operation manual
HW2765HAD
DIESEL HOT WATER
PRESSURE WASHER
2
table of contents
Safety
6 Safety Rules
7 Safety Warnings
Features
12 Features
Installation & Preparation
13 Attire
13 Set-Up
14 Engine/Burner Fuel Tank
15 Nozzle Review
16 Nozzle Connection
16 Water Supply
17 Unloader
17 Thermal Relief Valve
18 Pre-Start Inspection Procedures
Operation
19 Priming The Pump
19 Start-Up/Cold Water Operation
21 Hot Water Operation
21 Cleaning with Detergents
22 Shutdown
Maintenance
23 Specific Maintenance
24 Winterizing
26 Maintenance Chart
Troubleshooting
27 Troubleshooting Chart
3
table of contents
Parts List
30 Specifications
32 Flow Chart
32 EMF System
33 Operation Theory
34 Frame Assembly
36 Pump Plumbing
38 Pump Assembly
41 Unloader Assembly
43 Pressure Switch
44 Heat Exchanger/EMF System
46 Boiler Assembly
48 Gun/Wand/Hose Assembly
49 Fuel Tank
50 Electric Box Assembly
51 Fuel Pump
51 Fuel Solenoid
52 EMF System
54 Wire Schematic
54 Wire Diagram
55 Statement of Warranty
56 Warranty Exclusions
4
Using the Operator’s manual
The operating manual is an important part of your Pressure washer and
should be read thoroughly before initial use, and referred to often to make
sure adequate safety and service concerns are being addressed.
Reading the owner’s manual thoroughly will help avoid any personal injury
or damage to your pump. By knowing how best to operate this machine
you will be better positioned to show others who may also operate the
unit.
You can refer back to the manual at any time to help troubleshoot any
specific operating functions, so store it with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
Pressure washer
introduction
5
product identification
Record Identification Numbers
Pressure washer
If you need to contact an Authorized Dealer or Customer Service line (1866-770-1711) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the pump and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:
6
safety
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a pictorial and/or a safety message to alert
you to hazards.
DANGER indicates a hazard which, if not avoided, will result in death
or serious injury.
WARNING indicates a hazard which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in
minor or moderate injury.
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
Save these Instructions
SAFETY RULES
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible injury
or death.
explosion fire
toxic
fumes
hot surface
flying
objects
injection
moving parts
electric
shock
7
safety
WARNING
Serious injury or death may occur from normal sparks in
the multiple ignition sources or engine/burner exhaust.
Injury or death may occur as a result of improper fueling.
Serious injury or death may occur from a ground fire
caused by a muffler spark.
Serious injury or death may occur if system safety’s are
not properly maintained.
• Always operate pressure washer in a well ventilated area free of
flammable vapors, combustible dust, gases or other combustible
materials.
• Do not store the pressure washer near an open flame or any
equipment such as a stove, furnace, water heater, etc., which utilizes
a pilot light or sparking device.
• Do not use this pressure washer to spray flammable material!
• Do not smoke while filling burner fuel tank.
• Never fill the fuel tanks while the pressure washer is running or hot.
Allow to cool two minutes before refueling.
• Always refuel slowly to avoid the possibility of spilled fuel which may
cause a risk of fire.
• Do not refuel indoors or in a poorly ventilated area.
• Engine Fuel Tank: Refuel with gasoline only. Do not use diesel or fuel
oil.
• Burner Fuel Tank (Black): When refueling the Burner Fuel Tank, use
No. 1 or No. 2 fuel oil/diesel or kerosene. Do not use gasoline.
• Do not operate the unit if diesel fuel is spilled. Wipe the pressure
washer clean and move it away from the spill. Avoid creating any
ignition until the diesel fuel has evaporated.
• A spark arrester must be added to the muffler of this engine if it is
to be used on any forest covered, brush covered or grass covered
unimproved land. The arrester must be maintained in effective working
order by the operator. In the state of California, the above is required
by law. (Section 4442 of the California Public Resources Code.)
Other states may have similar laws. Federal laws apply on Federal
lands.
• This pressure washer has a Safety Relief device which should never
be altered, modified, removed or made inoperative. If the device fails,
replace immediately with only genuine manufacturer replacement part.
8
safety
WARNING
Serious injury or death may occur from inhaling engine/
burner exhaust or dangerous vapors. The engine
exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or
other reproductive harm.
• Never operate this pressure washer in an enclosed area. Always make
certain there is adequate ventilation (fresh outside air) for breathing
and combustion. This will prevent the buildup of dangerous carbon
monoxide gases. Beware of poorly ventilated areas, or areas with
exhaust fans which can cause poor air exchange.
• Follow all safety instructions provided with the materials you are
spraying. Use of a respirator may be required when working with
some materials. Do not use this pressure washer to dispense
hazardous detergents.
WARNING
Serious injury or death could occur from high pressure
spray penetrating the skin.
• Keep clear of nozzle and spray! Never put your hand, fingers or body
directly over the spray nozzle.
• Do not direct discharge stream at persons or self.
• This product is to be used only by trained operators.
• Always keep operating area clear of all persons.
• Close supervision is necessary when used near children. DO NOT
allow children to operate this unit!
• SEEK EMERGENCY MEDICAL CARE if the spray appears to have
penetrated the skin! DO NOT TREAT AS A SIMPLE CUT!!
• High pressure hoses and fuel lines should be inspected daily for signs
of wear. If evidence of failure exists, promptly replace all suspect
hoses and fuel lines to prevent the possibility of injury from the high
pressure spray. If a hose or fitting is leaking, NEVER PLACE YOUR
HAND DIRECTLY ON THE LEAK.
• NEVER operate the gun with the trigger wired in the open position.
To prevent accidental discharge, the trigger gun should be securely
locked when not in use.
• Before removing the spray nozzle or servicing the unit, ALWAYS shut
off the unit and trigger the gun to release trapped pressure. (Even after you shut off the unit, there is high pressure water left in the pump,
hose and gun until you release it by triggering the gun.)
9
safety
WARNING
Serious injury or death may occur from contact with
electricity.
• DO NOT direct spray on or into electrical installations of any kind!
This includes electrical outlets, light bulbs, fuse boxes, transformers,
the unit itself, etc.
• DO NOT allow metal components of the pressure washer to come in
contact with live electrical components.
WARNING
Serious injury may occur from touching the gasoline
engine, muffler or heat exchanger. These areas can
remain hot for some time after the pressure washer is
shutdown.
• Never allow any part of your body to contact the gasoline engine,
muffler or heat exchanger.
WARNING
Serious injury may occur from a pressure washer
malfunction or exploding accessories if incorrect
system components, attachments or accessories are
used.
Serious injury or death may occur if attempting to start
the pressure washer when the pumping system is
frozen.
• Never make adjustments to the factory set pressures.
• Never exceed manufacturers maximum allowable pressure rating of
attachments.
• Do not allow any hoses to make contact with heat exchanger to
prevent the possibility of bursting. Avoid dragging the hoses over
abrasive surfaces such as cement.
• Use only manufacturer recommended repair parts for your pressure
washer.
• In freezing temperatures, the unit must always be warm enough to
ensure there is no ice formation in the pump. Do not start the pressure
washer if it has been transported in an open or under heated vehicle
without first allowing the pump to thaw.
10
safety
WARNING
Serious injury may occur to the operator from moving
parts on the pressure washer.
• Before making any adjustments, be certain the engine is turned off
and the ignition cable(s) is removed from the spark plug(s). Turning
the machinery over by hand during adjustment or cleaning might start
the engine and machinery with it.
• Do not operate the unit without all protective covers in place.
WARNING
Serious injury or death may occur from detergents contacting the skin.
Serious injury can occur from loose debris being propelled at a high speed from the spray gun.
Injury may occur if the operator loses his balance
caused by the thrust of water traveling through the
spray nozzle.
Injury may occur from the pressure washer.
• SEEK EMERGENCY MEDICAL CARE if you are using cleaning
agents and the spray appears to have penetrated the skin! DO NOT
TREAT AS A SIMPLE CUT! Be prepared to tell a physician exactly
what kind of detergents you were using by reading the Material Safety
Data Sheet (MSDS) provided with your detergent.
• Never use any solvents or highly corrosive detergents or acid type
cleaners with this pressure washer.
• Protective equipment such as rubber suits, gloves and respirators are
advisable, especially when using cleaning detergents.
• Keep all detergents out of the reach of children!
• ALWAYS wear protective goggles when operating the unit to shield
the eyes from flying debris and detergents.
• DO NOT direct spray toward fragile materials such as glass for shattering could occur.
• Stay alert-watch what you are doing. Do not operate the unit when
fatigued or under the influence of alcohol or drugs.
