Xoceco LC-42FE32 Schematic

LCD TELEVISION
LC-42FE32
CONTENTS
Safety precautions………………………………………………………………………..…
Alignment instructions …………………………….…….…………………………………
Block diagram …………………………………..………………………………….………
IC block diagram………………………………………………………………………..……
Wiring diagram …………………………………………………………………………….
Troubleshooting….…..………………………………………………………………..……
Schematic diagram…………………………………………………………………………
APPENDIX-A: Assembly list
APPENDIX-B: Exploded View
1
3
7
9
10
17
19
29
Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.
Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production process!): a) Do not touch here and there by hand at will; b) Be sure to use anti static electric iron; c) It’s a must for the welder to wear anti static gloves. Please refer to the detailed list before replacing components that have special safety requirements. Do not change the specs and type at will.
2. Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to use the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in protecting yourself and the machine when testing the system in the course of normal operation or right after the power is switched off. Please do not touch the circuit or the metal part of the module that is in operation mode. Relevant operation is possible only one minute after the power is switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom, laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc. Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into the module, be sure to cut the power off immediately and do not move anything on the module lest it should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at once. Likewise, if the screen is not working after the power is on or in the course of operation, the power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the power is off because in this case relatively high voltage still remains in the capacitor of the driving circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LCD please don’t subject the LCD components to bending, twisting or extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it’s necessary to pay attention to anti statics. Before servicing LCD TV make sure to take anti static measure and ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or moving the set please take care not to touch or scratch them. Once they are damaged the screen
1
would be unable to work and no way to get it repaired. If the connection wires, connectors or components fixed by the thermotropic glue need to disengage when service, please soak the thermotropic glue into the alcohol and then pull them out in case of damage.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to prevent the temperature and humidity from exceeding the limits as specified in the manual. For prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one place. The ambient conditions are tabulated as follows:
Temperature Scope for operation 0 ~ +50 oC
Scope for storage -20 ~ +60 oC
Humidity Scope for operation 20% ~ 85%
Scope for storage 10% ~ 90%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain in the picture for a period of time (several minutes). But when operating it please avoid displaying still picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LCD screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between the screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.
2
Alignment instructions
1. Test equipment
Digital Multi-meter 54200 (Signal generator) PC (FLASH writing programs have to be installed first, W24CXX.EXE) VG849 (HDMI signal generator) CA210 (White balancer) DVD player (with HDMI output) Monitor
2. The alignment flow chart (see below figure)
Production of main board, high frequency board,
other little board, power board on the line.
ADC emendation and white balance adjustment
Connect to central signal source, check various TV functions (station search, system identify, modulate quantity control etc), check if the output of earphone and speaker are normal Picture and sound of AV-out is normal. (check stereo/SAP and CCD, VCHIP for America) .
FLASH write N5, N9, N13, N24
High frequency board test
Main board test
Test of Button board and IR board
Combined test for general assembly
Aging
Fig.1 Flow process of alignment
Check accessories and then packing
Input VGA signal, check if display is normal in
the state of PC and various functions (analog
control), line/ field center etc. the picture and
sound of AV-OUT should be the picture and
sound of the current channel
Input HDMI and DVI signal (use a connection
wire, input audio signal from D-sub Audio in),
check if HDCP KEY, picture and sound are
normal.
the picture and sound of AV-OUT should
be the picture and sound of the current channel
Input YPbPr/YCbCr 1/2 signal and check if
picture, sound and analog quantity control is
normal in the state of COMPONENT. the picture
and sound of AV-OUT should be the picture and
Input AV1/S/AV2 signal, check various functions under each terminal (system identify, analog control etc), check if Picture and sound of AV-out is normal. (S-terminal and AV1 share the same audio channel, the output picture from AV-out is the picture of AV1 in the status of S-terminal)
3
3. Flash writing programs
Flash write N5, N9, N13, N24 Flash write W24CXX.EXE to N13, N24 with self-made flash write tool on the line. Note: software upgrade of N5 from socket X51
software upgrade of N9 from USB interface software upgrade of N13, N24 from HDMI and VGA interface separately
Adjustment of main board and high frequency board
a) Connect the main board and high frequency board according the wiring diagram. Connect X402
(on main board) with IR board and insert the plug of power supply assy into X707, now the indicator light of IR board is red.
b) Press POWER button on the remote control set, now the indicator light of IR board is blue.
c) Check if picture and sound are normal of all the channels, if STEREO/SAP can be identified
correctly. Check AV-OUT function: the picture and sound of AV-OUT should be the picture and sound of the current channel at TV/AV1/S/AV2; the sound from AV-OUT should be the sound of the current channel at the other signal source, while the picture don’t need to check.
