Xmotos XZ 250R, XZ 250RM, XZ 250R V4 Owner's Manual

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OPERATING INSTRUCTION MANUAL 2011 - 2012
XZ 250R
XZ 250R V4
LC
ZS
MOTOCROSS
DIRT BIKE
MOTARD
XZ 250RM
VER.2 10/2011
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XZ250R - LC / ZS XZ250RM XZ250R V4
Owner’s Manual
This manual should be considered a permanent part of the motorcycle and should remain if it is resold.
This manual contains the latest product information available before printing. XGroup Corporation reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission. © 2010-2011 XGroup Corporation
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Please write the serial numbers of your motorcycle in the boxes below
Chassis (VIN) Number
Engine Number
Key Number (If Available)
Dealer Stamp
XGroup Corporation reserves the right to modify any equipment, technical specifications, colors, materials, services offered and rendered, and the like so as to adapt them to local conditions without previous announcement and without giving reasons, or to cancel any of the above items without substituting them with others. It shall be acceptable to stop manufacturing a certain model without prior notice. In the event of such modifications, please ask your local Xmotos dealer for information.
IMPORTANT
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE GOING ON YOUR FIRST RIDE. IT CONTAINS A GREAT DEAL OF INFORMATION AND ADVICE WHICH WILL HELP YOU USE AND HANDLE YOUR BIKE PROPERLY.
CONSUMER INFORMATION FOR UNITED STATES
Tampering with noise & emissions control systems is prohibited
Owners are warned that the law prohibits: A. The removal or rendering inoperative by any person other than for purposes of maintenance,
repair or replacement, of any device or element of design incorporated into any new vehicle
for the purpose of noise and/or emissions control prior to its sale or delivery to the ultimate
purchaser or while it is in use; and
B. The use of the vehicle after such devise or element of design has been removed or rendered
inoperative by any person.
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WHAT IS COVERED: XGroup Corporation warrants that this product is free of defects in material and workmanship
for a period of 6 months from the date of purchase, except as limited below. Warranty service and replacement parts are warranted only for the duration of the warranty on the original product. The warranty coverage is for the following:
Engine and drive train – 6 Months Front suspension – 6 Months Rear suspension – 6 Months Frame and swing-arm – 1 Year
WHAT IS NOT COVERED: This warranty does not cover any conditions caused by misuse, neglect, negligence,
accident operation in any way contrary to the operating instructions in the owner’s manual, normal wear, alteration,
modification, improper or inadequate maintenance, use of unauthorized replacement parts, or service provided by anyone other than an authorized Xmotos service center and/or dealer. This warranty does not cover transportation costs for warranty service. Without limiting the above, this warranty is Voided with respect to any product that has been used for rental or commercial purposes or that sustained the following damage:
Bent or broken frame or swing-arm due to abuse Bent or broken wheels due to abuse Bent or broken plastic shrouds due to abuse Any sign of impact, accident, spin-outs or roll over not caused by the condition for which the warranty
coverage is sought.
TO GET SERVICE: Contact your nearest Xmotos service center and/or dealer. The cost of transportation of the product to and from the service center and/or dealer must be paid by the owner.
Xmotos obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Xmotos does not assume or authorize anyone to assume for them any other obligation. No service center and/or dealer is authorized to modify this warranty.
All implied warranties are limited in duration to the stated warranty period, and are hereby expressly disclaimed in their entirety after the expiration of the stated 6 month warranty period.
