Xray XB4 Instruction Manual

BEFORE YOU START
This is a high-competition, high-quality RC car intended for persons aged 16 years and older with previous experience building and operating RC model racing cars. This is not a toy; it is a precision racing model. This model racing car is not intended for use by beginners, inexperienced customers, or by children without direct supervision of a responsible, knowledgeable adult. If you do not fulfill these requirements, please return the kit in unused and unassembled form back to the shop where you have purchased it.
Before building and operating your XRAY, YOU MUST read through all of the operating instructions and instruction manual and fully understand them to get the maximum enjoyment and prevent unnecessary damage.
CUSTOMER SUPPORT
We have made every effort to make these instructions as easy to understand as possible. However, if you have any difficulties, problems, or questions, please do not hesitate to contact the XRAY support team at info@teamxray.com. Also, please visit our Web site at www.teamxray.com to find the latest updates, set-up information, option parts, and many other goodies. We pride ourselves on taking excellent care of our customers.
You can join thousands of XRAY fans and enthusiasts in our online community at:
www.teamxray.com
FAILURE TO FOLLOW THESE INSTRUCTIONS WILL BE CONSIDERED AS ABUSE AND/OR NEGLECT.
SAFETY PRECAUTIONS
Contains: LEAD (CAS 7439-92-1) ANTIMONY (CAS 7440-36-0) WARNING: This product contains a chemical known to the state of California to cause cancer and birth defects or other reproductive harm. CAUTION: CANCER HAZARD Contains lead, a listed carcinogen. Lead is harmful if ingested. Wash thoroughly after using. DO NOT use product while eating, drinking or using tobacco products. May cause chronic effects to gastrointestinal tract, CNS, kidneys, and blood. MAY CAUSE BIRTH DEFECTS.
When building, using and/or operating this model always wear protective glasses and gloves.
Take appropriate safety precautions prior to operating this model. You are responsible for this model‘s assembly and safe operation! Please read the instruction manual before building and operating this model and follow all safety precautions. Always keep the instruction manual at hand for quick
Read carefully and fully understand the instructions before beginning assembly.
Make sure you review this entire manual, download and use set-up book from the web, and examine all details carefully. If for some reason you decide this is not what you wanted or expected, do not continue any further. Your hobby dealer can not accept your kit for return or exchange after it has been partially or fully assembled.
Contents of the box may differ from pictures. In line with our policy of continuous product development, the exact specifications of the kit may vary without prior notice.
XRAY Europe
K Vystavisku 6992 91101 Trenčín Slovakia, EUROPE Phone: 421-32-7401100 Fax: 421-32-7401109 E-mail: info@teamxray.com
reference, even after completing the assembly. Use only genuine and original authentic XRAY parts for maximum performance. Using any third party parts on this model will void guaranty immediately.
Improper operation may cause personal and/or property damage. XRAY and its distributors have no control over damage resulting from shipping, improper construction, or improper usage. XRAY assumes and accepts no responsibility for personal and/or property damages resulting from the use of improper building materials, equipment and operations. By purchasing any item produced by XRAY, the buyer expressly warrants that he/she is in compliance with all applicable federal, state and local laws and regulation regarding the purchase, ownership and use of the item. The buyer expressly agrees to indemnify and hold harmless XRAY for all claims resulting directly or indirectly from the purchase, ownership or use of the product. By the act of assembling or operating this product, the user accepts all resulting liability. If the buyer is not prepared to accept this liability, then he/she should return this kit in new, unassembled, and unused condition to the place of purchase.
XRAY USA
RC America, 2030 Century Center Blvd #15 Irving, TX 75062 USA Phone: (214) 744-2400 Fax: (214) 744-2401 E-mail: xray@rcamerica.com
IMPORTANT NOTES – GENERAL
• This product is not suitable for children under 16 years of age without the direct supervision of a responsible and knowledgeable adult.
• Carefully read all manufacturers warnings and cautions for any parts used in the construction and use of your model.
• Assemble this kit only in places away from the reach of very small children.
• First-time builders and users should seek advice from people who have building experience in order to assemble the model correctly and to allow the model to reach its performance potential.
• Exercise care when using tools and sharp instruments.
• Take care when building, as some parts may have sharp edges.
