XTREME • POLISHING • SYSTEMS
CONCRETEGENIE
FLOOR • GRINDING • MACHINE
3 IN 1
• GRINDER
• EDGER
• POLISHER
2200 NW 32ND ST. POMPANO BEACH, FL 33069 TOLL FREE (800) 659-5843 • FAX (954) 933-3473
Product Code
* ConcGenie
Manual - Concrete Genie
This book has important information for use and safe operation of this machine. Failure to read this book
prior to operating or attempting any service or maintenance procedure to your Concrete Genie could result
in injury to you or other personnel, Damage to the machine or to other property could occur as well.
You must have training in the operation of this machine before using it. If your operator(s) cannot read this
manual, please have it explained fully before attempting to operate this machine. All directions given in
this manual are as seen from the operator’s position at the rear of the machine.
Floor Grinding Machine Instructions
Contents
Operators Safety Instructions .....................................................1-2
Machine Instructions .........................................................................11
Inverter Programing ................................................ ...........................3
Cable Connection ..................................................... ...........................5
Attaching Metals & Pads ................................................................6
Electrical Diagram ...............................................................................7
Handling Instructions ............................................ ..........................9
Control Panel ................................................................ .........................8
Specications ........................................................................................11
Trouble Shooting ...............................................................................11-12
Before Operation when receiving the machine:
1. When the machine is received, carefully inspect parking and if damage is evident. Keep the shipping carton so
that it can be inspected.
2. If damage is indicated contact the freight company and Xtreme Polishing Systems, Customer Service
Department.
3. Unlock the power cord and connect to a suitable power outlet.
4. Attach grinding metals and polishing pads as needed.
*This manual subject to change without notice.
AN AMERICAN GRINDER COMPANY
(866)812-9319www.xtremepolishingsystems.com
info@xtremepolishingsystems.com
2200 NW 32nd St.
Pompano Beach, FL 33069
#700
www.facebook.com/xtremepolishingsystemswww.youtube.com/user/XtremePolishing
1
Manual - Concrete Genie
DANGER MEANS:
Severe bodily or death can occur to you or other personnel if the DANGER statements found on this machine or in this Owner’s Manual are ignored
or are not adhered to. Read and observe all DANGER statements found in this Owner’s Manual and on your machine.
WARNING MEANS:
Injury can occur to you or to other personnel if the WARNING statements found on your machine or in this Owner’s Manual are ignored or are not
adhered to. Read and observe all WARNING Statements found in this Owner’s Manual and on your machine.
CAUTION MEANS:
| Damage can occur to the machine or other property if the CAUTION statements found on your machine or in this Owner’s manual are ignored or
not adhered to. Read and observe all CAUTION statements found in this Owner’s Manual and on your machine.
DANGER
1. Failure to read the Owner’s manual prior to operating or attempting any service or maintenance procedure to your machine
could result in injury to you or other personnel; damage to the machine or to other property could occur as well. You must
have training in the operation of this machine before using it. If your operator(s) can not read English, have this manual explained fully before attempting to operate this machine.
2. To reduce the risk of re, use only commercially available detergent intended for machine application. Do not use with am-
mable liquids.
3. Risk of explosion. Floor sanding can result in an explosive mixture of ne dust and air. To reduce risk of explosion, use oor
sanding machine only in well ventilated area.
4. Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this
machine until it is completely assembled. Inspect the machine before operation.
5. Electrocution could occur if maintenance and repairs are performed on a unit that is not disconnected from the power
source. Disconnect the power supply before attempting any maintenance or service. Always remove the electrical plug from
the electrical outlet before changing the brush, pad or other attachment and before leaving the machine.
6. Using a machine with a damaged power supply cord could result in an electrocution. Do not use the machine if the power
supply cord is damaged. Do not use the electrical cord to move the machine.
7. Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs
must be performed by authorized personnel only. Keep all fasteners tight, Keep adjustments according to specications.
8. Electrical components of this machine can”short-cut” if exposed to water or moisture. Keep the electrical components of the
machine dry. Wipe the machine down after each use. For storage, keep th machine in dry building.
9. Always use a four core electrical system connected to the electrical ground. For maximum protection against electric shock,
use a circuit that is protected by a ground fault interrupter. Consult your electrical contractor.
