operation manual
HK070F
HK125FW
HK175FW
HK215FW
KEROSENE FORCED AIR
HEATER
2
Safety
6 Safety Rules
7 Safety Warnings
10 Unpacking
Features
11 Features of Model HK070F
11 Features of Models HK125FW/HK175FW
Assembly
12 Hardware Components
12 Frame Components for Models HK125FW/
HK175FW/HK215FW
13 Attaching Handle for Model HK070F
13 Assembly Cord Wrap
13 Assembly Frame and Wheels Models
HK125FW/HK175FW/HK215FW
14 Assembly Cord Wrap
Operation
15 Kerosene (1-K)
15 Theory of Operation
16 Fueling the Heater
17 Ventilation
17 Starting the Heater
18 Stopping the Heater
18 Restarting the Heater
18 Electrical Outlet
19 Long Term Storage
Maintenance
21 Fuel/Fuel Tank
21 Air Filters
21 Fan Blades
22 Nozzles
23 Spark Plug
23 Photocell
24 Fuel Filter
25 Pump Pressure Adjustment
Troubleshooting
26 Troubleshooting Chart
table of contents
3
Exploded View
28 Exploded View
Parts List
29 HK070F
31 HK125FW
33 HK175FW
35 HK215FW
Parts List
37 Model HK070F
37 Model HK125FW/HK175FW/HK215FW
Warranty
38 Limited Warranty
table of contents
4
Using the Operator’s manual
The operating manual is an important part of your Heater and should
be read thoroughly before initial use, and referred to often to make sure
adequate safety and service concerns are being addressed.
Reading the owner’s manual thoroughly will help avoid any personal injury
or damage to your heater. By knowing how best to operate this machine
you will be better positioned to show others who may also operate the
unit.
You can refer back to the manual at any time to help troubleshoot any
specific operating functions, so store it with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
Compressor
introduction
5
product identification
Record Identification Numbers
Heater
If you need to contact an Authorized Dealer or Customer Service line (1866-770-1711) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the heater and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:
6
safety
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a pictorial and/or a safety message to alert
you to hazards.
DANGER indicates a hazard which, if not avoided, will result in death
or serious injury.
WARNING indicates a hazard which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in
minor or moderate injury.
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
Save these Instructions
SAFETY RULES
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible injury
or death.
explosion fire
toxic
fumes
hot surface
flying
objects
injection
moving parts
electric
shock
7
safety
WARNING
• FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP
SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS,
PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE
HEATER AS RECOMMENDED BY THESE INSTRUCTIONS. NEVER
USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN
VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS
SUCH AS GASOLINE, SOLVENTS, PAINT THINNERS, DUST
PARTICLES OR UNKNOWN CHEMICALS.
WARNING
• NOT FOR HOME OR RECREATIONAL USE.
WARNING
•
Do not operate this heater until you have read, and thoroughly
understand these safety and operating instructions.
WARNING
•
This heater is NOT suitable for use with Bio-Diesel; use of Bio-Diesel
will damage he filter and seals. Any damage caused by using BioDiesel will not be covered by warranty
WARNING
Risk of indoor air pollution
•
Use this heater only in well ventilated areas! Provide at least a three
square foot (2,800 sq cm) opening of outside air for every 100,000
BTU/hr of heater rating.
•
People with breathing problems should consult a physician before
using the heater.
•
Carbon Monoxide Poisoning: Early signs of carbon monoxide
poisoning resemble flu-like symptoms such as headaches, dizziness,
and/or nausea. If you have these symptoms, your heater may not be
working properly. Simply locate fan in safe, desired position on level
ground, and connect to approved power source.
•
Get fresh air at once! Have the heater serviced. Some people are
more affected by carbon monoxide than others. These include
pregnant women, those with heart or lung problems, anemia, or those
under the influence of alcohol, or at high altitudes.
8
safety
WARNING
Risk of Electric Shock!
•
Use only the electrical power (voltage and frequency) specified on the
model plate of the heater. Use only a three- prong, grounded outlet
and extension cord.
•
ALWAYS install the heater so that it is not directly exposed to water
spray, rain, dripping water, or wind.
•
ALWAYS unplug the heater when not in use.
DANGER
Carbon Monoxide poisoning may lead to death!
•
Humans can tolerate small amounts of carbon monoxide, and
precautions should be taken to provide proper ventilation. Failure to
provide proper ventilation according to this manual can result in death.
Early signs of carbon monoxide poisoning resemble the flu. Symptoms
of improper ventilation are:
* headache * dizziness * burning of the nose and eyes
* nausea * dry mouth * sore throat
•
For optimal performance of this heater, it is strongly suggested that
1-K kerosene be used. 1-K kerosene has been refined to virtually
eliminate contaminants, such as sulfur, which can cause a rotten
egg odor during the operation of the heater. However, #1 or #2 fuel
oil (diesel fuel) may also be used if 1-K kerosene is not available.
Be advised that these fuels do not burn as clean as 1-K kerosene,
and care should be taken to provide more fresh air ventilation to
accommodate any added contaminants that may be added to the
heated space. Use of #1 or #2 fuel oil may result in more periodic
maintenance.
9
safety
WARNING
Risk of Burns/Fire/Explosion!
•
NEVER use fuels such as gasoline, benzene, paint thinners, or other
oil compounds in this heater (RISK OF FIRE OR EXPLOSION).
•
NEVER refill the heater’s fuel tank while heater is operating or still hot.
This heater is EXTREMELY HOT while in operation.
•
Keep all combustible materials away from this heater.
•
NEVER block air inlet (rear) or air outlet (front) of heater.
•
NEVER use duct work in front or at rear of heater.
•
NEVER move or handle heater while still hot.
•
NEVER transport heater with fuel in its tank.
•
If equipped with a thermostat, the heater may start at any time.
