0C F0 11 38 3E BE B8 F35 or PF15 FF 23 11 03 F0 03 F0 11 38 3F BF B8 F36 or PF16 FF 24 11 0B F0 0B F0 11 38 40 C0 B8 F37 or PF17 FF 25 11 83 F0 83 F0 11 38 41 C1 B8 F38 or PF18 FF 26 11 0A F0 0A F0 11 38 42 C2 B8 F39 or PF19 FF 27 11 01 F0 01 F0 11 38 43 C3 B8 F40 or PF20 FF 28 11 09 F0 09 F0 11 38 44 C4 B8

3408/3410/3412 Series Industrial PC System Manual

Chapter 6 - Maintenance

The 3408, 3410 and 3412 units are designed to withstand the harsh environment of the factory floor. However, preventive and routine maintenance will help keep the system in good operating condition.

Preventive Maintenance

Preventive maintenance consists of several basic procedures that will reduce the chance of system malfunction. Schedule preventive maintenance along with the regular equipment maintenance to minimize down time.

Following are some preventive measures you can take:

• Clean the screen using a non-residue cleaner such as a mild window cleaning solu-

tion or CRT screen cleaner. Take care not to scratch or mar the screen face.

• Base your maintenance schedule on the type of environment the system is in (i.e., if

the area is dusty, schedule maintenance more often than if it is a dry, clean area).

• Remove dust and dirt from PC components. If dust builds up on heat sinks and cir-

cuitry, an obstruction of heat dissipation could cause the unit to malfunction. If dust reaches the electronic boards, a short circuit could occur.

• Check connections to I/O modules, especially in environments where shock could

loosen the connections. Check all plugs, sockets, and module connections.

• Remove unnecessary articles, such as drawings or manuals, from the unit. They can

obstruct air flow and create hot spots, which causes the system to malfunction.

• Do not place noise-generating equipment near the unit.

• Replace the module with the correct type. If the new module solves the problem but

the failure reoccurs, check for inductive loads that may be generating voltage and current spikes and may require external suppression.

Xycom Recommended Hard Drive Preventative Maintenance

Xycom Automation has recognized that hard drive failures may begin to increase an average of four to five years into the life of most computers used in industrial applications. Therefore, it is our recommendation as a preventative maintenance measure that all hard drives used in these types of applications be replaced before the four to five year time period to avoid any down time related to hard drive failure.

The purpose of this message is to merely bring this to our customer’s attention, to offer alternative solutions, and to provide all of our customers with the excellent service they deserve.

Any questions regarding this issue may be directed to our support center at

support@xycom.com.

Please note Xycom recommends frequent back ups of your hard drive, especially before beginning any preventative maintenance procedures.

Replacing the Fuse

The 3408, 3410 and 3412 units have no accessible fuse. Return the unit to Xycom Automation for fuse replacement.

Chemical Compatibility

Certain combinations of chemical environments, temperature, and stress can adversely affect parts made from thermoplastic resin. For this reason, material which may come in contact with 3408/3410/3412 units should be carefully evaluated under end-use conditions for compatibility. You should also follow the use and compatibility recommendations of the material manufacturer.

Table 6-1 lists general chemical compatibility guidelines.

Table 6 -1. Chemical Compatibility

Chemical Class Effects

Acids No effect under most common conditions of concentration

and temperature.

Alcohols Generally compatible at low concentration and room tem-

perature. Higher concentrations and elevated temperatures result in etching and attack evidenced by decomposition.

Alkalis Generally compatible at low concentration and room tem-

perature. Higher concentrations and elevated temperatures

result in etching and attack evidenced by decomposition. Aliphatic Hydrocarbons Generally compatible Amines Surface crystallization and chemical attack. Avoid. Aromatic Hydrocarbons Partial solvents and severe stress cracking agents. Avoid. Detergents and cleaners Mild soap solutions are compatible. Strong alkaline materi-

als should be avoided. Esters Causes severe crystallization. Partial solvents. Avoid. Greases and oils Pure petroleum types generally compatible. Many additives

used with them are not compatible. Halogenated Hydrocar-

bons Ketones Causes severe crystallization and stress cracking. Partial

Silicone oil and greases Generally compatible up to 85º C (185º F). Some contain

Solvents. Avoid.

solvents. Avoid.

aromatic hydrocarbons which should be avoided.

