Xoceco LC17H2 Service Manual

LCD TELEVISION
LC17H2
CONTENTS
Safety instructions………………………………………………………………………..… Adjustment instructions …………………………….…….…………………………….… Trouble shooting ……………………………………………………….…………………… Method of software upgrading……………………………………………………….…… Working principle analysis…………………………………………. …………………………. Block diagram…………………………………………………..…………………………… Main IC block diagram………………………………………………………………….……..
Wiring diagram ……………………………………………………………..……………....
Main assembly……………………………………………………………………………..… Identification criteria for the bright spot and dark spot of the LCD screen………..…. Troubleshooting charts………………………………………………………………..…… Schematic diagram ……………………………………………………………………..…
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Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.
Safety instructions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production process!): a) Do not touch here and there by hand at will; b) Be sure to use anti static electric iron; c) It’s a must for the welder to wear anti static gloves. Please refer to the detailed list before replacing components that have special safety requirements. Do not change the specs and type at will.
2. Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to use the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in protecting yourself and the machine when testing the system in the course of normal operation or right after the power is switched off. Please do not touch the circuit or the metal part of the module that is in operation mode. Relevant operation is possible only one minute after the power is switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom, laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc. Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into the module, be sure to cut the power off immediately and do not move anything on the module lest it should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at once. Likewise, if the screen is not working after the power is on or in the course of operation, the power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the power is off because in this case relatively high voltage still remains in the capacitor of the driving circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LCD please don’t subject the LCD components to bending, twisting or extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it’s necessary to pay attention to anti statics. Before servicing LCD TV make sure to take anti static measure and ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or moving the set please take care not to touch or scratch them. Once they are damaged the screen
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would be unable to work and no way to get it repaired.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to prevent the temperature and humidity from exceeding the limits as specified in the manual. For prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one place. The ambient conditions are tabulated as follows:
Temperature Scope for operation 0 ~ +50 oC
Scope for storage -20 ~ +60 oC
Humidity Scope for operation 20% ~ 85%
Scope for storage 10% ~ 90%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain in the picture for a period of time (several minutes). But when operating it please avoid displaying still picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LCD screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between the screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.
Adjusting instructions
1. Test equipment
Digital multimeter 5515 signal generator K-7253 (VGA and YPrPb signal generator) CA210 (LCD White balancer)
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2. The alignment flow chart (see below figure)
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Check main board, TV board and power supply board
Check if output 12V and 18V of the power supply board is normal
Connect to central signal source, check if various TV functions (station
skipping, modulate quantity control etc) and the output of earphone
Check if N4, N20, N303 and N302 has
been FLASH written.
Produce main board and TV board
Testing TV board
Combined test for general assembly
and speaker are normal
Input AV/S terminal signal, check
different functions of AV/S terminals
Input TV, S terminal and AV signals, check if AV
OUT is normal.
Input VGA signal and check if display is normal in
the state of PC and various functions (analog
quantity control, line/field center etc.)
Input YPrPb signal, check if the display is normal unde
PC and various functions (analog control, line/field
center etc.)
Check accessories and then packing
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3. Flash writing programs
Flash writes memory N4, N20, N303 and N302.
4. Adjustment of power supply board Connect the small power supply board to the power supply board (connect 12V of the small power supply board to X905 of the power supply board, connect 18V of the small power supply board to X906 of the power supply board), then turn on it, check if output is normal.
5. Adjustment of main board a. Connect the main board X501 to infrared receiving board, connect X904 of the power supply board to X1 of the main board, now the indication lamp of the infrared receiving board is red. b. Connect PC, upgrade the program of FLASH N20, push the POWER key on the remote control set. Now the indication lamp of the infrared receiving board is red. c. About 4 minutes later the indication lamp of the infrared receiving board turns blue or yellow. Measure L102 PIN2 to be 5.0 V, measure L107 PIN2 to be 3.3 V. d. Flash write DDC program.