•
ALWAYS locate heater on a stable and level surface.
•
ALWAYS keep children and animals away from heater.
•
Bulk fuel storage should be a minimum of 25 ft. from heaters,
torches, portable generators, or other sources of ignition. All
fuel storage should be in accordance with federal, state, or local
authorities having jurisdiction.
•
Never use this heater in living or sleeping areas.
•
NEVER use this heater where flammable vapors may be present.
Minimum clearance from Combustibles:
70k 125k 175k 215k
Top 4 ft. 4 ft. 4 ft. 4 ft.
Sides 4 ft. 4 ft. 4 ft. 4 ft.
Front 8 ft. 8 ft. 8 ft. 8 ft.
10
safety
UNPACKING
Remove the heater and all of the packaging materials from the
shipping carton. NOTE: Save the box and packaging materials for
future storage. Check the chart below to be sure that you have all
of the parts required to assembly your heater. If you find that any
parts are missing, call BE Pressure Supply at 1-800-663-8331 for
assistance in receiving the missing components.
11
features
Safety Information (continued)
- ALWAYS keep children and animals away from heater.
- Bulk fuel storage should be a minimum of 25 ft. from heaters,
torches, portable generators, or other sources of ignition. All
fuel storage should be in accordance with federal, state, or
local authorities having jurisdiction.
- Never use this heater in living or sleeping areas.
- NEVER use this heater where flam mable vapors may be
present.
Risk of electric shock!
- Use only the electrical power (voltage and frequency) specified
on the model plate of the heater. Use only a three- prong,
grounded outlet and extension cord.
- ALWAYS install the heater so that it is not directly exposed to
water spray, rain, dripping water, or wind.
- ALWAYS unplug the heater when not in use.
Minimum clearance from Combustibles:
45k 70k 125k 175k 215k
Top 4 ft. 4 ft. 4 ft. 4 ft. 4 ft.
Sides 4 ft. 4 ft. 4 ft. 4 ft. 4 ft.
Front 8 ft. 8 ft. 8 ft. 8 ft. 10 ft.
WARNING
Features
required to assembly your heater. If you find that any parts are
missing, call 215-891-8460 for assistance in receiving the
missing components.
Unpacking
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Features (Continued)
Product
Specification
HK070F HK125FW HK175FW HK215FW
Fuel Consumption
Rate (Gallons)
.53 .95 1.34 1.63
Features
FEATURES OF MODEL HK070F
FEATURES OF MODELS HK125FW/HK175FW
12
assembly
Assembly
HARDWARE COMPONENTS
HK070F HK125FW HK175FW HK215FW
Wheel support frame NO YES YES YES
Wheel (2 pieces) NO YES YES YES
Front and Rear Handle NO YES YES YES
Axle NO YES YES YES
Top Handle YES NO NO NO
Screws & Nuts (A) 8 each NO YES YES YES
Screws & Nuts (B) 4 each YES NO NO NO
Wheel Nuts and Bushings NO YES YES YES
Cord Wrap YES YES YES YES
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Handle
Cord Wraps Wheels
Wheel Nuts
Bushings
Hardware Kit Part#
70-056-0100
(PT-45 / 70T-KFA)
Hardware Kit Part#:
70-056-0210
(PT-125T/ 175T / 215T-KFA)
Screws and
Nuts(4 ea.)
Frame Component Hardware
Screws and Nuts (4 ea.) and Cord
Wraps
PT-45-KFA PT-70T-KFA PT-125T-KFA PT-175T-KFA PT-215T-KFA
Wheel support frame NO NO YES YES YES
Wheel (2 pieces) NO NO YES YES YES
Front and Rear Handle NO NO YES YES YES
Axle NO NO YES YES YES
Top Handle YES YES NO NO NO
Screws & Nuts (A) 8 each NO NO YES YES YES
Screws & Nuts (B) 4 each YES YES NO NO NO
Wheel Nuts and Bushings NO NO YES YES YES
Cord Wrap YES YES YES YES YES
Assembly
(HK125FW/HK175FW/HK215FW)
(HK070F)
FRAME COMPONENTS FOR MODELS HK125FW/HK175FW/
HK215FW
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Handle
Cord Wraps Wheels
Wheel Nuts
Bushings
Hardware Kit Part#
70-056-0100
(PT-45 / 70T-KFA)
Hardware Kit Part#:
70-056-0210
(PT-125T/ 175T / 215T-KFA)
Screws and
Nuts(4 ea.)
Frame Component Hardware
Screws and Nuts (4 ea.) and Cord
Wraps
PT-45-KFA PT-70T-KFA PT-125T-KFA PT-175T-KFA PT-215T-KFA
Wheel support frame NO NO YES YES YES
Wheel (2 pieces) NO NO YES YES YES
Front and Rear Handle NO NO YES YES YES
Axle NO NO YES YES YES
Top Handle YES YES NO NO NO
Screws & Nuts (A) 8 each NO NO YES YES YES
Screws & Nuts (B) 4 each YES YES NO NO NO
Wheel Nuts and Bushings NO NO YES YES YES
Cord Wrap YES YES YES YES YES
Front Handle
Wheel Support Frame
Axle
Rear Handle
Assembly
Figure 4: Hardware Components
13
ATTACHING HANDLE FOR MODEL HK070F
ASSEMBLY CORD WRAP
ASSEMBLY FRAME AND WHEELS MODELS HK125FW/HK175FW/HK215FW
assembly
Tools required: Medium phillips screw driver.
1. Align the holes in the upper housing with the 2 holes in the handle.
2. Insert and tighten screws securely with screw driver.
1. Insert tabs on cord wrap into slots in shell support, lining up the holes
on the cord wrap with those on the side cover.
2. Insert and tighten screws securely with screw driver.
Tools required: Medium phillips screw driver, 5/16” open end or
adjustable wrench, needle nose pliers.