10. To prevent damage to the power supply cord, do not let the pads, pad holders or wheels touch the power supply cord when
the machine is running Always lift the cord over the machine. Do not pull the power supply cord to move the machine.
WARNING
1. Operating a machine without observing all labels and instruction could result in injury or damage. Read all machine labels
before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Get replacement and decals from your authorized distributor.
2. Use of this machine as a stair or furniture could result in injury or damage. Do not sit on the machine.
3. To prevent accidental injury, place your hands, feet and loose clothing away from moving parts of machine.
4. Injury to operator or bystanders could occur in an abrupt change in oor surface texture is encountered when using this
machine. Abrupt change in oor surface can cause a sudden pulling motion by this machine. This sudden pulling motion
can result in loss of control of the machine which could injure the operator or bystanders. Avoid motions that could allow the
machine to come in contact with low obstacles, such as oor electrical outlets, door stops or entry molding, etc.
5. Water solutions or grinding and polishing materials used with the machine if adopting wet polishing can leave wet areas on
the oor surface. These areas can cause dangerous condition for the operator or other persons. Always put CAUTION signs near
the area being.
6. Any alterations or modications of this machine could result in damage to the machine or injury to the operator or other
bystanders. Alterations or modications not authorized by the Manufacturer voids any and all warranties and liabilities.
NOTE
1. The machine is heavy. Get assistance before attempting to transport or move it.
2. This appliance is not suitable picking up hazardous dust.
3. This machine is intended for commercial
Manual - Concrete Genie
Function Code Form
Parameter Description Function, Scope Original Data
Setting Data
E-01 Control
E-02
E-13 Speedup Time 0.1-6500.0 second 30
E-18
E-34 Stop
E-63
E-64
way
Frequency
given
selection
Rotation
Speed
Mode
Parameter
change
protection
Parameter
format
0. Keyboard Control
1. Terminal Control
2. RS485 COM Port Control
0. Keyboard Number Setting
1. Keyboard Potentiometer
2. Voltage signal or terminal VS1
0.1% - 25% 3
0. Deceleration stop motor
1. Stop motor at once
0. All parameters changeable
1. Keyboard number settings changeable
2. All parameters prohibit changeable
0. Without operation
1. Restore original setting
2. Remove malfunction recording
0
1
0 1
0 2
0
1
2
20
Concrete 12-15
Marble 10-12
Granite 8-10
Parameter Input Resetting
1. Unlock rstly, resume original setting
Press PRG, press “<<” key, adjust to E-64 on the rst line of LED screen, press SET key,
adjust to 1 (restore Original Setting), press SET key again.
2. Press “<<” key, adjust to E-63, press SET key, the second line of LED screen ashing,
adjust to 0 (all parameter can be changeable), press SET key again.
3. The rst line of LED screen shows E-63, press “<<” key, adjust to E-34, press SET key
again, the second line of LED screen ashing, adjust to 1, press SET key again.
4. The rst line of LED screen shows E-34, press “<<” key, adjust to E-18, press SET key
again, the second line of LED screen ashing, adjust to 12-15 for concrete, 10-12 for
marble, 8-10 for granite, press SET key again.
5. The rst line of LED screen shows E-18, press “<<” key, adjust to E-02, press SET key,
the second line of LED screen ashing, adjust to 2, press SET key again.
6. The rst line of LED screen shows E-02, press “<<” key. adjust to E-01, press SET key,
the second line of LED screen ashing, adjust to 1 (Terminal control such as buttons),
change number to 0 (control panel keyboard control), press SET key again.
Inverter Programming A 2T-2
Note: If terminal buttons are broken, change number to 0 and the machine can be operated by control panel keyboard.
3
Inverter B type
Fault Code Fault Type Possible Fault Reason Troubleshooting
Manual - Concrete Genie
S.C. System
O..L.1 Motor
O.L.2
O.H.
