Xray RX8.2, RX8E.2 Instruction Manual

XRAY RX8.2 & XRAY RX8E.2
BEFORE YOU START
The RX8 is a high-competition, high-quality, 1/8-scale on-road nitro car intended for persons aged 16 years and older with previous experience building and operating RC model racing cars. This is not a toy; it is a precision racing model. This model racing car is not intended for use by beginners, inexperienced customers, or by children without direct supervision of a responsible, knowledgeable adult. If you do not fulfill these requirements, please return the kit in unused and unassembled form back to the shop where you have purchased it.
Before building and operating your RX8, YOU MUST read through all of the operating instructions and instruction manual and fully understand them to get the maximum enjoyment and prevent unnecessary damage.
Read carefully and fully understand the instructions before beginning assembly. Make sure you review this entire Instruction Manual and examine all details carefully. If for some reason you decide the RX8 is not what you wanted or expected, do not continue any further. Your hobby dealer cannot accept your RX8 kit for return or exchange after it has been partially or fully assembled.
Contents of the box may differ from pictures. In line with our policy of continuous product development, the exact specifications of the kit may vary without prior notice.
CUSTOMER SUPPORT
We have made every effort to make these instructions as easy to understand as possible. However, if you have any difficulties, problems, or questions, please do not hesitate to contact the XRAY support team at info@teamxray.com. Also, please visit our Web site at www.teamxray.com to find the latest updates, set-up information, option parts, and many other goodies. We pride ourselves on taking excellent care of our customers.
You can join thousands of XRAY fans and enthusiasts in our online community at: www.teamxray.com
FAILURE TO FOLLOW THESE INSTRUCTIONS WILL BE CONSIDERED AS ABUSE AND/OR NEGLECT.
SAFETY PRECAUTIONS
WARNING: This product contains a chemical known to the state of California to cause cancer and birth defects or other reproductive harm. CAUTION: CANCER HAZARD Wash thoroughly after using. DO NOT use product while eating, drinking or using tobacco products. May cause chronic effects to gastrointestinal tract, CNS, kidneys, and blood. MAY CAUSE BIRTH DEFECTS.
When building, using and/or operating this model always wear protective glasses and gloves.
Take appropriate safety precautions prior to operating this model. You are responsible for this model‘s assembly and safe operation! Please read the instruction manual before building and operating this model and follow all safety precautions. Always keep the instruction manual at hand for quick reference, even after completing the assembly. Use only genuine and original authentic XRAY parts for maximum performance.
XRAY Europe
K Výstavisku 6992 91101 Trenčín Slovakia, EUROPE Phone: +421-32-7401100 Fax: +421-32-7401109 Email: info@teamxray.com
Using any third party parts on this model will void guaranty immediately. Improper operation may cause personal and/or property damage. XRAY and its distributors have no control over damage resulting from shipping, improper construction, or improper usage. XRAY assumes and accepts no responsibility for personal and/or property damages resulting from the use of improper building materials, equipment and operations. By purchasing any item produced by XRAY, the buyer expressly warrants that he/she is in compliance with all applicable federal, state and local laws and regulation regarding the purchase, ownership and use of the item. The buyer expressly agrees to indemnify and hold harmless XRAY for all claims resulting directly or indirectly from the purchase, ownership or use of the product. By the act of assembling or operating this product, the user accepts all resulting liability. If the buyer is not prepared to accept this liability, then he/she should return this kit in new, unassembled, and unused condition to the place of purchase.
XRAY RC America
2030 Century Center Blvd #15, Suite 109 75062 Irving Texas, USA Phone: (214) 744-2400 Fax: (214) 744-2401 Email: xray@rcamerica.com
IMPORTANT NOTES – GENERAL
• This product is not suitable for children under 16 years of age without the direct supervision of a responsible and knowledgeable adult.
• Carefully read all manufacturers warnings and cautions for any parts used in the construction and use of your model.
• Assemble this kit only in places away from the reach of very small children.
• First-time builders and users should seek advice from people who have building experience in order to assemble the model correctly and to allow the model to reach its performance potential.
• Exercise care when using tools and sharp instruments.
• Take care when building, as some parts may have sharp edges.
• Keep small parts out of reach of small children. Children must not be allowed to put any parts in their mouth, or pull vinyl bag over their head.
• Read and follow instructions supplied with paints and/or cement, if used (not included in kit).
• Immediately after using your model, do NOT touch equipment on the model such as the motor and speed controller, because they generate high temperatures. You may seriously burn yourself seriously touching them.
• Follow the operating instructions for the radio equipment at all times.
• Do not put fingers or any objects inside rotating and moving parts, as this may cause damage or serious injury as your finger, hair, clothes, etc. may get caught.