1. Slide axle through holes in wheel support frame. Slide wheel bushings
and flat washer (A) on to each end of axle.
2. Slide wheels on to each axle, being sure that the valve stem (if
pneumatic) is to the outside (see Figure 7.).
3. Attach wheel nut to threaded axle and tighten.
4. Place heater on the assembled frame, making sure that the air inlet
end is by the wheels, and the mounting holes on the tank flange of the
heater align with holes in frame.
5. Take the front handle and align the mounting holes with the cor
responding holes in the tank flange/wheel frame. Slide a screw (A)
through the holes and loosely attach a nut. Repeat for the other 3
holes, then fully tighten all 4 screws and nuts.
6. Repeat this process with the rear handle.
NOTE: The front handle is longer than the rear handle.
handle as shown in Figure 6.
ASSEMBLING CORDWRAP
1. Align holes in cordwrap with corresponding holes in rear
handle. Insert screws (B) through holes, attach nuts and
tighten (see Figure 7.).
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Handle
Screw
Assembly (Continued)
14
assembly
ASSEMBLY CORD WRAP
1. Align holes in cord wrap with corresponding holes in rear handle. Insert screws (B) through holes, attach nuts and tighten (see Figure 7).
handle. Insert screws (B) through holes, attach nuts and
tighten (see Figure 7.).
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
CAUTION
• Do not operate heater without support frame fully assembled to tank.
15
operation
Operation
KEROSENE (1-K)
For optimal performance of this heater, it is strongly suggested that 1-K
kerosene be used. 1-K kerosene has been refined to virtually eliminate
contaminants, such as sulfur, which can cause a rotten egg odor
during the operation of the heater. However, #1 or #2 fuel oil (diesel
fuel) may also be used if 1-K kerosene is not available. Be advised that
these fuels do not burn as clean as 1-K kerosene, and care should be
taken to provide more fresh air ventilation to accommodate any added
contaminants that may be added to the heated space. Using diesel fuel
can cause excess soot production. DO NOT use any fuel that is not
approved above.
Fuel System: This heater is equipped with an air pump that operates off
of the electric motor. The pump forces air through the air line connected
to the fuel tank, drawing fuel to the nozzle in the burner head. Air also
passes through the nozzle where it mixes with the fuel and is sprayed into
the combustion chamber in a fine mist.
Quick-Fire Ignition: A transformer sends high voltage to a two pronged
spark plug. The spark ignites the fuel/air mixture as it is sprayed into the
combustion chamber.
NOTICE
Kerosene should only be stored in a blue container that is clearly
marked “kerosene”. Never store kerosene in a red container. Red is associated with gasoline.
•
NEVER store kerosene in the living space. Kerosene should be stored
in a well ventilated area outside the living area.
•
NEVER use fuel such as gasoline, benzene, alcohol, white gas,
camp stove fuel, paint thinners, or other oil compounds in this heater
(THESE ARE VOLATILE FUELS THAT CAN CAUSE A FIRE OR
EXPLOSION).
•
NEVER store kerosene in direct sunlight or near a source of heat.
•
NEVER use kerosene that has been stored from one season to the
next. Kerosene deteriorates over time. OLD KEROSENE WILL NOT
BURN PROPERLY IN THIS HEATER.
•
Use 1-K kerosene in this heater. #1 fuel is a suitable substitute.
THEORY OF OPERATION
16
operation
Air System: A fan is turned by the heavy duty motor, which forces air
around and into the combustion chamber, where it is super-heated and
forced out the front of the chamber.
Temperature Limit Control: This heater is equipped with a Temperature
Limit Control designed to turn the heater off should the internal temperature rise to an unsafe level. If this device activates and turns your heater
off, it may require service. Once the temperature falls below the reset
temperature, you will be able to start your heater.
Electrical System Protection: The heaters’ electrical system is protected
by a circuit breaker that protects the system components from damage. If
the heater fails, check the fuse first, and replace if necessary.
Flame Sensor: The heater uses a photocell to “see” the flame in the
combustion chamber. Should the flame extinguish, the sensor will stop
electrical current and the heater will shut off.
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Model PT-45-KFA does not have a thermostat
It is always a good idea to fire the heater outdoors for the first time. This
will allow any oils used in the manufacturing process to be burned off in a
safe environment. This initial burn should last at least 10 minutes.
FUELING THE HEATER
CAUTION
• Never fill the fuel tank indoors. Always fill the tank outdoors.
• Be sure that the heater is on level ground when fueling, and never
overfill the fuel tank.
17
operation
VENTILATION
STARING THE HEATER
Risk of indoor air pollution. Use heater only in well ventilated areas.
Always provide a fresh air opening in the heated space of at least three
square feet (2,800 sq. cm) for each 100,000 BTU/hr. of heater output.
Provide a larger opening if more heaters are being used.
1. Fill the tank with kerosene until fuel gauge points to “F”.
2. Be sure fuel cap is secure.
3. Plug power cord into three prong, grounded extension cord and plug
extension cord into three prong 120V grounded outlet. The extension
cord should be at least six feet long.
Extension cord wire size requirements are as follows:
•
6 to 10 feet (1.8 to 3 meters), use 18 AWG wire.
•
11 to 100 feet (3.4 to 30.4 meters), use 16 AWG wire.
•
101 to 200 feet (30.8 to 61 meters), use 14 AWG wire.
4. Turn thermostat control knob to desired temperature setting
(70/125/175 only). The setting range is from 40° F to 110° F. Push
the Power switch to the “ON” position (See figure 9). The power indicator lamp and room temperature display (125/175 only) will light and
the heater will start.
