Xray XII Instruction Manual

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BEFORE YOU START
The XII is a high-quality, 1/12-pan car intended for persons aged 16 years and older with previous experience building and operating RC model racing cars. This is not a toy; it is a precision car model. This model racing car is not intended for use by beginners, inexperienced customers, or by children without direct supervision of a responsible, knowledgeable adult. If you do not fulfill these requirements, please return the kit in unused and unassembled form back to the shop where you have purchased it. Before building and operating your XII, YOU MUST read through all of the operating instructions and instruction manual and fully understand them to get the maximum enjoyment and prevent unnecessary damage. Read carefully and fully understand the instructions before beginning assembly. Make sure you review this entire manual and examine all details carefully. If for some reason you decide the XII is not what you wanted or expected, do not continue any further. Your hobby dealer cannot accept your XII kit for return or exchange after it has been partially or fully assembled.
Contents of the box may differ from pictures. In line with our policy of continuous product development, the exact specifi cations of the kit may vary without prior notice.
Failure to follow these instructions will be considered as abuse and/or neglect.
In line with our policy of continuous product development, the exact specifications of the kit may vary. In the unlikely event of any problems with your new kit, you should contact the model shop where you purchased it, quoting the part number. We do reserve all rights to change any specification without prior notice. All rights reserved.
CUSTOMER SUPPORT
We have made every effort to make these instructions as easy to understand as possible. However, if you have any diffi culties, problems, or questions, please do not hesitate to contact the XRAY support team at info@teamxray.com. Also, please visit our Web site at www.teamxray.com to fi nd the latest updates, set-up information, option parts, and many other goodies. We pride ourselves on taking excellent care of our customers.
You can join thousands of XRAY fans and enthusiasts in our online community at: www.teamxray.com
XRAY USA
RCAmerica, 167 Turtle Creek Boulevard
Suite C
Dallas, Texas 75207, USA
Phone: (800) 519-7221 * (214) 744-2400
Fax: (214) 744-2401
E-mail: xray@rcamerica.com
XRAY Europe
K Výstavisku 6992 , 91101 Trenčín
Slovakia EUROPE
Phone: 421-32-74401100
Fax: 421-32-74401109
E-mail: info@teamxray.com
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XRAY Premium
Silicone Oil 350cSt
(#359235)
Diff. Grease
(HUDY #106211)
SYMBOLS USED
TOOLS REQUIRED
TOOLS REQUIREDEQUIPMENT INCLUDED
EQUIPMENT REQUIRED
L=R
2x
CA
OIL
Part bags
used
Assemble left and
right sides the
same way
Assemble in the
specified order
Pay attention
here
Assemble as many
times as specified
(here twice)
Apply CA glue Apply oil
05
Apply grease Ensure smooth
non-binding
movement
Follow Set-up
Book
Side Cutters Hobby Knife File Turnbuckle 4mm
(HUDY #181040)
Turnbuckle 3mm
(HUDY #181030)
Reamer
(HUDY #107600)
Pliers
Allen Wrench 1.5mm (HUDY #111540)
Allen Wrench 2.0mm (HUDY #112040)
Socket Driver 5.5mm (HUDY #170055)
1.5 mm
2.0 mm
5.5 mm
Scissors
Transmitter Steering ServoReceiver
Lexan PaintBattery Charger Front & Rear Tires Bearing Oil
(HUDY #106230)
Speed Controller
Tire Truer
(HUDY #102003)
4-cell Battery Pack
Pinion Gear and Setscrew BodyshellElectric Motor
Fibre Tape
(HUDY #107870)
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GRAPHITE PARTS PREPARATION
CORRECT
INCORRECT
Lightly file edges of battery slots to remove sharp edges.
Do not file battery slots too much, or batteries may protrude below the chassis bottom.
To protect and seal edges of graphite parts, sand edges smooth and then apply CA glue.
Fine sandpaper Use fine sandpaper to sand smooth
the edges of all graphite parts.
CA
PREPARE ALL GRAPHITE PARTS
Apply CA glue to all adges of the graphite parts.