LU2
Fault
Overload
Frequency
Inverter
Overload
Frequency
Inverter
Overheat
Over
Voltage
of supply
power at
running
1. Acceleration time is set too short
2. Frequency inverter output phase of
grounding short circuit
3. Module failure
4. Disturbance
1. V/F curve setup or torque boost is not
suitable
2. Network voltage is relatively low
3. Motor overload protection parameter is set
improperly
4. Motor block rotor operation or heavy duty load
5. Universal motor low speed with heavy load
works for a long time
1. Heavy Load
2. Acc time is set too short
3. Restart the motor in running when momentary
stop occurs
4. V/F curve setup or torque boost is not suitable
1. Too High ambient temperature
2. Damaged fan
3. Blocked air duct
4. Carry wave frequency is too big
1. Supply power is too low
2. Capacity of power network is too small or
instantaneous surge current inside power
network is too big
3. DC main contactor inside the frequency
inverter not close
1. Lengthen acceleration time
2. Check the peripheral device, reset after
troubleshooting.
3. Ask for technical support
4. Check peripheral device, grounding line, shield line
grounding condition, distance condition of terminals
and control motor.
1. Reset V/F curve or torque boost value
2. Check the input power
3. Check [E-67] setting
4. Adjust load or select and use frequency inverter with
matching capacity grade
5. When requiring long term low speed work, please use
special motor for frequency inverter
1. Select frequency inverter with proper capacity
2. Lengthen acceleration time
3. Restart after the motor completely stop or set [E-30]
as “2”
4. Reset V/F curve or torque boost value
1. Ameliorate periphery environment
2. Replace fan
3. Clear air duct, improve the frequency inverter
periphery ventilation and dissipation environment
4. Check [E-20] and [E-21] setting
1. Check the supply voltage and troubleshooting
2. Improve power supply system
3. Ask for technical support
Inverter B type
Fault
Code
S.C. System
O..L.1 Motor
O.L.2
O.H.
Fault
Type
Fault
Overload
Frequency
Inverter
Overload
Frequency
Inverter
Overheat
Possible Fault
Reason
1. Acceleration time is set too short
2. Frequency inverter output phase of grounding
short circuit
3. Module failure
4. Disturbance
1. V/F curve setup or torque boost is not
suitable
2. Network voltage is relatively low
3. Motor overload protection parameter is set
improperly
4. Motor block rotor operation or heavy duty load
5. Universal motor low speed with heavy load
works for a long time
1. Heavy Load
2. Acc time is set too short
3. Restart the motor in running when momentary
stop occurs
4. V/F curve setup or torque boost is not suitable
1. Too High ambient temperature
2. Damaged fan
3. Blocked air duct
4. Carry wave frequency is too big
Troubleshooting
1. Lengthen acceleration time
2. Check the peripheral device, reset after
troubleshooting.
3. Ask for technical support
4. Check peripheral device, grounding line, shield line
grounding condition, distance condition of terminals
and control motor.
1. Reset V/F curve or torque boost value
2. Check the input power
3. Check [E-67] setting
4. Adjust load or select and use frequency inverter with
matching capacity grade
5. When requiring long term low speed work, please use
special motor for frequency inverter
1. Select frequency inverter with proper capacity
2. Lengthen acceleration time
3. Restart after the motor completely stop or set [E-30]
as “2”
4. Reset V/F curve or torque boost value
1. Ameliorate periphery environment
2. Replace fan
3. Clear air duct, improve the frequency inverter periphery ventilation and dissipation environment
4. Check [E-20] and [E-21] setting
1. Supply power is too low
2. Capacity of power network is too small or
instantaneous surge current inside power
network is too big
3. DC main contactor inside the frequency
inverter not close
LU2
Over
Voltage
of supply
power at
running
1. Check the supply voltage and troubleshooting
2. Improve power supply system
3. Ask for technical support
Xtreme Polishing Systems
Xtreme Hard Densier
Number 1 Brand for Hardening, Protecting & Cleaning Concrete Floors
Xtreme Hard is a highly reactive Colloidal Silica-based densifying agent. The Colloidal Silica molecule has more reactive sites, so it goes
to work quickly, within 1-2 minutes. Spray it on the concrete until the surface is saturated, then agitate with a soft bristle broom. Wait until
dry (45-60mins). Xtreme Hard is a green, clean and safe material. Its low pH formula (pH approx 8.7, only slightly higher than baking soda)
is safer for you to handle. Xtreme Hard emits no Volatile Organic Compounds (VOCs) and eliminates the hazardous-material dispos-
al, so it’s better for the job site and friendlier to the planet. Xtreme Hard is shipped as a concentrate. One gallon of concentrate makes ve
gallons of ready-to-use product. Xtreme Hard is the lowest cost densier per square foot. New Improved Nano Technology Formula,
penetrates deeper into the concrete. (Mix 1 part Hard to 4 parts potable water)
Easy to Apply On Concrete Floors:
• Low Maintenance
• Forties Concrete Floors
• Stops Dusting
• Reduces Energy Cost
• Wear Resistance
• Improves Traction
• Eliminates Mold
• LEED Compliant
Coverage: 400-600 square feet per gallon of working solution.