• Be sure that your operating frequency is clear before turning on or running your model, and never share the same frequency with somebody else at the same time. Ensure that others are aware of the operating frequency you are using and when you are using it.
• Use a transmitter designed for ground use with RC cars. Make sure that no one else is using the same frequency as yours in your operating area. Using the same frequency at the same time, whether it is driving, flying or sailing, can cause loss of control of the RC model, resulting in a serious accident.
• Always turn on your transmitter before you turn on the receiver in the car. Always turn off the receiver before turning your transmitter off.
IMPORTANT NOTES – NITRO ENGINES
• Always test the brakes and the throttle before starting your engine to avoid losing control of the model.
• Make sure the air filter is clean and oiled.
• Never run your engine without an air filter. Your engine can be seriously damaged if dirt and debris get
inside the engine.
• For proper engine break-in, please refer to the manual that came with the engine.
• Keep the wheels of the model off the ground when checking the operation of the radio equipment.
• Disconnect the battery pack before storing your model.
• When learning to operate your model, go to an area that has no obstacles that can damage your model if your model suffers a collision.
• Remove any sand, mud, dirt, grass or water before putting your model away.
• If the model behaves strangely, immediately stop the model, check and clear the problem.
• To prevent any serious personal injury and/or damage to property, be responsible when operating all remote controlled models.
• The model car is not intended for use on public places and roads or areas where its operation can conflict with or disrupt pedestrian or vehicular traffic.
• Because the model car is controlled by radio, it is subject to radio interference from many sources that are beyond your control. Since radio interference can cause momentary loss of control, always allow a safety margin in all directions around the model in order to prevent collisions.
• Do not use your model:
- Near real cars, animals, or people that are unaware that an RC car is being driven.
- In places where children and people gather
- In residential districts and parks
- In limited indoor spaces
- In wet conditions
- In the street
- In areas where loud noises can disturb others, such as hospitals and residential areas.
- At night or anytime your line of sight to the model may be obstructed or impaired in any way.
To prevent any serious personal injury and/or damage to property, please be responsible when operating all remote controlled models.
• Do not run near open flames or smoke while running your model or while handling fuel.
• Some parts will be hot after operation. Do not touch the exhaust or the engine until they have cooled.
These parts may reach 275°F during operation!
2
IMPORTANT NOTES – ELECTRICAL
• Insulate any exposed electrical wiring (using heat shrink tubing or electrical tape) to prevent dangerous short circuits. Take maximum care in wiring, connecting and insulating cables. Make sure cables are always connected securely. Check connectors for if they become loose. And if so, reconnect them securely. Never use R/C models with damaged wires. A damaged wire is extremely dangerous, and can cause short-circuits resulting in fire. Please have wires repaired at your local hobby shop.
• Low battery power will result in loss of control. Loss of control can occur due to a weak battery in either the transmitter or the receiver. Weak running battery may also result in an out of control car if your car‘s receiver power is supplied by the running battery. Stop operation immediately if the car starts to slow down.
• When not using RC model, always disconnect and remove battery.
• Do not disassemble battery or cut battery cables. If the running battery short-circuits, approximately 300W of electricity can be discharged, leading to fire or burns. Never disassemble battery or cut battery cables.
• Use a recommended charger for the receiver and transmitter batteries and follow the instructions
correctly. Over-charging, incorrect charging, or using inferior chargers can cause the batteries to become dangerously hot. Recharge battery when necessary. Continual recharging may damage battery and, in the worst case, could build up heat leading to fire. If battery becomes extremely hot during recharging, please ask your local hobby shop for check and/or repair and/or replacement.
• Regularly check the charger for potential hazards such as damage to the cable, plug, casing or other defects. Ensure that any damage is rectified before using the charger again. Modifying the charger may cause short-circuit or overcharging leading to a serious accident. Therefore do not modify the charger.
• Always unplug charger when recharging is finished.
• Do not recharge battery while battery is still warm. After use, battery retains heat. Wait until it cools down before charging.
• Do not allow any metal part to short circuit the receiver batteries or other electrical/electronic device on the model.
• Immediately stop running if your RC model gets wet as may cause short circuit.
• Please dispose of batteries responsibly. Never put batteries into fire.
IMPORTANT NOTES – NITRO FUEL
• Handle fuel only outdoors. Never handle nitro fuel indoors, or mix nitro fuel in a place where ventilation is bad.
• Only use nitro fuel for R/C models. Do not use gasoline or kerosene in R/C models as it may cause a fire or explosion, and ruin your engine.
• Nitro fuel is highly inflammable, explosive, and poisonous. Never use fuel indoors or in places with open fires and sources of heat.
• Always keep the fuel container cap tightly shut.