5. If the heater does not fire, the thermostat may be set too low. Turn the
Control Knob to a higher setting until heater fires. If the heater still
does not start, push Power Switch to “OFF”, then back to “ON”. If
heater still does not fire, see Troubleshooting Guide on Page 15.
WARNING
• Never refuel this heater while it is hot or operating. Fire or explosion
could result.
NOTICE
The room temperature display (125/175 only) will indicate the following.
•
When temperature is less than 0° F, display says “LO”.
•
When temperature is above 99° F, display says “HI”.
•
Between 0° and 99° F display shows actual temperature.
18
operation
Simply turn the Power switch to “OFF” position and unplug the Power
Cord.
1. Wait ten seconds after shutting off heater.
2. Turn the Power Switch to “ON” position.
3. Be sure to follow all starting procedure precautions.
STOPPING THE HEATER
RESTARTING THE HEATER
ELECTRICAL OUTLET
NOTICE
•
The electrical components of this heater are protected by a fuse
mounted in the PC board. If the heater fails to fire, check this fuse
first, and replace if necessary. Also check the power source to be
sure that the proper voltage is being provided to the heater.
TO START THE HEATER
1. Fill the tank with kerosene until fuel gauge points to “F”.
2. Be sure fuel cap is secure.
3. Plug power cord into three prong, grounded extension cord
and plug extension cord into three prong 120V grounded out-
let. The extension cord should be at least six feet long.
- Extension cord wire size requirements are as follows:
› 6 to 10 feet (1.8 to 3 meters), use 18 AWG wire.
› 11 to 100 feet (3.4 to 30.4 meters), use 16 AWG wire.
› 101 to 200 feet (30.8 to 61 meters), use 14 AWG wire.
4. Turn thermostat control knob to desired temperature setting
(70/125/175/215 only). The setting range is from 40°F to 110
°
F. Push the Power switch to the “ON” position (See figure 9).
The power indicator lamp and room temperature display
(125/175/215 only) will light and the heater will start.
NOTE: The room temperature display (125/175/215 only) will
indicate the following:
- When temperature is less than 0°F, display says “LO”.
- When temperature is above 99°F, display says “HI”.
- Between 0°and 99°F display shows actual temperature.
5. If the heater does not fire, the thermostat may be set too low.
Turn the Control Knob to a higher setting until heater fires. If
the heater still does not start, push Power Switch to “OFF”,
then back to “ON”. If heater still does not fire, see
Troubleshooting Guide on Page 15.
NOTE: The electrical components of this heater are protected by
a fuse mounted in the PC board. If the heater fails to fire, check
this fuse first, and replace if necessary. Also check the power
source to be sure that the proper voltage is being provided to the
heater.
TO RESTART THE HEATER
1. Wait ten seconds after shutting off heater.
2. Turn the Power Switch to “ON” position.
3. Be sure to follow all starting procedure precautions.
ELECTRICAL OUTLET
Shock Hazard!
- Never plug in an appliance with more than a 5 amp rating into
this outlet.
- Always keep outlet covered when not in use.
LONG TERM STORAGE
Drain Fuel Tank
For models PT-45/70T-KFA, drain fuel through the fuel cap open-
ing using an approved siphon. For models PT-125/175/215-KFA,
drain fuel through the Drain Plug at the bottom of the Fuel Tank.
2. To remove the Drain Plug (125/175/215), pull the Plug Grip
downward and remove seal head from drain hole in tank (See
Figure 11).
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Operation (Continued)
Power Switch
Thermostat
Control Knob
Lamp
Room Temp.
Display(Except
PT-70T-KFA)
Power
Switch
WARNING
Electric Outlet (120v 5amp max
non fused)
Storage Drawer (except
PT-45 / 70T-KFA)
Figure 10: Electric Outlet Detail
Plug Grip
(except HK070F)
WARNING
Risk of Electric Shock!
•
Never plug in an appliance with more than a 5 amp rating into this
outlet.
•
Always keep outlet covered when not in use.
19
operation
Drain Fuel Tank
For models HK070K, drain fuel through the fuel cap opening using an approved siphon.
For models HK125FW/HK175FW/HK215FW drain fuel through the
Drain Plug at the bottom of the Fuel Tank.
1. To remove the Drain Plug (125/175/215), pull the Plug Grip downward and remove seal head from drain hole in tank (see Figure below).
LONG TERM STORAGE
Shock Hazard!
this outlet.
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
WARNING
Electric Outlet (120v 5amp max
non fused)
Storage Drawer (except
PT-45 / 70T-KFA)
(except HK070F)
Shock Hazard!
this outlet.
downward and remove seal head from drain hole in tank (See
Figure 11).
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
WARNING
Electric Outlet (120v 5amp max
non fused)
Storage Drawer (except
PT-45 / 70T-KFA)
Plug Grip
Drain Plug
3. Using a small amount of kerosene, rinse and swirl the kerosene inside
of the Fuel Tank. Empty the tank fully.
4. To replace, push the drain head fully into the drain hole and secure
by pushing the seal cap fully into the head hole (See Figure on next
page).
IMPORTANT: Never store leftover kerosene over the summer. Using
old fuel can damage your heater.
20
operation
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Drain Plug
Fuel Tank
Seal Head
Head Flange
Head
Flange
Cap Flange
Seal Cap
21
maintenance
Maintenance
Use only original equipment replacement parts. The use of alternate or
third party components can cause unsafe operating conditions, and will
void your warranty.
We suggest following a maintenance schedule as follows:
FUEL/FUEL TANK:
Flush every 200 hours of operation or as needed. Do not use water to
flush the tank. Use fresh 1-K kerosene only.
AIR FILTERS:
The Air Intake Filter should be replaced or washed with soap and water
and dried thoroughly every 500 hours of operation, or less, depending on
conditions.
The Output and Lint Filters should be replaced every 500 hours of operation or less, depending on conditions.