6. Adjustment of TV board Connect main board, TV board and infrared receiving board and press the POWER button, now the indication lamp of the infrared receiving board is blue or yellow. Measure N301 PIN2 of TV board to be 3.3 V, one terminal of inductor L630 to be 5 V and one terminal of inductor L632 to be 12 V
7.Adjustment of white balance (using the white balancer CA210 and K7253 signal generator specialized for LCD) a. Install the whole TV set b. Enter the factory menu and perform “PW1306 reset” c. Exit from the factory menu. Press “ source” button and enter YPbPr. d. Input YPbPr signal: 640x480p 60Hz (K7253). e. Enter the user menu. Set the brightness to 50 and contrast to 50. Press “factory” button to enter the factory menu, perform “ADC calibration”, input signals of “black field”(EMPT),”white field”(White­(100%))”fully red”(Full_Magenta) respectively and then calibrate three times. f. Input signal of “eight grade gray”(Gray (H)-8). Use CA-210 to measure the third grade and adjust the brightness and contrast so that Y is around 180. Enter factory menu and adjust the green color temperature and blue color temperature so that x=270,y=283(red color temperature is constant as128). g. Exit from the factory menu and enter RGB channel. Input 60Hz “pane signal ” (C_Hat_16x12(W)) through port VGA. Enter the user menu and adjust the brightness to 50 and contrast to 50. Adjust the line center and the field center so that the picture is correctly positioned. h. Input signal of “16 gray grades” (Gray(H)-16). Enter the factory menu and perform “calibration of ADC”. i. Exit from the factory menu, input the signal of “eight grade gray” (Gray(H)-8 ) and enter the user menu. Adjust the brightness and contrast. Use CA-210 to measure the sixth grade so that Y is around 180. Enter the factory menu and adjust the green color temperature and blue color temperature so that x=284,y=299(red color temperature is constant as128). j. Enter the factory menu and adjust the green color temperature and blue color temperature so that x=284,y=299.
Notice: For the best discrimination rate of LCD screen, see table 1.
Table 1:LCD resolution of best
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Screen size Factory
LCD resolution of
best
Samsung
17”
FUJITSU
1280x1024
LG PHILIPS
8.Performance check a). TV Interfaces Connect RF port to central signal source. Enter station search menu - auto station search. After system adjustment is over, check if there is any station missing and then check semi-auto station search. Check if fine-tuning is normal. Check if the output of earphone or loudspeaker is normal and if the picture is normal. b). AV/S Terminals Connect to access the signal of AV/S terminals separately and check if the picture or sound is normal. c). AV OUT Terminal Input the signals separately in the status of TV/AV/S terminal. Connect AV OUT terminal to monitor and check if the output picture and sound from AV OUT is normal. (Note: In the status of S terminal, the output picture from AV OUT is colorless.) d). VGA Interface Input VGA signal (K7253 signal generator). Separately input the four types of VGA format signals as listed in Table 2. Wait till auto calibration is over. Then check if the picture and sound is normal. If there has been interference to the picture then press the auto set key on the remote control once again and check if the display is normal.
Table 2.VGA format signal
screen size resolution Image clock(MHz) H-SYNC(kHz) V-SYNC(Hz) remark
25.175 31.469 59.900
28.322 31.469 70.086
40.000 37.879 60.317
65.000 48.363 60.004
31.500 37.861 70.000
50.000 48.077 70.000
75.000 56.476 70.000
17”
640x480 @ 60
720x400 @ 70 800x600 @ 60 1024x768 @ 60 640x480 @ 70 800x600 @ 70 1024x768 @ 70
e). YprPb Interface Connect to access YprPb signal (K7253 signal generator). Separately input the five types of YprPb format signals -- 480P/50 Hz, 480P/60 Hz, 720P/60 Hz, 1080I/50 Hz, 1080I/60 Hz and check if the picture and sound is normal after auto calibration is over. Connect to access YprPb signal (DVD signal generator). Input the signals -- 480I/50Hz, 480I/60 Hz separately and check if the picture and sound is normal.
