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XTREME • POLISHING • SYSTEMS
MAMMOTH
FLOOR • GRINDING • MACHINE
2200 NW 32ND ST. POMPANO BEACH, FL 33069 TOLL FREE (800) 659-5843 • FAX (954) 933-3473
Product Code
* Mammoth800
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Xtreme Polishing Systems
This book has important information for the use and safe operation of this machine. Failure to read this book
prior to operating or attempting any service or maintenance procedure to your Mammoth could result
in injury to you or other personnel, damage to the machine or to other property could occur as well.
You must have training in the operation of this machine before using it. If your operator(s) cannot read this
manual, please have it explained fully before attempting to operate this machine. All directions given in this
manual are as seen from the operator’s position at the rear of the machine.
Floor Grinding Machine Instructions
Contents
Operators Safety Instructions .....................................................1-2
Machine Structure...............................................................................3
Machine Parts .............................................................. ...........................4
Machine Features.................................................................................5
Machine Operation Procedures ................................................6
Troubleshooting ....................................................................................7-9
Coating Removal Process ................................... ..........................10
Before Operation when receiving the machine:
1. When the machine is received, carefully inspect parking and if damage is evident. Keep shipping carton should
there be a need for additional inspection.
2. If damage is detected contact the freight company and Xtreme Polishing Systems, Customer Service
Department.
3. Unpack the power cord and connect it to a suitable power outlet.
4. Attach grinding metals and polishing pads as needed.
*This manual is subject to change without notice.
AN AMERICAN GRINDER COMPANY
(866)812-9319www.xtremepolishingsystems.com
info@xtremepolishingsystems.com
2200 NW 32nd Street #700
Pompano Beach, FL 33069
www.facebook.com/xtremepolishingsystemswww.youtube.com/user/XtremePolishing
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Manual - Mammoth
Thank you for choosing the MAMMOTH grinding machine, designed with unique double gear-driven
planetary, it is the best in the industry and it offers a three (3) or four (4) head option. This three
phase / 220 volt machine can reach a speed of 1800 rpm. It’s aluminum alloy gear box has both
high reliability and stability. It covers a grinding area of 800mm / 32” in., and meets demands of
large construction areas. This manual provides you information about the three (3) and four (4) head
MAMMOTH, including; how to wire it correctly, how to adjust a new machine, how to repair it
in case of problems, how to test it and so on. Please read this manual carefully.
OUTLET PLUG
DUST COVER
Delivery Inspection
Each machine would have strictly quality control and test, after receiving the machine, please check it by steps as
below:
• Please check if the paint on the surface of the machine have peeled off
• Please check if any button or part have loosened
• Please check if the machine has been in accordance with what you bought.
FRONT WHEEL
Warning & Attention
WARNING
• Not do the conductor arrangement during electric implementation Voltage input point should apply leakage
protection device
• Use national standard six square three cores cable and check the status of its insulation
ATTENTION
• Operating process must ensure that the motor, operation control part shall not be wet phenomenon
• Operating process to avoid water splashing water on the motor and electrical box
• Immediately stop the machine and cut off power supply when something unusual happen
• During the operating process, make sure the cable and grinder keep space with each other
• Make sure installation of abrasives right and stable
• Do reset action when failure happens on inverter
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Manual - Mammoth
Machine Structure
Model Grinding Area Inverter Amps Weight Voltage
Mammoth 800mm 15KW
30A 500KG
3 Phase 220V / 380V / 460V
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No. Name
NO 1 Handle Base
NO 2 Folding Panel
NO 3 Electrical Box
NO 4 Magnetic Base for Folding Panel
NO 5 Hand Adjust Bottom Pane
NO 6 Water Tank
NO 7 Weight - 1
Manual - Mammoth
Machine Parts
NO 8 Weight - 2
NO 9 Bracket Fixing Axle
NO 10 Pressure Adjust Motor
NO 11 Frame For Pressure Adjust Motor
NO 12 Weight Bushings
NO 13 Weight Components - 3
NO 14 Weight Components - 4
NO 15 Weight Components - 5
NO 16 Split Frame
NO 17 Main Frame
NO 18 Screw Cover
NO 19 Weight
NO 20 Gas Spring
NO 21 Wheels
NO 22 Key Pin
NO 23 Shaft
NO 24 Sub Frame
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Manual - Mammoth
Machine Features:
All gears are designed with both high strength and a high precision helical gear, the box is built by a precision CNC
machine & composed of high strength aluminum alloy, three coordinate detection ensures the service life of the machine. The machine can be used with or without water, it runs with a high frequency Schneider inverter; and has a
15 H.P. motor, yielding the machine 650 lbs. of head pressure. This machine is counter rotating planetary and is
built to maximize performance, increase the overall machine longevity, and maximize diamond tooling endurance.