NOTE: Use of diesel may require additional maintenance.
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Drain Plug
Fuel Tank
Seal Head
Head Flange
Head
Flange
Cap Flange
Seal Cap
Air Output Filter
Intake Filter
End Filter Cover
Lint Filter
FAN BLADES:
Blades should be cleaned at least once per heating season, depending
on conditions.
Remove all accumulated dust and dirt with a damp cloth, taking care not
to bend any of the fan blades. Be sure fan blades are dry before re-starting the heater.
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Drain Plug
Fuel Tank
Seal Head
Head Flange
Head
Flange
Cap Flange
Seal Cap
Air Output Filter
Intake Filter
End Filter Cover
Lint Filter
Motor Shaft
Set Screw
Fan Blade
Flush
22
maintenance
NOTICE
Use of diesel may require additional maintenance. Using this heater
without proper maintenance or with contaminated or old fuel may lead
to improper combustion and possible soot production. BE SURE FUEL
USED IS APPROVED (see OPERATION on page 6).
NOZZLES:
Nozzles should be cleaned or replaced at least once per heating season.
Contaminated fuel could make this necessary immediately. To clean dirt
from nozzle, blow compressed air through nozzle front. It may be necessary to soak nozzle in clean 1-K kerosene to help loosen any particles.
.
SPARK PLUG:
Clean and re-gap every 600 hours of operation, or replace as
needed.After removing the Spark Plug, clean the terminals with a
wire brush. Re-gap the terminals to 0.140” (3.5mm).
PHOTOCELL:
The Photocell should be cleaned at least once per heating
season or more depending on conditions.
Use a cotton swap dipped in water or alcohol to clean the lens of
the Photocell. Note the proper Photocell position as noted in
Figure 17 and Figure 18.
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Maintenance (Continued)
Burner Head
Screw
Spark Plug
Ignitor Wire
Fuel Line Hose
Air Line Hose
Burner Head
Nozzle
Nozzle Face
Air Line Fitting
Fuel Line Fitting
Ignitor Wire
Burner Head
Spark Plug
Gap
Figure 16: Spark Plug Replacement
Photocell
Photocell
Lens
Installing Photocell:
1) Incorrect
23
maintenance
SPARK PLUG:
Clean and re-gap every 600 hours of operation, or replace as needed.
After removing the Spark Plug, clean the terminals with a wire brush. Regap the terminals to 0.140” (3.5mm).
PHOTOCELL:
The Photocell should be cleaned at least once per heating season or
more depending on conditions.
Use a cotton swap dipped in water or alcohol to clean the lens of the
Photocell.
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Ignitor Wire
Burner Head
Spark Plug
Gap
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Ignitor Wire
Burner Head
Spark Plug
Gap
Photocell
Photocell
Lens
Installing Photocell:
1) Incorrect
2) Correct
Use of diesel may require additional maintenance.
Improper
maintenance can lead to poor combustion and soot
production!
PUMP PRESSURE ADJUSTMENT:
While heater is operating, turn relief valve clockwise to increase,
counterclockwise to decrease (see Figure 20). Use flat blade
screwdriver to turn valve. Correct pump pressure is as follows:
For best measurement of pressure, test with full tank of
fuel. Optimum pressure occurs when the nose cone is
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Maintenance (Continued)
Photocell
Wire
except
PT-45-KFA
Circuit Board
Model # Pump Pressure
PT-45-KFA 3.0 PSI
PT-70T-KFA 4.0 PSI
PT-125T-KFA 5.0 PSI
PT-175T-KFA 7.5 PSI
PT-215T-KFA 9.0 PSI
Tolerance ± 10%
24
maintenance
NOTICE
To remove the filter from model HK070F, turn filter 90° clockwise. To
remove the filter from models HK125FW/HK175FW/HK215FW, turn
filter 90° counter-clockwise.
FUEL FILTER:
The Fuel Filter should be cleaned at least twice per heating season
by rinsing it in clean 1-K kerosene. Contaminated fuel could make this
necessary immediately.
Use of diesel may require additional maintenance. Improper
maintenance can lead to poor combustion and soot production!
FUEL FILTER:
The Fuel Filter should be cleaned at least twice per heating
season by rinsing it in clean 1-K kerosene. Contaminated fuel
could make this necessary immediately (See Figure 19).
NOTE: To remove the filter from models PT-45 / 70T-KFA, turn
filter 90°clockwise. To remove the filter from models PT-125T /
175T / 215T-KFA, turn filter 90°counter-clockwise.
Use of diesel may require additional maintenance.
Improper
maintenance can lead to poor combustion and soot
production!
PUMP PRESSURE ADJUSTMENT:
While heater is operating, turn relief valve clockwise to increase,
counterclockwise to decrease (see Figure 20). Use flat blade
screwdriver to turn valve. Correct pump pressure is as follows:
For best measurement of pressure, test with full tank of
fuel. Optimum pressure occurs when the nose cone is
cherry red and there are no extending flames from the
heater.
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Maintenance (Continued)
Photocell
Wire
except
PT-45-KFA
Circuit Board
Figure 18: Photocell Position in Heater
Side Cover
Screw
Power Switch
Power Switch Wire
Circuit Board
Fuel Filter
Photocell Wire
Fuel Line
Model # Pump Pressure
PT-45-KFA 3.0 PSI
PT-70T-KFA 4.0 PSI
PT-125T-KFA 5.0 PSI
PT-175T-KFA 7.5 PSI
PT-215T-KFA 9.0 PSI
Tolerance ± 10%
Adjusting
Screw
25
maintenance
PUMP PRESSURE ADJUSTMENT:
While heater is operating, turn relief valve clockwise to increase,
counterclockwise to decrease (see Figure 20). Use flat blade screwdriver
to turn valve. Correct pump pressure is as follows:
For best measurement of pressure, test with full tank of fuel.