• NEVER squeeze the trigger unless securely braced.
• DO NOT overreach or stand on unstable support.
• Wet surfaces can be slippery, wear protective foot gear and keep
good footing and balance at all times.
11
safety
• NEVER trigger the gun while on a ladder or roof.
• ALWAYS hold on firmly to the gun/lance assembly when starting and
operating the unit. Failure to do so can cause the lance to fall and
whip dangerously.
• Know how to stop the pressure washer and bleed pressures quickly.
Be thoroughly familiar with controls.
• DO NOT leave pressurized unit unattended. Shut off the pressure
washer and release trapped pressure before leaving.
• DO NOT operate the unit if you see any fuel, oil or water leaks from
the machine. DO NOT resume operation until the unit has been inspected and repaired by a qualified service person.
• NEVER run the engine with the governor disconnected or operate at
excessive speeds.
• Place unit in a clean, dry, flat area for servicing. Before servicing the
unit: turn the unit off, relieve the water pressure from the trigger gun,
and allow the unit to cool down. Service in clean, dry, flat area. If applicable, block wheels to prevent unit from moving.
• Do not move the unit by pulling on the hose.
12
features
1. Spray Nozzle Holder
2. Engine
3. Burner Fuel Tank
4. High Pressure Pump w/Unloader
5. Flat Free Wheels
6. Burner On/Off Switch
7. Air Shutter Adjusting Arm
8. Brake
9. High Pressure Hose
10. Trigger Safety Lock
11. Trigger Gun
12. Insulated Lance
13. Lance
14. Adjustable Nozzle
15. Wand Holder
FEATURES
Features
13
ATTIRE
Proper attire is essential to your safety. It is advised to utilize whatever
means necessary to protect eyes, ears, and skin. Additional safety
attire (such as respiratory mask) may be required when using detergent
cleaning agents with this washer.
SET-UP
1. This unit should only be placed on a level surface to ensure proper
lubrication for the water pump while operating. NEVER spray water
directly on the unit.
2. Do not use unit in an area:
a. with insufficient ventilation.
b. where there is evidence of oil or fuel leaks.
c. where flammable gas vapors may be present.
This unit has multiple ignition sources that could cause an explosion or
fire.
3. Do not allow the unit to be exposed to rain, snow or freezing
temperatures. If any part of the unit becomes frozen, excessive
pressure may build up in the unit which could cause it to burst
resulting in possible serious injury to the operator or bystanders.
4. Be certain to block the wheels to prevent the unit from moving while
operating.
5. Pump oil level should be checked before each use. Make certain the
oil is on the “Full” mark on the dipstick or in the center of the oil sight
glass. If the level appears to be low, fill with SAE30W non-detergent
pump oil.
Installation & Preparation
installation & preparation
DANGER
DO NOT PLACE UNIT IN AN AREA WHERE
FLAMMABLE GAS VAPORS MAY BE PRESENT.
A SPARK COULD CAUSE AN EXPLOSION OR FIRE!
DO NOT STORE/OPERATE UNIT IN FREEZING
ENVIRONMENTS!
14
installation & preparation
WARNING
DO NOT OPERATE IN AN ENCLOSED AREA. USE
THIS PRODUCT ONLY IN WELL VENTILATED
AREAS!
THE EXHAUST CONTAINS CARBON MONOXIDE, A
POISONOUS, ODORLESS AND INVISIBLE GAS.
BREATHING THIS GAS CAN CAUSE SERIOUS
INJURY, ILLNESS & POSSIBLE DEATH.
DANGER
DO NOT SMOKE WHILE FUELING!
DO NOT FILL THE FUEL TANK WHILE UNIT IS
RUNNING OR HOT. ALLOW UNIT TO COOL FOR
TWO MINUTES BEFORE RE-FUELING.
DO NOT FILL FUEL TANK TO POINT OF
OVERFLOWING. ALLOW APPROXIMATELY 1/4” OF
TANK SPACE FOR FUEL EXPANSION.
ALWAYS STORE FUEL AWAY FROM THE WASHER
WHILE THE UNIT IS RUNNING OR HOT.
ENGINE/BURNER FUEL TANK
1. Review “Risk of Explosion or Fire” Warnings pg. 4, before fueling.
2. Locate the Safety Decals on your unit and heed their warnings.
3. Gasoline Engines: A minimum of 85 octane fuel is recommended for
use with this unit. DO NOT MIX OIL WITH GASOLINE.
Burner Fuel: Use No. 1 or No 2 fuel oil/diesel or kerosene.
4. Purchase gasoline fuel in quantities that may be used within 30 days.
Use of clean, fresh lead-free gasoline is recommended. Leaded
gasoline may be used if lead-free is unavailable. DO NOT use gasoline
containing methanol or alcohol.
5. Check the engine oil level before starting the engine. (See Engine
manual.)
6. Fill fuel tanks according to accompanying manufacturer’s instruction
manual.
7. Refer to the Engine Manual supplied with this unit for proper engine
adjustment procedures.
8. Review the engine manual accompanying this pressure washer for
correct engine start-up and maintenance procedures.
15
installation & preparation
NOZZLE REVIEW
Various nozzles may be quick-connected into the end of the wand to
change the spray pattern or use the detergent feature. When using Quick
Connects (Q.C.), be certain the connection is securely locked. If not, the
high pressure water may shoot the nozzle from the wand, causing severe
injury or serious damage. To determine spray fan, refer to the actual number stamped on the nozzle. The first two digits indicate the spray fan in
degrees, i.e.; 00=0”, 15=15°, 40=40°.
1. The 0° nozzle (RED): This is a blasting nozzle. It delivers a very concentrated stream of water. Be cautious when using the straight narrow
stream. It is not recommended for use on painted or wood surfaces,
or items attached with adhesive backings. Uses: Removing weeds
from sidewalk cracks, stubborn stains from concrete, masonry, aluminum and steel, caked mud from equipment, and cleaning lawn mower
undersides.
2. The 15° nozzle (YELLOW): This is a chiseling nozzle. The spray should
be directed at a 45° angle to the surface and used like a scraper to
remove paint, grease and dirt. Uses: Surface preparation (removing
mildew stains and paint chips).
3. The 40° nozzle (WHITE): This is a wash nozzle. This wide spray pattern
disperses the water pressure over a large area and is recommended
for moderate washing. Uses: Washing aluminum siding, cleaning windows, washing vehicles, spraying sidewalks, driveways, and patios.
WARNING
NEVER LOOK DIRECTLY AT THE NOZZLE ORIFICE UNLESS IT
IS DISCONNECTED FROM THE GUN/WAND ASSEMBLY!
CONNECTION OF Q.C. NOZZLES QUICK-CONNECT (Q.C.)
INSTALLATION & PREPARATION
NOZZLE REVIEW:
Various nozzles may be quick-connected into the end of the wand to change the
spray pattern or use the detergent feature. When using Quick Connects (Q.C.),
be certain the connection is securely locked. If not, the high pressure water
may shoot the nozzle from the wand, causing severe injury or serious damage.
To determine spray fan, refer to the actual number stamped on the nozzle. The
rst two digits indicate the spray fan in degrees, i.e.; 00=0”, 15=15°, 40=40°.
1. The 0° nozzle (RED): This is a blasting nozzle. It delivers a very concentrated
stream of water. Be cautious when using the straight narrow stream. It is
not recommended for use on painted or wood surfaces, or items attached
with adhesive backings. Uses: Removing weeds from sidewalk cracks,
stubborn stains from concrete, masonry, aluminum and steel, caked mud
from equipment, and cleaning lawn mower undersides.
2. The 15° nozzle (YELLOW): This is a chiseling nozzle. The spray should
be directed at a 45° angle to the surface and used like a scraper to remove
WARNING
CONNECTION OF Q.C. NOZZLES
INSTALLATION & PREPARATION
NOZZLE REVIEW:
Various nozzles may be quick-connected into the end of the wand to change the
spray pattern or use the detergent feature. When using Quick Connects (Q.C.),
be certain the connection is securely locked. If not, the high pressure water
may shoot the nozzle from the wand, causing severe injury or serious damage.
To determine spray fan, refer to the actual number stamped on the nozzle. The
rst two digits indicate the spray fan in degrees, i.e.; 00=0”, 15=15°, 40=40°.
1. The 0° nozzle (RED): This is a blasting nozzle. It delivers a very concentrated
stream of water. Be cautious when using the straight narrow stream. It is
not recommended for use on painted or wood surfaces, or items attached
with adhesive backings. Uses: Removing weeds from sidewalk cracks,
stubborn stains from concrete, masonry, aluminum and steel, caked mud
from equipment, and cleaning lawn mower undersides.