Humanization DesignsPerfect Space Design Three (3) or Four (4) Planetary Grinding Heads
Wiring & Mechanical Performance Index
Wiring:
In order to make the machine work normally, avoid human error and ensure
the security of operators, please follow wiring as specied below: The selection
of the national certication brand cable should be six square three core cable;
the leakage protection device must be to
ensure the personal safety; Before the machine wiring, check
the wiring insulation integrity; operating personnel
must wear insulated protective shoes; the machine
must be safety grounding circumstances may use;
inspection wiring haven’t a short phase or open
phase phenomenon; check the wiring terminals xing bolt without loosing,
ensure the output voltage and working voltage of machine matches;
connection lines L1, L2, L3 (Note: L1, L2, L3, commonly known as Fire Wire,
in use of order); wiring intact please check again , to ensure the normal
and to prevent short circuit caused by improper wiring or epilepsy
damage and leakage protection device.
Prompt:
For your safety, please make sure that the correct grounding!
The zero line and the bottom line is two different concepts, the
potential to ground zero, zero line to ground voltage is not - must be zero.
Name of index
1. Efciency
2. Operate
3. Reliable
4. Flatness
5. Glossiness
6. Sharpness
Hard Floor
★ ★ ★
★ ★ ★ ★
★ ★ ★ ★ ★
★ ★ ★ ★
★ ★ ★ ★ ★
★ ★ ★ ★ ★
Soft Floor
★ ★ ★
★ ★ ★
★ ★ ★ ★
★ ★ ★
★ ★ ★ ★ ★
★ ★ ★ ★ ★
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Machine Operation Procedures
Manual - Mammoth
1. Check condition of machine before operation, ensure
machine operation control and electric parts without
damp phenomenon, and operation switch knob are in
good condition.
2. Learn construction case, select grinding mode, such as
dry grinding and wet grinding. Make sure no water in water tank by dry grinding; connect industrial vacuum by
dust-free construction. Firstly inject clean construction water into water tank by wet grinding. Do not inject into too
full water and prevent water from spilling into electric box
when replace abrasive tools under machine titled state.
3. Install abrasive tools: choose matched abrasive tools
according to construction case and construction
procedures. Install abrasive tools correctly and
avoid abrasive tools separating from abrasive
xing part and hurt human or other things
during its operation. When use metal
tools, choose magnetic connection abrasive tools, make
sure tools enter into magnetic disc; when choose screw
connection abrasive tools, make sure tighten nut; when
choose velcro type, make sure correct abrasive connection.
4. Lean machine before abrasive tools installation, support
rubber touch the ground, adjust the operation switch to
close position, and press down and close emergency stop
knob. Replace different connection modes according to
specic abrasive tools. Clear dirt on the magnets before
install magnetic disc; make sure Velcro
stickup when install Velcro disc.
Machine Operation Mode
Machine operation has fan swing operation, straight line running operation and cross running operation. Different operation mode should be applied in different machine equipments, different construction
conditions and different grinding procedures. Correct application not only can improve construction efficiency, but also improve construction standards, such as straight line running operation can improve the
work efficiency in the later period of grinding procedures on the soft ground; cross running grinding mode
can improve the floor flatness; fan swing operation mode can improve the work efficiency of gap leveling.
Grind floor surface by cross mode, 1/3 of the machine width covers the track of last streak. As fast as possible
begin grinding from the nearest point from the vacuum and gradually move away from it.
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Manual - Mammoth
Troubleshooting
Trouble
No.