Optimum pressure occurs when the nose cone is cherry red and
there are no extending flames from the heater.
Improper
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Tolerance ± 10%
Adjusting
Screw
Model # Pump Pressure
HK070F 4.0 PSI
HK125FW 5.0 PSI
HK175FW 7.5 PSI
HK215FW 9.0 PSI
26
troubleshooting
Problem Possible Case Solution
Heater fires, but Main
PCB shuts heater off
after a short period of
time. Lamp is flickering,
and LED display shows
“E1”.
1. Incorrect pump pressure.
2. Dirty Input, Output or Lint
Filter.
3. Dirty Fuel Filter.
4. Nozzle is Dirty.
5. Photocell lens is Dirty
6. Photocell not installed
properly.
7. Photocell Defective
8. Improper electrical
connection between
Main PCB and Photocell.
1. Adjust Pump Pressure (P.11)
2. Clean/replace Air Filter (P.9)
3. Clean/replace Fuel Filter
(P.11)
4. Clean/replace Nozzle (P.10)
5. Clean/replace Photocell (P.
10)
6. Adjust Photocell position
(P.10)
7. Replace Photocell (P.10)
8. Check wiring connections
(See Wiring Diagrams, P.14)
Heater will not operate,
or motor runs for short
time. Lamp flickers and
LED display shows
“E1”.
1. No kerosene in fuel tank.
2. Incorrect pump pressure.
3. Corroded Spark Plug or
incorrect plug gap.
4. Dirty Fuel Filter.
5. Dirty Nozzle.
6. Moisture in Fuel/Fuel
Tank.
7. Improper electrical
connection between
Transformer and Circuit
Board
8. Ignitor Wire not
connected to Spark Plug.
9. Defective Ignitor.
1. Fill tank with fresh kerosene
2. Adjust Pump Pressure (P.11)
3. Clean/replace Spark Plug
(P.10)
4. Clean/replace Fuel Filter
(P.11)
5. Clean/replace Nozzle (P.10)
6. Rinse out fuel tank with clean
fresh kerosene (P.9)
7. Inspect all electrical
connections. See Wiring
Diagrams (P.14)
8. Re-attach Ignitor wire to
Spark Plug (P.10)
9. Replace Ignitor
Fan does not operate
when heater is plugged
in and Power Switch
is in the “ON” position.
The lamp is flickering
or on and LED Display
shows “E1” or “E2”.
1. Thermostat is set too
low.
2. Broken electrical
connection between
Main PCB and motor.
1. Rotate thermostat to a higher
setting.
2. Inspect all electrical
connections. See Wiring
Diagrams (P.14)
Lamp is flickering, and
LED display shows
“E3”.
1. Thermostat Switch has
failed.
1. Replace Thermostat Switch.
Wiring Diagrams (P.14)
Troubleshooting
TROUBLESHOOTING CHART
27
troubleshooting
Problem Possible Case Solution
Poor Combustion
and / or excess soot
production.
1. Dirty Input, Output or Lint
Filter.
2. Dirty Fuel Filter.
3. Poor quality of fuel.
4. PSI is too high or too
low.
1. Clean/replace Air Filter (P.9)
2. Clean/replace Fuel Filter
(P.10)
3. Be sure fuel is not
contaminated or old
4. Use proper pressure (P.11)
Heater does not turn on
and the lamp is not lit.
1. Temperature limit sensor
has overheated.
2. No electrical power.
3. Fuse Blown.
4. Improper electrical
connection between
Temperature Limit Sensor
and Circuit Board.
1. Push Power Switch to “OFF”
and allow heater to cool for
10 minutes. Push Power
Switch to back to “ON”
2. Check power cord and
extension cord to insure
of proper connection. Test
power supply.
3. Check/replace Fuse.
4. Inspect all electrical
connections. Wiring
Diagrams (P.14)
28
exploded view
Exploded View
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Exploded View
(125/175/215 only)
(70 only)
(125/175/215 only)
(125/175/215 only)
(125/175/215
only)
(125/175/215
only)
(125/175/
215 only)
(125/175/215 only)
(125/175/215
only) 58
(125/175/215
only) 60
29
parts list
Parts List
HK070F
Item # Description HK070F
1 Fuel Tank Assembly 70-002-0100
2 Drain Plug –
3 Fuel Gauge Assembly 70-007-0115
4 Fuel Filter Assembly 70-003-0100
5 Fuel Cap 70-006-0100
6 Power Cord 70-034-0100
7 Power Switch 70-038-0100
8 Window Display –
9 Thermostat Control Knob 70-031-0100
10 Lower Shell –
11 Air Line 70-035-0200
12 Thermostat Limit Control 70-019-0100
13 Combustion Chamber Assembly 70-011-0200
14 Photocell Bracket 70-010-0101
15 Fuel Line 70-036-0200
16 Photocell Assembly 70-016-0100
17 Burner Head Assembly 70-014-0200
18 Nozzle Kit 70-015-0200
19 Nozzle Seal Washer –
20 Nozzle Seal Spring –
21 Nozzle Sleeve –
22 Burner Head –
23 Spark Plug Kit 70-052-0100
24 Motor and Pump Assembly 70-020-0100
25 Motor 70-021-0100
26 Pump Body 70-020-0101
27 Rotor Kit 70-022-0100
28 Blade –
29 End Pump Cover 70-020-0102
30 Filter Kit 70-054-0100
31 Lint Filter –
32 Output Filter –
33 End Filter Cover 70-020-0103
34 Plug/Pump Adjustment Kit 70-055-0100
35 Ball –
36 Spring –
37 Adjusting Screw –
38 Nipple 70-014-0104
30
parts list
Item # Description HK070F
39 Capacitor 70-020-0125
40 Fan Assembly 70-024-0200
41 Ignitor 70-037-0300
42 Right Side Cover 70-008-0200
43 Left Side Cover 70-009-0100
44 Fan Guard 70-016-0700
45 Main PCB Assembly 70-027-0200