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1. FRONT SUSPENSION
FRONT COIL SPRINGS
#372180 C=3.5 - GOLD (standard) #372181
C=4.0 - SILVER (option) #372182 C=5.0 - BLACK (option) #372183 C=6.0 - GREY (option)
372180
372020
372620
371100
372315
902312
901304
960031
372290
960031
377220
372315
372120
372291
373240
BAG
903312
902308
965019
372085
372290
372280
372130
373240
965019
372130
372650
964032
372220
375220
371100 XII CHASSIS - 2.0MM GRAPHITE 372010 COMPOSITE FRONT UPPER ARM MOUNT - RIGHT 372020 COMPOSITE FRONT UPPER ARM MOUNT - LEFT 372085 FRONT BRACE - GRAPHITE 2.0MM 372110 COMPOSITE SUSPENSION ARM - FRONT LOWER - RIGHT 372120 COMPOSITE SUSPENSION ARM - FRONT LOWER - LEFT 372130 COMPOSITE FRONT UPPER SUSPENSION ARM & BALL JOINT 372180 FRONT COIL SPRING 3.6x6x0.5MM; C=3.5 - GOLD (2) 372210 COMPOSITE STEERING BLOCK - RIGHT
372220 COMPOSITE STEERING BLOCK - LEFT 372280 KING PIN (2) 372290 ALU SHIM 3.2x4.8x0.5 (4) 372291 ALU SHIM 3.1x8x0.5 (4) 372315 COMPOSITE ECCENTRIC BUSHINGS + CASTER CLIPS (2) 372620 ADJ. TURNBUCKLE M3x17 MM - HUDY SPRING STEEL™ (2) 372650 BALL-END 4.2MM - THREADED - HUDY SPRING STEEL™ (2) 373240 PIVOTBALL UNIVERSAL 6.0 MM - HUDY SPRING STEEL (2) 375220 FRONT WHEEL AXLE - HUDY SPRING STEEL (2)
372210
372110
372010
377220 FRONT UPPER PIVOT PIN 2x31MM (2)
901304 HEX SCREW SB M3x4 (10) 902308 HEX SCREW SH M3x8 (10) 902312 HEX SCREW SH M3x12 (10) 903312 HEX SCREW SFH M3x12 (10) 960031 ALU NUT M3 (10) 964032 WASHER S 3.2 x 4.8 x 0.2 (10) 965019 E-CLIP 1.9 (10)
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1. 2. 3.
3x12
3x8
5.2mm 5.2mm
COMPLETED ASSEMBLY COMPLETED ASSEMBLY
COMPLETED ASSEMBLY
Marked “L“
NOTE ORIENTATION
Lightly tighten setscrews
NOTE ORIENTATION
2x 2x 2x
REACTIVE CASTER SETTING
= 2.5°
= 5° INITIAL SETTING
= 7.5°
Use same bushings in left and right sides.
CASTER CAMBER
902308
SH M3x8
901304
SB M3x4
902312
SH M3x12
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4. 5. 6.
Marked “R“
Marked “L“
COMPLETED ASSEMBLY
NOTE ORIENTATION
The number of shims used affects the ride height of the car, so determine the proper amount of shimming based on your tire diameter.
Moves freely
The number of shims used affects the ride height of the car, so determine the proper amount of shimming based on your tire diameter.
For initial setting use 3.1x8x0.5 shims (3x)
2x 2x 2x
FRONT RIDE HEIGHT ADJUSTMENT
INITIAL SETTING
above upper arm (0.5mm) above steering block (1.5mm) beneath steering block (0mm)
COMPLETED ASSEMBLY
FRONT COIL SPRINGS
#372180 C=3.5 - GOLD #372181 C=4.0 - SILVER #372182 C=5.0 - BLACK #372183 C=6.0 - GREY
0.5mm
0.5mm
0.2mm (5x)
RIDE HEIGHT RIDE HEIGHT
960031
ALU N M3
372290
S 3.2x4.8x0.5
964032
S 3.2x4.8x0.2
372291
S 3.1x8x0.5
965019
C 1.9
903312
SFH M3x12
960031
ALU N M3
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7. 8.
FRONT BRACES
#372080 ALU ACTIVE BRACE (option) #372085
GRAPHITE BRACE (standard)
2mm
Loosen all M3x4 setscrews so you can easily remove the pins.
Make sure that arm moves freely.
INITIAL SETTING
After inserting clips, carefully tighten all M3x4 setscrews so the pins will not move. Do not overtighten or you may strip the plastic.
If the arm does not have enough play, remove the clips and thin the clips slightly with sandpaper. The arms must have free movement and not bind.