3408/3410/3412 Series Industrial PC System Manual

Compatible Lubricants

Table 6 -2 lists known compatible lubricants and the manufacturers’ names. If you want to use a lubricant that is not listed in the table, contact the appropriate manufacturer to determine compatibility.

Lubricants Manufacturer

DC® 230 Molykote® 33

Harmony® 68 Security® 68

Lubriplate® Aero

Martemp® 2500 E.F. Houghton & Co.

Nyogel® 795A Rheolube® 368 Rheolube® 723G Rheolube® 788 Synthetic Oil® 181 SF® 1147 Versilube® F-50

Terrestic ® 77 Exxon

Table 6 -2. Compatible Lubricants

Dow Corning Midland, MI 48640 (800) 248-2345

Gulf Oil Petroleum Prod. Dept. Pittsburgh, PA 15230 (412) 655-6247

Fisher Bros. Refinery 129 Lockwood Street Newark, NJ 07105

303 W. Lehigh Ave. Philadelphia, PA 19133 (215) 666-4000

Wm. J Nye P.O. Box G-927 New Bedford, MA 02742 (617) 966-6721

GE Silicone Products Waterford, NY 12188 (518) 237-3330

P.O. Box 2180 Houston, TX 77092 (713) 680-5712

Compatible Cleaning Agents

Table 6-3 lists known compatible cleaning agents. If you want to use a cleaning agent that is not listed in the table, contact the appropriate manufacturer to determine compatibility.

Table 6 -3. Compatible Cleaning Agents

Type Agents

Aliphatics Hexane, Heptane, White Kerosene Mineral Spirits,

Alcohols Methyl, Isopropyl and Isobutyl, 1 + 3 Denatured Alco-

Halogenated hydrocarbons Freons TF & TE Detergents and cleaners Mild Soap and Water Solution, VM&P Naphtha Fan-

Compatible aliphatics, alcohols, and halogenated hydrocarbons should be used only for wiping or short-term immersion (less than 10 minutes). If parts are in complete immersion, remove all traces of solvent by forced-air drying or rinsing in hot water.

Non-compatible Cleaning Agents

Petroleum Ethers (65º C boiling point)

hol

tastik®, Windex®, Joy®, Top Job®, Mr. Clean®, Formula 409®

Table 6-4 lists cleaning agents known to be detrimental.

Type Agents

Bases 25% Ammonium Hydroxide, 10% Potassium Hydrox-

Organic Solvents Lacquer Thinner, Toluene, Methyl Cellosolve, Methy-

Spare Parts

Stock spare parts to minimize down time resulting from part failure. The spare parts stocked should be 10 percent of the number of each unit used. Main CPU cards should have one spare each. Each power supply should have a back-up. In applications where immediate operation of a failed system is required, you may need to stock an entire spare computer module.

Table 6 -4. Non-Compatible Cleaning Agents

ide, Sodium Hydroxide

lethylketone

3408/3410/3412 Series Industrial PC System Manual

Table 6-5 provides a list of spare parts along with their Xycom Automation part numbers.

Table 6 -5. 3408/3410/3412 Spare Parts List

Description Xycom Automation

Front Panel Assembly 3408T 3408KP

3410T 3410KP

3410KPT

3412T 3412KP 3412KPT

Hard Drive

2.5-inch IDE 8 MB Flash 16 MB Flash

24 MB Flash 48 MB Flash

CHIP4e+ 133 MHz CPU board 130034-001 DRAM

4M x 32(16 Mbytes) 8M x 32(32 Mbytes) 16M x 32 (64 Mbytes)

Replacement Bulb Assembly

3408 STN 3410 TFT

3412 TFT

AC Input Power Connector 99711-001 External Floppy Kit (9000-EXF) 116074-001

Part Number

129969-001 129971-001 130589-001 130548-001

130563-001 139680-001 139681-001 139682-001

129984-001 139626-001 139640-001

139677-001 139678-001

104302 106054 123514

130021-001 121663-001 125155-001

Product Repair Program/Returning a Unit to Xycom Automation

Xycom Automation’s Product Repair and Customization Department (PR&C) restores equipment to normal operating condition, and implements engineering changes that enhance operating specifications. Returned products are tested with standard Xycom Automation test diagnostics.