• Always read the warning label on the fuel container for safety information.
• Nitro-powered model engines emit poisonous vapors and gasses. These vapors irritate eyes and can be highly dangerous to your health. We recommend wearing rubber or vinyl gloves to avoid direct contact with nitro fuel.
• Nitro fuel for RC model cars is made of the combination of the methyl alcohol, castor or synthetic oil,
R/C & BUILDING TIPS
• Make sure all fasteners are properly tightened. Check them periodically.
• Make sure that chassis screws do not protrude from the chassis.
For the best performance, it is very important that great care is taken to ensure the free movement of all parts.
• Clean all ball-bearings so they move very easily and freely.
• Tap or pre-thread the plastic parts when threading screws.
• Self-tapping screws cut threads into the parts when being tightened. Do not use excessive force when tightening the self-tapping screws because you may strip out the thread in the plastic. We recommended
WARRANTY
XRAY guarantees this model kit to be free from defects in both material and workmanship within 30 days of purchase. The total monetary value under warranty will in no case exceed the cost of the original kit purchased. This warranty does not cover any components damaged by use or modification or as a result of wear. Part or parts missing from this kit must be reported within 30 days of purchase. No part or parts will be sent under warranty without proof of purchase. Should you find a defective or missing part, contact the local distributor. Service and customer support will be provided through local hobby store where you have purchased the kit, therefore make sure to purchase any XRAY products at your local hobby store. This model racing car is considered to be a high-performance racing vehicle. As such this vehicle will be used in an extreme range of conditions and situations, all which may cause premature wear or failure of any component. XRAY has no control over usage of vehicles once they leave the dealer, therefore XRAY can only offer warranty against all manufacturer‘s defects in materials, workmanship, and assembly at point of sale and before use. No warranties are expressed or implied that cover damage caused by what is considered normal use, or cover or imply how long any model cars‘ components or electronic components will last before requiring replacement.
Due to the high performance level of this model car you will need to periodically maintain and replace consumable components. Any and all warranty coverage will not cover replacement of any part or component damaged by neglect, abuse, or improper or unreasonable use. This includes but is not limited to damage from crashing, chemical and/or water damage, excessive moisture, improper or no maintenance, or user
nitro methane etc. The flammability and volatility of these elements is very high, so be very careful during handling and storage of nitro fuel.
• Keep nitro fuel away from open flame, sources of heat, direct sunlight, high temperatures, or near batteries.
• Store fuel in a cool, dry, dark, well-ventilated place, away from heating devices, open flames, direct sunlight, or batteries. Keep nitro fuel away from children.
• Do not leave the fuel in the carburetor or fuel tank when the model is not in use. There is danger that the fuel may leak out.
• Wipe up any spilled fuel with a cloth
• Be aware of spilled or leaking fuel. Fuel leaks can cause fires or explosions.
• Do not dispose of fuel or empty fuel containers in a fire. There is danger of explosion.
you stop tightening a screw when you feel some resistance.
• Ask your local hobby shop for any advice.
Please support your local hobby shop. We at XRAY Model Racing Cars support all local hobby dealers. Therefore we ask you, if at all possible, to purchase XRAY products at your hobby dealer and give them your support like we do. If you have difficulty finding XRAY products, please check out www.teamxray.com to get advice, or contact us via email at info@teamxray.com, or contact the XRAY distributor in your country.
modifications which compromise the integrity of components. Warranty will not cover components that are considered consumable on RC vehicles. XRAY does not pay nor refund shipping on any component sent to XRAY or its distributors for warranty. XRAY reserves the right to make the final determination of the warranty status of any component or part.
Limitations of Liability
XRAY makes no other warranties expressed or implied. XRAY shall not be liable for any loss, injury or damages, whether direct, indirect, special, incidental, or consequential, arising from the use, misuse, or abuse of this product and/or any product or accessory required to operate this product. In no case shall XRAY‘s liability excess the monetary value of this product.
Take adequate safety precautions prior to operating this model. You are responsible for this model’s assembly and safe operation.
Disregard of the any of the above cautions may lead to accidents, personal injury, or property damage. XRAY MODEL RACING CARS assumes no responsibility for any injury, damage, or misuse of this product during assembly or operation, nor any addictions that may arise from the use of this product. All rights reserved.
QUALITY CERTIFICATE
XRAY MODEL RACING CARS uses only the highest quality materials, the best compounds for molded parts and the most sophisticated manufacturing processes of TQM (Total Quality Management). We guarantee that all parts of a newly-purchased kit are manufactured with the highest regard to quality. However, due to the many factors inherent in model racecar competition, we cannot guarantee any parts once you start racing the car. Products which have been worn out, abused, neglected or improperly operated will not be covered under warranty. We wish you enjoyment of this high-quality and high-performance RC car and wish you best success on the track!