• Keep small parts out of reach of small children. Children must not be allowed to put any parts in their mouth, or pull vinyl bag over their head.
• Read and follow instructions supplied with paints and/or cement, if used (not included in kit).
• Immediately after using your model, do NOT touch equipment on the model such as the motor and speed controller, because they generate high temperatures. You may seriously burn yourself seriously touching them.
• Follow the operating instructions for the radio equipment at all times.
• Do not put fingers or any objects inside rotating and moving parts, as this may cause damage or serious injury as your finger, hair, clothes, etc. may get caught.
• Be sure that your operating frequency is clear before turning on or running your model, and never share the same frequency with somebody else at the same time. Ensure that others are aware of the operating frequency you are using and when you are using it.
• Use a transmitter designed for ground use with RC cars. Make sure that no one else is using the same frequency as yours in your operating area. Using the same frequency at the same time, whether it is driving, flying or sailing, can cause loss of control of the RC model, resulting in a serious accident.
• Always turn on your transmitter before you turn on the receiver in the car. Always turn off the receiver before turning your transmitter off.
• Keep the wheels of the model off the ground when checking the operation of the radio equipment.
• Disconnect the battery pack before storing your model.
• When learning to operate your model, go to an area that has no obstacles that can damage your model if your model suffers a collision.
• Remove any sand, mud, dirt, grass or water before putting your model away.
• If the model behaves strangely, immediately stop the model, check and clear the problem.
• To prevent any serious personal injury and/or damage to property, be responsible when operating all remote controlled models.
• The model car is not intended for use on public places and roads or areas where its operation can conflict with or disrupt pedestrian or vehicular traffic.
• Because the model car is controlled by radio, it is subject to radio interference from many sources that are beyond your control. Since radio interference can cause momentary loss of control, always allow a safety margin in all directions around the model in order to prevent collisions.
• Do not use your model:
- Near real cars, animals, or people that are unaware that an RC car is being driven.
- In places where children and people gather
- In residential districts and parks
- In limited indoor spaces
- In wet conditions
- In the street
- In areas where loud noises can disturb others, such as hospitals and residential areas.
- At night or anytime your line of sight to the model may be obstructed or impaired in any way.
To prevent any serious personal injury and/or damage to property, please be responsible when operating all remote controlled models.
2
IMPORTANT NOTES – ELECTRICAL
• Insulate any exposed electrical wiring (using heat shrink tubing or electrical tape) to prevent dangerous short circuits. Take maximum care in wiring, connecting and insulating cables. Make sure cables are always connected securely. Check connectors for if they become loose. And if so, reconnect them securely. Never use RC models with damaged wires. A damaged wire is extremely dangerous, and can cause short-circuits resulting in fire. Please have wires repaired at your local hobby shop.
• Low battery power will result in loss of control. Loss of control can occur due to a weak battery in either the transmitter or the receiver. Weak running battery may also result in an out of control car if your car‘s receiver power is supplied by the running battery. Stop operation immediately if the car starts to slow down.
• When not using RC model, always disconnect and remove battery.
• Do not disassemble battery or cut battery cables. If the running battery short-circuits, approximately 300W of electricity can be discharged, leading to fire or burns. Never disassemble battery or cut battery cables.
• Use a recommended charger for the receiver and transmitter batteries and follow the instructions correctly. Over-charging, incorrect charging,
R/C & BUILDING TIPS
or using inferior chargers can cause the batteries to become dangerously hot. Recharge battery when necessary. Continual recharging may damage battery and, in the worst case, could build up heat leading to fire. If battery becomes extremely hot during recharging, please ask your local hobby shop for check and/or repair and/or replacement.
• Regularly check the charger for potential hazards such as damage to the cable, plug, casing or other defects. Ensure that any damage is rectified before using the charger again. Modifying the charger may cause short­circuit or overcharging leading to a serious accident. Therefore do not modify the charger.
• Always unplug charger when recharging is finished.
• Do not recharge battery while battery is still warm. After use, battery retains heat. Wait until it cools down before charging.
• Do not allow any metal part to short circuit the receiver batteries or other electrical/electronic device on the model.
• Immediately stop running if your RC model gets wet as may cause short circuit.
• Please dispose of batteries responsibly. Never put batteries into fire.
• Make sure all fasteners are properly tightened. Check them periodically.