Follow the steps below to prepare the unit for shipment:

1. Obtain an RMA number for your unit by calling your nearest Xycom Automation

Repair Department or Xycom Automation at 1-800-289-9266 or 734-429-4971.

Please have the following information available:

• Company name and shipping and billing addresses

• Type of service desired: product repair or product exchange

• Product model number, part number, quantity, serial number(s), and warranty

status

• Failure mode and failure systems

• Purchase order number or repair order number

2. Make sure the front panel assembly is properly attached to the unit.

3. Attach failure information to the unit to speed processing.

4. Place the unit securely in its original packaging or an equivalent heavy-duty box.

5. Mark the RMA number on your purchase order and on the outside of the box.

6. Send the unit to the address given when you receive your RMA number.

3408/3410/3412 Series Industrial PC System Manual

Appendix A– Technical Specifications

Hardware Specifications

Table A-1. Hardware Specifications

Characteristic Specification

Mechanical

3408T

Height Width Length Weight

3408 KP

Height Width Length Weight

3410T

Height Width Length Weight

3410KP

Height Width Length Weight

3412T

Height Width Length Weight

3412KP(T)

Height Width Length Weight

Electrical

AC Power

DC Power

Power Supply 40 watts output

9.0" (front panel)

10.6" (front panel)

4.20" overall; 3.3" behind front panel 9 lbs

9.0" (front panel)

12.0" (front panel)

4.20" overall; 3.3" behind front panel 9 lbs

11.0” (front panel)

13.0” (front panel)

4.5” overall; 3.5” behind front panel 11 lbs

12.25” (front panel)

16.6” (front panel)

4.5” overall; 3.5” behind front panel 12 lbs

11.00”

13.00”

4.5” overall; 3.5” behind front panel 11 lbs

12.25”

16.5”

4.5” overall; 3.5” behind front panel 12 lbs

90 to 250 VAC, 50-60 Hz, autosensing 1A maximum at 90 VAC

18 to 36 V, 24 volts nominal

2.5 A maximum at 18 V

Characteristic Specification

Available Power With CHIP4e+ CPU board

+ 5 V @ .8 A +12 V @ .25 A

-12 V @ .25 A

Total not to exceed 6 watts Mounting Panel Mount Flat-Panel Display

3408s 3410s

Agency Approvals UL 1950

Regulatory Compliance

25,000-hour half-life bulbs

7.7" STN passive color LCD

10.4-inch TFT active matrix color LCD

UL 1604

CUL C22.2, No. 950

CUL C22.2, No. 213-M1987

FCC 47 CFR. Part 15, Class A

Environmental Specifications

EMI EN55022, Class A IMMUNITY EN50082-2:1995 SAFETY EN60950

Table 0-2. Environmental Specifications

Characteristic Specification

Temperature

Operating Non-operating

Humidity

Operating Non-operating

Altitude

Operating Non-operating

Vibration (no rotating media)

Frequency Operating

Non-operating

Shock (no rotating media)

Operating Non-operating

0° to 50° C (32° to 122° F)

-20° to 60°C (-4° to 140°F)

20% to 80% RH non-condensing 20% to 80% RH non-condensing

Sea level to 10,000 feet (3048 m) Sea level to 40,000 feet (12192 m)

5 to 2000 Hz

0.006" peak-to-peak displacement

1.0g maximum acceleration

0.015" peak-to-peak displacement

2.5 g maximum acceleration

15g peak acceleration, 11 msec duration 30g peak acceleration, 11 msec duration

3408/3410/3412 Series Industrial PC System Manual

Appendix B – Pinouts

This appendix provides pinouts for the external connectors on the CHIP4e+ board.

Parallel Port Connector

This 25-pin DB connector supports ECP and EPP.

Pin Signal

1STROBE 2PD(0) 3PD(1) 4PD(2) 5PD(3) 6PD(4) 7PD(5) 8PD(6) 9PD(7) 10 PACK 11 PBUSY 12 PE 13 SELECT 14 AUTOFEED 15 PERROR 16 INIT 17 SELIN 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND

PS/2 Keyboard Connector

This connector provides an external keyboard interface. This port uses a polyswitch to protect VCC from directly shorting to GND.