In line with our policy of continuous product development, the exact specifications of the kit may vary. In the unlikely event of any problems with your new kit, you should contact the model shop where you purchased it, quoting the part number. We do reserve all rights to change any specification without prior notice. All rights reserved.
Please note that raw materials such as aluminum, steel, brass, fibreglass, or carbon fibre may have small scratches on the surface which is a standard characteristic of any raw material. Scratches on the surface of any materials are NOT considered to be material defects.
Products may potentially have small amounts of corrosion on them. This may be caused by variances in weather during different times of the year, humidity in the shop or during shipping, and other contributing factors. Even though we have taken all precautions and protection methods to prevent corrosion, these small amounts of corrosion (if present) are unavoidable and considered to be acceptable.
3
SYMBOLS USED
Apply threadlock
Apply oil (may indicate specific type)
Apply cyanoacrylate (CA) glue
Apply grease
TOOLS REQUIRED
Phillips 3.5mm
Allen 1.5 / 2.0 / 2.5 / 3.0mm
Turnbuckle ToolsTurnbuckle Tools
(HUDY #181091 3.0/4.0mm) (HUDY #181030 - 3.0mm)
3.0 mm
Assemble left and right sides the same way
Ensure smooth non-binding movement
Cut off remaining material
Assemble as many times as specified (here twice)
Slotted Screwdriver 4.0mm
Allen Ball 2.5mm
Professional Multi Tool
(HUDY #183011)
Number of teeth
Detail
DETAIL
Pay attention here
Follow tip here
Ball Joint Wrench
(HUDY #181110)
Part bags used
Assemble in the specified order
Assembly view
Optional parts
Arm Reamer 3mm/4mm
Exhaust Spring / Caster Clip Remover
Flywheel Tool
(HUDY #182010)
Alu Pinion Gear Tool
(XRAY #349903)
Pliers
(HUDY #189020)
Scissors
(HUDY #188990)
EQUIPMENT REQUIRED
Transmitter Steering & Throttle ServosReceiver
Exhaust Manifold
Wheels & Tires Tire Truer
(HUDY #102003)
Side Cutters
(HUDY #189010)
Lexan® Paint Bodyshell
Model R/C Car Fuel
(nitromethane)
Pocket Hobby Knife (HUDY #188981)
Engine
Personal Transponder
Wrench Glowplug/Clutchnut
(HUDY #107581)
Starter Box (HUDY #104400)
& Battery Pack
Battery Charger
Air Filter Air Filter Oil
Reamer (HUDY #107602) (HUDY #107601)
Glowplug Igniter
Receiver Battery Pack
(HUDY #106240)
Engine After Run Oil
(HUDY #106250)
4
One-Way Lube
(HUDY #106231)
ThreadlockCA Glue
Graphite Grease
(HUDY #106210)
Bearing Oil
(HUDY #106230)
1. FRONT ONE-WAY & REAR SOLID AXLE
345150
980324
345070
968120
BAG
01
345113
968120
345800
968140
345070
345001 FRONT ONE-WAY - HARDCOATED + LIGHTWEIGHT ADAPTERS 345011 FRONT ONE-WAY AXLE - BLACK COATED 345024 COMPOSITE FRONT ONE-WAY AXLE PULLEY 24T 345070 FRONT ONE-WAY AXLE OUTDRIVE ADAPTER - HUDY SPRING STEEL™ (2) 345113 REAR SOLID AXLE SHAFT - HUDY SPRING STEEL™ 345150 COMPOSITE REAR SOLID AXLE PULLEY 48T 345800 COMPOSITE BELT PULLEY COVER SET
REAR SOLID AXLE
345024
345011
#345071 FRONT ONE-WAY AXLE OUTDRIVE ADAPTER - LIGHTWEIGHT (2)
968120 C-CLIP 12 (10) 968140 C-CLIP 14 (10) 980324 PIN 3x24 (10)
968120