Attaching Grinding & Polishing Tools to Genie Magnetic Plates
1. Round Metals & Traps easily snap in place and stay locked due to magnets
2. To remove use a thin blade at screwdriver place in slot between segment and plate and push outward.
Attaching Diamond Polishing Pads, Velcro Backed
1. Snap Velcro backed spacers (Hockey Pucks) onto plates, magnets hold in place
2. Attach Velcro backed diamond resin pads on top of spacer. The Velcro locks the pads in place. To change simply peal off old pad and
place new pad on spacer.
From Slabs to Malls, it works for all.
• Ofces
• Schools
• Factories
• Residences
• Warehouses
• Shopping Malls
*Up-graded ~ XPS Magnetic Plates Installed
Tools on magnetic plate, simply snap on,and snap off
XPS Magnetic Plates
For Quick Tool Changes
All Concrete Genies equipped with
MorFlex couplers for even oor grinding
Adapter Hockey Puck
For Attaching Pads & Resins
5
Manual - Concrete Genie
Parameter Input Resetting
1. Unlock
Press PRG, NO. 00000 showing , then press SET, change the number to 12345 (from left to right), then press SET again, PO will show
on screen.
2. Restore Factory Settings
Press SET, P0.00 showing, change it to P0.17, press SET, change the number to 1, then press SET, P0.00 should show on the screen.
3. Speed Control Mode Chosen (changed)
Press SET, choose the number to 0 under P0.00 item, then press SET, P0.00 showing again
4. Operation Instruction Channel
Change P0.00 to P0.01, press SET, then change the number to 1, press SET again, PO.02 showing
5. Hz Setting
Change P0.02 to P0.03, press SET, then change the number to 60Hz, press SET again, PO.04 showing
6. Frequency Channel
Change P0.04 to P0.07, press SET, then change the number to 2, press SET again, PO.08 showing
7. Acceleration Time
Change P0.08 to P0.11, press SET, then change the number to 0030.0, press SET again, PO.12 showing
8. Stop Manner
Press PRG once, P0 showing on the screen, change to P1. Press SET, P1.00 showing, change to P1.06. Press SET,
change the number to 1, then press SET, P1.07 showing.
9. Terminal Choose
Press PGR once, P1 showing on the screen, change to P5, press SET, P5.00 showing, change to P5.01. Press SET, change the number to 1, press
SET, P5.02 showing. Press SET, change the number to 2, Press SET, P5.01 showing.
10. Torque Boost
.Press PGR, P5 showing on the screen, change to P4, press SET, P4.00 showing, change to P4.01, press SET, then set the number to 3.
.Press SET, P4.02 showing, *Note: if set number 3 under P4.01 item, the machine cannot back normal, please try to number 2, the point under
item P4.01 can change from 1-9.
11. Locking
Change P5.03 to P5.01, press PRG, showing P5 change to P7, press SET, P7.00 showing, press SET, 00000 showing, change it to
12345 (left to right) press SET, P7.01 showing.
12. Final
Press PRG two times.
Cable Connection
Note:
1. Machine electrical system must be in strict accordance with parameters marked on the plate (voltage, frequency), Before
connected to the input supply. Ensure the input power supply voltage and frequency comply with voltage a
2. Machine must be connected to the power systems which have grounding connection to prevent the operator of electrical shock.
3. The machine (3 phase) power cord with three leading cable and ground wire. The plug must be connected to a suitable outlet. Green, yellow
stripes wire is ground wire which is strictly prohibited to connect to the non-socket.