To maintain a safe condition, do not use an external keyboard or mouse port when the unit is operating in a hazardous environment.

Mouse Port Connector

This connector provides an external mouse interface. This port uses a polyswitch to protect VCC from directly shorting to GND.

Pin Signal

1 KB_DATA 2NC 3GND 45VFUSE 5 KB_CLK 6NC

Warning

Pin Signal

1AUX_DATA 2NC 3GND 45VFUSE 5 AUX_CLK 6NC

Warning

To maintain a safe condition, do not use an external keyboard or mouse port when the unit is operating in a hazardous environment.

3408/3410/3412 Series Industrial PC System Manual

External Floppy Drive Connector

This 26-pin connector allows you to connect an external floppy. This port uses a polyswitch to protect VCC from directly shorting to GND.

Pin Signal Pin Signal

1 +5V 14 FSTEP* 2IDX*15NC 3 FDS1* 16 FWD* 4 +5V 17 GND 5NC 18FWE* 6 DCHG* 19 GND 7NC 20FTK0* 8NC 21GND 9GND22FWP* 10 MO1* 23 GND 11 NC 24 FRDD* 12 FDIRC* 25 GND 13 NC 26 FHS*

Power Connector

This three-pin connector provides AC or DC input power to the unit.

Ethernet Connector

This eight-pin connector provides 10BASE-T and 100BASE-TX Ethernet connections.

Pin Signal

1TX+ 2TX3RX+ 4 Short to pin 5 75ohm to TERMPLANE 5 Short to pin 4 75ohm to TERMPLANE 6RX7 Short to pin 8 75ohm to TERMPLANE 8 Short to pin 7 75ohm to TERMPLANE

Pin AC Signal DC Signal

1L +DC 2N -DC 3 AC_GND GND

COM1 Connector

This nine-pin connector actually consists of two connectors (RS-232 and RS-485) attached to one logical port. Only one connector can be used at a time.

RS-232 Connector

The lower nine-pin connector provides the RS-232 protocol.

RS-485 Connection

Pin Signal

1 DCD1 2RXD1 3TXD1 4DTR1 5GND 6DSR1 7RTS1 8CTS1 9RI1

The upper nine-pin connector provides the RS-485 protocol.

Pin Signal

1TXD2TXD+ 3TXD TERM 4TXD TERM + 5GND 6RXD7RXD+ 8RXD TERM + 9RXD TERM -

Note

For TXD termination, connect a 150Ω, ½-watt resistor from pin 3 to pin 4, with pin 1 connected to pin 3 and pin 2 connected to pin 4.

For RXD termination, connect a 150Ω, ½-watt resistor from pin 8 to pin 9 with pin 6 connected to pin 9 and pin 7 connected to pin 8.

3408/3410/3412 Series Industrial PC System Manual

COM2 Connector

You can configure this port for use with one of three separate devices: the touch screen controller, infrared (IR, IrDA) interface, or RS-232 connector. The BIOS setup determines whether COM2 is used for the RS-232 connector or the IR interface. Jumpers on the touch screen controller select the COM2 or mouse ports. When the touch screen controller is jumpered for COM2, COM2 is unavailable for other use.

Pin Signal

1 ORB_GND 2TXD2 3RXD2 4RTS2 5CTS2 6DSR2 7GND 8 DCD2 9NC 10 NC 11 PB_RESET* 12 NC 13 NC 14 NC 15 NC 16 NC 17 NC 18 NC 19 NC 20 DTR2 21 NC 22 RI2 23 NC 24 NC 25 NC

This connector also contains the remote system reset option. A normally open pushbutton switch can be connected to pins 11 and 7. When the switch is pressed, the PB_RESET* signal is forced to GND, which causes the CPU to reset. To enable this option, you must set jumper J1 to position B.

Appendix C – Replacing Flat-Panel Display Bulbs

This appendix describes how to replace the bulbs in your flat-panel display.

Note

Refer to the label on the back of your unit to determine which model you have. If you are unsure which bulb to use, call Xycom Automation Customer Support at 800-289-9266.

