Safety instructions………………………………………………………………………..…
Instructions on adjusting and testing…………………………….…….…………………
Trouble shooting……………………………………………………….……………………
Method of software upgrading………………………………………….…………………
Brief introduction and working principle of L15H3………………………………..………….
Wiring diagram……………………………………………………………..……………....
Serial NO. of parts……………………………………………………………………….…
Identification criteria for the bright spot and dark spot of the LCD screen………..….
Troubleshooting guide………………………………………………………………..……
Schematic diagram…………………………………………………………………….…..
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A
ttention: This service manual is only for service personnel to take reference with. Before servicing
please read the following points carefully.
Safety instructions
1.Instructions
Be sure to switch off the power supply before replacing or welding any components or inserting /
plugging in connection wire
Anti static measures to be taken (throughout the entire production process!):
a)Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements. Do
not change the specs and type at will.
2.Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to
use the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in
protecting yourself and the machine when testing the system in the course of normal operation or right
after the power is switched off. Please do not touch the circuit or the metal part of the module that is in
operation mode. Relevant operation is possible only one minute after the power is swit ched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or
damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom,
laundry, kitchen,or nearby fire source, heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will re sult .
2.5. If any foreign subst ance suc h as water, liquid, met al slice s or other mat ters happ ens to fal l into
the module, be sure to cut the power off immediately and do not move anything on the module lest it
should cause fire or electric shock due to contact with the high volt age or short circuit .
2.6. Should there be smoke, abnor mal s mell or sou nd fro m the modu le, pleas e shut t he power of f at
once. Likewise, if the screen is not working after the power is on or in the course of operation, the power
must be cut off immediately and no more operation is allowed under the same condition.
2.7. Do not pull out or plug in the connection wire when the module is in operation or just after the
power is off because in this case relatively high voltage still remains in the capacitor of the driving
circuit.Please wait at least one minute befor e t he pulling out or plugging in t he connection wire.
2.8. When operating or ins tall ing LCD p lease don’t subject t he LCD co mponen ts to bend ing, tw isting
or extrusion, collision lest mishap should result.
2.9 As most of the c ircuitry in LC D TV set is compose d of CMOS int egrated c ircuit s, it’ s nece ssary to
pay attention to anti statics. Before servicing LCD TV make sure to take anti static measure and ensure
full grounding for all the parts that have to be grounded.
2.10.There are lots of connection wires between parts behind the LCD screen. When servicing or
moving the set please ta ke care not t o t ouch or scratch them. Once they are damaged the screen would
be unable to work and no way to get it repaired.
2.11. Special care must be t aken in tr ansport ing or hand lin g it. Exquis it e shock v ibration may lead to
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breakage of screen glass or dam age to driving circuit. Therefore it must be packed in a strong case
before the transportation or handling.
2.12. For the storage make sure to put it in a place where the environment can be controlled so as
to prevent the temperature and humidity from exceeding the limits as specified in the manual. For
prolonged storage, it is necessary to house it in an anti-m oisture bag and put them altogether in one
place. The ambient conditions are tabulated as follows:
Temperature Scope for operation 0----+50 C
Scope for storage -20----+60 C
humidity Scope for operation 20%---85%
Scope for storage 10%---90%
2.13. Display of a fixed picture for a long time may result in appearance of picture residue on the
screen, as commmonly called “ghost shadow”. The extent of the residual pictu re varies with the maker of
LCD screen. This phenonmenon doesn’t represent failure. This “ghost shadow” may remain in the
picture for a period of time (several min u t es). But when operating it please avoid displaying still picture in
high brightness for a long time.
3.Points for att ention during instal l ation
3.1. The front pa nel of LC D screen is of gla ss. Wheng inst alling it please make sure t o put it in plac e.
3.2. For service or instatallation it’s necessary to use specified screw lest it should damage the
screen.
3.3. Be sure to take anti dust measures. Any foreign substance that happens to fall down between
the screen and the glass will affect the receiving and viewing effect
3.4. When dismantling or m ounting the protective partition plate that is used for anti vibration and
insulation please take care to keep it in intactness so as to avoid hidden t r ouble.
3.5. Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.