1mm
0.5mm
2x
FRONT BRACE CASTER
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2. T-BAR ASSEMBLY
BAG
371180 FIBERGLASS T-BAR 1.5MM - WIDE 373060 COMPOSITE PIVOT MOUNTS - SET 373065 T-BAR PIVOTBALL - HUDY SPRING STEEL (2) 373510 ALU FRICTION DAMPER POST
373510
373065
373060
371180
902256
960031
373060
901305
373060
903314
901305 HEX SCREW SB M3x5 (10) 902256 HEX SCREW SH M2.5x6 (10) 903314 HEX SCREW SFH M3x14 (10) 960031 ALU NUT M3 (10)
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1.1 1.2
FIBERGLASS T-BAR
#371180 WIDE (standard) #371181
NARROW (option)
T-BAR MOUNTING OPTION 1: PRO Racing with 2 Pivotballs
T-BAR MOUNTING OPTION 2: CLUB Racing with 1 Pivotball
T-BAR T-BAR
902256
SH M2.5x6
902256
SH M2.5x6
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2. 3.
Ensure free, smooth movement
without excessive freeplay.
These screws are used for tweak adjustment. For more information about tweak setting follow set-up book.
1.9mm
1.9mm
Ensure the T-bar moves freely after assembly.
Lightly tighten the screws so there is no free play, but do not overtighten otherwise the balls will not move freely.
This is only an ESTIMATED value; make sure that the setscrews only lightly touch the chassis.
INITIAL SETTING
TWEAK
901305
SB M3x5
903314
SFH M3x14
960031
ALU N M3
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3. REAR SUSPENSION
903306
902306
373060
373080
903310
371140
373030
372650
376300
301159
970048
903306
903306
373020
970048
372650
373520
902306
373540
903310
373010
903310
901304
903308
373520
373071
960031
960031
373580
373580
BAG
301159 ALU COUNTERSUNK SHIM (4) 371140 GRAPHITE 2.0MM REAR POD LOWER PLATE 372650 BALL-END 4.2MM - THREADED - HUDY SPRING STEEL™ (2) 373010 ALU REAR BULKHEAD - MOTOR (RIGHT) 373020 ALU REAR BULKHEAD - LEFT 373030 ALU REAR BULKHEAD BRACE 373060 COMPOSITE PIVOT MOUNTS - SET 373071 ALU REAR BRACE MOUNT (2)
373080 REAR BRACE - GRAPHITE 2.0MM 373520 COMPOSITE FRICTION DAMPER PAD (2) 373540 REAR POD UPPER PLATE - GRAPHITE 2.0MM 373580 FRICTION DAMPER PAD SPRING (2) 376300 COMPOSITE ANTENNA MOUNT
901304 HEX SCREW SB M3x4 (10) 902306 HEX SCREW SH M3x6 (10) 903306 HEX SCREW SFH M3x6 (10) 903308 HEX SCREW SFH M3x8 (10) 903310 HEX SCREW SFH M3x10 (10) 960031 ALU NUT M3 (10) 970048 O-RING 4.8x1.9 (10)
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1. 2. 3.
NOTE ORIENTATION
3x10
3x10
3x6
3x6
903306
SFH M3x6
903310
SFH M3x10
903310
SFH M3x10
960031
ALU N M3
902306
SH M3x6
903306
SFH M3x6
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4. 5. 6.
Do not fully tighten the setscrew
Pod damping is controlled by the amount of grease used.
Diff Grease (HUDY #106211)
POD DAMPING
960031
ALU N M3
902306
SH M3x6
903306
SFH M3x6
970048
O 4.8x1.9
901304
SB M3x4
903308
SFH M3x8
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375030
375050
960031
930130
941438
375010
375090
951438
372070
375090
908258
375040
375080
930138
963030
941438
375896
375080
951438
3720
4. BALL DIFFERENTIAL
BAG
372070 COMPOSITE RIDE HEIGHT ADJUSTER SET (2) 375010 REAR AXLE SHAFT - GRAPHITE 375030 ALU REAR WHEEL HUB - RIGHT 375040 ALU REAR WHEEL HUB - LEFT 375050 ALU DIFF HUB 375080 D-LOCK DIFF PLATE (2) 375090 SET OF ALU SHIMS (0.5MM, 1.0MM, 2.0MM) 375896 COMPOSITE SPUR GEAR - 96T / 64P
908258 HEX SCREW SOCKET HEAD CAP M2.5x8 (10) 930130 CARBIDE BALL 3.175MM (12) 930138 CARBIDE BALL-BEARING AXIAL F3-8 3x8x3.5 941438 HIGH-SPEED BALL-BEARING 1/4“x3/8“x1/8“ RUBBER SEALED (2) 951438 BALL-BEARING 1/4“ x 3/8“ x 1/8“ FLANGED (2) 960031 ALU NUT M3 (10) 963030 CONE WASHER ST 3x8x0.5 (10)
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1. 2.