3408 Units

Kyocera STN Flat-Panel Display (Model #KCS077VG2EA-A03)

1. Disconnect the power cable, as well as any other external cables.

2. Unscrew the three back cover mounting screws (refer to the figures in Chapter 3 if

you need help locating these screws).

3. Slide the back cover toward the I/O panel, and lift off.

4. Disconnect the cable connected to the touchscreen connector (TCH1) at the top of

the unit and the keypad connector.

5. Loosen the four screws holding the flat-panel display carrier to the front panel.

These screws remain attached to the carrier.

6. Carefully lift off the carrier.

7. Flip the unit over to expose the flat-panel display.

8. Disconnect the two bulb connectors (pink and white wires) on the right-hand side of

the display.

9. Remove the four screws attaching the display to the front-panel standoffs.

10. Lift the right side of the flat-panel display up, and disconnect the data interface con-

nectors on the bottom side of the display.

11. Place the flat-panel display face down on a protective surface.

12. While pushing in the white tab at the left end of the bulb assembly, lift up the same

end and slide the entire bulb assembly to the left to remove.

3408/3410/3412 Series Industrial PC System Manual

Figure C- 1.Model #KCS077VG2EA-A03 Bulb Assembly Removal

Note

Do not lift the bulb assembly straight up, as there is a tab that is inserted in a slot on the right side of the display.

13. Take the new bulb assembly, and slide the tab on the right side into the slot on the

right side of the display.

14. When the tab is properly inserted, push down on the bulb assembly until the tab on

the left side of the assembly clicks into place.

Note

We recommend that you replace both bulbs at the same time.

15. Repeat steps 12 through 14 to replace the other bulb assembly.

16. Reverse steps 1 through 11 to reassemble the unit.

3410 Units

Sharp TFT Flat-Panel Display (Model #LQ10D421)

1. Disconnect the power cable, as well as any other external cables.

2. If the unit does not incorporate a touchscreen, go to Step 5. If the unit incorporates a

touchscreen, unscrew the three back cover mounting screws (refer to the figures in Chapter 3 if you need help locating these screws).

3. Slide the back cover toward the I/O panel, and lift off.

4. Disconnect the cable connected to the touchscreen connector (TCH1) at the top of

the unit and/or the keypad connector.

5. Set the unit with the front panel down, and loosen the four captive screws holding

the flat-panel display carrier to the front panel. These screws remain attached to the carrier.

6. Carefully lift off the carrier.

7. Flip the unit over to expose the flat-panel display.

8. Disconnect the two bulb connectors attached to the inverter board.

9. Remove the four screws attaching the flat-panel display to the front-panel standoffs.

10. Locate the bulb assembly on the top edge of the flat-panel display.

11. Insert a flat-bladed screwdriver in the opening at the end of the bulb assembly, as

shown in Figure C- 2, and push up until the bulb assembly releases.

3408/3410/3412 Series Industrial PC System Manual

Figure C- 2. Model #LQ10D421 Bulb Assembly Removal

12. Slide out the bulb assembly.

13. Carefully slide the new bulb assembly into the opening from which the old assembly

was removed.

Note

We recommend that you replace both bulb assemblies at the same time.

14. Repeat steps 11 through 13 to replace the bulb assembly on the bottom edge of the

flat-panel display.

15. Reverse steps 1 through 9 to reassemble the unit.

3412 Units

)

BULB ASSEMBLY (PARTIALLY RETRACTED)

BULB

SSEMBL

RETAINER

SCREW (4)

(HIDDEN)

DISPLAY

SSEMBL

BULB

SSEMBL

(FULLY

INSERTED

Model #LQ12541 Bulb Assembly Removal

3408/3410/3412 Series Industrial PC System Manual

Sharp TFT Flat-Panel Display (Model #LQ12541)

1. Disconnect the power cable, as well as any other external cables.

2. If the unit does not incorporate a touchscreen, go to Step 5. If the unit incorporates a

touchscreen, unscrew the three back cover mounting screws (refer to the figures in Chapter 3 if you need help locating these screws).

3. Slide the back cover toward the I/O panel, and lift off.

4. Disconnect the cable connected to the touchscreen connector (TCH1) at the top of

the unit and/or the keypad connector.