C 12
980324
P 3x24
968140
C 14
FRONT ONE-WAY AXLE
ONE-WAY LUBE
(HUDY #106231)
OIL
NOTE
ORIENTATION
DETAIL
CUTAWAY VIEW
STEP DETAIL
ONE-WAY LUBE
OIL
(HUDY #106231)
#345071 FRONT ONE-WAY AXLE OUTDRIVE ADAPTER - LIGHTWEIGHT (2)
5
2. REAR SUSPENSION
2x
345310
962121
980322
941218
342070
343130
901306
306219
901316
343311
342631
342070
941218
343152
343285
343111
901410
902308
372651
343196
303129
902306
902308
ADJUSTING NUT
#337253 COMPOSITE #337252 ALU
#345301 REAR CVD DRIVE SHAFT SET HUDY SPRING STEEL™
#345312 ALU REAR CVD DRIVE AXLE SWISS 7075 T6 - HARDCOATED
INCLUDED OPTION
#345290 ALU SHIM 12x15x1.0MM (4)
#345370 GRAPHITE REAR AERO DISC
1.6mm - SET
962121
337253
962120
345280
337257
345360-O
SUSPENSION UPPER ARMS
#343130 MEDIUM #343131 HARD #343132 GRAPHITE
SUSPENSION LOWER ARMS
#343111 MEDIUM #343112 HARD #343113 GRAPHITE
901303
INCLUDED OPTION OPTION
INCLUDED OPTION OPTION
BAG
02.1
303129 COMPOSITE SET OF SHIMS 3x 3x6x1MM; 1x 3x6x2MM (2) 306219 COMPOSITE SET OF SERVO SHIMS (4) 337253 COMPOSITE ADJUSTING NUT M10x1 (4) 337257 STEEL PIVOT BALL 8.4 MM (2) 342070 COMPOSITE SET OF BUSHINGS (2) 342631 ADJ. TURNBUCKLE L/R 28 MM - HUDY SPRING STEEL™ (2) 343111 SUSPENSION ARM FOR EXTENSION - REAR LOWER 343130 COMPOSITE SUSPENSION ARM REAR UPPER 343152 UPPER BALL JOINT 5.8MM - SHORT & LONG (2+2)
343196 STEEL EXTENSION FOR SUSPENSION ARM - REAR LOWER (2) 343285 PIVOT BALL 6.8MM (2) 343311 COMPOSITE UPRIGHT REAR FOR AERO DISC 345280 WHEEL SPRING (2) 345310 REAR WHEEL AXLE - HUDY SPRING STEEL™ 345360-O ALU REAR WHEEL LOCK - SWISS 7075 T6 - ORANGE (2) 345370 GRAPHITE REAR AERODYNAMIC DISC 1.6MM - SET (OPTION) 372651 PIVOT BALL UNIVERSAL 4.9 MM - HUDY SPRING STEEL™ (2) 941218 BALL-BEARING 12x18x4 RUBBER SEALED - OIL (2)
901303 HEX SCREW SB M3x3 (10) 901306 HEX SCREW SB M3x6 (10) 901316 HEX SCREW SB M3x16 (10) 901410 HEX SCREW SB M4x10 (10) 902306 HEX SCREW SH M3x6 (10) 902308 HEX SCREW SH M3x8 (10) 962120 WASHER S 12x15x0.5 (10) 962121 WASHER S 12x15x1.0 (10) 980322 PIN 3x22 (10)
6
2. REAR SUSPENSION
303129
SHIM 3x6x1
901306
SB M3x6
901410
SB M4x10
902306
SH M3x6
902308
SH M3x8
2x
4x10mm
3x8mm
3x6mm
3x6mm
Tighten gently
Install the pivot balls with Professional Multi Tool
(HUDY #183011)
3x6x1mm
3x8mm
SHORTER ball joint
LONGER ball joint (INITIAL SETTING)
DETAIL
2.5mm2.5mm
DETAIL
NOTE ORIENTATION
Left thread
Right thread
DETAIL STEP
42mm
49.6mm NOTE
ORIENTATION
962120
S 12x15x0.5
941218
BB 12x18x4
S 12x15x1.0
962121
SUSPENSION UPPER ARMS
#343130 MEDIUM #343131 HARD #343132 GRAPHITE
2x
2x
12x15x1mm
BEARING OIL
(HUDY #106230)
When using eccentric bushings, both
bushings must be in same position.
#345290 ALU SHIM 12x15x1.0MM (4)
OIL
NOTE ORIENTATION
INCLUDED OPTION OPTION
Tighten composite hex nuts using HUDY tool #107581
CONCENTRIC
BEARING OIL
(HUDY #106230)
#345301 REAR CVD DRIVE SHAFT SET HUDY SPRING STEEL™
SUSPENSION LOWER ARMS
#343111 MEDIUM #343112 HARD #343113 GRAPHITE
PIVOT BALLS MUST MOVE FREELY
During initial assembly, tighten each composite hex nut until the pivot ball starts to bind, then loosen slightly. Verify that the pivot balls move freely.