0 2.0 1.5 1.0 0.5
The axle must have a VERY small amount of sideplay. If there is no side play, the axle may bind in the ball-bearings and damage the bearings.
Use these Ride Height Adjusters for initial assembly.
Use additional shims to widen the rear track-width. Use the same shims on both sides. For initial assembly use 6.4x8.4x1mm shims.
Bearing Oil
(HUDY #106230)
Bearing Oil
(HUDY #106230)
OIL
OIL
Flanged
Flanged
RIDE HEIGHT TRACK WIDTH
951438
BB 1/4“x3/8“x1/8“
375090
6.4x8.4x1.0
908258
SCH M2.5x8
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3.
NOTE
ORIENTATION
NOTE
ORIENTATION
NOTE
ORIENTATION
Diff Grease
(HUDY #106211)
Bearing Oil
(HUDY #106230)
Diff Grease (HUDY #106211)
This nut affects the tightness and stiffness of the rear differential.
Tighten the nut gently so the diff does not slip under power, but do not overtighten or damage to the diff balls and plates may occur.
OIL
Bearing Oil
(HUDY #106230)
OIL
Diff Grease
(HUDY #106211)
Diff Grease
(HUDY #106211)
8.0mm 7.8mm
3.0mm
3.2mm
DIFERENTIAL
930138
BA 3x8
941438
BB 1/4“x3/8“x1/8“
930130
B 3.1
963030
ST 3x8
960031
ALU N M3
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378010
378010
378060
971022
378030
378090
901303
378010
378050
378080
378020
378010
378040
378070
965015
SHOCK OILS
#359210 100cSt (option) #359215
150cSt (option) #359220 200cSt (option) #359225 250cSt (option) #359230 300cSt (option) #359235 350cSt (standard) #359240 400cSt (option) #359245 450cSt (option)
5. SHOCK ABSORBER
BAG
378010 COMPOSITE SHOCK PARTS - FRAME 378020 ALU THREADED SHOCK BODY - HARDCOATED 378030 ALU SHOCK BODY CAP - LOWER 378040 ALU SHOCK ADJUSTABLE NUT 378050 ALU SHOCK BODY CAP - UPPER 378060 SHOCK SHAFT 378070 ALU SHOCK SPRING COLLAR
378080 SHOCK RUBBER MEMBRANE (2) 378090 SHOCK SPRING
901303 HEX SCREW SB M3x3 (10) 965015 E-CLIP 1.5 (10) 971022 SILICONE O-RING 2x2 (10)
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1. 2. 3.
Shock Oil
Shock Oil
OIL
OIL
Carefully remove the shock piston from the frame, and remove all excess plastic fl ash
COMPLETED ASSEMBLY
965015
C 1.5
971022
O 2x2
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4.
➊➋➌➍➎➏
Gently push the shock shaft completely into the shock body. Excess oil will flow through the hole in the shock cap.
Keep the shock shaft pushed in the shock body and tighten the shock cap completely.
Tighten the cap fully but do not overtighten or the rubber membrane may be damaged. Make sure that there is no oil leakage after the cap is tightened.
HALF TIGHTEN TIGHTEN FULLY
100%
Extend the shock shaft completely. Fill the shock body with the shock oil.
Move the shock shaft up and down a few times to release the air bubbles trapped beneath the piston.
Orient the filled shock vertically for several minutes with the shock shaft fully extended. The remaining air bubbles will release.
Install the shock membrane into the groove in the upper shock cap.
Gently place the shock cap assembly onto the filled shock body. Excess oil will spill from the shock. Screw the shock cap onto the body by only a few turns, approx. 50%. Excess oil will flow through the hole in the shock cap.
3~5x
UP & DOWN
50%
Follow the steps below to set the shock.
Oil 350cSt
DEFAULT SHOCK SETTING
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5. 6.
5mm
COMPLETED ASSEMBLY
INITIAL SETTING
The length of the shock absorber affects the amount of rear downstop. To adjust, thread the ball-joint on or off the threaded post on the bottom spring cap.
Press the collar FULLY onto the end of the shock shaft and tighten the M3x3 setscrew.
For initial setting, thread fully.