• Make sure that chassis screws do not protrude from the chassis.
• For the best performance, it is very important that great care is taken to ensure the free movement of all parts.
• Clean all ball-bearings so they move very easily and freely.
• Tap or pre-thread the plastic parts when threading screws.
• Self-tapping screws cut threads into the parts when being tightened. Do not use excessive force when tightening the self-tapping screws because you may strip out the thread in the plastic. We recommended you stop tightening a screw when you feel some resistance.
• Ask your local hobby shop for any advice.
WARRANTY
XRAY guarantees this model kit to be free from defects in both material and workmanship within 30 days of purchase. The total monetary value under warranty will in no case exceed the cost of the original kit purchased. This warranty does not cover any components damaged by use or modification or as a result of wear. Part or parts missing from this kit must be reported within 30 days of purchase. No part or parts will be sent under warranty without proof of purchase. Should you find a defective or missing part, contact the local distributor. Service and customer support will be provided through local hobby store where you have purchased the kit, therefore make sure to purchase any XRAY products at your local hobby store. This model racing car is considered to be a high-performance racing vehicle. As such this vehicle will be used in an extreme range of conditions and situations, all which may cause premature wear or failure of any component. XRAY has no control over usage of vehicles once they leave the dealer, therefore XRAY can only offer warranty against all manufacturer‘s defects in materials, workmanship, and assembly at point of sale and before use. No warranties are expressed or implied that cover damage caused by what is considered normal use, or cover or imply how long any model cars‘ components or electronic components will last before requiring replacement.
Due to the high performance level of this model car you will need to periodically maintain and replace consumable components. Any and all warranty coverage will not cover replacement of any part or component damaged by neglect, abuse, or improper or unreasonable use. This includes
Please support your local hobby shop. We at XRAY Model Racing Cars support all local hobby dealers. Therefore we ask you, if at all possible, to purchase XRAY products at your hobby dealer and give them your support like we do. If you have difficulty finding XRAY products, please check out www.teamxray. com to get advice, or contact us via email at info@teamxray.com, or contact the XRAY distributor in your country.
but is not limited to damage from crashing, chemical and/or water damage, excessive moisture, improper or no maintenance, or user modifications which compromise the integrity of components. Warranty will not cover components that are considered consumable on RC vehicles. XRAY does not pay nor refund shipping on any component sent to XRAY or its distributors for warranty. XRAY reserves the right to make the final determination of the warranty status of any component or part.
Limitations of Liability
XRAY makes no other warranties expressed or implied. XRAY shall not be liable for any loss, injury or damages, whether direct, indirect, special, incidental, or consequential, arising from the use, misuse, or abuse of this product and/ or any product or accessory required to operate this product. In no case shall XRAY‘s liability excess the monetary value of this product.
Take adequate safety precautions prior to operating this model. You are responsible for this model’s assembly and safe operation.
Disregard of the any of the above cautions may lead to accidents, personal injury, or property damage. XRAY MODEL RACING CARS assumes no responsibility for any injury, damage, or misuse of this product during assembly or operation, nor any addictions that may arise from the use of this product. All rights reserved.
QUALITY CERTIFICATE
XRAY MODEL RACING CARS uses only the highest quality materials, the best compounds for molded parts and the most sophisticated manufacturing processes of TQM (Total Quality Management). We guarantee that all parts of a newly-purchased kit are manufactured with the highest regard to quality. However, due to the many factors inherent in model racecar competition, we
cannot guarantee any parts once you start racing the car. Products which have been worn out, abused, neglected or improperly operated will not be covered under warranty. We wish you enjoyment of this high-quality and high-performance RC car and wish you best success on the track!
In line with our policy of continuous product development, the exact specifications of the kit may vary. In the unlikely event of any problems with your new kit, you should contact the model shop where you purchased it, quoting the part number. We do reserve all rights to change any specification without prior notice. All rights reserved.
