3. FOR FACTORY MENU ADJUSTMENT SEE CHART5~CHART11…………………….5
4. GENERAL DESCRIPTION OF THE SDA 9380-B21……………………………………10
5. INTRODUCTION OF THE VPC 3230D………………………………………………..12
6. INTRODUCTION OF THE MSP 3425G…………………………………………………14
7. GENERAL DESCRIPTION OF THE PW1235…………………………………………15
8. GENERAL DESCRIPTION OF THE TDA6111Q………………………………………18
WIRING DIAGRAM……………………………………………………………………….20
BLOCK DIAGRAM………………………………………………………………………...21
SCHEMATIC DIAGRAM………………………………………………………………….22
ELECTRICAL PARTS LIST………………………………………………………………27
0
CAUTION: THIS SERVICE MANUAL IS ONLY FOR PROFESSIONAL SERVICE PERSONNEL’S
REFERENCE. BEFORE SERVICING THIS CHASSIS, PLEASE READ THE
FOLLOWING NOTICE ITEMS.
1. INSTRUCTION
Before servicing and aligning this equipment, please read the following “X-RAY RADIATION
PRECAUTION” ,“SAFETY PRECAUTION” and “PRODUCT SAFETY NOTICE”.
1.1 X-RAY RADIATION PRECAUTION
1) Excessive high voltage can produce potentially hazardous X-RAY RADIATION. To avoid such
hazards, the high voltage must not be above the specified limit. The normal value of the high
voltage of this receiver see below chart:
Chart 1 High voltage requirement
Model
T2768 30 kV ±1 kV 35 kV 1.6 mA
T3251 30 kV ±1 kV 35 kV 1.6 mA
High voltage normal
value
Utmost value Beam current
2) Each time a receiver requires servicing, the high voltage should be checked following the HIGH
VOLTAGE CHECK procedure in this manual. It is recommended the reading of the high voltage be
recorded as a part of service record. It is important to use an accurate and reliable high voltage
meter.
* When checking, main power (B+) should be kept at 135 V (for Toshiba pure flat CRT).
3) The primary source of X-RAY RADIATION in this TV receiver is the picture tube. For continuous
X-RAY RADIATION protection, the replacement tube must be exactly the same type tube as
specified in the parts list.
4) Some parts in this receiver have special safety-related characteristics for X-RAY RADIATION
protection. For continuous safety, parts replacement should be undertaken only after referring to
the PRODUCT SAFETY NOTICE below.
1.2 SAFETY PRECAUTION
WARNING:
Service should not be attempted by anyone unfamiliar with the necessary precaution on this receiver.
The following are the necessary precautions to be observed before servicing this chassis.
1) Since the power supply circuit of this receiver is directly connected to the AC power line, an
isolation transformer should be used during any dynamic service to avoid possible shock hazard.
2) Always discharge the picture tube anode to the CRT conductive coating before handling the
picture tube. The picture tube is highly evacuated and if broken, glass fragments will be violently
expelled. Use shatter proof goggles and keep picture tube away from the unprotected body while
handling.
1
3) When replacing a chassis in the cabinet, always be certain that all the protective devices are put
back in place, such as: non-metallic control knobs, insulating covers, shields, isolation
resistor-capacitor network etc.
4) When replacing parts or circuit boards, disconnect the power cord.
5) When replacing a high wattage resistor (oxiode metal film resistor) on the circuit board, keep the
resistor 10mm (1/2in) away from circuit board.
6) Connection wires must be kept away from components with high voltage or high temperature.
7) If any fuse in this TV receiver is blown, replace it with the FUSE specified in the chassis parts list.
1.3 PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the chassis have special safety-related characteristics.
These characteristics are often passed unnoticed by a visual inspection and the X-RAY RADIATION
protection afforded by them cannot necessarily be obtained by using replacement components rated
for higher wattage, etc. Replacement parts which have these special safety characteristics are
identified in this manual and its supplement electrical components having such features are shaded
on the schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The use of
substitute replacement parts which do not have the same characteristics as specified in the parts list
may create shock, fire, X-RAY RADIATION or other hazards.
1.4 Testing equipment
HDTV signal generator: VG853 or other same type, 1 set.
Signal generator: PM5515 or the same type, 1 set.
Voltameter: FULK805A or the same type, 1 set.
White balance alignment equipment: 1 set
Standard testing jigs: 1 set.
Geometry alignment equipment: 1 set.
Alignment stick: 1 set.
Degaussor: 1 set.