5. Set the unit with the front panel down, and loosen the four captive screws holding

the flat-panel display carrier to the front panel. These screws remain attached to the carrier.

6. Carefully lift off the carrier.

7. Flip the unit over to expose the flat-panel display.

8. Disconnect the two bulb connectors attached to the inverter board.

9. Locate the bulb assembly on the top edge of the flat-panel display.

10. Unscrew retainer screws from attaching tabs at each end of the bulb assembly.

11. Slide out the bulb assembly.

12. Carefully slide the new bulb assembly into the opening from which the old assembly

was removed and align with retainer screws.

Note

We recommend that you replace both bulb assemblies at the same time.

13. Repeat steps 11 and 12 replacing the bulb assembly on the bottom edge of the flat-

panel display.

14. Reconnect bulb connectors.

15. Torque down retainer screws.

16. Complete reassembly.

Appendix D – Installing the IDE Flash Drive

As an additional storage option, you can install an IDE flash drive on your 3408/3410 unit.

Installing the IDE Flash Drive

Warning

You must disconnect the power cable, as well as any other external cables connected to the unit, before removing the back cover.

Perform the following steps to replace the IDE Flash drive:

1. Disconnect the power cable, as well as any other external cables.

2. Unscrew the three back cover mounting screws (refer to the back panel figures in

Chapter 3 if you need help locating these screws).

3. Slide the back cover toward the I/O panel, and lift off.

4. Disconnect the cable connected to the touchscreen connector (TCH1) at the top of

the unit or the keypad connector and the display cable under the power supply.

5. Loosen the four screws holding the flat-panel display carrier to the front panel.

These screws remain attached to the carrier.

6. Carefully lift off the carrier.

7. Flip the unit over to expose the flat-panel display.

8. Disconnect the two bulb connectors (pink and white wires) on the right-hand side of

the display.

9. Remove the four screws attaching the display to the front-panel standoffs.

10. Place the flat-panel display face down on a protective surface.

11. Remove the four screws and lift off the hard drive.

12. Remove the Flash drive card by pushing down on the piece of metal and pulling out

the card. Replace with the new Flash drive card, as shown in Figure D-1.

3408/3410/3412 Series Industrial PC System Manual

Figure D-1. IDE Flash Drive

13. Reverse the steps to reassemble the unit.

Configuring the IDE Flash Drive

Perform the following steps to configure the IDE Flash drive:

1. Press F2 to access the BIOS setup menus.

2. In the Main Menu, select the IDE Adapter 0 Master item, and press and press

3. Highlight the Autotype Fixed Disk entry and press

4. Next, press

5. Highlight the Save Changes & Exit entry, and press The Flash drive has been automatically configured.

ESC to access the Exit menu.

ENTER.

Index

3400KP

back panel, 21 cutout dimensions, 47 front panel, 15 I/O panel, 20 IR port, 15 power panel, 22

3400N

back panel, 21

3400T

back panel, 21 cutout dimensions, 46 front panel, 13 I/O panel, 20 IR port, 14

power panel, 22 3408 Units, 87 3408/3410 Power Panels, 22 3408/3410/3412 I/O Panel, 20 3408KP, 57, 60 3408KP Cutout Dimensions, 47 3408KP Front Panel, 14 3408KP Keypad Inserts, 28 3408T Cutout Dimensions, 46 3408T/3410T Front Panel, 13 3410 Units, 89 3410KP, 60

back panel, 21

cutout dimensions, 49

I/O panel, 20

IR port, 16

power panel, 23 3410KP and 3410KPT Front Panel, 16 3410KP/3412KP, 57 3410KP/3412KP Cutout Dimensions, 49 3410KP/3412KP Keypad Inserts, 31 3410T

back panel, 21

cutout dimensions, 48

front panel, 13

I/O panel, 20

IR port, 14

power panel, 23 3410T/3412T Cutout Dimensions, 48 3412 Units, 91 3412KP Front Panel, 19 3412KPT Front Panel, 18 3465