1 Machine Fails to
2 Fails to adjust
3 Machine
Abnormal
Phenomenon
Start
machine
frequency
Operation
noise
Cause
1.improper line connection
2.Unmatched output voltage
3.Machine direction switch is broken
4. Machine speed-control switch is
broken
5.Machine emergency stop switch is
broken
6.Inverter is broken
7.Motor is broken
8. Air switch
9. The grinding plate is jammed by other
things
1.Inverter parameters setup error
2.Speed-control potentiometer is broken
3.Short or open circuit of
connecting control line
1.Motor or bearing is in an abnormal
phenomenon
2.lack of lubricants
3.Bearing or drive shaft is broken
What To Do
1.Check line connection and power input termi-
nal; Make sure power output terminal no phase
open
2.Adjust to matched voltage that agrees with the
supplied machine voltage.
3.Replace broken direction switch
4. Replace broken speed-control switch
5. Replace broken emergency stop switch
6.Repair or replace inverter
7.Repair or replace motor
8. Input ampere should be at least 60A
9. Open the out cover of gear box and check if
there is other things
1. Reset inverter parameters
2. Replace potentiometer
3. Replace control line
1.Replace motor or bearing
2.Add lubricants
3.Replace bearing or drive shaft
4 Machine
operation
Migration
phenomenon
5 Machine
operation
dithering
phenomenon
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Unusual LED
data
1. Move wheel and
grinding plates are not parallel
2.Three grinding plates are not
on the same level surface
3.Unmatched abrasive or different height
of abrasive tools
1. move wheel and
grinding plates are not parallel
2.Three grinding plates are not
on the same level surface
3.Unmatched abrasive or
different height of abrasive tools
4.Gear box xed bolt is loosing
1.LED digital operator is
broken
1.Adjust move wheel bolt to make sure the move
wheel keep the same force on the same at
surface
2.Adjust grinding plates xed bolt to make
sure all three grinding plates
on the same level surface
3.replace same specication and height
Abrasive tools
1.Adjust move wheel bolt to make sure the move
wheel keep the same force on the same at
surface
2.Adjust grinding plates xed bolt to make
sure all three grinding plates on the same level
surface
3.replace same
specication and height Abrasive tools
4.Tighten gear box xed bolt to keep a
proper situation
1.Replace LED digital operator
2.Check and x
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Troubleshooting
Manual - Mammoth
Trouble
No.
7 Water pipe
8 Unusual work
9 Electricity
10 Abrasive tools
Abnormal
Phenomenon
blocked
of pressure
adjustable
motor
Leakage
phenomenon
are easy to
drop
down during
operation
Cause
1.Water switch is broken
2.Water pipe and water tank is dirty
3.Water pipe is warping
1.Non-full-phase of power supply
2.Improper line connection or short circuit
3.Open switch is broken
4.Pressure adjustable motor is broken
5.Beyond scope of pressure adjustment
1.Wrong line connection
2.Damp phenomenon of electric box
3.Damp motor, low insulation level
1.Unmatched connection of
Abrasive tools and magnetic discs
2.Velcro discs are aging, easily damage
and lose stickup effect
3.Bad atness of work yard or too
fast rotation speed
What To Do
1.Replace water switch
2.Open water tank, clear pipe and tank
3.Replacewater pipe
1.Check the power supply
And make sure line connection terminal is rm
2.Replace and check line connection is correct
3.Replace pressure adjustable motor switch
4.Repair or replace pressure adjustable motor
5.Disassemble adjustable bracket, manually read-
just it to its normal state
1.Check the machine is safe grounding wire
2.Keep electric box dry, bake the damp part with
low temperature
3.Look for the professional people to repair
1.Replace matched abrasive tools
2.Replace velcro discs or velcro glues
3.Choose magnetic discs or fasten abrasive tools
installation and reduce rotation speed
11 Bad dust
collector effect
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13
Oil leakage or
impregnate on
grinding plate
drive shaft
Different wear
intensity of
abrasives
1.Dust collector pump is broken
2.Dust proof cover is broken or wrong
installation
1.Bearing is broken
2.Sealing part is aging
3.debris twist drive shaft
1.Rubber cushion is aging or broken
2.Three grinding head plates heads is not
on the same level surface
3.Spring cushion is broken
1.Replace dust collector pump
2.Replace dust proof cover and make sure correct
installation
1.Replace bearing
2.Replace sealing part
3.Pay attention to machine maintaining, repair
damaged parts resulted by debris twist
1.Replace rubber cushion
2.Adjust holding bolts to make grinding plates on
the same level surface
3.Replace spring cushion
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Manual - Mammoth
Troubleshooting
Trouble
No.