4. Unit adjustment
4.1 Adjustment of unit connection
Turn on the TV and check if it is normal: display LOGO about 8 seconds later, display picture about 12 seconds later.
4.2 Aging
a) Turn on the TV, select TV channel without signal input.
b) Aging for an hour in the aging room.
4.3 ACD calibration and White balance adjustment (use CA210, VG849 generator)
Method of entering factory menu: enter “INPUT” menu, then press”2 5 8 0” one by one.
Note: Coordinate of cold color temperature 9300K is (X=283, Y=299), coordinate of warm color temperature 6500K is (X=311, Y=329).
YPbPr channel (YPbPr1 or YPbPr2)
a) Input SMPTE COLOR BAR signal of 480P (TIMING:976, PATTERN:984)
b) Set brightness to 50; contrast to 50
c) Enter factory menu and perform “Calibration”
VGA channel
a) Input 16-level gray scale signal of the mode 800*600 @60 (TIMING:885, PATTERN:920)
b) Set brightness to 50; contrast to 50
c) Enter factory menu and perform “Calibration”
d) Select “color temperature” of “COOL”
e) Enter “color temperature setting” menu
f) Fix GREEN GAIN at 128, adjust RED GAIN, BLUE GAIN to set the color coordinates of
fourteenth level to (X=283, Y=299).
g) Set the color coordinates of warm color temperature (WARM) to (X=311, Y=329) using the
same method.
4
h) Check if the color coordinates of the cool/warm color temperature at YPbPr (include 480i,
480P, 720P, 1080i), VIDEO(NTSC, PAL) and TV channels are within the scope of the corresponding value (permit ±8 error).
5 Functional Inspection
5.1 TV function Connect RF terminal to the central signal source, Enter Search menu auto search, check if there is station skipping. Check if Fine Tune, the output of earphone and speakers, and the picture are normal. Check STEREO/SAP/CCD/Parent Control and the picture and sound from AV-OUT.
5.2 ATSC function Connect AIR terminal to the central signal source, press INFO button and check if the information is right. Open EPG table and do the same check. Open CCD, V-CHIP and check the display.
5.3 AV/S-Video terminal Separate input AV1/S/AV2 signal, check if they are normal. Check if the picture and sound from AV-OUT is normal. It should auto-jump to S terminal when insert S-terminal at the status of AV1.
5.4 VGA terminal Input VGA signal (VG849 signal generator), separate input the VGA format signal of table 1 and check if the display and sound are normal. If the image is slight disturb, press auto correction button on the remote control and check the display.
Table1 PC signal format
No Resolution H-frequency(kHz) V-frenquency(Hz)
1 720×400 31.47 70.08 25.17 DOS
2 640×480 31.50 60.00 25.18 DOS
3 640×480 37.90 72.00 31.50 Mac.(SOG)
4 640×480 37.50 75.00 31.50 VESA
5 640×480 43.30 85.00 36.00 VESA
6 800×600 35.16 56.25 36.00 VESA
7 800×600 37.90 60.00 40.00 VESA
8 800×600 46.90 75.00 49.50 VESA
9 800×600 48.08 72.19 50.00 VESA
10 832×624 49.00 74.00 57.27 Mac.(H+V)
11 1024×768 48.40 60.00 65.00 VESA
12 1024×768 56.50 70.00 75.00 VESA
13 1024×768 60.00 75.00 78.75 VESA
14 1280×1024 64.00 60 108.00 SXGA
15 1280×1024 80.00 75 135.00 SXGA
5.5 YPbPr terminal Input YPbPr signal (VG849 signal generator), separate input the format signal of table 2, check if the image and sound is normal. If the image is slight disturb, press auto correction button on the remote control and check the display.