3
SYMBOLS USED
Part bags used Assemble left and
Assemble in the
specified order
right sides the
same way
05
Apply greaseScale Ensure smooth
Optional
1:1
TOOLS REQUIRED
Scissors
(HUDY #188990)
Special Tool for
turnbuckles, nuts
(HUDY #181090)
L=R
parts
Turnbuckle Wrench
3mm (HUDY #181030)
3.0 mm
Pay attention
here
non-binding
movement
Pocket Hobby Knife
Assemble as many
(HUDY #188981)
times as specified
(here twice)
2x
Tighten screw
gently
threadlock
Completed
assembly
Side Cutters
(HUDY #189010)
Apply
TL
Apply CA glue
Detail
DETAIL
Combination Pliers
(HUDY #189020)
Apply oil
CA
RC Shock-Plier Uni Tool
OIL
Apply cleaner
(HUDY #183011)
Tweezer
HUDY TOOLS:
Allen 1.5mm
Allen 2.0mm
Socket 5.5mm
Socket 7.0mm
ITEMS INCLUDED
HUDY Premium Silicone Oils HUDY Premium Silicone Oils HUDY Premium Silicone Oils Graphite Grease
Oil 500cSt (#106350) Oil 700cSt (#106370) Oil 10.000cSt (#106510)
(HUDY #106210)
EQUIPMENT REQUIRED
Transmitter Steering ServoReceiver
Electric Motor &
Pinion Gear with Set-screw
Arm Reamer 3.0mm
Reamer (HUDY #107600) or (HUDY #107601)
Bearing Oil
(HUDY #106230)
CA glue
Speed Controller LiPo Battery
4
Lexan™ Paint Battery Charger Tires & Inserts
Double-sided Tape (HUDY #107875)
NOT INCLUDED
Set-up Book
To ensure that you always have access to the most up-to-date version of the HUDY Set-up Book, you can download it from the HUDY website at [www.hudy.net]. By offering this online version instead of including a hardcopy printed version in kits, you will always be assured of having the most current updated version.
XRAY offers wide range of optional tuning parts which are listed in tables like these. Please refer to the exploded view of each main section to verify which part is included in the kit while all other parts are available only as an optional part and must be purchased separately.
COLOR INDICATIONS
At the beginning of each section is an exploded view of the parts to be assembled. There is also a list of all the parts and part numbers that are related to the assembly of that section.
The part descriptions are color-coded to make it easier for you to identify the source of a part. Here are what the different colors mean:
XB4 TECH TIPS
SAMPLE OF OPTIONAL PARTS
#36XXXX TYPE OPTION 1 #36XXXX TYPE OPTION 2 #36XXXX TYPE INCLUDED #36XXXX TYPE OPTION 3
365884
361100
364900
STYLE A - indicates parts that are included in the bag marked for the section.
STYLE B - indicates parts that are included in the box.
STYLE C - indicates parts that are already assembled from previous steps.
TIP
DRIVE SHAFT PIN SERVICING
To enjoy the longest possible lifespan of the drive shafts and diff outdrives, it is extremely important to properly service the drive shaft pins. Inspect the pins after every 3 hours of runtime. If the pins show any wear, replace them with new pins.
Do not use drive shafts when the pins are worn.
TIP
GRAPHITE PARTS PREPARATION
Follow this Tech Tip to prepare the graphite parts. Sand the edges with sandpaper, and then seal the edges with CA glue to reinforce them and help prevent delamination.
Prepare all XB4 Graphite Parts:
• Front shock tower
• Rear shock tower
Press out the worn pins.
Press in new pins and regularly inspect for wear.
Fine sandpaper
Use fine sandpaper to sand smooth the edges of all graphite parts.
For quick & easy drive pin replacements use #106000 HUDY Drive Pin Replacement Tool together with #106036 Ejector Pivot Pin & Alternating Pivot 2.5mm.
Apply CA glue to all edges of the graphite parts.