2 Alignment procedure
2.1 Instruction
a) In this chassis since there are a great amount of data needed to be set, these setting all are stored
2
PROM. To reduce the alignment working, use the aligned E2PROM as a female parent to
in E
2
copy and then use them. Or refer to appendix chart and preset E
b) To conduct the alignment, the power supply should be AC120 V,60 Hz. The whole unit should be
preheated for 30 minutes.
c) To conduct with color purity, convergence, white balance alignment or other alignment relative to
color, the CRT should be degaussed thoroughly.
d) Since this chassis adopts modulization structure, before mounting, every module should be
conducted with alignment.
e) The factory menu’s alignment should use XOCECO RC-T03-0A remote control. Press power
switch to turn on the set, in turn press button “SLP-MUTE-AV-MENU” to enter into factory menu.
2
PROM value and then use.
Press SLP or 0 button to exit. Press MUTE button to preset before Out-factory.
f) For the supporting mode in this set see below chart 2.
Chart 2 The supporting mode in this set
Working mode Mode instruction H-frequency
Hz
TV TV mode 33.75k 60 Adjust firstly, every item should
1920*1080i/33.75K American HDTV mode33.75k 60 Horizontal and vertical parameter,
720P*576/45.125K American HDTV mode33.75k 60 Horizontal and vertical parameter,
640*480i(YCrCb) YcbCr(15.7K,59.97HZ)33.75k 60 Horizontal and vertical parameter,
640*480p(YPrPb) Progressive
DVD(31.5K,60HZ)
33.75k 60 Horizontal and vertical parameter,
V-frequencyHzAlignment instruction
adjust
white balance
white balance
white balance
white balance
2.2 Alignment procedure
2.2.1 Module alignment
In all the module alignment, use a normal working TV set as an alignment frock, pull the set’s
corresponding module and keep it as an example. Insert the module wanted to be check,
then apply power to alignment.
a) AV board module
AV interface function check: check all the AV input/outputs function, it should meet the Product
Standard requirements.
b) Digital processing board module
No alignment point, apply the power and check whether S-VIDEO, YCbCr, YpbPr input is normal.
c) Main board
No alignment point. Apply the power and measure “B+” voltage, the reading should be 105V,
check there are no assemble error, the OSD,SVM is normal, and it is OK.
2.2.2 Chassis adjustment
Correctly insert all modules and parts, connect CRT board parts to CRT, apply power and
check B+ voltage, the reading should be 105V. (on J332/J305)
2.2.3 The whole unit adjustment
Be sure the whole unit has been preheated for 30 minutes.
a) Focus adjustment
1) In TV mode receive crosshatch signal, at the same time set SVM to OFF.
2) Adjust FOCUS inductance L306 on Dynamic Power Board to make R323 dynamic focus
voltage be 1KV+/-50V.
3) Adjust FOCUS potentiometer on FBT and CRT to make horizontal and vertical grid both
thinnest, and consider horizontal grid mainly.
4) Set SVM to ON, check the whole effect.
b) Dark current (SCREEN voltage) adjustment
In TV mode receive gray scale signal, after entering into factory menu status, press “1” button to
enter into “FACTORY MENU 1” factory menu, first preset WHITE-R, WHITE-G, WHITE-B’s value
all to 0, adjust SCREEN potentiometer to make SCREEN LOCK on the screen lower part display
3
OK and it is OK, at this time, if changing channel, it should not appear flyback line. This state
should also be OK after finish adjusting the white balance. .
c) White balance adjustment
Adjust on the basis of the above step, at standard status use gray scale signal to adjust.
1) Press “1”button to firstly adjust TV input white balance: fix the testing point at about 40 nits gray
scale, then by adjusting WHITE-R,WHITE-G and WHITE-B to make the value meet chart 3’s
requirement.
2) Press “5” button to adjust YpbPr input white balance: use oscilloscope to measure Y signal
output on Digital Processing Board. Adjust G-0 gray scale to make blanking level be even with
black level, adjust G-G to make signal amplitude to be 0.7V and eight level gray scale be even,
then adjust R-G, B-G, R-0, B-0’s value to make white balance meet chart 3’s requirement.
Chart 3: chroma coordinates requirements
Colour temperature 12000K
X coordinate 0.270±0.008 MPDC
Y coordinate 0.283±0.008 MPDC
d) Picture size position and high voltage adjustment
In component mode input 1080I signal
(1) Use crosshatch and electrical circle signal, after entering into factory menu status, press “2”
button to enter into “FACTORY MENU 2” factory menu to adjust picture’s linearity. Adjust
R339 joint point to make the V-center deflection range be within ±5MM(T3251), or
±3MM(T2768).
(2) Change the signal to white background, or greatly change contrast and brightness, or press
PIC button to switch among several kinds of analogue amount to make corresponding
beam current changes, adjust V-EHT-COM, H-EHT-COM to make raster’s size basicly not
change when at different beam current status.