Instructions on adjusting and testing
1.Adjusting and calibrating equipment
Digital multi-meter (or oscilloscope)
5515 signal generator
5518 signal generator
PC set(FLASH writing programs have to be installed first. )
K7253(VGA, YprPb signal generator)
CA210 (LCD white balancer)
DVD broadcaster
2.Flow chart for the adjustment and calibrationSee fig.1.
Check if N4, N20, N303, N302 has
been FLASH written.
Produce main board, TV board on line
2
r
Adjust TV board
Check main board
Check TV board
Combined test for general assembly
Connect to central signal source satellite signal, check if various TV
functions (station skipping, modulate quantity control etc), check if the
output of earphone and speaker are normal
Input AV/S terminal signal, check
different functions of AV/S terminals
Input VGA signal and check if display is normal in
the state of PC and various functions (analog
quantity control, line/field center etc.)
Input YprPb signal, check if the display is normal unde
PC and various functions (analog quantity control,
line/field center etc.)
Check accessories and then packing
Figure 1. Flow process of adjustment and calibration
3.Flash writing programs
Flash write memory N4, N20, N303, N302
4.Adjustment and calibration for the main board
a)Connect the main board X501 to infrared receiving board (as per wiring diagram
203-L15H30-01JL) and insert the plug of power supply adapter (FSP048-1AD101C for15”,
FSP060-1AD103 for 17”, 20”) into X1. Now the indication lamp of the infrared receiving board is red.
b)Connect PC, upgrade the program of FLASH N20, push the POWER key on the remote control
set. Now the indication lamp of the infrared receiving board is out.
c) About 4 minutes later the indication lamp of the infrared receiving board turns blue or yellow.
Measure L102 PIN2 to be5.0 V, measure L107 PIN2 to be 3. 3 V.
d) Flash write DDC program.
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5. Adjust ment for the TV board
Connect the main board and in frared receiving bo ard (as per w iring diagram 203-L1 5H30-01JL) and
press the POWER key on the remote cont rol set . No w t he indicat ion la mp of th e infrared rec eiv in g boar d
is blue or yellow. Measure N301 PIN2 of TV board to be 3.3 V, one terminal of inductor L630 to be 5 V
and one terminal of inductor L632 to be 12 V
6.Adjustment of white balance (using the white bala ncer C A210 and K7253 signal generator specialized
for LCD)
a).Install the whole TV set
b).Enter the factory menu and perform”PW1306 reset”
c).Exit from the factory menu. Press “signal source” key and enter YPbPr .
d).Input YpbPr signal: 640x480p 60Hz (K7253).
e).Enter the user menu. Set the brightness to 50 and cont rast t o 50. Press “fa ct ory ” key t o enter the
factory menu, perform “ADC calibration”, input signals of “black field”(EMPT),”white
field”(White-(100%))”fully red”(Full_Magenta)respectively and then calibrate three times.
f).Input signal of “eight grade gray”(Gray(H)-8 ). Use CA-210 to measure the sixth grade and adjust
the brightness and contrast so that Y is around 180. Enter factory menu and adjust the green color
temperature and blue color temperature so that x=270,y=283(red color temperature is constant as128).
g).Exit from the factory menu and enter route RGB. Input 60Hz “pane signal ” (C_Hat_16x12(W))
through port VGA. Enter the user menu and adjust the brightness to 50 and contrast to 50. Adjust the
line center and the field center so that the picture is correctly positioned.
h).Input signal of “16 gray grades” (Gray(H)-16). Enter the factory menu and perform “calibration of
ADC”.
i).Exit from the factory menu, input the signal of “eight grade gray” (Gray(H)-8 )and enter the user
menu. Adjust the brightness and contrast. Use CA-210 to measure the sixth grade so that Y is around
180. Enter the factory menu and adjust the green color temperature and blue color temperature so that
x=284,y=299(red color temperature is constant as128).
j).Enter the factory menu and a djust the green color t emperat ure and blue color temperature so that
x=284,y=299.
Notice: For the best discrimination rate of LCD screen, see table 1.
Table 1:LCD resolution of best
Screen size Factory LCD resolution of best
Samsung
15”
17”
20”
7.Performance check
a).TV Interfaces
Connect RF port to central signal source. Enter station search menu - auto station search. After
system adjustment is over, check if there is any station missin g and then ch eck se mi-auto stat ion search .