DETAIL
CONCENTRIC INITIAL SETTING
OIL
12x15x0.5mm
INCLUDED OPTION OPTION
ECCENTRIC
INITIAL SETTING
COMPOSITE SET OF BUSHINGS
ADJUSTING NUT
#337253 COMPOSITE #337252 ALU
SHIM SHIM
IN OUT
1+1 0.5
INITIAL SETTING 1+0.5 1 1 1+0.5
0.5 1+1 0 1+1+0.5
#345312 ALU REAR CVD DRIVE AXLE SWISS 7075 T6 - HARDCOATED
INCLUDED OPTION
DETAIL
7
2. REAR SUSPENSION
901303
SB M3x3
980322
P 3x22
2x
2x
TIGHTEN GENTLY
TIGHTEN FULLY
DETAIL
CENTERED
CUTAWAY VIEW
306219
SHIM 3x6x2
901316
SB M3x16
2x
6mm
INITIAL POSITION
OUTER
3x6x2mm
7.6mm
DETAIL
7.9mm
8
2. REAR SUSPENSION
940815
902322
344142
903310
344110
902325
352070
901405
903408
344120
965090
344012
303135-O
372176
345820
345450
344120
343052
303123-O
344131
344022
903310
343045
902306
345510
343016
941218
296530-O
342070
903408
303135-O
343044
903308
902325
940815
343712
903308
902308
903306
343045
343026
903310
342317
334052
940508
344042
940508
347322
342316
902308
901303
981208
343071
342316
343047
345320
343069
342317
902314
902310
347310
903308
343084
343722
903308
#344111 VENTILATED BRAKE DISC PRECISION-GROUND LIGHTWEIGHT
BAG
02.2
296530-O ALU NUT M3 - ORANGE (10) 303123-O ALU SHIM 3x6x2.0MM - ORANGE (10) 303135-O ALU SHIM 3x6x13.0MM - ORANGE (2) 334052 COMPOSITE BRAKE UPPER PLATE 341106 CHASSIS 5MM - CNC MACHINED - SWISS 7075 T6 342070 COMPOSITE SET OF BUSHINGS (2) 342316 COMPOSITE REAR UPPER SUSP. ECCENTRIC BUSHING (4) 342317 COMPOSITE REAR LOWER SUSP. ECCENTRIC BUSHING (4) 343016 ALU LOWER BULKHEAD REAR - SWISS 7075 T6 - RIGHT 343026 ALU LOWER BULKHEAD REAR - SWISS 7075 T6 - LEFT 343044 GRAPHITE REAR UPPER ARM HOLDER 3.5MM - FRONT 343045 ALU UPPER CLAMP REAR - SWISS 7075 T6 - (L+R) 343047 GRAPHITE REAR UPPER ARM HOLDER 3.5MM - REAR 343052 GRAPHITE REAR BULKHEAD BRACE 2.5MM 343069 STEEL BUSHING (2) 343071 BELT TENSIONER SET - STEEL 343084 GRAPHITE SHOCK TOWER REAR 343712 ALU REAR LOWER SUSPENSION HOLDER - FRONT - RF 343722 ALU REAR LOWER SUSPENSION HOLDER - REAR - RR 344012 ALU BRAKE STAND - SWISS 7075 T6 - SET 344022 ALU 2-SPEED HOLDER - SWISS 7075 T6 344042 BRAKE CAM POST - STEEL 344110 VENTILATED BRAKE DISC - PRECISION-GROUND 344120 STEEL BRAKE PAD - HARDENED (2) 344131 BRAKE PAD “SLS” (2) 344142 BRAKE DISK ADAPTER - SWISS 7075 T6 - BLACK HARDCOATED 345320 REAR DRIVE SHAFT 61MM - HUDY SPRING STEEL™
#345452 LOW-FRICTION KEVLAR® DRIVE BELT REAR
8.0x204mm
341106
#345301 REAR CVD DRIVE SHAFT SET ­HUDY SPRING STEEL™
#345920 ALU 2-SPEED BELT PULLEY 20T - CENTER - SET
345450 PUR® REINFORCED DRIVE BELT REAR 8.0 x 204 MM 345510 2-SPEED SHAFT 8MM - SUPER LIGHTWEIGHT - HUDY SPRING STEEL™ 345820 COMPOSITE 2-SPEED BELT PULLEY 20T - CENTER 347310 REAR LOWER INNER PIVOT PIN (2) 347322 REAR UPPER INNER PIVOT PIN WITH FLAT SPOT (2) 352070 COMPOSITE BEARING HUB FOR DIFF (4) 372176 SPRING 4.25 COILS 3.6x6x0.4MM; C=1.5 - GOLD (SOFT) (2)