3) According to chart 2 in turn apply every testing signal (firstly apply YpbPr signal, then TV or AV
signal), then press “5” button to enter into “FACTORY MENU 5”, adjust H-S, V-S, H-SIZE, V-SIZE to
make picture normal.
e) Sub-brightness adjustment
Receive split field signal, set colour/contrast/brightness to 0, check whether screen second gray is
slightly bright, otherwise press “6” button, in factory menu select CONTRAST MAX and BRIGHT
MAX to adjust.
f) Filament/beam current/high voltage check and adjustment
1) Filament voltage: receive a TV program signal, set picture mode to “STANDARD”,the filament
voltage effective value should be 6.3±0.2 Vrms.
2) Beam current check: receive all white field signal, set picture mode to “SPORTS”, measure
R360 two terminals’ voltage and the reading should be less than or be equal to 1.6V. If not,
after entering into factory menu status, press “4” button to enter into “RGB MENU” factory
menu, adjust AV BEAM LIMIT item to make beam current meet requirements.
3) High voltage check: receive D8 signal, set picture mode to “STANDARD”, measure CRT high
voltage and the reading should be A value in chart 3. When brightness, contrast is set to
minimum (zero beam current), measure the high voltage, the reading should not exceed B
value in chart 4.
4
Chart 4 High voltage check requirements
Parameters
74 cm(2751) 86 cm(3251)
A 30 kV±0.5 kV 30 kV±0.5 kV
B 34+ kV 34 kV
4) High voltage protection: receive a picture signal, adjust until picture and sound are normal,
short R340 and the circuit should immediately enter into power-off protection state and the
state should keep. Turn off the power switch and then turn on, the picture and sound should
restore to before-testing state.
g) Peak value adjustment
On the condition of SCREEN and beam current has been adjusted properly, in order to show
picture’s contrast well and control picture’s colour tail, apply a little beam current picture (for
example, black and white crosshatch) and set picture’s contrast and brightness to maximum, then
after entering into factory menu status, press “4” button to enter into “RGB MENU” factory menu,
by adjusting PEAK DRIVE LIMIT item to make the whole unit’s picture colour just without colour tail
on the condition of maximum contrast and it is OK.
h) Every control buttons’ check
Check according to Instruction manual.
i) Check all the input/output terminals’ function, please check according to “PRODUCTION
STANDARD”
i) Out-factory setting
Set picture to “Standard”.
Set sound to “Music”.
Set Blue back to ON.
Set OSD language to English.
Set DNR to SOFT.
Set SVM to ON.
Set Volume to 30.
Set Loudness to OFF.
Set AVC to ON.
Set CCD to OFF.
Set child lock password, V-chip password to 0000.
Set V-chip all rating to no rating .
Set the channel to Cable 3. .
CRT Size
5
3 For factory menu adjustment see Chart 5~Chart 11.
Chart 5 Factory menu (1)WRITE
Item name Item instruction Range
WRITE R Bright balance R BF-3F Refer to white balance adjustment part 1
WRITE G Bright balance G BF-3F Refer to white balance adjustment part 1
WRITE B Bright balance B BF-3F Refer to white balance adjustment part 1
SCREEN
LOCK
2003-XX-XX Version date fix
Dark current
adjustment
OK/OFFOK
Default
value
Adjust SCREEN potentiometer until OK
Chart 6 factory menu (2)
Item Item instruction Range
V SIZE V-size 80-7F 39 To make vertical reproduction rate reach
V SHIFT V-center 80-7F 17 To make picture center and CRT center be
V LINEAR V-linearity 80-7F 41 To make V-linearity distortion minimum.
V S CORR Vertical S-correction 80-7F F7 To make vertical S-correction distortion
H SIZE H-size 80-7F 08 To make horizontal reproduction rate reach
H SHIFT H-center 80-7F 43 To make picture horizontal center be in
V ANGLE Parallelogram correction80-7F 05 To correct parallelogram distortion
V BOW Arch correction 80-7F 0E To correct arch distortion
PIN AMP Pincushion correction 80-7F 60 To make pincushion distortion minimum
PIN PHASE Trapezoid correction 80-7F AE To make trapezoid distortion minimum
UP
CORNER
LOWER
CORNER
EXT
CORNER
V SYNC
CONT
Upper edge corner
correction
Lower edge corner
correction
Edge and corner
correction
80-7F 20
80-7F 11 To correct upper two corners distortion
80-7F C5 To correct lower tow corners distortion
80-7F C5 Corner edge correction
Default
value
90%-92%
in accordance
minimum.
90%-92%
accordance with CRT center.