DOWNSTOP ADJUSTMENT
SHOCK
DOWNSTOP
901303
SB M3x3
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306131
NOT INCLUDED
309400
NOT INCLUDED
375390
951851
960031
981210
902308
NOT INCLUDED
309400
NOT INCLUDED
981210
903310372500
903308
372660
372610
951851
903305
371320
NOT INCLUDED
902308
371320
371200
903310
376310
376210
NOT INCLUDED
301159
372500
FROM SERVO
372650
372660
NOT INCLUDED
6. FINAL ASSEMBLY
BAG
301159 ALU COUNTERSUNK SHIM (4) 305968~88 PINION GEAR ALU HARD COATED 18~38T/64P 306131 SET OF BATTERY BACKSTOPS - V2 309400 BODY CLIP FOR 5MM BODY POST (8) 371200 COMPOSITE CHASSIS PROTECTOR (2) 371320 COMPOSITE BODY POST (2) 372500 COMPOSITE SERVO SAVER SET
372610 ALU ADJ. TURNBUCKLE M3x42 MM - SWISS 7075 T6 (2) 372650 BALL-END 4.2MM - THREADED - HUDY SPRING STEEL™ (2) 372660 COMPOSITE STEERING BALL-JOINT 4.2 MM (4) 375390 ALU HEX SCREW M3x8 FOR REAR WHEELS (6) 376210 COMPOSITE SERVO MOUNT (2) 376310 FIBERGLASS SOLID ANTENNA ROD + CAP
902308 HEX SCREW SH M3x8 (10) 903305 HEX SCREW SFH M3x5 (10) 903308 HEX SCREW SFH M3x8 (10) 903310 HEX SCREW SFH M3x10 (10) 960031 ALU NUT M3 (10) 981210 PIN 2x10 (10) 981851 BALL-BEARING 1/8“ x 5/16“ x 9/64“ FLANGED (2)
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1. 2. 3.
SERVO MOUNT SETS
#376210 COMPOSITE (standard) #376215
GRAPHITE - MID-SIZE (option)
#376216 GRAPHITE - MICRO (option)
Futaba
INITIAL POSITION
Use the adapter that match your servo.
We recommend using a micro servo for 1/12 pan cars.
Note the orientation of servo saver when servo is in neutral.
90º
Hitec KO Propo
62mm
Left thread
Left thread
62mm
NOTE
ORIENTATION
2x
Servo
(Not included)
From servo
TOE
903308
SFH M3x8
903310
SFH M3x10
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24
4. 5. 6.
NOTE ORIENTATION
NOTE ORIENTATION
Note groove position
Note groove position
2x 2x 2x
ACKERMANN
902308
SH M 3x8
903310
SFH M 3x10
981210
P 2x10
981210
P 2x10
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25
7. 8.
Adjust the gear mesh so there is appropriate space between the spur gear and pinion teeth. There should be a very small amount of freeplay.
The chassis is balanced for use with a brushless motor. When a standard brushed motor is used, we recommend using additional shim(s) between the motor and the bulkhead to balance the weight properly.
Double-sided tape
(Not included)
After inserting the antenna rod, fully tighten both setscrews. Do not overtighten or you may strip the plastic.
Receiver
(Not included)
Receiver wire
Pinion
(Not included)
Motor
(Not included)
Speed controller (Not included)
PINION GEARS ALU HARDCOATED
#305968 18T / 64P (option)
#305969 19T / 64P (option)
#305970 20T / 64P (option)
#305971 21T / 64P (option)
#305972 22T / 64P (option)
#305973 23T / 64P (option)
#305974 24T / 64P (option)
#305975 25T / 64P (option)
#305976 26T / 64P (option)
#305977 27T / 64P (option)
#305978 28T / 64P (option)
#305979 29T / 64P (option)
#305980 30T / 64P (option)
#305981 31T / 64P (option)
#305982 32T / 64P (option)
#305983 33T / 64P (option)
#305984 34T / 64P (option)
#305985 35T / 64P (option)
#305986 36T / 64P (option)
#305987 37T / 64P (option)
#305988 38T / 64P (option)
GEAR RATIO
902308
SH M 3x8
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26
9a. 9b.
BATTERY CONFIGURATION 2: Rear Position
BATTERY CONFIGURATION 1: Forward Position
INITIAL ASSEMBLY
BATTERY
POSITION
BATTERY
POSITION
903305
SFH M3x5
903305
SFH M3x5
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27
10.
Fibre tape (HUDY #107870) (Not included)
Battery Pack
(Not included)
Bearing Oil (HUDY #106230)
OIL
Gently tighten the wheel nuts so the wheel turns freely, but without excessive axial play.
COMPLETED ASSEMBLY
Rear Wheels & Tires
(Not included)
Front Wheels & Tires
(Not included)
375390
ALU SCH M3x8
951851
BB 1/8“x5/16“x9/64“
960031
ALU N M3
Page 28
581703 9107018
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