2. The 15° nozzle (YELLOW): This is a chiseling nozzle. The spray should
be directed at a 45° angle to the surface and used like a scraper to remove
paint, grease and dirt. Uses: Surface preparation (removing mildew stains
and paint chips).
3. The 40° nozzle (WHITE):
This is a wash nozzle. This wide spray pattern disperses the water pressure
over a large area and is recommended for moderate washing. Uses: Washing
aluminum siding, cleaning windows, washing vehicles, spraying sidewalks,
driveways, and patios.
NOZZLE CONNECTION:
1. Be certain the trigger gun is locked in the “OFF” position. See WARNING, left.
2. The nozzle assembly should be disconnected from the gun/wand assembly
WARNING
CONNECTION OF Q.C. NOZZLES
QUICK-CONNECT (Q.C.)
0°
15°
40°
16
installation & preparation
1. Be certain the trigger gun is locked in the “OFF” position.
2. The nozzle assembly should be disconnected from the gun/wand
assembly at this by retracting the locking ring on the quick-connect
fitting to remove the nozzle.
NOZZLE CONNECTION
INSTALLATION & PREPARATION
WATER SUPPLY:
1. Select a water supply hose which is a quality grade of garden hose measuring
at least 3/4" ID and no longer than 50 feet.
2 Check the water inlet strainer to ensure it is clean and free of any obstructions.
As a strainer becomes obstructed, it restricts proper ow of water to the
pump. This can result in cavitations which will prematurely cause failure
NOZZLE REVIEW:
Various nozzles may be quick-connected into the end of the wand to change the
spray pattern or use the detergent feature. When using Quick Connects (Q.C.),
be certain the connection is securely locked. If not, the high pressure water
may shoot the nozzle from the wand, causing severe injury or serious damage.
To determine spray fan, refer to the actual number stamped on the nozzle. The
rst two digits indicate the spray fan in degrees, i.e.; 00=0”, 15=15°, 40=40°.
1. The 0° nozzle (RED): This is a blasting nozzle. It delivers a very concentrated
stream of water. Be cautious when using the straight narrow stream. It is
not recommended for use on painted or wood surfaces, or items attached
with adhesive backings. Uses: Removing weeds from sidewalk cracks,
stubborn stains from concrete, masonry, aluminum and steel, caked mud
from equipment, and cleaning lawn mower undersides.
2. The 15° nozzle (YELLOW): This is a chiseling nozzle. The spray should
be directed at a 45° angle to the surface and used like a scraper to remove
paint, grease and dirt. Uses: Surface preparation (removing mildew stains
and paint chips).
3. The 40° nozzle (WHITE):
This is a wash nozzle. This wide spray pattern disperses the water pressure
over a large area and is recommended for moderate washing. Uses: Washing
aluminum siding, cleaning windows, washing vehicles, spraying sidewalks,
driveways, and patios.
NOZZLE CONNECTION:
1. Be certain the trigger gun is locked in the “OFF” position. See WARNING, left.
2. The nozzle assembly should be disconnected from the gun/wand assembly
at this by retracting the locking ring on the quick-connect tting to remove
the nozzle.
WARNING
CONNECTION OF Q.C. NOZZLES
QUICK-CONNECT FITTING
QUICK-CONNECT (Q.C.)
0°
15°
40°
WATER SUPPLY
1. Select a water supply hose which is a quality grade of garden hose
measuring at least 3/4” ID and no longer than 50 feet.
2 Check the water inlet strainer to ensure it is clean and free of any
obstructions. As a strainer becomes obstructed, it restricts proper
flow of water to the pump. This can result in cavitations which will
prematurely cause failure of pump packings.
a. Using a screwdriver, remove the screen from the water inlet.
b. Clean or replace if necessary.
3. Connect the hoses.
a. Connect one end of the water supply hose to the water inlet of the
unit.
b. Connect the other end of the hose to your pressurized water supply.
NOTICE
• Do not use a non-pressurized water supply (i.e. from a pond or well)
with this unit.
• When connecting the water inlet to the water supply mains, local
regulations of your water company must be observed. In some areas,
the unit must not be connected directly to the public drinking water
supply. This is to ensure there is no feedback of detergents into the
water supply. (Direct connection is permitted if a back flow preventer
is installed. Check with local authorities for approval.)
• If there is a high mineral content in your water, it is highly recommended that a water softener and an additional water strainer be added
to the water inlet to help prevent the possibility of excessive scale
buildup inside the heat exchanger coil. Clean both strainers before
starting your pressure washer.
17
4. Follow the incoming water requirements listed below:
a. Water pressure must be a minimum of 20 pounds per square
Inch (PSI) and a maximum of 125 PSI. (A typical outdoor faucet will
generally supply this PSI if turned completely “ON”.)
b. Incoming GPM must be approximately one gallon more than the
outgoing GPM stated on the pressure washer nameplate. (You can
check GPM by timing how long it takes to fill a 5 gallon container.)
c. Incoming water temperature must not exceed 125°F. Excessive
pump damage may result if the water temperature exceeds this
acceptable level.
5. Never allow the unit to operate without the incoming water line
attached and the water supply is completely turned on.
WARNING
THE TRIGGER GUN SHOULD ALWAYS BE LOCKED IN THE OFF
POSITION WHEN NOT IN USE!
installation & preparation
UNLOADER
WATER INLET STRAINER
The unloader has been preset at the factory.
WATER INLET STRAINER
THERMAL RELIEF VALVE
To ensure the water temperature does not exceed acceptable levels,
never allow the pressure washer to operate in the bypass mode (with the
unit running and the trigger closed) for more than three minutes.
A “thermal relief valve” has been added to this unit to protect the pump.
It may begin to open and release water if the water temperature in the
pump has exceeded 140° F. This will allow fresh, cool water to enter the
system.
18
PRE-START INSPECTION PROCEDURES
Before starting the unit, perform the following procedures:
1. Check the oil level in the pump and engine.
2. Inspect the water inlet strainer. Clean or replace if necessary. See
“Water Supply”, #2, pg 16.
3. Check all hose connections to ensure they are securely tightened. See
“Water Supply”, #3, pg. 16.
4. Inspect for system water leaks, oil leaks and fuel leaks. If a fuel leak is
found, DO NOT START UNIT! See “Risk of Explosion or Fire”, pg. 7.
Be sure that all damaged parts are replaced and that the mechanical
problems are corrected prior to operation of the unit. If you require
service, contact Customer Service.
5. Inspect high pressure hoses for kinking, cuts and leaks. If a cut or leak
is found, DO NOT USE HOSE! Replace hose before starting unit. See
“Risk of Injection” pg. 8. Be sure that all damaged parts are replaced
and that the mechanical problems are corrected prior to operation of
the unit. If you require service, contact Customer Service.
installation & preparation
19
operation
Operating Instructions
PRIMING THE PUMP
It is essential to prime the pump and flush the unit each time the water
supply has been disconnected from the unit OR whenever the unit has
set for any period of time. This unit has a steel coil which, after setting,
will cause the water remaining in the coil from the previous usage to
turn brown or black. This contaminated water must be flushed from the
system before start-up. This procedure should be performed without the
high pressure hose, gun and nozzle assembly installed.
1. Turn on the water supply.
2. Low pressure water will begin flowing from the water outlet. This allows the unit to prime and purge any air from the system. The unit is
primed when water flow is uninterrupted by air.
3. Once the system is flushed, turn off the water supply and connect the
high pressure discharge hose/gun to the water outlet of the unit.
4. Turn on the water supply.
CAUTION
BE CERTAIN THE HOSE, GUN & LANCE ASSY. ARE NOT
CONNECTED TO THE UNIT WHILE PRIMING THE PUMP. PRIMING
ALLOWS MINERAL DEPOSITS TO BE RELEASED FROM THE
SYSTEM WHICH WOULD OBSTRUCT OR DAMAGE THE GUN
AND NOZZLE ASSEMBLY RESULTING IN COSTLY REPAIRS.
START-UP/COLD WATER OPERATION
WARNING
KEEP CLEAR OF NOZZLE! NEVER PLACE HAND OR FINGERS IN
FRONT OF NOZZLE!
DO NOT DIRECT DISCHARGE STREAM AT PEOPLE OR PETS!
CAUTION
DO NOT ALLOW SPRAY PATTERN TO REMAIN ON A FIXED AREA
FOR AN EXTENDED PERIOD OF TIME. POSSIBLE DAMAGE MAY
OCCUR TO THE AREA.
20
operation
1. Refer to the “Safety Precautions” pgs. 7-11 before starting the unit.
2. Locate the Safety Decals on your unit and heed their warnings.
3. Ensure that the switch is in the “OFF” position.
4. Perform the following engine start-up procedures.
a. Point the trigger gun in a safe direction, disengage the safety lock
on the gun and squeeze the trigger.
b. Brace yourself for kickback from the high pressure created by the
pump once the engine has started.
c. Hold the trigger gun open while starting the engine according to the
manufacturer’s instructions in the engine manual accompanying this
unit.