To replace the worn pins use only premium HUDY drive pins (#106051 3.0mm dia x 10mm lenght) (#106053 2.5mm dia x 10mm lenght)
5
1. FRONT & REAR DIFFERENTIAL
#364941 STEEL DIFFERENTIAL BEVEL GEAR FOR LARGE VOLUME DIFF 41T
981210
941014
903258
BAG
304932 GRAPHITE GEAR DIFF BEVEL & SATELLITE GEARS (2+4) 304980 COMPOSITE GEAR DIFF CROSS PIN 304990 DIFF GASKET (4) 364903 GEAR DIFFERENTIAL - LARGE VOLUME - SET 364912 COMPOSITE GEAR DIFFERENTIAL CASE - LARGE VOLUME 364920 COMPOSITE GEAR DIFFERENTIAL COVER - LARGE VOLUME 364940 STEEL DIFFERENTIAL BEVEL GEAR FOR LARGE VOLUME DIFF 40T
364940
364962
304990
964031
964050
364920
964031
304932
304980
971050
964031
BEVEL & SATELITTE GEARS + PINS
#304932 + #304980 GRAPHITE INCLUDED #335030 + #335080 STEEL OPTION
981210
941014
971050
364962
364912
964050
304932
304932
#364912-G GEAR DIFFERENTIAL CASE - LARGE VOLUME - GRAPHITE
#364920-G GEAR DIFFERENTIAL COVER - LARGE VOLUME - GRAPHITE
364962 GEAR DIFF OUTDRIVE ADAPTER FOR LARGE VOLUME DIFF (2) 903258 HEX SCREW SFH M2.5x8 (10) 941014 BALL-BEARING 10x15x4 RUBBER SEALED - GREASE (2) 964031 WASHER S 3.5x10x0.2 (10) 964050 WASHER S 5x15x0.3 (10) 971050 SILICONE O-RING 5x1.5 (10) 981210 PIN 2x10 (10)
964050
S 5x15x0.3
971050
O 5x1.5
981210
P 2x10
964050
S 5x15x0.3
2x
2x
NOTE ORIENTATION
OIL
#106210 HUDY GRAPHITE GREASE
STEP DETAIL Use tweezers to
insert pin
#106210 HUDY GRAPHITE GREASE
➍➎
STEP DETAIL
NOTE ORIENTATION
DETAIL
971050
O 5x1.5
981210
P 2x10
OIL
6
1. FRONT & REAR DIFFERENTIAL
964031
S 3.5x10x0.2
2x
Front diff
Silicone oil 10.000cSt
Fill just above the
cross-pins.
PROPER AMOUNT OF OIL IN THE DIFFS
Use a digital scale to measure the exact amount of oil in the diff. Remember that during operation the diff gets hotter and the heat may allow the oil to expand. If there is too much oil inside it may interfere with the diff operation and damage the internal gears.
Rear diff
OIL
Silicone oil 10.000cSt Fill just above the cross-pins.
Fill differential up to the top of the diff cross-pins. DO NOT fill the diff
to the top of the housing.
TO ENSURE YOU HAVE THE SAME AMOUNT OF OIL FROM REBUILD TO REBUILD, DO THE FOLLOWING:
10.000 cSt
#107865
HUDY Ultimate Digital Pocket
1 1.47
g
Scale 300g±0.01g
13 30
g
DIFFERENTIAL OIL
903258
SFH M2.5x8
941014
BB 10x15x4
➊ Put the diff (without oil) on the scale and check the
weight (approximately 11.47g)
11.47g + 1.83g = 13.30g
➋ Slowly pour oil into the diff and watch the weight. Add
1.83g of oil into the diff. The approximate weight of the diff including oil is 13.30g.
TIPS FOR DIFFERENTIALS
REAR DIFERENTIALFRONT DIFERENTIAL
LOW TRACTION 7.000cSt (HUDY #106470) MEDIUM-HIGH TRACTION 10.000cSt (HUDY #106510) SUPER-HIGH TRACTION 15.000cSt (HUDY #106515)
NOTE:
Softer oil increases steering, harder oil increases stability.
2x 2x 2x
Tighten the screws equally but do NOT
tighten them completely.
LOW TRACTION 7.000cSt (HUDY #106470) MEDIUM-HIGH TRACTION 10.000cSt (HUDY #106510) SUPER-HIGH TRACTION 15.000cSt (HUDY #106515)
NOTE:
Softer oil increases rear traction, harder oil increases on-power steering.
Use HUDY Ball-Bearing Grease
#106220 - STANDARD #106221 - BLUE #106222 - RED
Finish tightening in this order.