Point clock pulse frenquency(MHz)
Remark
5
Table 2 Component mode
No Resolution H-frequency(kHz) V-frenquency(Hz)
720×480 15.734 59.94 13.5 480i(NTSC)
1
2 720×576 15.625 50 13.5 576i(PAL)
720×480 31.469 59.94 27 480p(NTSC PROG)
3
4 720×576 31.25 50 27 576p(PAL PROG)
1280×720 45 59.94 74.18 720p(59p)
5
6 1280×720 45 60 74.25 720p(60p)
1280×720 37.5 50 74.25 720p(50p)
7
8 1920×1080 33.75 59.94 74.25 1080i(59i)
1920×1080 33.75 60 74.25 1080i(60i)
9
10 1920×1080 28.125 50 74.25 1080i(50i)
5.6 HDMI terminal Input HDMI signal (VG849 signal generator), separate input the format signal of table 3 and table 4. Check if the image and sound is normal. Input DVI signal through DVI-HDMI trans-connection wire, input audio signal from DVI/VGA AUDIO and check if it is normal.
Table 3 HDMI signal format
No H-frequency(kHz) V-frenquency(Hz) Remark
1 15.735 60 SDTV 480i
2 15.625 50 SDTV 576i
3 31.47 60 SDTV 483p
4 45.00 60 HDTV 720p
5 33.75 60 HDTV 1080i
Table 4 HDMI audio signal format
Channel 2
Sampling frequency 32 Kbit/s, 44.1 Kbit/s, 48 Kbit/s
Wide 16 bit, 20 bit, 24 bit
Point clock pulse frenquency(MHz)
Remark
6 Ex-factory preset
Enter the factory menu in the status of TV, then perform the ex-factory preset.
7 Packing
Check the accessories and then packing.
6
Working principle analysis of the unit
1. Video signal flow (see below figure) TV VIDEO signal(TV1, TV2) output from TUNER1 and TUNER2 is divided into two ways, one way is sent to PW328 process of main-picture; another way is sent to TVP5147 process of sub-picture. Likewise, analog video signal of AV1, AV2, Y/C is divided into two ways and separate sent to PW328 and TVP5147 to do the same process. In addition, 44MHZ digital IF signal output from TUNER1 is sent to N717 demodulating for TS(0:7), then it send to PWM2000 to do the corresponding process, then switch to RGB of 30bit output to PW328, the signal of TV1,TV2, AV1, AV2, Y/C input into TVP5147 digital processing and convert into 20bit YC signal output to PW328; while digital signal of YPbPr1,YPbPr2 and VGA send straight to PW328. The differential signal of HDMI-1 and HDMI-2 via HDMI receiver SIL9011 after, demodulate 30bit RGB signal output to PW328 too. The all signal input into PW328 digital processing then send to LVDS level drive for LCD panel. In addition, TV1, TV2, AV1 and AV2 via QS3257 select after, send to X704 for output of video.
Tuner 1
Tuner 2
V-out
Tuner 1
AV 1
AV 2
YCbCr
YPbPr 1
YPbPr 2
VGA
HDMI-1
HDMI-2
IF
TV1
TV2
3257
T312
VSB/QAM
Demodulator
30-BIT RGB
PWM328
SiL9011
TS
PWM2000
TVP5147
20-BIT Y/C
LVDS
30-BIT RGB
7
2. Audio signal flow (see below figure) SIF1, SIF2 of TUNER1 and TUNER2 send straight to MSP4440G demodulate of MTS. The signal and the sound of AV1, AV2, VGA and YPbPr1, YPbPr2(via PIV331 to select signal),send to MSP4440G select output. CL/WS of HDMI-1, HDMI-2 and digital MEPG_CL/WS demodulated from PWM2000 via 3257 select after, it send to MSP4440G, while the data D1 and D2 of HDMI and PWM2000 send straight to MSP4440G. IIS and the audio signal of each channel are demodulated in MSP4440G then sent to TPA3008 amplify and output. The audio signal of TS stream may be demodulated and converted into SPDIF to output in PWM2000 at the same time.