5. Once the unit has started, perform the following procedures with the
gun open:
a. Inspect for system water leaks, oil leaks and fuel leaks. If a fuel leak
is found, TURN UNIT OFF IMMEDIATELY! See “Risk of Explosion
or Fire”, pg. 7. Be sure that all damaged parts are replaced and that
the mechanical problems are corrected prior to operation of the
unit. If you require service, contact Customer Service.
b. Inspect high pressure hoses for kinking, cuts and leaks. If a cut or
leak is found, DO NOT TOUCH HOSE AT LEAK!!! TURN UNIT OFF
IMMEDIATELY! Replace hose before starting the unit. See “Risk of
Injection or Severe Cutting Injury” pg. 8. Be sure that all damaged
parts are replaced and that the mechanical problems are corrected
prior to operation of the unit. If you require service, contact Customer Service.
6. Trigger the gun several times and try adjusting the water pressure by
rotating the grip on the lance. NEVER place hand or fingers in front of
the nozzle or look directly into the nozzle! High pressure water creates
a risk of severe injury!
7. Do not allow unit to operate in bypass mode (with trigger closed) for
more than three minutes without triggering the gun. Failure to follow
this simple rule can cause premature failure of pump packings, resulting in costly pump repair.
8. Your pressure washer can deliver high pressure spray and a variety
of spray patterns using cold water. If you wish to use the Hot Water,
Steam application or Cleaning with Detergents, for the correct procedures.
21
operation
HOT WATER OPERATION
WARNING
THE WATER TEMPERATURE COULD BECOME VERY HOT DURING
HOT WATER OPERATION. BE CAUTIOUS WHEN ADJUSTING
PRESSURE OR CONTROLLING THE TRIGGER GUN/ LANCE
ASSEMBLY.
1. Follow the steps outlined for “START-UP/COLD WATER
OPERATION”.
2. Move the Burner Switch to the ON position. On initial start-up, water
will begin turning hot in approximately 20 seconds and will reach
maximum temperature in approximately 2-1/2 minutes, provided the
trigger remains squeezed. The burner will stop firing when the trigger
is released.
At this point, the unit is operating as a hot water pressure washer. Be
extremely cautious when adjusting the pressure and controlling the
trigger gun/ lance assembly to avoid the possibility of burns.
NOTICE
While spraying, it is normal for the burner to fire intermittently. The high
limit switch will cause combustion to cease when the temperature of
the discharged water exceeds the temperature setting of the switch.
Combustion will begin again when the water temperature drops below
the minimum setting .
CLEANING WITH DETERGENTS UNDER LOW PRESSURE
NOTICE
This feature is designed for use with mild detergents only. Since the
cleaning solution travels through the heat exchanger coil, DO NOT
use corrosives as they will cause extensive damage as well as pose a
considerable safety hazard.
NOTICE
This injection system is designed to apply detergents under low pressure only. It will not allow detergent solutions to be introduced into the
system unless the adjustable nozzle is set in the low pressure mode.
22
1. Prepare detergent solution according to label directions. Never pump
acids, alkaline, abrasive fluids or solvents through the unit.
2. Adjust the amount of detergent desired by locating the adjustment
knob at the end of the clear vinyl hose. Turn the knob completely
counterclockwise to set at maximum siphon rate.
3. Fully immerse the detergent strainer into the detergent solution.
4. With the trigger gun locked in the “OFF” position, securely quickconnect the detergent spray nozzle (#65 40° BLACK) into the end of
the wand.
5. To apply solution; unlock the trigger gun and squeeze the trigger. In
a few moments a detergent/water mixture will exit the nozzle. Start
spraying the lower portion of the surface being cleaned and move up,
using long overlapping strokes. Applying from the bottom up helps
avoid streaking. Allow to soak briefly. (Avoid working on hot surfaces
or in direct sunlight to minimize the chances of the detergent drying,
which may result in damaging painted surfaces.) Be certain to rinse a
small section at a time.
6. To rinse; lock the trigger gun in the “OFF” position, securely quickconnect the desired high pressure nozzle into the end of the wand.
Unlock the trigger gun and spray. It will take about 30 seconds to
purge all detergent from the line. For best rinsing results, start at the
top and work down.
7. Siphon a gallon of water through the low pressure detergent injection
system after each use. This prevents the possibility of corrosion or
detergent residue causing mechanical problems during the next use.
SHUTDOWN
1. Move the Burner Switch to the OFF position.
2. Squeeze the trigger and discharge the water for a period of three
minutes to cool the heat exchanger and high pressure hose.
(Insufficient cool down period of the high pressure hose will cause
excessive wear and eventual rupturing of the hose.)
3. DO NOT close the choke to stop the engine. Backfire or engine
damage may occur. Turn the engine “OFF” as directed in the engine
manual.
4. Close the engine fuel shut-off valve.
5. Turn the water supply “OFF”.
6. Pointing the gun in a safe direction, trigger the gun momentarily to
relieve trapped pressure.
7. Disconnect and drain the nozzle assembly, gun, wand and hoses.
8. Store complete assembly in a non-freezing environment.
operation
23
maintenance
Storage & Maintenance Instructions
SPECIFIC MAINTENANCE
ENGINE: The engine instructions that accompany your unit detail specific
procedures for maintenance of the engine. Following the engine
manufacturer’s recommendations will extend engine work life.
PUMP: Change the pump oil after the first 50 hours of operation. After
initial change, every 3 months or 250 hour intervals are recommended.
If oil appears dirty or milky, changes may be required in greater
frequency. Use pump oil SAE30W non-detergent and fill only to the
center of the oil sight glass. DO NOT overfill.
QUICK COUPLERS: There is an o-ring seal inside the female quick
coupler. This o-ring will deteriorate or, if the unit is allowed to pump
without the high pressure hose or nozzle attached, the o-ring may be
blown out occasionally. Simply insert a replacement o-ring to correct
the leak. (Additional o-rings can be purchased from your dealer.)
NOZZLE: Water flow through the spray nozzle will erode the orifice,
making it larger, resulting in a pressure loss. Nozzles should be
replaced whenever pressure is less than 85% of the maximum. The
frequency of replacement will depend upon such variables as mineral
content in the water and number of hours the nozzle is used.
BURNER AIR ADJUSTMENT: The air shutter has been factory preset
for proper operation between sea level and 2000 feet elevation at
standard conditions (60°F ambient water and air temperatures). To
assure maximum combustion efficiency at colder temperatures and
higher altitudes, it will be necessary to adjust the air supply to the
combustion chamber. A smoke spot test is recommended during any
air shutter adjustment. This will aid in maximizing the burner efficiency
and avoid the inefficient operation and excessive sooting of the
combustion chamber.
1. The machine must be running and the burner on.
2. Take a smoke spot test to determine if more or less air is required for
proper combustion.
a. If the test is greater than a #3 smoke, turn the shutter arm
counterclockwise to increase the air flow into the combustion
chamber.
b. If the test is yellowish in color, turn the shutter arm clockwise to
decrease the air flow into the combustion chamber.
3. Hold onto the air shutter adjusting arm and loosen the locking nut.
Move the shutter in 1/8” increments and retighten the locking nut after
each 1/8” movement.
4. Trigger the gun on and off slowly to make sure there is proper ignition.
Slight or no puffing on the ignition, and a smoke spot test of 0-3 is
good.
24
maintenance
NOTICE
If using Teflon tape, be certain no tape gets inside any plumbing to
prevent the possibility of a plugged spray nozzle.
WINTERIZING
1. For storage and transportation purposes in subfreezing ambient temperatures, it will be necessary to winterize this unit. This unit must be
protected to the lowest incurred temperature for the following reasons:
a. If any part of the pumping system becomes frozen; excessive
pressure may build up in the unit which could cause the unit to burst
resulting in possible serious injury to the operator or bystanders.
b. The pumping system in this unit may be permanently damaged if
frozen. FREEZE DAMAGE IS NOT COVERED BY WARRANTY.
If you must store your unit in an area where the temperature may fall
below 32°F, you can protect your unit by following the procedure outlined
below.
1. Gather the following items:
a. Two 5 gallon containers.
b. One gallon of antifreeze. (Use an environmentally safe antifreeze.)
c. Water supply.
d. Three foot hose, 1/2-3/4 I.D. with a 3/4 inch male garden hose fitting.