7
2. REAR CENTRAL TRANSMISSION
902310
363081
365430
365230
XRAY BALL-BEARING
#359050 5x10x4 GREASE OPTION #940510 5x10x4 OIL INCLUDED #940814 8x14x4 GREASE OPTION #940815 8x14x4 OIL INCLUDED
981208
980210
365442
365470
940510
#363084 XB4 ALU REAR SHOCK TOWER 3.0MM - V2
940815
362005
902306
MARKED “R“
365126
362005
364903+364940
902310
DETAIL
IMPORTANT
REAR BLOCK
DRIVE SHAFT COLLAR
#365470 COMPOSITE INCLUDED #365471-K ALU - BLACK OPTION #365471-O ALU - ORANGE OPTION
BAG
362005 DIFF BULKHEAD BLOCK SET REAR - NARROW 363081 GRAPHITE SHOCK TOWER REAR 3.0MM - V2 365126 STEEL BEVEL DRIVE GEAR - CNC-MACHINED - 16T 365230 DRIVE SHAFT COUPLING - HUDY SPRING STEEL™ 365430 CENTRAL DRIVE SHAFT 108MM WITH 2.5MM PIN - HUDY SPRING STEEL™ 365442 CENTRAL SHAFT UNIVERSAL JOINT 365470 COMPOSITE DRIVE SHAFT SAFETY COLLAR - V2 (3)
980210
P 2x10
902306 HEX SCREW SH M3x6 (10) 902310 HEX SCREW SH M3x10 (10) 940510 BALL-BEARING 5x10x4 RUBBER SEALED - OIL (2) 940815 BALL-BEARING 8x14x4 RUBBER SEALED - OIL (2) 980210 PIN 2x10 (10) 981208 PIN 2x8 (10)
364903 GEAR DIFFERENTIAL - LARGE VOLUME - SET 364940 STEEL DIFFERENTIAL BEVEL GEAR FOR LARGE VOLUME DIFF 40T
DRIVE SHAFT COVER CAPS
Lubricate the drive shaft connecting joint properly so the drive shaft turns freely. In the event that not enough grease is used, the connecting pin may lock and may even, in extreme situations, push through the drive shaft cover cap.
CENTRAL DRIVE SHAFT (108 mm)
DRIVE SHAFT COLLAR
#365470 COMPOSITE INCLUDED #365471-K ALU - BLACK OPTION
#106210 HUDY GRAPHITE GREASE #106213 HUDY JOINT GREASE - OPTION
#365471-O ALU - ORANGE OPTION
8
2. REAR CENTRAL TRANSMISSION
902306
SH M3x6
940510
BB 5x10x4
940815
BB 8x14x4
981208
P 2x8
902310
SH M3x10
DETAIL
IMPORTANT
REAR BLOCK
Bearing with BLUE
DETAIL
rubber covers
OIL
5x10x4mm
Bearing Oil (HUDY #106230)
NOTE ORIENTATION
Bearing Oil
(HUDY #106230)
OIL
8x14x4mm
THREAD LOCK
XRAY BALL-BEARING
#359050 5x10x4 GREASE OPTION
GRAPHITE GREASE
(HUDY #106210)
#940510 5x10x4 OIL INCLUDED #940814 8x14x4 GREASE OPTION #940815 8x14x4 OIL INCLUDED
IMPORTANT
NOTE ORIENTATION
902310
SH M3x10
ALTERNATIVE 1
Rear shock tower mounted from the FRONT
INITIAL SETTING
#363084 XB4 ALU REAR SHOCK TOWER 3.0MM - V2
Follow the TECH TIP on page 5
Cut the edge on both sides
REAR DIFF 10.000 cSt
ALTERNATIVE 2
Rear shock tower mounted from the REAR
to prepare graphite parts
9
2. FRONT CENTRAL TRANSMISSION
325324
980210
365442
365230
981208
365470
XRAY BALL-BEARING
#359050 5x10x4 GREASE OPTION #940510 5x10x4 OIL INCLUDED #940814 8x14x4 GREASE OPTION #940815 8x14x4 OIL INCLUDED
DRIVE SHAFT COLLAR
#365470 COMPOSITE INCLUDED #365471-K ALU - BLACK OPTION #365471-O ALU - ORANGE OPTION
940510
362004
940815
#362085 XB4 ALU FRONT SHOCK TOWER 3.0MM
902306
365126
MARKED “F“
364903+364940
362004
362083
902310
902310
DETAIL
IMPORTANT
FRONT BLOCK
BAG
980210
P 2x10
325324 DRIVE SHAFT 75MM WITH 2.5MM PIN - HUDY SPRING STEEL™ 362004 DIFF BULKHEAD BLOCK SET FRONT - NARROW 362083 GRAPHITE SHOCK TOWER FRONT 3.5MM 365126 STEEL BEVEL DRIVE GEAR - CNC-MACHINED - 16T 365230 DRIVE SHAFT COUPLING - HUDY SPRING STEEL™ 365442 CENTRAL SHAFT UNIVERSAL JOINT 365470 COMPOSITE DRIVE SHAFT SAFETY COLLAR - V2 (3)
902306 HEX SCREW SH M3x6 (10)
DRIVE SHAFT COVER CAPS
Lubricate the drive shaft connecting joint properly so the drive shaft turns freely. In the event that not enough grease is used, the connecting pin may lock and may even, in extreme situations, push through the drive shaft cover cap.