Chart 7: factory menu (3)
Item Item instruction Range
V SCROLL Vertical scroll 0-FF 00 Not adjust, set default value
V ASPECT V-size 0-FF 00 Not adjust, set default value
Default
value
Adjusting method
Adjustment method
Adjustment method
6
V EHT Vertical high
voltage correction
H EHT Horizontal high
voltage correction
AFC EHT COM High voltage auto
frequency control
H BLANK TIME Horizontal
blanking width
H BLANK PHASE Horizontal
blanking phase
V BLANK START V-sync phase 80-7F FB Not adjust, set default value
V BLANK END V-sync phase 80-7F 11 Not adjust, set default value
MIN NO.OF LINE H-blanking phase 80-1F 00 Not adjust, set default value
MAX NO.OF LINE H-blanking end
position
PWM CONTROL H-blanking width 80-7F 02 Not adjust, set default value
PLL CONTROL 0 H-blanking width 80-7F 0B Not adjust, set default value
PLL CONTROL 1 H-blanking width 80-7F 62 Not adjust, set default value
80-7F BD To make vertical raster size not change
when beam current changes greatly.
80-7F 9D To make horizontal raster size not change
when beam current changes greatly.
20-1F 08 Not adjust, set default value
80-7F E4 Not adjust, set default value
80-7F F9 Not adjust, set default value
80-7F FF Not adjust, set default value
Chart 8 Factory menu (4)RGB MENU
Item Item instruction Range
INT H-SYNC
PHASE
AV BEAM LIMIT Beam current limit80-7F 1A Refer to beam current adjustment part
AV BEAM LIMIT
CHA
PEA DRIVE LIMIT Peak value limit 80-7F 00 Refer to peak value adjustment part
PEAK DRIVE TOP Top peak value
PEA DRIVE
BOTTOM
PEA DRIVE L-R Left/right edge
DEFLECT 0 80-7F 03 Can not adjust, set default value
DEFLECT 1 80-7F 05 Not adjust, set default value
RGB CONTROL 0 80-7F 84 Not adjust, set default value
RGB CONTROL 1 80-7F 18 Not adjust, set default value
RGB CONTROL 2 80-7F 20 Not adjust, set default value
RGB CONTROL 3 80-7F 03 Not adjust, set default value
V INPUT MODE 80-7F 85 Not adjust, set default value
H-sync phase 80-7F 12 Not adjust, set default value
Beam current limit80-7F 81 Refer to beam current adjustment part
80-7F 10 Not adjust, set default value
limit
Bottom peak
value limit
peak value limit
80-7F 47 Not adjust, set default value
80-7F 88 Not adjust, set default value
Default
value
Adjustment method
7
Chart 8 factory menu FACTORY 5(HDTV mode)
Item Item insturction Range
R-G Red gun gain 00-FF 80 Refer to white balance adjustment part2
G-G Green gun gain 00-FF 80 Refer to white balance adjustment part2
B-G Blue gun gain 00-FF 80 Refer to white balance adjustment part2
R-O Red gun bias value 00-FF 80 Refer to white balance adjustment part2
G-O Green gun bias value 00-FF 80 Refer to white balance adjustment part2
B-O Blue gun bias value 00-FF 80 Refer to white balance adjustment part2
H-S H-phase 00-FF Geometrical adjustment
V-S V-phase 00-FF Geometrical adjustment
H-SIZE H-size 00-FF Geometrical adjustment
V-SIZE V-size 00-FF Geometrical adjustment
Default
value
Adjustment method
Chart 9: factory menu 6
Item Item instruction Range
CONTRAST
MAX
CONTRAST
CEN
CONTRAST
MIN
BRIGHT
MAX
BRIGHT
CEN
BRIGHT
MIN
COLOR
MAX
COLOR
CEN
COLOR MIN Colour minimum value 00-7F 00 Not adjust, set to default value
SHARP
MAX
TINT CEN Tint center value 00-7F 00 Not adjust, set to default value
Contrast maximum 00-7F 7F Not adjust, set to default value
Contrast center value 00-7F 3F Not adjust, set to default value
Contrast minimum value 00-7F 00 Not adjust, set to default value
Brightness maximum value00-7F 7F Not adjust, set to default value
Brightness center value 00-7F 3F Not adjust, set to default value
Brightness minimum value 00-7F 00 Not adjust, set to default value
Colour maximum value 00-7F 3F Not adjust, set to default value
Colour center value 00-7F 20 Not adjust, set to default value
Sharpness maximum
value
00-7F 7F Not adjust, set to default value
Default
value
Adjustment method
Chart 10 Factory menu 7
Item Item instruction Range
VOLUME-1 Sound curve 00-7F 0F Not adjust, set to default value
VOLUME-25 Sound curve 00-7F 1F Not adjust, set to default value
Default
value
Adjustment value
8
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