2. Procedure:
a. To start winterizing, unit must be run according to the “Start-up
Cold Water Operation”.
b. After running, shut off the unit and water supply.
c. Relieve system pressure by pointing the trigger gun in a safe direction and squeezing the trigger until water flow ceases to exit the Lance
Assy.
d. Lock the trigger gun in the OFF position and adjust the Lance to the
low pressure mode.
e. Remove the water supply hose from the unit and attach the 3 foot
hose securely to the inlet connection.
f. Shut off the detergent injector (if applicable).
g. Fill one 5 gallon container with water.
5. Repeat steps 2 and 3 until step 4 is attained.
LEAKS: Promptly eliminate any leaks found in the pumping system by
removing suspect parts, applying thread sealant to the threads and
reinstalling.
25
maintenance
h. Holding the 3 foot hose in an upright position, completely fill the
hose with water. Then plug the open end of the hose with your thumb
or finger. Place the plugged end into the 5 gallon container of water.
i. Start the unit. Trigger the gun several times until all the air is worked
out of the system (unit is primed).
j. With the trigger gun held open, siphon enough water out of the 5
gallon container until there is just enough water left to mix with the
antifreeze.
k. Point the trigger gun into the empty container. (Be certain to wear
safety attire for protection from splashing.)
l. Trigger the gun until the antifreeze begins to exit the trigger gun.
Release the trigger for 3 seconds, then trigger the gun for 3 seconds.
Continue cycling the trigger gun several times until all the antifreeze
mixture is siphoned from the container.
m. Stop the unit.
n. Detach the 3 foot hose from the unit and drain any excess antifreeze
back into the 5 gallon container storage & maintenance
o. Disconnect the hose and trigger gun from the unit and drain any
excess antifreeze back into the 5 gallon container.
p. Drain hose, trigger gun and lance assembly and store with the unit
in a safe non-freezing area.
q. Store antifreeze solution for next use or dispose of according to
state EPA laws.
3. OPTIONAL PROCEDURE:
a. Shut the unit and water supply off.
b. Relieve system pressure by pointing the trigger gun in a safe
direction and squeezing the trigger until water flow ceases to exit the
nozzle.
c. Disconnect and drain the hose, trigger gun and lance assembly.
d. Remove the coil drain plug from the heat exchanger inlet.
e. Start the unit and allow it to run until all the water exits the unit.
Once the water has stopped flowing from the unit, turn off.
NOTICE
Proper winterizing is based on the recommended manufacturer’s
instructions listed on the “Protection Chart” shown on the back label of
most antifreeze containers.
NOTICE
When using this procedure, use caution as ice chips can form from
drops of water which could cause the unit to burst if starting before
completely thawed.
26
MAINTENANCE CHART
PROCEDURE DAILY
3
MONTHS6 MONTHS9 MONTHS
12
MONTHS
Check engine oil level X
Change engine oil***** X X X X
Check water pump oil level X
Change water pump oil ** X X X X
Oil leak inspection X
Fuel leak inspection X
Water leak inspection X
Hose inspection X
Water inlet filter inspection X
Inspect belt X X X X
Replace high pressure
nozzle***
X X X X
Replace fuel filter X X X X
Inspect fuel pump filter* X
Replace fuel nozzle* X
Check burner air adjustment
X X X X
Check burner electrodes* X
Test water pressure* X X X X
Test fuel pressure* X X X X
Test water temperature* X X X X
Descale coil**** X
* Must be performed by an authorized service technician.
** The pump oil must be changed after the first 50 hours of operation
and every 250 hours or 3 months, whichever comes first.
*** High pressure nozzle should be replaced whenever pressure is less
than 85%.
**** Scale build-up will vary with mineral content in the water and
amount of usage. Descaling can range from weekly to yearly
maintenance.
***** The engine oil must be changed after the first 8 hours of operation
and every 50 hours or 3 months, whichever comes first.
maintenance
27
troubleshooting
Troubleshooting
TROUBLESHOOTING CHART
SYMPTOM PROBABLE CAUSE REMEDY
Engine will not start Various engine problems Refer to the Engine Manual
accompanying your unit.
Unit components are frozen. Allow to thaw. If any part of the
unit becomes frozen; excessive
pressure may build up in the
unit which could cause the unit
to burst resulting in possible
serious injury to the operator or
bystanders.
No discharge at
nozzle when trigger
mechanism is
squeezed.
Inadequate water supply. Ensure hose is 3/4” diameter
and incoming water supply is
turned on.
Low or fluctuating
pressure.
Kink in water inlet hose. Remove kink.
Kink in high pressure
discharge hose.
Replace kinked high pressure
hose.
Water inlet screen
obstructed.
Remove screen, clean or
replace.
Pump sucking air. (Prime
eliminated)
Tighten all water intake
connections Eliminate leaks in
intake line.
Collar on adjustable nozzle
is not in the high pressure
mode.
Turn Collar clockwise to move to
high pressure
Obstructed or worn spray
nozzle.
Remove, clean or replace.
Damaged or obstructed
valve assy. on pump.
Remove, clean or replace.
Pump packings worn. Replace packings.
Unloader/Bypass valve not
operating correctly.
Repair or replace.
Water is leaking from
Thermal Relief Valve.
Water temperature is too
high.
Do not allow unit to operate in
bypass mode (with the trigger
gun closed) for more than three
minutes.
Defective valve. Replace.
Oil appears milky or
foamy.
Water in oil. Change pump oil. Fill to proper
level.
Oil leaking from unit. Worn seals or o-rings. Contact Customer Service.
28
troubleshooting
SYMPTOM PROBABLE CAUSE REMEDY
Detergent will not
siphon into Low
Pressure Detergent
mode.
Detergent strainer is not
completely submerged in
detergent solution.
Check, submerge if necessary.
Detergent strainer
obstructed.
Inspect, clean or replace.
Detergent hose cut,
obstructed or kinked.
Inspect, clean or replace.
Detergent adjusting knob
turned to closed position.
Open adjusting knob. Refer to
“Cleaning with Detergents”.
Too many high pressure
hose extensions attached to
the water outlet.
Use one extension maximum.
Nozzle assembly is plugged. Clean or replace.
Ball & Spring in Venturi
stuck.
Remove, clean or replace.
Water flows back into
detergent container.
Ball & Spring in Venturi
reversed, missing or
corroded.
Remove, clean or replace.
Water flows from the
nozzle when the trigger
gun is locked in the
“OFF” position
Trigger gun is
malfunctioning.
Repair or replace.
Water is leaking under
heat exchanger coil.
Safety Relief device is
relieving caused by an
unloader or pressure switch
malfunction.
1.Detect and correct unloader or
pressure switch problem.
2. Replace safety relief device.
NEVER run unit without safety
relief device. Doing so can cause
an explosion!
Burner will not ignite Switch is not in “Burner”
position.
Check switch position.
Out of fuel. Refuel.
Trigger gun is closed. Open trigger gun for pressure.
EMF Drive belt loose or
broken.
Replace.
Flexible coupler broken. Replace.
Dirty or clogged fuel filter Replace.
Fuel pump sucking air. Tighten all fuel intake
connections. Eliminate leaks in
intake line.
Fuel pump inoperative. Check pressure, replace if
needed.
Dirty or clogged fuel nozzle. Replace.
29
SYMPTOM PROBABLE CAUSE REMEDY
Burner will not ignite Ignition module Consult your Customer Service
Ignition electrodes
damaged or worn.
With unit running and trigger
gun closed, look through burner
sight glass to ensure there is
sparking across electrodes.
No voltage Consult your Customer Service.
Pressure switch override. Pressure should be over 250
PSI/18 Bar to allow burner to
come on.
High limit switch override. Unit will automatically reignite
when cool.
Improper burner air
adjustment.
Adjust as explained on page 26.
Fuel solenoid valve failure. Replace.
Burner runs erratically. Water in the fuel oil. Drain fuel filter/water separator.
Drain fuel tank, and replace with
clean fuel.
Dirty fuel filter/water
separator.
Replace element.
Dirty fuel nozzle. Replace.
Fuel pickup screen
obstructed.
Consult Customer Service.
Improper air adjustment
setting.
Adjust as explained on page 26.
Fuel pump malfunctioning. Replace.
Burner runs, but will
not heat.
Poor or improper fuel
supply.
Check fuel to ensure it is
correct. Drain tank and replace
filter if necessary and refill with
proper fuel.
Low fuel pump pressure. Check fuel pump pressure,
adjust or replace if needed.
Dirty fuel nozzle. Replace.
Improper air adjustment
setting.
Adjust as explained on page 26.
Scale build up in heat
exchanger coil.
Consult your Customer Service.
Burner discharges
white smoke.
Low on fuel. Refuel. If white smoke persists,
consult Customer Service.
Excessive air supply. Adjust as explained on page 26.
Burner discharges
black smoke.