9. Preset ex-works In the status of TV enter the factory menu by pushing the factory key and then perform presetting.
10. Ex-works packing Check accessories and then pack them in box.
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Trouble shooting
Before servicing please check to find the possible causes of the troubles according to the table below.
1.Antenna (signal):
Picture is out of focus or jumping Bad status in signal receiving
Poor signal Check if there are failures with the electrical connector or
the antenna.
Check if the antenna is properly connected.
Fringe in picture Check if the antenna is correctly oriented.
Maybe there is electric wave reflected from hilltop or
building.
Picture is interfered by stripe shaped bright spots
There appear streaks or light color on the screen
2.TV set:
Symptoms Possible cause Unable to switch the power on Check to see if the power plug has been inserted
No picture and sound Check to see if the power supply of liquid crystal TV has
Deterioration of color phase or color tone Screen position or size is not
proper Picture is twisted and deformed Check to see if the picture-frame ratio is properly set up. Picture color changed or colorless Check the “Component” or “RGB” settings of the liquid
Possibly due to interference from automobile, train, high
voltage transmission line, neon lamp etc.
Maybe there is interference between antenna and power
supply line. Please try to separate them in a longer distance.
Maybe the shielded-layer of signal wire is not connected
properly to the connector.
Check if interfered by other equipment and if interfered
possibly by the equipment like transmitting antenna, non-professional radio station and cellular phone.
properly into the socket.
been switched on. (As can be indicated by the red LED at the front of the TV set)
See if it’s receiving the signal that is transmitted from
other source than the station
Check if it’s connected to the wrong terminal or if the
input mode is correct.
Check if the signal cable connection between video
frequency source and the liquid crystal TV set is correct.
Check if all the picture setups have been corrected.
Check is the screen position and size is correctly set up.
crystal TV set and make proper adjustment according to
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the signal types. Picture too bright and there is distortion in the brightest area
Picture is whitish or too bright in the darkest area of the picture
No picture or signal produced from the displayer if “XXX in search” appears. There appears an indication ­“outside the receivable scope)
Remote control cannot work properly
No picture and sound, but only
hash.
Blur picture Check if the antenna cable is correctly connected.
No sound Check if the “mute” audio frequency setting is selected.
When playing VHS picture search tape, there are lines at the top or bottom of the picture.
Check if the contrast setting is too high. Possibly the output quality of DVD broadcaster is set too
high.
It maybe also due to improper terminal connection of the
video frequency signal in a certain position of the
system.
Check if the setting for the brightness is too high Possibly the brightness grade of DVD player
(broadcaster) is set too high.
Check if the cable is disconnected. Check if it’s connected to the proper terminal or if the
input mode is correct.
Check if the TV set can receive input signal. The signal is
not correctly identified and VGA format is beyond the
specified scope.
Check if the batteries are installed in the reverse order. Check if the battery is effective. Check the distance or angle from the monitor. Check if there is any obstruct between the remote control
and the TV set.
Check if the remote control signal- receiving window is
exposed to strong fluorescence.
Check if the antenna cable is correctly connected, or if it
has received the video signal correctly.
Of if it has received the right video signal.
Check if the sound volume is set to minimum. Make sure the earphone is not connected. Check if the cable connection is loose. When being played or in pause VHS picture search tape
sometimes can’t provide stable picture, which may lead
to incorrect display of the liquid crystal TV, In this case
please press “auto” key on the remote control so as to
enable the liquid crystal TV set to recheck the signal and
then to display correct picture signal
Method of software upgr adi ng
Steps of software upgrading are as follows:
1. Select a serial connection wire and a VGA connection wire and then connect them by means of a patch panel;
2. Use a serial wire to connect the PC to the patch panel and set TV set to off state;
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