14 Big heating on
15 Emergency
16 Power supply
Abnormal
Phenomenon
the machine
motor
stop switch
can’t work
normally
indication light
is not working
or blinking
Cause
1.Unstable input voltage
2.Wrong line connection
3.Loose wiring terminals
1.Emergency stop switch is broken
2.Connection operation control wire is
short circuit or open circuit.
1.Indicator light is broken
2.Indicator wire connection terminal is
loose
3.Unstable input voltage
4.Loose wiring terminals
What To Do
1.Adjust to stable power supply point
2.Replace matched Power line connection
3.Fasten wiring terminals and make sure wire
connection point in good condition
1.Replace emergency stop switch
2.Replace operation control wire
1.Replace indicator light
2.Tighten wire connection terminal
3.Adjust to stable inputvoltage
4.Fasten wiring terminals and make sure
connection point in good condition
17 Grinding plate
pressure
adjustable
Indicator light
is not working
or blinking
18 Machine can
not close water
1.Indicator light is broken
2.Indicator wire connection terminal is
loose
3.Grinding plate adjusting switch
error
1. Water switch is broken
2. Water pipe is broken
3. Switch is not in the certain place
4. Water tank is broken
1.Replace indicator light
2.Tighten wire connection terminal
3. Use adjusting switch
correctly
1. Replace water switch
2. Replace water soft pipe
3. Use switch correctly
4. Replace water tank
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Manual - Mammoth
Coating Removal Process
Blade-type tool is designed to remove coatings and start from the side not from the above. Note: do not
spend much time on removing the coating at the same place by blade type tool and
When remove the coating by metal bond tools, keep one half of the machine on the coating and the other
half on t he conc rete. PCD-metal - This method can make the diamond to grind continuously and keep its sharpness.
Consumable Parts
Rubber cushion: It’s mainly to protect the machine under heavy torque use, for example. When machine
grinding with the metal object during construction process, rubber cushion can give machine gear box
adequate protection by its own strength; meanwhile improve the stick force between the grinding tools and
grinding ground; reduce the machine dithering; keep machine stability. Replace promptly the aging and
cracking rubber cushion.
Velcro disk: It’s mainly easy for quick installation and removal of abrasive tools, and generally for the connection of resin abrasive tools. The velcro will reduce its adhesive ability in prolonged use and result in abrasive
tools slipping off the machine fixing part, and need replace promptly velcro disk or velcro on the disk.
Machine waterproof / dust cover: It’s mainly used for wet grinding, avoid spill water out during construction,
improve the industrial vacuum dust hitting strength, and reduce construction dust in dry grinding. Replace
promptly the damaged waterproof or dust cover.
Grinding Treatment
Before grinding, check the ground thoroughly to conrm
what necessary measures should be taken including that
clear convex surface objects, use hydraulic to repair damaged concrete, meanwhile use urea or Semi-rigid epoxy
resin to ll connection joints. Firstly try to grind 2- 5
metric meters, then check concrete quality and get
nal effect construction methods. It also lets you know
what tools to use on the surface.
Screws and Other metal objects on the ground
Any convex surface object should be cut off and
hammering into the ground that prevent damaging
the machine tool box. Another way is to pull them
and use the current same quality of concrete to
repair the area.
Rubber Cushion Velcro Disk Water / Dust Proof Cover
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XTREME • POLISHING • SYSTEMS
AN AMERICAN GRINDER COMPANY
(866)812-9319www.xtremepolishingsystems.com
2200 NW 32nd Sreet #700
Pompano Beach, FL 33069
info@xtremepolishingsystems.com
www.facebook.com/xtremepolishingsystemswww.youtube.com/user/XtremePolishing
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