46 Fuse 70-027-0101
47 Clip Nut 70-001-0105
48 Upper Shell –
49 Storage Box –
50 Bushing Grommet 70-017-0100
51 Socket Cover 70-030-0100
52 Air Pressure Gauge 70-025-0100
53 Cord Bushing 70-033-0100
54 Electric Outlet 70-029-0100
55 Handle 70-001-0103
56 Front Handle –
57 Rear Handle –
58 Wheel Support Frame –
59 Wheel Axle –
60 Wheel (Pneumatic) –
61 Wheel Nut –
62 Hardware Kit 70-056-0100
63 Cord Wrap 70-032-0100
31
parts list
HK125FW
Item # Description HK125FW
1 Fuel Tank Assembly 70-002-0200
2 Drain Plug 70-002-0105
3 Fuel Gauge Assembly 70-007-0210
4 Fuel Filter Assembly 70-003-0200
5 Fuel Cap 70-006-0100
6 Power Cord 70-034-0200
7 Power Switch 70-038-0100
8 Window Display 70-040-0100
9 Thermostat Control Knob 70-031-0100
10 Lower Shell –
11 Air Line 70-035-0300
12 Thermostat Limit Control 70-019-0100
13 Combustion Chamber Assembly 70-011-0300
14 Photocell Bracket 70-010-0101
15 Fuel Line 70-036-0300
16 Photocell Assembly 70-016-0100
17 Burner Head Assembly 70-014-0300
18 Nozzle Kit 70-015-0300
19 Nozzle Seal Washer –
20 Nozzle Seal Spring –
21 Nozzle Sleeve –
22 Burner Head –
23 Spark Plug Kit 70-052-0200
24 Motor and Pump Assembly 70-020-0300
25 Motor 70-021-0200
26 Pump Body 70-020-0101
27 Rotor Kit 70-022-0100
28 Blade –
29 End Pump Cover 70-020-0102
30 Filter Kit 70-054-0100
31 Lint Filter –
32 Output Filter –
33 End Filter Cover 70-020-0103
34 Plug/Pump Adjustment Kit 70-055-0100
35 Ball –
36 Spring –
37 Adjusting Screw –
38 Nipple 70-014-0104
39 Capacitor 70-020-0200
40 Fan Assembly 70-024-0300
32
parts list
Item # Description HK125FW
41 Ignitor 70-037-0300
42 Right Side Cover 70-008-0300
43 Left Side Cover 70-009-0200
44 Fan Guard 70-016-0200
45 Main PCB Assembly 70-027-0300
46 Fuse 70-027-0101
47 Clip Nut 70-001-0105
48 Upper Shell –
49 Storage Box 70-053-0100
50 Bushing Grommet 70-017-0100
51 Socket Cover 70-030-0100
52 Air Pressure Gauge 70-025-0100
53 Cord Bushing 70-033-0200
54 Electric Outlet 70-029-0100
55 Handle –
56 Front Handle 70-042-0100
57 Rear Handle 70-043-0105
58 Wheel Support Frame 70-041-0101
59 Wheel Axle 70-041-0115
60 Wheel (Pneumatic) 70-041-0150
61 Wheel Nut 70-041-0550
62 Hardware Kit 70-056-0210
63 Cord Wrap 70-032-0200
33
parts list
HK175FW
Item # Description HK175FW
1 Fuel Tank Assembly 70-002-0300
2 Drain Plug 70-002-0105
3 Fuel Gauge Assembly 70-007-0210
4 Fuel Filter Assembly 70-003-0200
5 Fuel Cap 70-006-0100
6 Power Cord 70-034-0200
7 Power Switch 70-038-0100
8 Window Display 70-040-0100
9 Thermostat Control Knob 70-031-0100
10 Lower Shell –
11 Air Line 70-035-0400
12 Thermostat Limit Control 70-019-0100
13 Combustion Chamber Assembly 70-011-0400
14 Photocell Bracket 70-010-0101
15 Fuel Line 70-036-0400
16 Photocell Assembly 70-016-0100
17 Burner Head Assembly 70-014-0400
18 Nozzle Kit 70-015-0400
19 Nozzle Seal Washer –
20 Nozzle Seal Spring –
21 Nozzle Sleeve –
22 Burner Head –
23 Spark Plug Kit 70-052-0200
24 Motor and Pump Assembly 70-020-0400
25 Motor 70-021-0300
26 Pump Body 70-020-0101
27 Rotor Kit 70-022-0100
28 Blade –
29 End Pump Cover 70-020-0102
30 Filter Kit 70-054-0100
31 Lint Filter –
32 Output Filter –
33 End Filter Cover 70-020-0103
34 Plug/Pump Adjustment Kit 70-055-0100
35 Ball –
36 Spring –
37 Adjusting Screw –
38 Nipple 70-014-0104
39 Capacitor 70-020-0201
40 Fan Assembly 70-024-0400
34
parts list
Item # Description HK175FW
41 Ignitor 70-037-0300
42 Right Side Cover 70-008-0400
43 Left Side Cover 70-009-0300
44 Fan Guard 70-016-0200
45 Main PCB Assembly 70-027-0300
46 Fuse 70-027-0101
47 Clip Nut 70-001-0105
48 Upper Shell –
49 Storage Box 70-053-0100
50 Bushing Grommet 70-017-0100
51 Socket Cover 70-030-0100
52 Air Pressure Gauge 70-025-0100
53 Cord Bushing 70-033-0200
54 Electric Outlet 70-029-0100
55 Handle –
56 Front Handle 70-042-0200
57 Rear Handle 70-043-0205
58 Wheel Support Frame 70-041-0201
59 Wheel Axle 70-041-0205
60 Wheel (Pneumatic) 70-041-0150
61 Wheel Nut 70-041-0550
62 Hardware Kit 70-056-0210
63 Cord Wrap 70-032-0200
35
parts list
HK215FW
Item # Description HK215FW
1 Fuel Tank Assembly 70-002-0300
2 Drain Plug 70-002-0105
3 Fuel Gauge Assembly 70-007-0215
4 Fuel Filter Assembly 70-003-0200
5 Fuel Cap 70-006-0100
6 Power Cord 70-034-0200
7 Power Switch 70-038-0100
8 Window Display 70-040-0100
9 Thermostat Control Knob 70-031-0100
10 Lower Shell –
11 Air Line 70-035-0500
12 Thermostat Limit Control 70-019-0200
13 Combustion Chamber Assembly 70-011-0500
14 Photocell Bracket 70-010-0101
15 Fuel Line 70-036-0500
16 Photocell Assembly 70-016-0100
17 Burner Head Assembly 70-014-0500
18 Nozzle Kit 70-015-0500
19 Nozzle Seal Washer –
20 Nozzle Seal Spring –
21 Nozzle Sleeve –
22 Burner Head –
23 Spark Plug Kit 70-052-0200
24 Motor and Pump Assembly 70-020-0500