CENTRAL DRIVE SHAFT (75mm)
902310 HEX SCREW SH M3x10 (10) 940510 BALL-BEARING 5x10x4 RUBBER SEALED - OIL (2) 940815 BALL-BEARING 8x14x4 RUBBER SEALED - OIL (2) 980210 PIN 2x10 (10) 981208 PIN 2x8 (10)
364903 GEAR DIFFERENTIAL - LARGE VOLUME - SET 364940 STEEL DIFFERENTIAL BEVEL GEAR FOR LARGE VOLUME DIFF 40T
10
#106210 HUDY GRAPHITE GREASE #106213 HUDY JOINT GREASE - OPTION
DRIVE SHAFT COLLAR
#365470 COMPOSITE INCLUDED #365471-K ALU - BLACK OPTION #365471-O ALU - ORANGE OPTION
2. FRONT CENTRAL TRANSMISSION
902306
SH M3x6
940510
BB 5x10x4
940815
BB 8x14x4
981208
P 2x8
DETAIL
IMPORTANT
FRONT BLOCK
Bearing with BLUE rubber covers
Bearing Oil
OIL
(HUDY #106230)
5x10x4mm
XRAY BALL-BEARING
#359050 5x10x4 GREASE OPTION #940510 5x10x4 OIL INCLUDED #940814 8x14x4 GREASE OPTION #940815 8x14x4 OIL INCLUDED
Bearing Oil
(HUDY #106230)
OIL
8x14x4mm
DETAIL
NOTE ORIENTATION
THREAD LOCK
GRAPHITE GREASE (HUDY #106210)
902310
SH M3x10
902310
SH M3x10
NOTE ORIENTATION
FRONT DIFF 10.000 cSt
NOTE ORIENTATION
Follow the TECH TIP on page 5
to prepare graphite parts
#362085 XB4 ALU FRONT SHOCK TOWER 3.0MM
11
3. REAR SUSPENSION
903312
362315
363324
367210
363122-H
362315
901304
362005
901303
303431-K
303454
901308
303454
#363314 ALU LOWER SUSP. HOLDER 3° REAR-FRONT NARROW - 7075 T6
902308
363112-H
363112-H 363122-H
362478
363315
903312
Remove the 3x6.5x2mm shim from each rear arm.
SHORT REAR SUSPENSION ARM
ANTI-ROLL BARS
#362470 1.0mm #362471 1.1mm #362472 1.2mm #362473 1.3mm #362474 1.4mm
1-DOT
#362476 1.6mm #362478 1.8mm #362480 2.0mm
OPTION OPTION OPTION OPTION OPTION OPTION INCLUDED OPTION
#363112-H RIGHT HARD INCLUDED #363122-H LEFT HARD INCLUDED #363112-G RIGHT GRAPHITE OPTION #363122-G LEFT GRAPHITE OPTION
LONG REAR SUSPENSION ARM
#363113-H RIGHT HARD OPTION #363123-H LEFT HARD OPTION #363113-G RIGHT GRAPHITE OPTION #363123-G LEFT GRAPHITE OPTION
12
BAG
303431-K ALU 4.9MM BALL END - BLACK (2) 303454 BALL JOINT 4.9MM - OPEN (4) 362005 DIFF BULKHEAD BLOCK SET REAR - NARROW 362315 ECCENTRIC BUSHING SET (2) 362478 ANTI-ROLL BAR 1.8 MM 363112-H COMPOSITE SUSPENSION ARM REAR LOWER RIGHT - HARD 363122-H COMPOSITE SUSPENSION ARM REAR LOWER LEFT - HARD 363315 ALU LOWER SUSP. HOLDER 1° REAR-FRONT - NARROW - 7075 T6 363324 ALU LOWER SUSP. HOLDER REAR-REAR - NARROW - 7075 T6 367210 SUSPENSION PIVOT PIN (2)
901303 HEX SCREW SB M3x3 (10) 901304 HEX SCREW SB M3x4 (10) 901308 HEX SCREW SB M3x8 (10) 902308 HEX SCREW SH M3x8 (10) 903312 HEX SCREW SFH M3x12 (10))
3. REAR SUSPENSION
From Rear Arm
SHIM 3x6.5x2
903312
SFH M3x12
DETAIL
IMPORTANT
REAR BLOCK
Composite eccentric bushings
INITIAL SETTING
If the suspension arm does not move freely use a HUDY Arm Reamer to size the holes of the arms.