display, 18 AC Power Cable, 39

AC power supply, 50 AC Power Supply, 50 agency approvals, 81 alpha keys, 15, 16 alpha mode, 15, 16 Alternate Configuration, 58 altitude, 81 back cover, 22 back panel, 21 Back Panel, 21 boards, PC/104, 26 bulbs, flat-panel display, 87 cable connections, 54 Cable Connections, 54 calibrating the touch screen, 39 Calibrating the Touchscreen, 38 chemical compatibility, 75

cleaning agents, 77 lubricants, 76

non-compatible cleaning agents, 77 Class I Locations, 52 Class II Locations, 5 2 cleaning agents

compatible, 77

non-compatible, 77 COM1

connector, 85

port, 20 COM1 Connector, 85 COM2

connector, 86

port, 20 COM2 Connector, 86 Compatible Lubricants, 76 Configuring the IDE Flash Drive, 94 connectors

COM1, 85

COM2, 86

Ethernet, 84

external floppy drive, 84

floppy drive, 23

parallel port, 82

power, 23, 84

PS/2 keyboard port, 83

PS/2 mouse port, 83

serial loopback, 11

UART1. See COM1

UART2. See COM2 contrast control

3400KP, 15, 59

3408/3410/3412 Series Industrial PC System Manual

3400T, 14 3410KP, 16

3410T, 14 control keys, 15, 16 control/alpha keypad, 57 creating a power cable, 39 Creating a Power Cable, 39 Creating Customized Keypad Inserts, 28 cursor control keypad, 59 Cursor Control Keypad, 59 cursor control keys, 15, 17 custom

keypad inserts, 28

logo:, 27 cutout dimensions

3400KP, 47

3400T, 46

3410KP, 49

3410T, 48 DC Power Cable, 40 DC power supply, 50 DC Power Supply, 50 Definitions, 52 diagnostic tests

preparation, 10

running, 12 display

3460KP/3462KP, 19

3465, 18 Division 1 Locations, 52 Division 2 Locations, 53 DRAM

part numbers, 24 DRAM, 23 DRAM Single In-line Memory Modules (SIMMs), 23 drivers

Ethernet, 34

touch screen, 35, 36

video, 34 drives, floppy disk, 22 Electrical Noise, 43 electrical specifications, 80 Enclosures, 54 enclosures, hazardous locations, 54 environmental specifications, 81

altitude, 81

humidity, 81

shock, 81

temperature, 81

vibration, 81 Ethernet connector, 84 Ethernet Connector, 84 Ethernet drivers, 34 Excessive Heat, 43

expansion power, 50 Expansion Power, 50 expansion, PC/104, 26 external floppy drive

connector, 84

installation, 27 External Floppy Drive, 27 External Floppy Drive Connector, 84 F/A key, 15, 16 fasteners, 22 features

optional, 7

standard, 6 flat-panel display bulbs, replacing, 87 floppy disk drive

connector, 23

external, 22 front panel

3400KP, 15

3400T, 13

3410T, 13 Front Panel, 13 Function and Alpha Modes, 58 function keys, 15, 16, 19 function mode, 15, 16 function/alpha keypads, 60 fuse, replacing, 75 Group Ratings, 53 group ratings, hazardous locations, 53 hardware specifications, 80 hazardous location definitions

Class I locations, 52

Class II locations, 52

Division 1 locations, 52

Division 2 locations, 53 hazardous location installations, 50 Hazardous Location Installations, 50 hazardous locations

cable connections, 54

enclosures, 54

group ratings, 53

maintenance, 55

operation, 55

power switch, 54 heat, excessive, 43 humidity, 81 I/O panel, 20

3400KP, 20

3400T, 20

3410KP, 20

3410T, 20 Infrared. See IR infrared port. See IR port installation

6-2

DRAM, 23 external floppy drive, 27 external hardware, 27 hazardous locations, 50 keypad inserts, 33 operating systems, 33 panel, 42

touch screen drivers, 35, 36 Installation, 13 Installing Ethernet Drivers, 34 Installing External Hardware Options, 27 Installing Internal Hardware Options, 23 Installing the IDE Flash Drive, 93 Installing the System into a Panel, 42 Installing Touchscreen Drivers, 35 Installing Video Drivers, 34 IR port, 18

3400KP, 15

3400T, 14

3410KP, 16

3410T, 14 keyboard port, 19, 20 keyboard port (front access)