901303 HEX SCREW SB M3x3 (10) 901405 HEX SCREW SB M4x5 (10) 902306 HEX SCREW SH M3x6 (10) 902308 HEX SCREW SH M3x8 (10) 902310 HEX SCREW SH M3x10 (10) 902314 HEX SCREW SH M3x14 (10) 902322 HEX SCREW SH M3x22 (10) 902325 HEX SCREW SH M3x25 (10) 903306 HEX SCREW SFH M3x6 (10) 903308 HEX SCREW SFH M3x8 (10) 903310 HEX SCREW SFH M3x10 (10) 903408 HEX SCREW SFH M4x8 (10) 940508 BALL-BEARING 5x8x2.5 RUBBER SEALED - OIL (2) 940815 BALL-BEARING 8x14x4 RUBBER SEALED - OIL (2) 941218 BALL-BEARING 12x18x4 RUBBER SEALED - OIL (2) 965090 E-CLIP 9 (10) 981208 PIN 2x8 (10)
9
2. REAR SUSPENSION
903408
SFH M4x8
NOTE
ORIENTATION
DETAIL
941218
BB 12x18x4
Both bushings must be in same position
NOTE ORIENTATION
#345452 LOW-FRICTION KEVLAR® DRIVE BELT REAR
8.0 x 204 MM
DETAIL
NOTE
ORIENTATION
BEARING OIL (HUDY #106230)
REAR BELT TENSION
L=R
ADJUSTMENT
NOTE ORIENTATION
BEARING OIL (HUDY #106230)
NOTE ORIENTATION Both bushings must be in same position
COMPOSITE SET OF BUSHINGS
INITIAL POSITION
DETAIL
10
902308
SH M3x8
B A
TO TIGHTEN REAR BELT: Rotate both rear composite hubs in arrow direction B
TO LOOSEN REAR BELT: Rotate both rear composite hubs in arrow direction A
Use white mark on tab for better visibility of composite hub position.
COMPOSITE
BUSHING
903310
SFH M3x10
2. REAR SUSPENSION
903308
SFH M3x8
903306
SFH M3x6
903308
SFH M3x8
NOTE
The upper roll center positions cannot be used. Use always low or medium roll center positions ONLY.
INITIAL SETTING
NOTE ORIENTATION
3x8mm
3x8mm
3x6mm
11
2. REAR SUSPENSION
902310
SH M3x10
903308
SFH M3x8
#345301 REAR CVD DRIVE SHAFT SET ­HUDY SPRING STEEL™
It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107634 HUDY Arm Reamer to slightly resize the holes in the arms.
2x
ARM REAMER
NOTE
The upper roll center positions cannot be used. Use always low or medium roll center positions ONLY.
INITIAL SETTING
DETAIL
INITIAL SETTING
DETAIL
NOTE ORIENTATION
12
TIGHTEN FULLY set-screw M3x6 onto flatspot
It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107633 HUDY Arm Reamer to slightly resize the holes in the arms.
ARM REAMER
296530-O
N M3
2. REAR SUSPENSION
303123-O
SHIM 3x6x2
902322
SH M3x22
903310
SFH M3x10
940508
BB 5x8x2.5
Roughen steel plates with sandpaper
before gluing fibre pads
We recommend gluing the brake pads to the steel pads, however there is no
performance difference between glued & unglued brake pads.
HOLE - ROUND
NOTE ORIENTATION
HOLE - OVAL
BEARING OIL
(HUDY #106230)
8x14x4mm
NOTE ORIENTATION
3x6x2mm
3x6x2mm
NOTE ORIENTATION
FIBRE PADS FACE
TOGETHER
HOLE - OVAL
NOTE ORIENTATION
BEARING OIL (HUDY #106230)
DETAIL
10mm
940815
BB 8x14x4
965070
C 7
BEARING WITH BLUE COVERS
BEARING OIL
(HUDY #106230)
BELT PULLEY 20T - 2-SPEED CENTER
BELT PULLEY 18T - ø8 REAR BELT PULLEY 18T - ø6 CENTER BELT PULLEY 28T - FRONT BELT PULLEY 29T - FRONT
5x8x2.5
#345801-O LOW FRICTION COMPOSITE BELT PULLEY SET - GRAPHITE
8x14x4mm
#345920 ALU 2-SPEED BELT PULLEY 20T CENTER - SET
13
2. REAR SUSPENSION
901405
SB M4x5
#344111 VENTILATED BRAKE DISC
- PRECISION - GROUND ­LIGHTWEIGHT
NOTE ORIENTATION
STEP DETAIL
Tighten set-screw onto flat spot.