Insufficient air supply. Adjust as explained on page 26.
troubleshooting
30
parts list
Parts List
SPECIFICATIONS
MODEL NUMBER HW2765HAD
Operating Pressure (PSI/Bar) 2500/172
Water Volume (GPM/lpm) 2.4/9.1
Outlet Water Temperature (F/C) 130°F/ 54°C (+/- 20°F) rise above inlet ambient
(210°F/ 99°C maximum)
Pressure Nozzle 3.0
Engine: Honda
Model GX200
Engine Type Four Stroke, Overhead Cam, Single Cylinder
Oil Type SAE10W-30
Oil Capacity (oz./liter) 20 / 0.6
Low Oil Protection Oil Alert
Fuel Type Unleaded Gasoline 86 Octane Minimum
Fuel Capacity (Qt./liter) .95/3.6
Starting Recoil Rope
Max No Load RPM 3600 (+/- 100)
High Pressure Pump: Direct Driven, Oil Bath, Triplex Piston
Oil Type SAE30W Non-Detergent
Oil Capacity (oz./lter) 14.0 / 0.41
Plungers Ceramic
Manifold Forged Brass
Valves Stainless Steel
Unloader Preset
Thermal Relieve Valve Protects Pump Valves and Seals from overheating.
Burner Fuel System
Fuel Type No. 1 or No. 2 Fuel Oil, Diesel or Kerosene
Fuel Capacity (gal./liters) 4.46 / 16.9
Fuel Filter Inline Filter
Fuel Pump Two Line, Single Stage
Fuel Pressure (PSI/BAR) 145 / 10
Fuel Nozzle 1.10 60° B Delavan
Fuel Consumption (GPH/LPH) 1.3 / 5.0 Cont. Burner
31
parts list
SPECIFICATIONS CONT.
MODEL NUMBER HW2765HAD
Electro Magnetic Firing (EMF) System: Belt Driven (Patent #5,954,494)
Ignition Transistorized Magneto
Control Voltage 12 Volt DC
Blower Forced Air
Heat Exchanger: Vertical, Top fi red, Dual Spiral Coil
BTU Input 185,500
Effi ciency 80-83% with #2 Fuel Oil/ Diesel
Smoke Density 0-3 per ASTM D2156
Controls:
On/Off Switch Industrial grade rocker switch
Pressure Switch Shuts off burner fuel supply upon trigger
release
High Limit Switch Shuts off burner fuel supply when outlet water
temp. exceeds 210°F / 99°C
Fuel Solenoid: 12 Volt
Safety Relief: Relieves excess system pressure
Unit Net Weight (Lbs/Kg) 257 / 117
Unit Shipping Weight (Lbs/Kg) 377 / 171
Unit Net Dimensions (In/Cm) 47.5L x 28W x 36.25H/121L x 71W x 92H
Unit Shipping Dimensions (In/Cm) 46.5L x 31.5W x 48.5H / 118L x 80W x 123H
32
parts list
FLOW CHART
EMF SYSTEM
FLOW CHART EMF SYSTEM
33
WATER FLOW: Connect a pressurized water source to the INLET GARDEN HOSE CONNECTION (1) and turn on the water supply.
The water then travels into the TRIPLEX HIGH PRESSURE PUMP (2)
which has an UNLOADER (6) that bypasses the water when the trigger
gun is closed. To protect the pump from heated water during this bypass
stage, a HEAT DUMP VALVE (5) will open at 140°F/60°C allowing the
heated water to escape. The Heat Dump Valve automatically resets when
the water cools. The PRESSURE SWITCH (7) controls the fuel supply to
the burner.
From there, the water will flow into the HEAT EXCHANGER INLET (10)
where it is heated when the burner is on. As the water exits the HEAT
EXCHANGER OUTLET (11), it enters a safety system which protects the
operator from danger. The safety system contains a HIGH TEMPERATURE LIMIT SWITCH (12) which senses the water temperature and
shuts off the fuel supply to the burner if it gets too hot. If the unloader
fails to bypass the water or the burner remains on when the trigger gun
is closed, the SAFETY RELIEF (13) will relieve and allow water to exit
safely.
The heated water then flows through the HIGH PRESSURE HOSE (14)
and to the TRIGGER GUN ASSEMBLY (15) which allows the operator
to control the water spray. When the trigger gun is open, the water flows
through the LANCE (16) and exits the NOZZLE (17).
FUEL FLOW: The Fuel Pump draws fuel from the FUEL TANK (18)
through a replaceable FUEL FILTER (4) and into the FUEL PUMP (3).
Fuel exits the fuel pump, into a FUEL SOLENOID VALVE (8) which controls fuel flow to the FUEL NOZZLE (9) where it ignites and burns in the
heat exchanger.
EMF SYSTEM: The patented Electro Magnetic Firing (EMF) System is an
integrated system which gives all the requirements for
combustion.
The BELT (1) from the power source turns the HUB (2) which has two
EXTERIOR MAGNETS (3) attached. As these magnets spin past the IGNITION MODULE (4), a magnetic flux is created from which the ignition
module produces a high voltage. This voltage arcs across the electrodes
giving the spark that is needed for ignition.
This hub has an INTERNALLY MOUNTED MAGNET (5) which spins past
a STATOR (6) that produces the voltage that controls the fuel supply to
the heat exchanger. In addition to this, the hub also spins the BLOWER
FAN (7) that forces the air into and through the heat exchanger.
The FUEL PUMP (8) is also connected to the hub by means of a flexible
coupler.
GENERAL THEORY OF OPERATION
parts list
34
FRAME ASSEMBLY
parts list
FRAME ASSEMBLY
35
ITEM DESCRIPTION PART # QTY
1 Heat Exchanger/Blower Motor Assembly N/A 1
2 Locknut 30-0157 12
3 Washer 28-0003 24
4 Handle N/A 1
5 Bolt 27-0067 8
6 Small Electric Box Assembly N/A 1
7 Isolation Plate/Pump Plumbing Assembly N/A 1
8 Bolt 27-0069 4
9 Bolt 27-9550 1
10 Bolt 27-0015 4
11 Push/Pull Toggle Clamp 33-0400 1
12 Brake Bracket 20-1314A01 1
13 Lockwasher 29-0007 4
14 Bolt 27-0066 4
15 Locknut 30-0155 4
16 Handle N/A 1
17 Fuel Tank Assembly N/A 1
18 Fuel Hose 15-0147 2
19 Clamp Worm 42-0004 2
20 Filter 19-0110 1
21 Collar 33-0351 4
22 Wheel 14-0130 4
23 Spacer 62-0188 4
24 Axle 20-0060 2
25 Bolt 27-9526 2
26 Hose Clip 33-0517 1
27 Nozzle Holder 20-1339A01 1
28 Grommet 33-0001 5
29 Bolt 27-1201 1
30 Hose Clip 42-0052 1
31 Bolt 27-9527 2
32 Beltguard 20-1340A01 1
FRAME ASSEMBLY SPECS
parts list
36
PUMP PLUMBING
parts list
PUMP PLUMBING
37
PUMP PLUMBING
parts list
ITEM DESCRIPTION PART # QTY
1 Oil Drain 24-0343 1
2 Washer 28-0604 1
3 Engine - Honda GX200 1-0204 1
4 Pressure Switch 22-0243 1
5 Elbow 24-0004 1
6 Relief Valve 22-0005 1
7 Elbow 23-0307 1
8 High Pressure Hose 15-0090 1
9 Garden Hose Gasket 26-0001 1
10 Swivel 23-0095 1
11 Elbow 23-0035 1
12 Pump 3-0146 1
13 Bolt 27-0118 4
14 Lockwasher 29-0008 4
15 Adapter Flange 28-0023 4
16 38-0054 1
17 Screw 27-8432 4
18 Key 43-0073 1
19 Sheave 10-0076 1
20 Bolt 27-0418 4
21 Engine EMF Flange 38-0071 1
38
parts list
PUMP ASSEMBLY
PUMP ASSEMBLY (3-0146)
TORQUE SPECS.