Arm Reamer 3.0mm
For SHORT arms use only OUTER
positions.
For SHORT arms do not use INNER
positions.
0.5°
0.5°
#363314 ALU LOWER SUSP. HOLDER 3° REAR-FRONT NARROW - 7075 T6
(HUDY #107633)
SHORT REAR SUSPENSION ARM
#363112-H RIGHT HARD INCLUDED #363122-H LEFT HARD INCLUDED #363112-G RIGHT GRAPHITE OPTION #363122-G LEFT GRAPHITE OPTION
1-DOT
Marked “L”
RR 1°
2mm from rear arm
Marked “R”
2mm from rear arm
RF
Composite eccentric bushings
0.5°
INITIAL SETTING
For LONG arms use only INNER
positions.
0.5°
For LONG arms do not use OUTER
positions.
LONG REAR SUSPENSION ARM
#363113-H RIGHT HARD OPTION #363123-H LEFT HARD OPTION #363113-G RIGHT GRAPHITE OPTION #363123-G LEFT GRAPHITE OPTION
DETAIL
Check for free movement
TOE-IN
ANTI-SQUAT
ROLL CENTER
TRACK-WIDTH
ECCENTRIC BUSHINGS HAVE TWO DIFFERENT OFFSETS FROM THE CENTER.
Middle position = 0.5° or 0.375mm from center.
Outer position = 1° or 0.75mm from center.
The XRAY rear alu lower suspension holders provide great range of adjustment for the rear suspension. Using different combinations of eccentric bushings, fine adjustment of rear anti-squat, rear toe-in, rear roll center, and rear track-width can be obtained. For more information about the influence of rear anti-squat, rear toe-in, rear roll center and rear track width on car handling, please refer to HUDY Set-up Book (#209100).
ANTI-SQUAT ROLL CENTER TRACK-WIDTH TOE-IN
RR RR RR RRRF RF
=2°
=3°
=1°
=3°
=2°
The tables describe the amounts of adjustment using the center and outside positions of the eccentric bushings.
=4°
The middle position eccentric bushings allow for finer adjustment increments.
=1°
=+0.75mm
=
0mm
=-0.75mm
The track-width is directly influenced by the size of the wheels and tires used.
=2°
=0°
RF
=+1.5mm
=
0mm
=-1.5mm
RF(°) (mm) (mm)
(°)
=1°
=2°
=0°
=2°
=1°
=-1°
=2°
=3°
=1°
13
3. REAR SUSPENSION
2x
L=R
901308
SB M3x8
901303
SB M3x3
901304
SB M3x4
902308
SH M3x8
ANTI-ROLL BARS
#362470 1.0mm #362471 1.1mm #362472 1.2mm #362473 1.3mm #362474 1.4mm #362476 1.6mm #362478 1.8mm #362480 2.0mm
OPTION OPTION OPTION OPTION OPTION OPTION INCLUDED OPTION
4mm
STEP DETAIL
L=R
DETAIL
1.5mm
DETAIL
0mm
3x3mm
Step check for free movement
3x4mm
Step
Loosen the 3x4 setscrew if the anti-roll bar does not turn freely
3x8mm
DETAILDETAIL
14
ANTI-ROLL BAR
Loading...
+ 32 hidden pages