Audio out
Tuner 1
SIF1
SIF2
Tuner 2
AV 1
AV 2
VGA
MSP4440G
PIV331
3257
IIS D1
Mepg cl/ws
Hdmi cl/ws
IIS D2
PWM2000
SiL9011
YPBPR 1
HDMI-1
YPBPR 2
HDMI-2
8
I2C
Block diagram
DDR
128M
FLASH
4MBITS
DDR
64M
MASTER
TV1
PWM2000
CPU
MPEG 2 decode
TS
T312
TUNER1
slowbus
30bit RGB
PWM328
SCALER
20BIT Y/C
lvds
Panel
RS-232
TV2
TUNER2
TVP5147
DECORDER
AV 1 / S
30BIT RGB
PIV331
YPrPb1
YPrPB2
2X amplify V-OUT
HDMI/DVI-2
IR Key
PIV331
ATMEGA8L
SII9011
HDMI
receiver
Note:
HDMI/DVI-1
VGA
Earphone
Video signal
Audio signal
I/O signal
Digital audio signal
HD signal
Digital signal
Speaker
MSP4440
Sound processor
TPA3008
Sound amplify
Earphone
NJM1109
Earphone amplify
9
IC block diagram
1. PWM2000
Feature:
Main frequency of RSIC CPU up to 200MIPS USB controller MPEG2 decoder Intelligent controller Audio decode, supports formats of all kinds. In this system, it decodes TS audio signal,
supports SPDIF output.
Pin descriptions:
Pin Type Name Instruction
AN8 IRQ5 IR2000 Remote reception
AK9 IRQ1 EXTINT_328 V-sync send to PWM2000 judge of
signal
AK10 IRQ0 INTENETn Net adjustment board interrupt
(DEBUG emulation)
AK11 PIO17 VO_SEL0
AN10 PIO20 VO_SEL1
AK13 PIO9 AUDIOSEL Select HDMI/MPEG I2S output
AL13 PIO8 AUDIOSEL_Y Selection of YPBPR input audio
AL12 PIO11 BK_ON Backlight control: 0=OFF 1=ON
AK12 PIO10 LCD_ON Power supply control of panel:
AM11 PIO15 HOT_PLUG Hot-plug control
AM13 PIO7 OSCOFF A/D conversion of main tuner
AN13 PIO6 SID Detect of SVIDEO input (SVIDEO
AN14 PIO5 MUTE Control of mute
AK14 PIO20 RF_SW Select RF input (AIR/CABLE)
Selected video output (TV1, TV2, AV1, AV2)
0=OFF 1=ON
prior)
10
2. PWM328
Feature:
Supports V-CHIP, CCD, OSD DEIMTERLACING SCALING PIP/POP Integrated ADC, VIDEO DECODER
Block diagram is follow:
Pin descriptions:
Pin Type Name Instruction
M1 PORTA0 SBBE0
M2 PORTA1 SBBE1
D24 ADC0 KEY1_328
Enable control of bus line of bit store
Button
C26 ADC1 KEY2_AD_IN
A10 PWM0 BRIGHT Brightness of backlight control
Description of main periphery components: R62: amplitude adjustment of LVDS output, the resistance bigger, the LVDS amplitude smaller. R259: DDR clock matching resistor for PWM328. in this system, DDR clock up to 180MHZ. The
resistor is 0ohm for compatible 200MHZ. R263-R269: DDR matching resistor R721, R724: matching resistor for HD synchronizing separator circuit C268: isolating capacitor for SOG separator circuit of VGA signal R478: matching resistor of SLOWBUS 50MHZ clock signal
11
3. TVP5147
Feature:
VEDIO DECORDER of sub-picture BT 601 20-BIT 4:2:2 YCbCr output
Block diagram is follow:
Description of main periphery components:
C19, C20, C22, C23, C27: isolating capacitor for video input R18: I2C sub-address select pin R19: connect to the ground to insure the signal format output of BT.601 R22: indicator pin of odd-even bit output: select pin of BT.601 signal format output
4. SII9011
Feature:
HDMI1.1 and DVI1.0 compatible receiver, integrated HDCP1.1 Supports digital interface of all kinds, this system supports 30bit RGB output Color space convert Four channels I2S outputs, sampling frequency up to 192KHZ Audio protection
12
Block diagram is follow:
5. ATMEGA8L
Feature:
STANDBY power supply control WATCHDOG manual reset Remote, button reception Indicator light control
The ATMEGA8L is an 8bit of high performance and low power consumption AVR single chip of ATMEL .
6. MSP4440G
Feature:
Multistandard sound process Multi-channel output, SPDIF output Interface of internal/external audio delay AVC(AUTOMATIC SOUND DORRECTION) I2S digital audio output
13
Block diagram is follow:
7. MK3771
Feature:
Analog pulse generator Generate all kinds of frequency, the system needs frequency of 54MHA, 74.175MHZ
provided for PWM2000.
