Xray XII Instruction Manual

2
BEFORE YOU START
The XII is a high-quality, 1/12-pan car intended for persons aged 16 years and older with previous experience building and operating RC model racing cars. This is not a toy; it is a precision car model. This model racing car is not intended for use by beginners, inexperienced customers, or by children without direct supervision of a responsible, knowledgeable adult. If you do not fulfill these requirements, please return the kit in unused and unassembled form back to the shop where you have purchased it. Before building and operating your XII, YOU MUST read through all of the operating instructions and instruction manual and fully understand them to get the maximum enjoyment and prevent unnecessary damage. Read carefully and fully understand the instructions before beginning assembly. Make sure you review this entire manual and examine all details carefully. If for some reason you decide the XII is not what you wanted or expected, do not continue any further. Your hobby dealer cannot accept your XII kit for return or exchange after it has been partially or fully assembled.
Contents of the box may differ from pictures. In line with our policy of continuous product development, the exact specifi cations of the kit may vary without prior notice.
Failure to follow these instructions will be considered as abuse and/or neglect.
In line with our policy of continuous product development, the exact specifications of the kit may vary. In the unlikely event of any problems with your new kit, you should contact the model shop where you purchased it, quoting the part number. We do reserve all rights to change any specification without prior notice. All rights reserved.
CUSTOMER SUPPORT
We have made every effort to make these instructions as easy to understand as possible. However, if you have any diffi culties, problems, or questions, please do not hesitate to contact the XRAY support team at info@teamxray.com. Also, please visit our Web site at www.teamxray.com to fi nd the latest updates, set-up information, option parts, and many other goodies. We pride ourselves on taking excellent care of our customers.
You can join thousands of XRAY fans and enthusiasts in our online community at: www.teamxray.com
XRAY USA
RCAmerica, 167 Turtle Creek Boulevard
Suite C
Dallas, Texas 75207, USA
Phone: (800) 519-7221 * (214) 744-2400
Fax: (214) 744-2401
E-mail: xray@rcamerica.com
XRAY Europe
K Výstavisku 6992 , 91101 Trenčín
Slovakia EUROPE
Phone: 421-32-74401100
Fax: 421-32-74401109
E-mail: info@teamxray.com
3
XRAY Premium
Silicone Oil 350cSt
(#359235)
Diff. Grease
(HUDY #106211)
SYMBOLS USED
TOOLS REQUIRED
TOOLS REQUIREDEQUIPMENT INCLUDED
EQUIPMENT REQUIRED
L=R
2x
CA
OIL
Part bags
used
Assemble left and
right sides the
same way
Assemble in the
specified order
Pay attention
here
Assemble as many
times as specified
(here twice)
Apply CA glue Apply oil
05
Apply grease Ensure smooth
non-binding
movement
Follow Set-up
Book
Side Cutters Hobby Knife File Turnbuckle 4mm
(HUDY #181040)
Turnbuckle 3mm
(HUDY #181030)
Reamer
(HUDY #107600)
Pliers
Allen Wrench 1.5mm (HUDY #111540)
Allen Wrench 2.0mm (HUDY #112040)
Socket Driver 5.5mm (HUDY #170055)
1.5 mm
2.0 mm
5.5 mm
Scissors
Transmitter Steering ServoReceiver
Lexan PaintBattery Charger Front & Rear Tires Bearing Oil
(HUDY #106230)
Speed Controller
Tire Truer
(HUDY #102003)
4-cell Battery Pack
Pinion Gear and Setscrew BodyshellElectric Motor
Fibre Tape
(HUDY #107870)
4
GRAPHITE PARTS PREPARATION
CORRECT
INCORRECT
Lightly file edges of battery slots to remove sharp edges.
Do not file battery slots too much, or batteries may protrude below the chassis bottom.
To protect and seal edges of graphite parts, sand edges smooth and then apply CA glue.
Fine sandpaper Use fine sandpaper to sand smooth
the edges of all graphite parts.
CA
PREPARE ALL GRAPHITE PARTS
Apply CA glue to all adges of the graphite parts.