Warning:
1. Plug must be connected
2. Make sure the power plug is connected
3. Three phase voltage
4. To use an extension cord
5. Prohibit removing, cutting or damaging
Connection Way:
1. One phase power connect terminal R, T; Three phase power connection R, S, T terminals, and pay attention to the machine model.
2. Terminal U, V, W connect motor
3. Potentiometer connects VCC, VIN, GDN terminals.
Manual - Concrete Genie
Recessed indicator lights
Reset button
* Note
If computer error is indicated on
panel, press reset button only! This
resets computer to original setting
RPM & FAULT display
Computer digital display
*Computer pre-set at factory
( do not re-program )
Emergency stop button
On ~ Off Switch
On (left) ~ tools spin counter clock wise
* Important
When running PCDs, check correct rotation for each type of PCD
2T Series Introduction (picture 1)
(1)
(3)
(6)
(10)
(11)
(12)
(13)
(14)
(16) (15)
WARNING: Machine has rotation parts, ensure power off before any maintenance service to avoid damage and or injury.
(2)
(4)
(5)
(7)
(8)
(9)
Variable speed dial 0-1500 rpm
*Machine runs best at1300 to 1500 rpm
Adjustable handle release
On (right) ~ tools spin clock wise
2T Structure
Item Description
1. Handle
2. Control Panel
3. Handle Adjuster
4. Veer/Halt Switch
5. Operating Light
6. Power Light
7. Socket
8. Handle Axes
9. Side Arm
10. Water Controller
11. Motor Cover
12. Place for Weight Iron
13. Inlet of Water Tank
14. Water Tank
15. Gear Box Base
16. Lever Sheath
17. Pad Holder
18. Clip
19. Level Adjuster
20. Motor Fix Crew
21. Motor
22. Level Measurer
23. Belt Tighten Screw
7
*Up-grated ~ XPS Magnetic Plates Installed
Xtreme Polishing Systems
For best results use
genuine
XPS
resin pads
Xtreme Diamond
Polishing Pads
Metal Bond
Diamonds - 6 seg
Electrical Diagram
2T-1 Electrical Diagram
Xtreme Resin
Pads
Metal Bond
Diamonds - 8 seg
Xtreme Ceramic
Pads
Metal Bond
Diamonds - 10 seg
PCD
Diamond Traps
Do Not accept imitations: Use only genuine XPS MAGNETIC PLATES
Electrical Diagram
2T-2/2T-3/3T-420/3T-530/4P12T-40 Connection Sketch
For best results use
genuine
XPS
round metals or traps
For best results use
genuine
XPS
round metals or traps
Note: Power entering lines must
be equipped with residua; current
circuit-braker
pic (33)
GREEN
GREEN
1. Speed Adjuster
2. Veer/reverse rotate button
3. Emergency stop button
pic (34)
4. Motor
5. Operation light
6. Power light
Manual - Concrete Genie
Adjust the handle position (for 2T series)
1. Pull handle adjuster as picture (8), adjust handle to suitable position and release handle adjuster, the handle will be locked up as picture (9)
2. Grip handle to operate machine
pic (8)
Water Controller
1. Ensure water controller is off before water injection as picture (10), counterclockwise rotation is off, clockwise rotation is opening the water
controller
2. Input water as picture (11)
3. Adjust the water amount according to operation requirements
pic (10)
Warning
Before motor starts, do prepare control of the machine, after start the machine, move the machine back and forth or right and left to
avoid damaging the oor
Note
1. During operation, be careful of the pads wearing condition to change pads in time if the pads wearing out.
2. Take off the weight iron if grinding soft surface otherwise will speed up the wearing pads
3. After operation, remove convertible adaptors and keep in fry place to avoid damage
pic (9)
pic (11)
Move the machine
Insert lever sheath, adjust handle to
horizontal position, and lift machine.
pic (2) pic (3)
Change the diamond pad
Change diamond pads
Change the diamond pad
Tip over the machine as picture (3), and (4)
pic (3)
Pad holder rotation
Multi-functional under prop
pic (5)
pic (6)
pic (7)
9
Manual - Concrete Genie
Troubleshooting
MACHINE INSTRUCTION
The Genie Series are oor maintaining machines that can be used for grinding, polishing, bufng and stripping.