AU
Sanyo
CPT
Samsung
AU
AU 800x600
Chimei
LG
1024x768
1280x1024
640x480
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Check if fine tuning is normal.
Check if the output of earphone or loudspeaker is normal and if the picture is normal.
b).Interface of AV/S Terminals
Connect to access the signal of AV/S terminals separately and check if the picture or sound is
normal.
c).A V OUT Termianl
Input the signals separately in the status of TV/AV/S terminal. Connect AV OUT terminal to monitor
and check if the output picture and sound from AV OUT is normal. (Note: In the status of S terminal, the
output picture from AV OUT is colorless.)
d).VGA Interface
Input VGA signal(K7253 signal generator). Separately input the four types of VGA format signals as
listed in Table 1. Wait till auto calibration is over. Then check if the picture and sound is normal. If there
has been interference to the picture then press the auto set key on the remote control once again and
check if the display is normal.
Connect to access YprPb signal(K7253 signal generator). Separately input the five types of YprPb
format signals -- 480P/50 Hz,480P/60 Hz,720P/60 Hz,1080I/50 Hz,1080I/60 Hz and check if the picture
and sound is normal after auto calibration is over.
Connect to access YprPb signal(DVD signal generator). Input the signals -- 480I/50Hz,480I/60 Hz
separately and check if the picture and sound is normal.
8.Preset ex-works
In the status of TV enter the factory menu by pushing the factory key and then perform presetting.
9.Ex-works packing
Check accessories and then pack them in box.
Trouble shooting
Before servicing please check to find the possible causes of the troubles according to the table below.
1.Antenna:
Picture is out of focus or jumping Bad status in signal receiving
Maybe broadcast signal itself is not good
Check if the outdoor antenna is disconnected.
Check if the antenna is correctly oriented.
Fringe in picture Check if the antenna is correctly oriented.
Maybe there is electric w ave reflected from hilltop or building.
Picture is interfered by stripe
shaped bright spots
There appear streaks or light color
on the screen
Possibly due to interference from automobile, train, high voltage
transmission line, neon lamp etc.
Maybe there is interference between antenna and power supply
line. Please try to separate them in a longer distance.
Check if interfered by other equipment and if interfered possibly
by the equipment like tran smitt ing anten na, non prof essiona l radio
station and cellular phone.
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2.TV set:
Symptoms Possible cause
Unable to switch the power on Check to see if the power plug has been inserted properly into
the socket.
No picture and sound Check to see if the power supply of liquid crystal TV has been
switched on. (as can be indicated by the red LED at the front of
the TV set)
See if it’s receiving the signal that is transmitted from other
source than the station
Check if it’s c onnect ed to t he wrong ter minal or if the input mod e
is correct.
Check if the signal cable connection between video frequency
source and the liquid crystal TV set is correct .
Deterioration of color phase or
color tone
Screen position or size is not
proper
Picture is twisted and deformed Check to see if the picture-frame ratio is properly set up.
Check if all the picture setups have been corrected.
Check is the screen position and size is correctly set up.
Picture color changed or colorless Check the “Component” or”RGB”settings of the liquid crystal
TV set and make proper adjustment according to the signal
types.
Picture too bright and there is
distortion in the brightest area
Picture is whitish or too bright in
the darkest area of the picture
No picture or signal pro du ced fro m
the displayer if “XXX in
search”appears.
There appears an indication “outside the receivable scope)
Remote control cannot work
properly
No picture and sound, but only
hash.
Check if the contrast setting is too high.
Possibly the output quality of DVD broadcaster is set t oo high.
It maybe also due to improper terminal connection of the video
frequency signal in a certain position of the system.
Check if the setting for the brightness is too high
Possibly the brightness grade of DVD player(broadcaster)is set
too high.
Check if the cable is disconnected.
Check if it’s connected to the proper terminal or if the input
mode is correct.
Check if the TV set can receive input signal. The signal is not
correctly identified and VGA format is beyond the specified
scope.
Check if the batteries are installed in the reverse order.
Check if the battery is effective.
Check the distance or angle from the monitor.
Check if there is any obstruct between the remote control and
the TV set.
Check if the remote control si gnal- receiving window is exposed
to strong fluorescence.
Check if the antenna cable is correctly connected, or if it has
received the video signal correctly.
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