POSITION FT-LBS
1 18
6 7.4
10 7.4
24 8.8
31 37
36 7.4
38 11
39
PUMP ASSEMBLY
ITEM DESCRIPTION PART # QTY
1 Screw 27-8432 4
2 Flange 46-0715 1
3 Oil Seal 26-0192 1
4 Retaining Ring 46-0667 1
5 Needle Bearing 48-0059 1
6 Set Screw 27-8886 1
7 Crankshaft 46-0718 1
8 Plug 39-0086 3
9 O-Ring 25-0325 3
10 Bolt 27-8888 6
11 Crankshaft Cover 46-0719 1
12 O-Ring 25-0370 1
13 Oil Sight Glass 46-0670 1
14 Oil Reflector 46-0824 1
15 Spring Retainer 46-0671 1
16 O-Ring 25-0398 1
17 Connecting Rod 46-0720 3
18 Piston Pin 46-0721 3
19 Plunger Rod 46-0722 3
20 Slinger Washer 28-1027 3
21 O-Ring 25-0371 3
22 Ceramic Piston 46-0723 3
23 Washer 26-0187 3
24 Nut 30-6016 3
25 Oil Dipstick 39-0090 1
26 Crankcase 46-0724 1
27 Ball Bearing 48-0063 1
28 Snap Ring 46-0732 1
29 Snap Ring 46-0676 1
30 Bearing Cap 46-0725 1
31 Valve Cap 39-0087 6
32 O-Ring 25-0160 6
33 Single Valve Assembly (see kit 70-0161) 46-0731 6
34 O-Ring (see kit 70-0161) 25-0386 6
35 Unloader 8-0515 1
parts list
40
ITEM DESCRIPTION PART # QTY
36 Plug 39-0097 1
37 Lockwasher 29-0153 8
38 Bolt 27-8875 8
39 Manifold 46-0730 1
40 O-Ring 25-0372 1
41 Plug 39-0088 1
42 Support Ring (see kit 70-0182) SEE KIT 3
43 V Packing (see kit 70-0181) 46-0729 3
44 Packing Retainer 46-0728 3
45 LP Seal (see kit 70-0181) 46-0727 3
46 LP Retainer 46-0726 3
47 O-Ring (see kit 70-0181) 25-0399 3
48 Oil Seal 26-0193 3
parts list
REPLACEMENT KITS
KIT # DESCRIPTION ITEMS # OF
ASSEM-
BLIES
# OF
CYLINDERS
70-0181 Kit - High Pressure
Seals
43, 45, 47 3 3
70-0182 Kit - Support Rings 42 3 3
70-0161 Kit - Valves 33, 34 6 3
41
UNLOADER ASSEMBLY
parts list
UNLOADER ASSEMBLY (8-0515)
REF. # DESCRIPTION PART # QTY
1 Knob Plug 7-0178 1
2 Unloader Knob 7-0179 1
3 Nut 30-6024 1
4 Set Screws (see 70-0292) N/A Sep. 1
5 Knob Insert 8-0500 1
6 Pin 8-0477 2
7 Spring Button 8-0501 2
8 Spring 49-0119 1
9 Upper Piston (see 70-0292) N/A Sep. 1
10 Back-up Ring 25-0404 1
11 O-Ring (see 70-0292 / 70-0366) N/A Sep. 1
12 Piston Guide 8-0502 1
13 O-Ring 25-0403 2
42
parts list
REF. # DESCRIPTION PART # QTY
14 O-Ring 25-0510 1
15 O-Ring 25-0386 1
16 O-Ring (see 70-0292 / 70-0366) N/A Sep. 2
17 Back-up Ring 25-0408 1
18 Piston 8-0413 1
19 Valve Seat 8-0503 1
20 O-Ring (see 70-0292 / 70-0366) N/A Sep. 1
21 Bolt 8-0516 1
22 O-Ring 25-0388 2
23 O-Ring 25-0370 1
24 Valve Housing N/A 1
25 O-Ring 25-0519 1
26 By-pass Housing N/A 1
27 O-Ring 25-0389 1
28 Bolt 8-0517 1
29 O-Ring 25-0406 1
30 Check Valve 8-0518 1
31 Unloader Check Valve Spring 49-0124 1
32 O-Ring 25-0407 1
33 Nut (see 70-0338) N/A Sep. 1
34 Chemical Injector Body (see 70-0338) N/A Sep. 1
35 Spring 8-0520 1
36 Ball 8-0521 1
37 O-Ring 25-0371 1
38 Chemical Injector Hose Barb 8-0499 1
39 O-Ring N/A Sep. 1
40 Detergent Regulator Knob (see 70-0338) N/A Sep. 1
41 O-Ring (see 70-0338) N/A Sep. 1
Unloader Repair Kit (Inc. 1-20) 70-0292
O-ring Repair Kit (Inc. 10-11, 13-17, 20, 2223, 25, 29, 32, 37)
70-0336
Complete Injector (Inc. 13, 33-41) 70-0338
Injector Repair Kit (Inc. 35-37) 852-0158
43
REF. # DESCRIPTION PART # QTY
1 Pressure Switch 22-0243 1
2 Screw N/A 4
3 Cover N/A 1
4 O-Ring (See 70-0306) N/A Sep. 1
5 Micro Switch N/A 1
6 Retainer Clip N/A 1
7 Body N/A 1
8 O-Ring (See 70-0306) N/A Sep. 2
9 Back-Up Ring (See 70-0306) N/A Sep. 1
10 Piston N/A 1
11 Washer N/A 1
12 Spring 49-0145 1
13 Washer N/A 1
14 Plastic Housing N/A 1
15 O-Ring (See 70-0306) N/A Sep. 1
16 Nut N/A 1
17 Wire Assembly N/A 1
O-Ring Repair Kit (inc. 4, 8-9, 15) 70-0306
PRESSURE SWITCH
parts list
PRESSURE SWITCH (22-0243)
44
HEAT EXCHANGER/EMF SYSTEM
parts list
HEAT EXCHANGER/EMF SYSTEM
ITEM DESCRIPTION PART # QTY
1 Cord Bushing 32-0465 2
2 Fuel Hose 15-0333 1
3 Elbow 23-0287 1
4 Fuel Solenoid 44-0098 1
5 Elbow 23-0249 1
6 QC Socket 17-0004 1
7 Pipe Nipple 24-0165 1
8 Pressure Relief Valve 22-0272 1
9 Outlet Connector 24-0138 1
10 HI Limit Switch 32-0798 1
11 Drain Plug Assembly 850-0218 1
12 Adapter 23-0279 1
45
parts list
ITEM DESCRIPTION PART # QTY
13 Elbow 24-0131 1
14 Street Tee 23-0058 1
15 High Pressure Hose 15-0090 1
16 Nut 30-3022 2
17 EMF Assembly 850-0403 1
18 Belt 11-0043 1
19 Coupling 33-0225 1
20 Fuel Pump Mounting Plate 20-1296A01 1
21 Plate/Fuel Pump 20-1297A01 1
22 Plate/Fuel Pump 20-1298A01 1
23 Elbow 23-0288 1
24 Fuel Pump 3-0020 1
25 Elbow 23-0237 2
26 Bolt 27-9524 2
27 Fuel Hose 15-0147 2
28 Nut 30-3023 6
29 Bolt 27-1201 6
30 Beltguard Side 20-1295A01 1
31 Bolt 27-1200 4
32 Spring Cover 20-1338A01 1
33 Sheave/Shaft Assembly 850-0166 1
34 Locknut 30-0159 1
35 Sheave Assembly 850-0177 1
36 Idler Shaft 33-0212 1
37 Spring 49-0169 1
38 Idler Arm 20-1326A01 1
39 Washer 28-0003 1
40 Locknut 30-0159 1
41 Idler Mounting Bracket 20-1325A01 1
42 Boiler Assembly N/A 1
43 Clamp 32-0428 1
44 Bolt 27-3062 1
46
parts list
BOILER ASSEMBLY
BOILER ASSEMBLY
47
parts list
ITEM DESCRIPTION PART # QTY
1 Nut 30-0121 2
2 Plug 24-0034 1
3 Outer Wrap/ Frame Assembly 5-0324A42 1
4 Air Diverter Stem 20-0377A01 1
5 Star Washer 28-1009 4
6 Nut 30-6001 4
7 Air Diverter 20-0378A01 1
8 Bolt 27-8879 2
9 Insulation 33-0267 1
10 Washer 28-0521 2
11 Heat Exchanger Coil 66-0009 1
12 Exhaust Chimney 20-1264 1
13 Electrode Assembly - no wires (inc 5, 14-21) 850-0411 1
14 Cone 20-0373 1
15 Bolt 27-8878 8
16 Electrode Plate 38-0065 1
17 Sight Glass 33-0252 1
18 Snap Ring 33-0254 1
19 Washer 28-0523 2
20 Electrode 32-0987 2
21 Electrode Bracket 20-1094A01 1
22 Fuel Nozzle Holder 23-0292 1
23 Fuel Nozzle 1.10 60DEG B (1000) 18-0268 1
24 Top Pan 20-1263 1
25 Acorn Nut 30-6002 3
26 Lockwasher 28-1028 3
48
parts list
GUN/WAND/HOSE ASSEMBLY
ITEM DESCRIPTION PART # QTY
1 Gun 16-0445 1
2 Quick Connect 17-0005 1
3 QC Socket 17-0004 1
4 Hose 15-0145 1
5 Quick Connect 17-0006 1
6 Lance Assembly 16-0366 1
7 Nozzle 00030 QC (2500) 18-0387 1
- Nozzle 15030 QC (2500) 18-0388 1
- Nozzle 40030 QC (2500) 18-0391 1
GUN / WAND / HOSE ASSEMBLY
49
parts list
FUEL TANK
FUEL TANK
HSE_HSP SMALL FUEL TANK ASSY 110512 CH
FUEL TANK ASSEMBLY
ITEM DESCRIPTION Mi-T-M # QTY
1 FUEL CAP 12-0033 1
2 FUEL GAUGE GROMMET 33-0255 1
3 FUEL GAUGE 22-0475 1
4 ELBOW 23-0237 1
5 FUEL PICK UP 33-0296 1
6 NIPPLE 23-0247 1
7 DECAL - CAUTION: RISK OF FIRE (SEE 71-0058) N/A 1
8 FUEL TANK 12-0242 1
9 DRAIN PLUG 68-3204 1
FUEL TANK
ITEM DESCRIPTION PART # QTY
1 Fuel Cap 12-0033 1
2 Fuel Gauge Grommet 33-0255 1
3 Fuel Gauge 22-0475 1
4 Elbow 23-0237 1
5 Fuel Pick Up 33-0296 1
6 Nipple 23-0247 1
7 Decal-CAUTION: Risk of Fire
(see 71-0009)
N/A 1
8 Fuel Tank 12-0242 1
9 Drain Plug 68-3204 1
50
parts list
ELECTRIC BOX ASSEMBLY
HSP SMALL E BOX ASSY 012913
ELECTRIC BOX ASSEMBLY
ITEM DESCRIPTION PART # QTY
1 Rocker Switch 32-0626 1
2 Electric Box Cover 20-1302A01 1
3 Bolt 27-9526 8
4 Bridge Rectifier 32-1114 1
5 Screw 27-8835 3
6 Capacitor 32-1113 1
7 Terminal Strip 32-0436 1
8 Cord Relief 9-0046 1
9 Electric Box Back 20-1301A01 1
10 Electrical Locknut 32-0292 1
11 Gasket 26-0384 1
51
FUEL PUMP
FUEL SOLENOID
FUEL PUMP (3-0020)
FUEL PUMP (3-0020)
R E F. # DE SC RIP TION PART # Q T Y.