5
1. FRONT SUSPENSION
FRONT COIL SPRINGS
#372180 C=3.5 - GOLD (standard) #372181
C=4.0 - SILVER (option) #372182 C=5.0 - BLACK (option) #372183 C=6.0 - GREY (option)
372180
372020
372620
371100
372315
902312
901304
960031
372290
960031
377220
372315
372120
372291
373240
BAG
903312
902308
965019
372085
372290
372280
372130
373240
965019
372130
372650
964032
372220
375220
371100 XII CHASSIS - 2.0MM GRAPHITE 372010 COMPOSITE FRONT UPPER ARM MOUNT - RIGHT 372020 COMPOSITE FRONT UPPER ARM MOUNT - LEFT 372085 FRONT BRACE - GRAPHITE 2.0MM 372110 COMPOSITE SUSPENSION ARM - FRONT LOWER - RIGHT 372120 COMPOSITE SUSPENSION ARM - FRONT LOWER - LEFT 372130 COMPOSITE FRONT UPPER SUSPENSION ARM & BALL JOINT 372180 FRONT COIL SPRING 3.6x6x0.5MM; C=3.5 - GOLD (2) 372210 COMPOSITE STEERING BLOCK - RIGHT
372220 COMPOSITE STEERING BLOCK - LEFT 372280 KING PIN (2) 372290 ALU SHIM 3.2x4.8x0.5 (4) 372291 ALU SHIM 3.1x8x0.5 (4) 372315 COMPOSITE ECCENTRIC BUSHINGS + CASTER CLIPS (2) 372620 ADJ. TURNBUCKLE M3x17 MM - HUDY SPRING STEEL™ (2) 372650 BALL-END 4.2MM - THREADED - HUDY SPRING STEEL™ (2) 373240 PIVOTBALL UNIVERSAL 6.0 MM - HUDY SPRING STEEL (2) 375220 FRONT WHEEL AXLE - HUDY SPRING STEEL (2)
372210
372110
372010
377220 FRONT UPPER PIVOT PIN 2x31MM (2)
901304 HEX SCREW SB M3x4 (10) 902308 HEX SCREW SH M3x8 (10) 902312 HEX SCREW SH M3x12 (10) 903312 HEX SCREW SFH M3x12 (10) 960031 ALU NUT M3 (10) 964032 WASHER S 3.2 x 4.8 x 0.2 (10) 965019 E-CLIP 1.9 (10)
6
1. 2. 3.
3x12
3x8
5.2mm 5.2mm
COMPLETED ASSEMBLY COMPLETED ASSEMBLY
COMPLETED ASSEMBLY
Marked “L“
NOTE ORIENTATION
Lightly tighten setscrews
NOTE ORIENTATION
2x 2x 2x
REACTIVE CASTER SETTING
= 2.5°
= 5° INITIAL SETTING
= 7.5°
Use same bushings in left and right sides.
CASTER CAMBER
902308
SH M3x8
901304
SB M3x4
902312
SH M3x12
7
4. 5. 6.
Marked “R“
Marked “L“
COMPLETED ASSEMBLY
NOTE ORIENTATION
The number of shims used affects the ride height of the car, so determine the proper amount of shimming based on your tire diameter.
Moves freely
The number of shims used affects the ride height of the car, so determine the proper amount of shimming based on your tire diameter.
For initial setting use 3.1x8x0.5 shims (3x)
2x 2x 2x
FRONT RIDE HEIGHT ADJUSTMENT
INITIAL SETTING
above upper arm (0.5mm) above steering block (1.5mm) beneath steering block (0mm)
COMPLETED ASSEMBLY
FRONT COIL SPRINGS
#372180 C=3.5 - GOLD #372181 C=4.0 - SILVER #372182 C=5.0 - BLACK #372183 C=6.0 - GREY
0.5mm
0.5mm
0.2mm (5x)
RIDE HEIGHT RIDE HEIGHT
960031
ALU N M3
372290
S 3.2x4.8x0.5
964032
S 3.2x4.8x0.2
372291
S 3.1x8x0.5
965019
C 1.9
903312
SFH M3x12
960031
ALU N M3
8
7. 8.
FRONT BRACES
#372080 ALU ACTIVE BRACE (option) #372085
GRAPHITE BRACE (standard)
2mm
Loosen all M3x4 setscrews so you can easily remove the pins.
Make sure that arm moves freely.
INITIAL SETTING
After inserting clips, carefully tighten all M3x4 setscrews so the pins will not move. Do not overtighten or you may strip the plastic.
If the arm does not have enough play, remove the clips and thin the clips slightly with sandpaper. The arms must have free movement and not bind.
1mm
0.5mm
2x
FRONT BRACE CASTER
9
2. T-BAR ASSEMBLY
BAG
371180 FIBERGLASS T-BAR 1.5MM - WIDE 373060 COMPOSITE PIVOT MOUNTS - SET 373065 T-BAR PIVOTBALL - HUDY SPRING STEEL (2) 373510 ALU FRICTION DAMPER POST
373510
373065
373060
371180
902256
960031
373060
901305
373060
903314
901305 HEX SCREW SB M3x5 (10) 902256 HEX SCREW SH M2.5x6 (10) 903314 HEX SCREW SFH M3x14 (10) 960031 ALU NUT M3 (10)
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