The machines can be used on concrete, terrazzo, marble, granite, wood or vinyl oors. With the suitable pad, the
machines can be used to remove epoxy on the oor. The machine is suitable for industrial and commercial use for
example in hotels, schools, hospitals, factories, shops, ofces and rental businesses
ACCESSORIES (OPTIONAL)
1. Adaptor––used for renovating and polishing stone
2. Metal adaptor A––used for grinding concrete oor and epoxy ooring.
3. Metal adaptor B (strong magnet)––used for grinding concrete oor, epoxy ooring and stone surface
4. Waterproof cover
5. Waterproof plug
6. Metal segments (Diamond alloy segments)
7. Concrete grinding pad
8. Stone grinding pad
9. Extended cable
10. Distribution box
11. Lever
WARNING: Use only accessories supplied by the manufacturer.
SPECIFICATIONS
Model Description 2T-1 4P16T-580
Voltage (V/Hz) 3 phase 3 phase
Working Width (mm) 560 580’580
Rotation Speed (Rpm) 900 0-1500
Transmission gear belt gear
Power (HP) 5.5 / 7.5 15
Power Cord (mt) 15 15
Water Tank (L) 36 45
Weight (KG) 165 350
2T-2
1 phase
560
0-1500
gear belt
5.5 / 7.6
15
36
165
2T-3
3 phase
560
0-1500
gear belt
5.5 / 7.7
15
36
165
3TX-420
1 phase
420
0-1500
two stage
planetary gear box
5.5
15
35
135
3TX-530
1/3 phase
530
0-1500
two stage
planetary gear box
5.5 / 7.5
15
35
180
4P12T-480
3 phase
480’480
0-1500
gear
7.5 / 10
15
35
210
Specication may be amended without notice
4P16T-680
3 phase
680’680
0-1500
gear
20
15
45
430
• Description..................................................Concrete Genie (2T-2)
• Voltage............................................................220V - 1Ph
• Working width..........................................560mm - 22 inch
• Sweep..............................................................635mm - 25 inch
• Rotation speed (Rpm)........................0-1500
• Transmission....................................................Gear
• Power (HP).........................................................belt 5.5
• Power cord (mt).............................................15
• Water tank..........................................................36L - 9.5 gal
• Weight...................................................................165Kg - 363 lbs
Manual - Concrete Genie
Err 1 Open-phase
at input side
Err 2 Output
grounding
Err 6 Keyboard
communication
fault
Open-phase in frequency inverter three phase
input power phase
Frequency inverter has device grounding short
circuit at the output side
1. Keyboard wiring fault
2. Keyboard communication component
damaged
Troubleshooting
SWIRLS ON THE FLOOR AFTER GRINDING
• Moving the machine too fast or machine stay still too long
• Adopt inappropriate pad
SCRATCH ON THE FLOOR
• Machine standing still while the pad is running
• Grinding method is not correct
• Adopt inappropriate pad
• Incorrect operation
Check three phase input power and three
phase input power wiring
Check peripheral device, grounding line,
motor insulation
1. Check the keyboard wiring
2. Ask for technical support
MACHINE WOBBLES DURING OPERATION
• Check ground level is very serious or not, if level difference is very serious (2mm above). First with the angle
grinder machine repair, and then grinding slowly from high place to lower place with constant speed and
shape moving
• Check the pad holders is loose or not, whether in the same level
• Check adopting same pads or not
• Check pads are in same level or not
• Adjust connector between machine frame and machine base, keep the pad holders and wheels in the same
level
SUDDENLY STOP RUNNING (OVER CURRENT PROTECTION)
• Tap the STOP button, Tap RUN button after 5 seconds to restart. Gently press the handle when restarting to
make pad holder smaller friction, which will restart easier.
PAD
• Remove iron weight
• Adjust machine frame, keep the pad holders and wheels in the same level
MACHINE CANNOT RUN
• Check plug for proper connection––on machine and at wall outlet
• Check building circuit breaker
• Call for Mendel service center or distributor
11
XTREME • POLISHING • SYSTEMS
AN AMERICAN GRINDER COMPANY
(866)812-9319www.xtremepolishingsystems.com
2200 NW 32nd St.
Pompano Beach, FL 33069
#700
info@xtremepolishingsystems.com
www.facebook.com/xtremepolishingsystemswww.youtube.com/user/XtremePolishing
13
Loading...