Logic table is follow: B and C Clocks (MHz)
BS1 BS0 CS BCLK CCLK1 CCLK2
0 0 0 74.175 20 25
14
VCSL Clocks (MHz)
VS VCLK1 VCLK2 VCLK3 VCLK4
0 27 27 27 108
M 27 54 13.5 108
1 27 27 27 27
Block diagram is follow:
8. TPA3008
The TPA3008D2 is a 10-W (per channel) efficient, class-D audio amplifier for driving bridged-tied stereo speakers. The TPA3008D2 can drive stereo speakers as low as 8. The high efficiency of the TPA3008D2 eliminates the need for external heatsinks when playing music. The gain of the amplifier is controlled by two gain select pins. The gain selections are 15.3, 21.2,
27.2 and 31.8 dB. The outputs are fully protected against shorts to GND, VCC, and output-output shorts. A fault terminal allows short-circuit fault reporting and automatic recovery. Thermal protection ensures that the maximum junction temperature is not exceeded.
Block diagram of TPA3008D2:
15
9. T312
Function: VSB/64QAM/256QAM demodulator, demodulate 44MHZ digital IF single into TS stream and sent to video decoder PW2000. L723 and C941make up into 44MHZ lowpass of cut-off frequency. L=330NH, C=39PF.
16
Wiring diagram
Backlight
Board 3
Backlight
Board 4
Left speaker – black wire
Left speaker + white wire
Power board
Backl ight c ontrol la mp
LVDS in terf ace
IR borad
Hight frequency
board
Main
Board
Button board
Backlight
Backlight
board 1
board 2
Right speaker + red wire
Right speaker – black wire
17
Trouble shooting
1. Fault clearance
Before servicing please check to find the possible causes of the troubles according to the table
below.
1.1 Antenna (signal):
Picture is out of focus or jumping z Bad status in signal receiving
z Poor signal
z Check if there are failures with the electrical connector or
the antenna.
z Check if the antenna is properly connected.
Fringe in picture z Check if the antenna is correctly oriented.
z Maybe there is electric wave reflected from hilltop or
building.
Picture is interfered by stripe shaped
bright spots
There appear streaks or light color
on the screen
1.2 TV set:
Symptoms Possible cause
Unable to switch the power on z Check to see if the power plug has been inserted properly
No picture and sound z Check to see if the power supply of liquid crystal TV has
Deterioration of color phase or color
tone
Screen position or size is not proper z Check is the screen position and size is correctly set up.
Picture is twisted and deformed z Check to see if the picture-frame ratio is properly set up.
Picture color changed or colorless z Check the “Component” or “RGB” settings of the liquid
z Possibly due to interference from automobile, train, high
voltage transmission line, neon lamp etc.
z Maybe there is interference between antenna and power
supply line. Please try to separate them in a longer
distance.
z Maybe the shielded-layer of signal wire is not connected
properly to the connector.
z Check if interfered by other equipment and if interfered
possibly by the equipment like transmitting antenna,
non-professional radio station and cellular phone.
into the socket.
been switched on. (As can be indicated by the red LED at
the front of the TV set)
z See if it’s receiving the signal that is transmitted from other
source than the station
z Check if it’s connected to the wrong terminal or if the input
mode is correct.
z Check if the signal cable connection between video
frequency source and the liquid crystal TV set is correct.
z Check if all the picture setups have been corrected.
crystal TV set and make proper adjustment according to the
18
signal types.
Picture too bright and there is
distortion in the brightest area
Picture is whitish or too bright in the
darkest area of the picture
No picture or signal produced from
the displayer if “XXX in search”
appears.
There appears an indication -
“outside the receivable scope)
Remote control cannot work
properly
No picture and sound, but only
hash.
Blur picture z Check if the antenna cable is correctly connected.
No sound z Check if the “mute” audio frequency setting is selected.
When playing VHS picture search
tape, there are lines at the top or
bottom of the picture.
z Check if the contrast setting is too high.
z Possibly the output quality of DVD broadcaster is set too
high.
z It maybe also due to improper terminal connection of the
video frequency signal in a certain position of the system.
z Check if the setting for the brightness is too high
z Possibly the brightness grade of DVD player (broadcaster)
is set too high.
z Check if the cable is disconnected.
z Check if it’s connected to the proper terminal or if the input
mode is correct.
z Check if the TV set can receive input signal. The signal is
not correctly identified and VGA format is beyond the
specified scope.
z Check if the batteries are installed in the reverse order.
z Check if the battery is effective.
z Check the distance or angle from the monitor.
z Check if there is any obstruct between the remote control
and the TV set.
z Check if the remote control signal- receiving window is
exposed to strong fluorescence.
z Check if the antenna cable is correctly connected, or if it
has received the video signal correctly.
z Of if it has received the right video signal.
z Check if the sound volume is set to minimum.
z Make sure the earphone is not connected.
z Check if the cable connection is loose.
z When being played or in pause VHS picture search tape
sometimes can’t provide stable picture, which may lead to
incorrect display of the liquid crystal TV, In this case please
press “auto” key on the remote control so as to enable the
liquid crystal TV set to recheck the signal and then to
display correct picture signal
19
2. Identification criteria for the bright spot and dark spot of the LCD screen
Category Criteria
One single
spot
Bright
spot
Dark
spots
Total defected point ≤8 ≤7 ≤5 4 /
Two
neighboring
spots
Tot a l N o. ≤5 ≤2 ≤5 ≤2 ≤3
One single
spot
Two
neighboring
spots
Tot a l N o. ≤6 ≤7 ≤5 ≤4 ≤10
15" 20" 22" 30" 40" 15" 20" 22" 30" 40"
5 2 5 2 3
2 1 2 1 1
6 7 5 4 10
2 2 2 1 5
Notes:
1. Definition of defected point (bright spot, dark spot): It is identified as a defected point if its area exceeds 1/2 of a single picture element (R, G, B).
2. Definition of bright spot: It is identified as a bright spot if it is bright in the state of dark field and its bright size remains unchanged
3. Definition of dark spot: It is identified as a dark spot if it is dark in the state of white field and its dark size remains unchanged
4. Definition of two neighboring points: Defects of a group of picture elements (RB, RG, GB).
Quantity allowed Distance between two spots
15mm
15mm
10mm 5mm
20
3. Troubleshooting guide
Yes, turn the unit on
Connect the power
A red indicator lights?
A blue indicator lights?
Yes
Does backlight light up
Yes
Check if the display of each
channel’s video signal is normal
Check if the display of each
channel’s audio signal is normal
No
No
No
No
No
Check Power supply, check if 50V_IN (X14 pin9)
on 55# board is normal, the voltage of X6 pin8 on
main board is normal. IR board has problem.
Check STANDBY, check if 5V_IN is normal
Check the voltage of backlight board, other voltages
and the communication of PWM2000 DDR matching
resistance
Check if the signal inputted from the channel to pin
IC is normal or IC and its periphery is normal or the
output of LVDS is normal
Check if the signal inputted from the channel to pin
IC is normal or N13 on main board, N703 on 55#
board, TPA3008D2, MSP4440 and its periphery is
normal.
21
3.1 No raster, no picture and no sound
g
p
No raster, no picture and no sound
Is the power indicator lights?
Is the blue indicator
hts?
li
No
Yes
Yes
No
Normal
Check the input voltage
Abnormal
Check STANDBY,
check if 5V_IN is
normal.
Check the output of
DC-DC on main
board
Abnormal Normal
Disconnect the power supply board
with the data processing board, and
then measure 5V_IN
Normal
Abnormal
Check if there are
short or open circuits
on correlative circuits
Normal Abnormal
Check if the voltages of
correlative circuits on high
frequency board are normal
Normal Abnormal
Check STANDBY
and 18V, if they are
short to the ground,
open circuit, or
com
onent damaged
The power supply
board fails to
work properly
Print track information from
serial port to make sure the
problem of correlative module
There are short or open
circuits on correlative
circuits
Note: The soldering quality of resistor rows between N30, N31, N32, N33 and N3 is very important, if it has problem, DDR may fail to work properly.
22
3.2 No picture but with sound (blue screen and OSD appear)
The I2C communication of EEPROM N35 made a mistake. Note: Please refer to checking procedure (5) to get the methods for checking the phenomenon of no picture but with sound of HDMI channel
3.3 No picture but with sound (only backlight lights up)
Sound only with raster
Check if the power supply of
panel is normal or not
Normal
Abnormal
Check the signal outputted from N2
to X8 is normal or not
Check pin 5 of N26 is
18V or not
Normal
Abnormal
LVDS receiver board
has problem
Check the power supply and
the periphery circuit of N2
Yes N o
Check N26 and its
periphery circuit
23
3.4 No sound but with picture
Check if corresponding pins of power
amplifier have output
Yes No
Check periphery circuit
of power amplifier’s
back level
Check if there have signals
inputted from C801 and C803 to
power amplifier
Check if corresponding
channels of N705 have
input signal
Yes No
Check periphery circuit of
N705 crystal oscillation
and power supply
No sound but with picture
Check if X709of 55# has output
No
No
Check periphery circuit of power
amplifier, power supply circuit and
circuit of pin MUTE
Follow the direction of audio
signal input to check each
channel
Ye s
Ye s
Speaker fails to work
24
3.5 A certain channel fails to work properly
g
a) AV/S-terminal with no picture
b) TV with no picture
Check the signal source
Check periphery circuit of
N37(sub) or N2(main) and
power supply circuit
Check periphery circuit of
T700(sub) or T740(main) and
power supply
Check if R713 or R714 has input
si
nal
Ye s No
Check if C19, C23(sub) or C272,
C271(main) have input signal
Ye s
Check each channel between
socket and N37 or N2.
Check if 55# R845(main) or R807(sub)
has output signal
No
Check signal
transmission circuit
Ye s
Check if C22(sub) or
C262(main) has input signal
No
Check N37 and its periphery
circuit, then refer to (3)
checking procedure
Note: “main” means main channel; “sub” means sub-channel.
No
Ye s
25
c) D_Sub with no picture
g
channe
p
b
Check the signal source
d) YPbPr with no picture
Check if the socket on main
Check the signal source
Check if R34, R35, R36
has si
nal
No
Ye s
Check the signal
l
oard has input signal
No
Ye s
Check if N2 has input signal
Check the channel between
the socket and N2
Check if C260 input signal
No
Ye s
Refer to (3) checking
rocedure
Ye s No
Check N2 and its periphery
circuit, then refer to (3)
checking procedure
26
e) HDMI with no picture
p
,
p
p
Check the signal source
Check N23 and its
periphery
Note: in order to display HDMI picture properly (especially when use the DVD with HDCP information),
first make sure to flash write N16 and N171G(EDID chip of HDMI) accurately.
f) Digital program can’t be received
No
No
Check if the mode is correct or
not
Ye s
Yes
Check if N22 has
signal output
Ye s
If R196 has output
Check if power supply of
T702 and N717 is normal
Ye s
No
Select the mode of identifiable Check if the socket has signal
No
Refer to (3) checking
procedure
Check N22 and its
eripheral circuit
No
Ye s
Check the corresponding
power supply circuit
Check if R821 has TS signal
Ye s
No
Check if the connection
of X711
X741 is normal
Check if C936 and C937
output 44MHZ signal
Abnormal
Check N3 and its
eripheral circuit
Normal
Change the socket
No
If it receives NTSC
signal normally
No
Yes
Yes
Check N717
peripheral circuit.
Replace T202
ATSC signal intensity is lower
than the rece
tion intensity
27
g) HDMI with no sound
Check if R187 3pins output square-wave, and check if G4 outputs signal normally.
3.5 Abnormal picture
a) A certain differential wire pair of LVDS of X50 (RX0+/-, RX1+/-, RX2+/-, RX3+/-) is abnormal,
which may lead to lack of color or color splash.
b) The DDR matching resistor row of N2 is rosin joint, which may lead to lack of color or color
splash.
28
APPENDIX-A: Main assembly
NAME NO. MAIN COMPONENT AND it’S NO.
High frequency board 667.47FE27-55 N705
N709
N717
Main board 667.3FE27-01 N37
N2
N3
N23
Keypad board 667.42FE32-05
IR board 667.42FE32-09
Power supply board 667.42FE17-20
Remote control 301.D42FB6-06 RC-D06
Panel 335.42022-00 V420H1-L05
MSP4440G (353.44400-20)
TPA3008D2 (353.30080-10)
T312 (353.03120-10)
TVP5147M1 (353.51470-30)
PW328 (353.03280-30)
PMW2000 (353.20000-10)
SiI9011M (353.90110-10)
603-L42FE32-10 Ver.1.1
Loading...