25 Motor 70-021-0400
26 Pump Body 70-020-0401
27 Rotor Kit 70-022-0200
28 Blade –
29 End Pump Cover 70-020-0102
30 Filter Kit 70-054-0100
31 Lint Filter –
32 Output Filter –
33 End Filter Cover 70-020-0103
34 Plug/Pump Adjustment Kit 70-055-0100
35 Ball –
36 Spring –
37 Adjusting Screw –
38 Nipple 70-014-0104
39 Capacitor 70-020-0201
40 Fan Assembly 70-024-0400
36
parts list
Item # Description HK215FW
41 Ignitor 70-037-0300
42 Right Side Cover 70-008-0450
43 Left Side Cover 70-009-0300
44 Fan Guard 70-016-0220
45 Main PCB Assembly 70-027-0300
46 Fuse 70-027-0101
47 Clip Nut 70-001-0105
48 Upper Shell –
49 Storage Box 70-053-0100
50 Bushing Grommet 70-017-0100
51 Socket Cover 70-030-0100
52 Air Pressure Gauge 70-025-0100
53 Cord Bushing 70-033-0200
54 Electric Outlet 70-029-0100
55 Handle –
56 Front Handle 70-042-0200
57 Rear Handle 70-043-0205
58 Wheel Support Frame 70-041-0201
59 Wheel Axle 70-041-0205
60 Wheel (Pneumatic) 70-041-0150
61 Wheel Nut 70-041-0550
62 Hardware Kit 70-056-0210
63 Cord Wrap 70-032-0200
37
wiring diagrams
Wiring Diagrams
MODEL HK070F
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
MODEL HK125FW/HK175FW/HK215FW
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Wiring Diagrams
Figure 22: Model PT-45-KFA Figure 23: Model PT-70T-KFA
38
warranty
LIMITED WARRANTY
X-Stream warrants this heater to the original retail purchaser only,
to be free from defects in material and workmanship for a period of
one (1) year from the date of initial purchase. This product must be
properly installed, maintained and operated in accordance with the
instructions provided.
X-Stream requires reasonable proof of your date of purchase from
an authorized retailer or distributor. Therefore, you should keep your
sales slip, invoice, or cancelled check from the original purchase.
This Limited Warranty shall be limited to the repair or replacement of
parts, which prove defective under normal use and service within the
warranty period, and which X-Stream shall determine at its reasonable
discretion.
This warranty does not apply to products purchased for rental use.
This Limited Warranty does not cover any failures or operating
difculties due to normal wear and tear, accident, abuse, misuse,
alteration, misapplication, improper installation or improper
maintenance and service by you or any third party. Failure to perform
normal and routine maintenance on the heater, shipping damage,
damage related to insects, birds, or animals of any kind, and damage
due to weather conditions are also not covered. In addition, the
Limited Warranty does not cover damage to the nish, such as
scratches, dents, discoloration, rust or other weather damage, after
purchase.
All transportation costs for the return of the damaged product or parts
will be the responsibility of the purchaser. Upon receipt of damaged
item, X-Stream will examine the item and determine if defective.
X-Stream will repair or replace and return the item, freight pre-paid.
If X-Stream nds the item to be in normal operating condition, or
not defective, the item will be returned freight collect. This Limited
Warranty is in lieu of all other express warranties. X-Stream disclaims
all warranties for products that are purchased from sellers other than
authorized retailers or distributors.
AFTER THE PERIOD OF THE ONE (1) YEAR EXPRESS
WARRANTY EXPIRES, BE PRESSURE SUPPLY INC. DISCLAIMS
ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR APPLICATION. FURTHER, BE
Inc. SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER
OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
39
X-Stream assumes no responsibility for any defects caused by third
parties. This Limited Warranty gives the purchaser specic legal
rights; a purchaser may have other rights depending upon where he
or she lives. Some states do not allow the exclusion or limitation of
special, incidental or consequential damages, or limitations on how
long a warranty lasts, so the above exclusion and limitations may not
apply to you.
X-Stream does not authorize any person or company to assume for it
any other obligation or liability in connection with the sale, installation,
use, removal, return, or replacement of its equipment, and no such
representations are binding on X-Stream.
Always be sure to specify model number and serial number when
making any claim with X-Stream.
For your convenience use the space provided below to list this
information:
Model #: _________________________
Serial #: __________________________
Date of Purchase: __________________
warranty
40
If you need assistance with the
assembly or operation of this
Heater please call
1-866-770-1711
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