3410KP, 17 Keypad Functionality, 57 keypad inserts

customized, 28

installation, 33 Keypad Utility, 62 Keypad Utility Program, 62 keypads

alpha mode, 58

control/alpha, 57

cursor control, 59

function mode, 58

function/alpha, 60

numeric, 59

PKIM utility scan codes, 68 keys

alpha, 15, 16

contrast control, 14

control, 15, 16

cursor control, 15, 17

F/A, 15, 16

function, 15, 16, 19

numeric, 15, 17

relegendable, 15, 16

user-defined, 19 LEDs, 14, 18, 19 line voltage variation, 43 Line Voltage Variation, 43 loading the PKIM utility, 62 logo, customized, 27 lubricants, compatible, 76

maintenance, 74

cleaning the unit, 77

hazardous locations, 55 Maintenance, 74 mounting

studs, 22 mounting considera t ions, 44 Mounting Considerations, 44 mounting the unit, 44, 81 Mounting the Unit, 44 mouse port, 20 Mouse Port Connector, 83 Noise, electrical, 43 numeric keypad, 5 9 Numeric Keypad, 59 numeric keys, 15, 17 operating systems, installation, 33 operation and maintenance, 55 Operation and Maintenance, 55 operation, hazardous locations, 55 panel installation, 42 panel mounting studs, 22 parallel port, 20 parallel port connector, 82 Parallel Port Connector, 82 PC/104 boards, 26 PC/104 Boards, 26 pinouts

COM1 connector, 85

COM2 connector, 86

Ethernet connector, 84

external floppy drive connector, 84

parallel port, 82

power connector, 84

PS/2 keyboard port, 83

PS/2 mouse port, 83 Pinouts, 82 PKIM utility

Download menu, 67

Exit menu, 64

Files menu, 64

keypad scan codes, 68

loading, 62

Macros Edit menu, 65

Macros Keypad Type Menu, 64

Main menu, 63

Upload menu, 66

using, 62

Utilities menu, 67 ports

COM1, 20

COM2, 20

IR, 18

3400KP, 15

6-3

3408/3410/3412 Series Industrial PC System Manual

3400T, 14 3410KP, 16

3410T, 14 keyboard, 20 mouse, 20 parallel, 20

power

available, 81 cable, creating, 39 connector, 23, 84 expansion, 50 receptacle, 23 supply

AC, 50

DC, 50

specifications, 80 switch, 54 system, 42

Power Connector, 84 power panel

3400KP, 22 3400T, 22 3410KP, 23 3410T, 23

Power Panel, 22 Power Supply, 50 Power Switch, 54 Preventive Maintenance, 74 printer port. See parallel port product repair, 78 PS/2 Keyboard Connector, 83 PS/2 keyboard port connector, 83 PS/2 mouse port connector, 83 Quick Start-up, 8 relegendable keys, 15, 16 replacing

flat-panel display bulbs, 87 fuse, 75

Replacing Flat-Panel Display Bulbs, 87 Replacing the Fuse, 75 returning a unit, 78

RS-232 Connector, 85 RS-485 Connection, 85 safety agency approval, 56 Safety Agency Approval, 56 serial loopback connections, 11 shock, 81 SIMMs. See DRAM spare parts, 77 specifications

electrical, 80 environmental, 81 flat-panel display, 81 hardware, 80 mechanical, 80

power supply, 80 Specifying a Touchscreen Port, 36 Startup, 63 System Overview, 6 system power, 42 System Power, 42 system status LEDs, 18 Technical Specifications, 80 temperature, 81 Testing, 10 touch screen, 8

calibrating, 39

drivers, installation, 35, 36

using, 35 touchscreen, 36, 37 UART1. See COM1. See COM1 UART2. See COM2. See COM2 unit, returning, 78 Unpacking the System, 8 user-defined keys, 19 Using a Touchsc reen, 35 using the PKIM Utility, 62 Utility Batch Mode, 63 vibration, 81 video drivers, 34 Error! Cannot open file referenced on page 3

6-4

Xycom Automation, Inc. 734-429-4971 • Fax: 734-429-1010 http://www.xycomautomation.com

340002(C)

340002(C)340002(C)

Xycom 3400, 3408, 3408KP, 3410, 3410KP Hardware Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual