Method of software upgrading ………………………………………….…….……………
Working principle analysis of the unit……………………………….………….………….
Block diagram…………………………………..……………………………….…………
IC block diagram………………………………………………………………………..……
Wiring diagram ……………………………………………………………………………..
Identification criteria for the bright spot and dark spot of the LCD screen………..….
Troubleshooting…………………………………………………………………………..……
Schematic diagram …………………………………………………………………….…..
Appendix A: Assembly list
Appendix B: Exploded view
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Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.
Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire
production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to
use the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in
protecting yourself and the machine when testing the system in the course of normal operation or
right after the power is switched off. Please do not touch the circuit or the metal part of the module
that is in operation mode. Relevant operation is possible only one minute after the power is
switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or
damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom,
laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into
the module, be sure to cut the power off immediately and do not move anything on the module lest it
should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at
once. Likewise, if the screen is not working after the power is on or in the course of operation, the
power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the
power is off because in this case relatively high voltage still remains in the capacitor of the driving
circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LCD please don’t subject the LCD components to bending, twisting
or extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it’s necessary
to pay attention to anti statics. Before servicing LCD TV make sure to take anti static measure and
ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or
moving the set please take care not to touch or scratch them. Once they are damaged the screen
1
would be unable to work and no way to get it repaired.
If the connection wires, connectors or components fixed by the thermotropic glue need to disengage
when service, please soak the thermotropic glue into the alhocol and then pull them out in case of
damage.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to
breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case
before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to
prevent the temperature and humidity from exceeding the limits as specified in the manual. For
prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one
place. The ambient conditions are tabulated as follows:
Temperature Scope for operation 0 ~ +50 oC
Scope for storage -20 ~ +60 oC
Humidity Scope for operation 20% ~ 85%
Scope for storage 10% ~ 90%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the
screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the
maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain
in the picture for a period of time (several minutes). But when operating it please avoid displaying
still picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LCD screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between
the screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and
insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.
2
Alignment instructions
y
1. Test equipment
PM5515 (Video signal generator)
PM54200(SCART signal generator)
VG-848(YUV, VGA and DVI signal generator)
K-7253 (VGA signal generator)
CA210 (White balancer)
2. The alignment flow chart (see below figure)
Production of data processing board and
Combined test for general assembly and aging
Connect to central signal source; check if various
TV functions (station skipping, modulate quantit
control etc), check if the output of earphone and
speaker are normal.
Input AV/S signal, SCART and HDTV signal;
check various functions under AV/S terminal
Input VGA signal and check if display is normal in
the state of PC and various functions (analog
quantity control, line/field center etc.)
Fig.1 Flow process of alignment
3 Unit adjustments
Method for entering factory menu: Press MENU → -/-- →9→1→8 one by one, then enter factory
menu, press the SLEEP button to select adjustment page, exit factory menu to press the MENU
button.
Check DDC and FLASH
analogue board on the line.
White balance adjustment
Check accessories and then packing
3
4 EEPROM initialization
Enter the first page of factory menu, select “EEPROM INITIALIZE” to be “on”, after turn off the unit,
repeating turn on the unit is over.
5 white balance adjustment
Input PAL signal of 16-level gray-scale (TIMING969 PATTAN921) from VG848 to AV channel, enter
user menu, set color to 0, APL to “off”, enter factory menu white balance adjustment page, select
color temperature, fixed the GGAIN to 50H, adjust BGIAN and RGAIN to 400nits, then the color
coordinate to 284, 299. Fixed the BOFFSET to 50H, adjust GOFFSET and ROFFSET to 5nits, then
the color coordinate to 284, 299.
Select cool tint, adjust color coordinate to 270, 283.
Select warm tint, adjust color coordinate to 313, 329.
6. Performance Inspections
6.1 TV function
Enter the search menu → auto search, connect RF-TV terminal to the central signal source, check if
there is station skipping.
6.2 AV/S input terminal
Input AV/S signal, check the picture and sound is normal
6.3 SCART terminal (note: check the SCART terminal, set display mode to AUTO)
6.3.1 Check SCART INPUT special function
6.3.1.1 SCART1 terminal function
a. After turn on the unit, connect the SCART1 to PM54200 signal generator, then the unit auto
select to SCART1 mode.
b. SCART signal generator sends CVBS signal to the unit, check if the image and sound is normal.
It sends image format (16:9 and 4:3) to the unit, check if the unit auto identify is normal. Change
SCART signal to RGB signal, check if the image and sound is normal, It sends image format (16:9
and 4:3) to the unit, check the unit auto identify is normal. Select the PIP mode, connect earphone
cable, and check if the sound is normal.
6.3.1.2 SCART2 terminal function
a. After turn on the unit, connect the SCART2 to PM54200 signal generator, then the unit auto
select to SCART2 AV mode.
b. SCART signal generator sends CVBS signal to the unit, check if the image and sound is normal.
It sends image format (16:9 and 4:3) to the unit, check if the unit auto identify is normal, and display
the SCART2 AV. Change SCART signal to Y/C signal, select the SCART2 Y/C channel mode,
check if the image and sound is normal, It sends image format (16:9 and 4:3) to the unit, check if the
unit auto identify is normal. Select the PIP mode, connect earphone cable, and check if the sound is
normal.
6.3.2 Check SCART OUTPUT special function
6.3.2.1 SCART1 terminal function
Input signal in the TV states, connect the SCART1 terminal to the TV. Change the TV program,
check if output signal of SCART1 is TV signal, and the image and sound is normal, change the unit
channel, the CART1 output TV signal, it can not other signal.
6.3.2.2 SCART2 terminal function
4
Input signal in the TV/AV/S states, connect the SCART2 terminal to the TV. Change the unit channel,
check if output signal of SCART2 is current signal, and the image and sound is normal.
6.4 YPbPr/YPbPr terminal
Input the YUV signal (VG-848 signal generator), separate input YUV format signal of table 1, check
if the image and sound is normal. If the image is deflection of the H-field, select auto sync correction
of the SCREEN menu. If the image is slight disturb, adjust the FINE TUNE correction of the
SCREEN menu. Open the PIP mode, connect the earphone, and check if the image and sound is
normal.
Table 1 YUV format signal
H-frequency(kHz) V-frenquency(Hz) signal
1 15.734 59.94 SDTV 480i
Input the VGA signal (VG-848 signal generator), separate input VGA format signal of table 1, check
if the image and sound is normal. If the image is deflection of the H-field, select auto sync correction
of the SCREEN menu. If the image is slight disturb, adjust the FINE TUNE correction of the
SCREEN menu. Open the PIP mode, connect the earphone, and check if the image and sound is
normal.
6.6 HDMI terminal
HDMI signal format receive the three high definition signal: 480P, 576P, 720P/50/60 Hz, 1080I/50/60
Hz, except for the table 2 signal. Check if the image (contain HDCP ON and OFF) and sound is
normal. If the image is deflection of the H-field, select auto sync correction of the SCREEN menu.
Open the PIP mode, connect the earphone, and check if the image and sound is normal.
TABLE2 VGA signal format
resolution H-frequency(kHz)V-frenquency(Hz)
Point clock pulse
frenquency(MHz)
remark
1 720 X 400 31.469 70.086 28.322 IBM
2 640 X 480 31.469 59.94 25.175 IBM
3 640 X 480 37.861 72.809 31.5 VESA
4 640 X 480 37.5 75 31.5 VESA
5 640 X 480 43.269 85.008 36 VESA
6 800 X 600 35.156 56.25 36 VESA
7 800 X 600 37.879 60.317 40 VESA
8 800 X 600 48.077 72.188 50 VESA
9 800 X 600 46.875 75 49.5 VESA
10 800 X 600 53.674 85.061 56.25 VESA
11 1024 X 768 48.363 60.004 65 VESA
5
12 1024 X 768 56.476 70.069 75 VESA
13 1024 X 768 60.023 75.029 78.75 VESA
14 1280 X 1024 63.98 60.02 108.00 VESA
15 1024 X 768 68.667 84.98 94.486 VESA
6.7 ex-factory setting see to TABLE 3 - TABLE 9
TABLE 3 Factory Option Menus
Items Ex-factory setting
IIC Bus-off Off
EEPROM Erase Off
Backlight Adjustable Off
Back Light 100
Menu Timeout 5
Blank switch enable On
ShowLogo On
Auto Program Sort On
TT Char Group
West Europe / East Europe / Cyrillic / Turkish
/Greek/Arabic/Hebrew
Dynamic Scart Off
Note: the latter 6 items should set according to clients’ require.