DETAIL
901303
SB M3x3
902306
SH M3x6
902308
SH M3x8
940508
BB 5x8x2.5
981208
P 2x8
These screws are part of the REAR SUSPENSION MULTI-FLEX™ TECHNOLOGY (see page 15)
3x8mm 3x8mm
3x6mm
3x3mm
Pin must protrude equally on both sides of camshaft
BEARING OIL (HUDY #106230)
BEARING WITH BLUE COVERS
3x6mm
14
902314
SH M3x14
903308
SFH M3x8
3x6x13mm
2. REAR SUSPENSION
303135-O
SHIM 3x6x13
902325
SH M3x25
3x6x13mm
REAR SUSPENSION MULTI-FLEX™TECHNOLOGY
The all-new rear suspension design features Multi-Flex™ quick adjustment to easily adapt the handling of the
car to particular track conditions and tires used. There are 3 different flex characteristics to choose from.
ALTERNATIVE 1
SOFT
Graphite brace and posts are not used. This allows maximum flex of the rear suspension and generates maximum rear traction. Recommended for low-traction tracks.
ALTERNATIVE 2
MEDIUM
Graphite brace connected to 2-speed bulkheads without posts. This slightly reduces the flex of the rear suspension and improves out-of-corner steering and rotation of the car, but also slightly decreases rear traction. Recommended for medium-traction tracks.
ALTERNATIVE 3
STIFF
(INITIAL SETTING)
Graphite brace connected to 2-speed bulkheads with posts. This connects the entire rear suspension together, creating a stiff frame which allows the car to rotate more and improves out-of-corner steering. Recommended for high-traction tracks.
15
2. REAR SUSPENSION
REAR ANTI-ROLL BARS COLLARS
#343466 2.6mm OPTION
#343468 2.8mm INCLUDED
#343470 3.0mm OPTION
#333442 + 343482-K
OPTION
#333441 + 343481-K
INCLUDED
341360
902314
901305
940508
BAG
02.3
332071
901303
343481-K
901303
343468
343481-K
901302
333441
303454
302663
302080 CASTER CLIPS SET 4+3+2+1 MM (2) 302291 STEEL STEERING BUSHING (2+2) 302663 COMPOSITE BALL JOINT 4.9MM - OPEN - V2 (8) 303454 BALL JOINT 4.9MM - OPEN (4) 332071 COMPOSITE BALL-BEARING HUB (4) 333441 ALU ANTI-ROLL BAR COLLAR o3.0 (2) 341331 COMPOSITE REAR BODY HOLDER - HIGHER 341360 COMPOSITE REAR BODY HOLDER SCREW (2) 341370 COMPOSITE REAR BODY HOLDER ARM 341380 COMPOSITE REAR BODY CENTERING PLATE 343468 ANTI-ROLL BAR REAR 2.8 MM 343481-K ALU CUTTED ANTI-ROLL BAR COLLAR - BLACK (2) 347330 REAR BODY HOLDER ARM PIN (2)
362650
940508
347330
332071
341380
901305
341331
302080
341370
902310
302291
302291
902310
362650 BALL END 4.9MM WITH THREAD 6MM (2)
901302 HEX SCREW SB M3x2.5 (10) 901303 HEX SCREW SB M3x3 (10) 901304 HEX SCREW SB M3x4 (10) 901305 HEX SCREW SB M3x5 (10) 902310 HEX SCREW SH M3x10 (10) 902314 HEX SCREW SH M3x14 (10) 940508 BALL-BEARING 5x8x2.5 RUBBER SEALED - OIL (2)
341360
#341381 GRAPHITE REAR BODY CENTERING PLATE - SET
16
2x 2x 2x
6mm THREAD
Install the pivot balls with Professional Multi Tool (HUDY #183011)
26mm
DETAIL
2.0mm
DETAIL
2. REAR SUSPENSION
940508
BB 5x8x2.5
BEARING OIL
BEARING WITH STEEL COVERS
REAR ANTI-ROLL BARS COLLARS
#343466 2.6mm OPTION
#343468 2.8mm INCLUDED
#333442 + 343482-K
#333441 + 343481-K
#343470 3.0mm OPTION
OPTION
INCLUDED
901302
SB M3x2.5
901303
SB M3x3
DETAIL
When the bars are set, verify that both sides move at the same time. If they do, the bars are set up correctly. If not, make sure that both downstops are the same and that the bar wire is flat.
3x2.5mm
3x3mm
3x3mm
CENTER
Set the bar into the center, remove the play in the
bushings, and tighten the setscrews fully.
3x2.5mm
DETAIL
17
2. REAR SUSPENSION
902310
SH M3x10
MOVE FREELY
901305
SB M3x5
MOVE FREELY
It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107633 HUDY Arm Reamer to slightly resize the holes in the arms.
ARM REAMER
2mm
INITIAL SETTING
INITIAL SETTING
SHIMS (STEP )
Distance according to bodyshell
DETAIL
DETAIL
DETAIL
902314
SH M3x14
2mm
INITIAL SETTING
#341381 GRAPHITE REAR BODY CENTERING PLATE - SET
18
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