1 Fuel Pump Complete-Right Hand 3-0020 1
2 Cover Screw 46-1006 4
3 Cover-Right Hand 46-1005 1
4 Strainer 19-0034 1
5 Cover Gasket 26-0109 1
6 Plug 24-0044 2
7 Body N/A 1
FUEL PUMP (3-0020)
FUEL SOLENOID (44-0101)
FUEL PUMP (3-0020)
R E F. # DE SC RIP TION PART # Q T Y.
1 Fuel Pump Complete-Right Hand 3-0020 1
2 Cover Screw 46-1006 4
3 Cover-Right Hand 46-1005 1
4 Strainer 19-0034 1
5 Cover Gasket 26-0109 1
6 Plug 24-0044 2
7 Body N/A 1
8 Plug 24-0082 1
0MHSP013-44-0101-121698-BAR
FUEL SOLENOID (44-0101)
R E F. # DESCRIPTION PART # Q TY.
1 Solenoid Complete-120V 44-0101 1
2 Solenoid Body 46-1013 1
3 Solenoid Piston 46-1012 1
4 Solenoid Base 46-1014 1
5 Screw (See 44-0101) N/A Sep. 2
6 Solenoid Coil-120V 46-1020 1
7 Spring (See 44-0101) N/A Sep. 1
8 P is to n Nut 46-1016 1
9 Din Connector Cord 32-0443 1
REF. # DESCRIPTION PART # QTY
1 Fuel Pump Complete 3-0020 1
2 Cover Screw 46-1006 4
3 Cover 46-1005 1
4 Strainer 19-0034 1
5 Cover Gasket 26-0109 1
6 Plug 24-0044 2
7 Body N/A 1
8 Plug 24-0082 1
REF. # DESCRIPTION PART # QTY
1 Solenoid Complete-120V 44-0098 1
2 Solenoid Body 46-1013 1
3 Solenoid Pistol 46-1012 1
4 Solenoid Base 46-1014 1
5 Screw (see 44-0101) N/A Sep. 2
6 Solenoid Coil-120V 46-1015 1
7 Spring (see 44-0101) N/A Sep. 1
8 Piston Nut 46-1016 1
9 Din Connector Cord 32-0443 1
parts list
52
EMF SYSTEM
parts list
850-0403 031113 CH
EMF SYSTEM
ITEM DESCRIPTION PA RT # QTY
-E
MF ASSEMBLY 850-0403 1
1 BLOWERN
FAN 44-0099 1
2 SET SCREW
30-3021 1
3 LOCKNUT
30-0177 2
4 BLOWER FLANGE ASSEMBLY 850-0402 1
5 SEALED BEARING 48-0041 2
6 BLOWER FLANGE 38-0066 1
7SPACER
33-0206 1
8 BLOWER SHAFT 20-0347 1
9W
OODRUFF KEY 43-0080 2
10 CLAMP
32-0403 1
11 SCREW
27-2070 1
12 STA
TOR ASSEMBLY 850-0401 1
13 BOLT
27-0740 4
14 HUB
38-0041 1
15 WASHER
28-0001 2
16 IGNITION ASSEMBLY 850-0413 1
EMF SYSTEM (850-0403)
850-0403- 031113 CH
53
parts list
ITEM DESCRIPTION PART # QTY
- EMF Assembly 850-0403 1
1 Blower Fan 44-0099 1
2 Set Screw 30-3021 1
3 Locknut 30-0177 2
4 Blower Flange Assembly 850-0402 1
5 Sealed Bearing 48-0041 2
6 Blower Flange 38-0066 1
7 Spacer 33-0206 1
8 Blower Shaft 20-0347 1
9 Woodruff Key 43-0080 2
10 Clamp 32-0403 1
11 Screw 27-2070 1
12 Stator Assembly 850-0401 1
13 Bolt 27-0740 4
14 Hub 38-0041 1
15 Washer 28-0001 2
16 Ignition Assembly 850-0413 1
54
parts list
WIRING DIAGRAM
WIRING SCHEMATIC
WIRING DIAGRAM
WIRING SCHEMATIC
55
STATEMENT OF WARRANTY
warranty
The manufacturer warrants all parts, (except those referred to below), of
your new pressure washer to be free from defects in materials and workmanship during the following periods:
For Lifetime against freezing and cracking:
Pump Manifold
For Seven (7) Years from the date of original purchase:
High Pressure Pump
For Three (3) Years from the date of original purchase:
Heat Exchanger Coil
For Two (2) Years from the date of original purchase:
Frame Plumbing
Guard or Shields Pulleys
For One (1) Year from the date of original purchase:
Adjustable Thermostat GFCI Cord
Selector switch Starter Contactor
Overload
For Six (6) months from the date of original purchase:
Ignition Transformer Burner Motor
For Ninety (90) days from the date of original purchase:
Unloader Valve Electrodes
Fuel solenoid High Limit thermostat
Fuel Pump Pressure Switch
Safety Relief Valve
For Thirty (30) days from the date of original purchase:
High Pressure Hose Trigger Gun
Strainers / Filters Wand
Defective parts not subject to normal wear and tear will be repaired
or replaced at our option during the warranty period. In any event,
reimbursement is limited to the purchase price paid.
56
1. The motor is covered under separate warranty by its respective
manufacturer and is subject to the terms set forth therein.
2. Normal wear parts:
Pump Packings Spray Nozzles
Pump Valves Detergent Valves
Fuel Filters Quick Couplers/screw connects
O-rings Belts
3. This warranty does not cover parts damaged due to normal wear,
misapplication, misuse, operation at other than recommended speeds,
pressures or temperature. Parts damaged or worn because of the use
of caustic liquids or by operation in abrasive or corrosive environments
or under conditions causing pump cavitation are not warranted. Failure
to follow recommended operating and maintenance procedures also
voids warranty.
4. The use of other than Genuine Repair Parts will void warranty. Parts
returned, prepaid to our factory or to an Authorized Service Center
will be inspected and replaced free of charge if found to be defective
and subject to warranty. There are no warranties which extend beyond
the description of the face hereof. Under no circumstances shall the
manufacturer bear any responsibility for loss of use of the unit, loss
of time or rental, inconvenience, commercial loss or consequential
damages.
WARRANTY EXCLUSIONS
warranty
57
If you need assistance with the
assembly or operation of this
Pressure Washer please call
1-866-770-1711
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