HDMI Vivid Standard Mild Custom
Contrast 90 80 50 80
Brightness 50 35 35 35
Color 80 70 40 70
Hue 00 00 00 00
Sharpness 60 50 30 50
Note: in factory menu states, it can change the factory mode to value of the image and sound,
else select the image and sound balanced value in the other states.
TABLE9 SOUND equilibrium value setting
Live Pop Rock Custom
120 Hz 50 50 65 50
500 Hz 50 50 55 50
6.8.4 edit menu, Color System: Auto, Sound System: DK;
6.8.5 option menu, Default Zoom: Auto, Child Lock: Off, Menu Language: English, Country: UK,
WSS: OFF, Blue Screen: On.
Note: the 6.8.4 and 6.8.5 items should set according to clients require.
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Method of software upgr adi ng
1. Enter the software upgrading state of the TV
Method 1: press the VOL- button in the unit, turn on the main power switch, then the screen
display black screen, but the indicator to blue.
Method 2: Enter factory menu, select the IIC-BUS OFF item.
2. Connection upgrading tools with upgrading port.
3. Dual- click IAPWriter logo, enter the upgrading states (if the PC and the IIC communication
trouble, it can prompt.
4. Select the file menu load the software follow as:
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5. Select WRITE DEVICE item of the device menu, till the right screen display “DONE”.
6. turn off the power , restart the unit.
Note: because of the software, it may be no-stabilization, the software can auto download
and write.
Upgrading tools
Connection cable
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Upgrading port
NOTE: Do not shut the power off or turn the TV set on during the FLASH write. Otherwise it may
lead to no way for flash to rewrite.
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Working principle analysis of the unit
1. Analog signal flow
Antenna reception signal send to integrative tuner (contain HF and IF amplifier circuit), the tuner is
controlled the command (SDA and SCL) of the MCU N301 (M16C), select appropriate channel to
system switch, via HF amplifier and IF amplifier decode, output video signal of 2VPP and sound
signal of 1VPP.
Sound signal (SCART1, 2 sound, AV sound, YPbPr, HDMI and D-SUB) via N581 HEF4052BT
(sound diverter switch) to output signal, it send to N801(MPS3410 sound processing and volume
control) switch of audio. Select right/left sound channel, their send to digital sound amplifier N803
(TPA3008) amplify, then send to speaker.
After output video signal of tuner, SCART1 video signal and RGB signal via matched resistance, the
signal thought alone channel send to main decode IC(N101 SVP-EX52) video switch, A/D
transition, digital decode, image scale and OSD superposition, then send to LVDS level drive for
LCD screen.
AV, S-Video, SCART2 video and Y/C signal thought matched resistance, the signal send to the
N506 video switch (SN74CBT3257CDR), via switching to selected signal (EX52_Y and EX52_C) to
main decode IC (N101 SVP-EX52) video switch, A/D transition, digital decode, image scale and
OSD superposition, then send to LVDS level drive for LCD screen.
D-sub and YPbPr signal thought matched resistance, the signal send to the N507 video switch
(SN74CBT3257CDR), via switching to selected signal (EX52_YUV) to main decode IC (N101
SVP-EX52) video switch, A/D transition, digital decode, image scale and OSD superposition, then
send to LVDS level drive for LCD screen.
2. Digital signal flow:
HDMI signal thought HDMI reception chip N405 (SiI9011HDMI with HDCP function), after receive,
output digital format signal send to SVP-EX52 PIP channel thought image scale and OSD
superposition, then send to LVDS level drive for LCD screen. The HDMI chip output audio digital
format signal change to analog sound signal from N403 (CS4344 audio DA transfer chip), then
N581 switched to N801 (MPS3410 sound processing and volume control).
3. TELETEXT function
This unit adopt main decode IC N101(SVP-EX52) of Trident company, it has TELETEXT decode
function, after decoded, the teletext information in OSD display.
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Block diagram
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