LIMITED WARRANTY
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IMPORTANT WARRANTY INFORMATION INTRODUCTION IMPORTANT SAFETY INFORMATION SAFETY INFORMATION FOR PARENTS SAFETY LABEL INFORMATION COMPONENT LOCATIONS SERIAL NUMBER LOCATIONS HANDLE BAR LEVER CONTROLS OPERATING CONTROLS GUAGES, INDICATORS & DISPLAY BEFORE RIDING PROTECTIVE GEAR & APPAREL IS THE MOTORCYCLE READY TO RIDE PRE-RIDE INSPECTION BASIC OPERATION & RIDING BREAK-IN PERIOD SAFE RIDE PRECAUTIONS ENGINE STARTING PROCEDURE FLOODED ENGINE STOPPING THE ENGINE SHIFTING GEARS BRAKING TECHNIQUE PARKING & POST RIDE INSPECTION MAINTAINING YOUR DIRT BIKE IMPORTANT SAFETY PRECAUTIONS MAINTENANCE SCHEDULE BASIC MAINTENANCE PRECEDURES FUEL, GASOLINE REFUELING & INSPECTION COOLING SYSTEM ENGINE OIL CHECKING & ADDING OIL CHANGING OIL & FILTER CHANGING AIR FILTER THROTTLE SYSTEM ENGINE IDLE SPEED CLUTCH SYSTEM SPARK PLUG BRAKING SYSTEM BRAKE LEVER ADJUSTMENT BRAKE FLUID CHECK ADDING BRAKE FLUID BRAKE PADS BRAKE SYSTEM BLEEDING
SUSPENSION SYSTEM FRONT SUSPENSION INSPECTION FRONT SUSPENSION ADJUSTMENT REAR SUSPENSION INSPECTION REAR SUSPENSION ADJUSTMENT
RIMS, TIRES & SPOKES
TIRE AIR PRESSURE TIRE INSPECTION TIRE AND TUBE REPLACEMENT NEW TIRE BREAK-IN PERIOD
DRIVE CHAIN SYSTEM
DRIVE CHAIN INSPECTION DRIVE SPROCKET INSPECTION CHAIN ROLLER INSPECTION CHAIN SLIDER INSPECTION CHAIN ADJUSTMENT CHAIN LUBRICATION CHAIN REMOVAL & REPLACEMENT
TROUBLESHOOTING
RESOLVING THE UNEXPECTED
TORQUE SPECIFICATIONS
SPECIFICATIONS
WIRING SCHEMATICS
MAINTENANCE RECORDS
NOTES
48 - 51 48 48 - 49 49 50, 51
52 - 54 52
53 53 54
54 - 58 54 55 55 56 57 57 58
59 -63
64, 65
66 - 70
71, 72
73 - 75
76
77, 78
04 06 07, 08 09 10, 11 12 - 15 16 17 17 - 21 22 23 23 24 24 25 - 27 25 25 26 27 27 28 29
29
30 30 31 - 33 34 - 58
34
34 35
36 36, 37
38
39 40 41 42, 43
44 45 - 47 45 45 46
47 47
CONTENTS
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Congratulations on choosing your Xmotos motorcycle. Your Xmotos motorcycle was designed as a recreational motorcycle for off-road use only by
a single rider. This motorcycle is ideal for riders with basic experience. (Off-Road) Your Xmotos motorcycle was designed as an on road motorcycle and to be used only by a
single rider. (On-Road)
This manual has information regarding four (4) different types of models. Please read and understand each section before riding and/or performing maintenance. Each section and/or picture will have information about the type of model that you have with a model number or name as LC/ZS/RM/V4. You must be certain that you are following the instruction(s) and/or information pertaining to the particular model that you own.
Before riding, take plenty of time to get acquainted with your motorcycle and how it works. To protect your investment, we urge you to keep your motorcycle well maintained. In addition to regular maintenance, it is just as important to observe and perform all pre-ride and periodic checks detailed in this manual. We also recommend that you read this manual before you begin riding. In this manual you will find safety information, facts, instructions, helpful tips and illustrations. To make it easy to use, the manual contains a table of contents at the beginning of the manual.
As you read through this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage to your motorcycle and/or property around you. This manual covers basic maintenance procedures. A detailed parts diagram manual is available and it can be purchased separately from Xmotos. The parts manual will be helpful to those with the mechanical skills and tools required to service their own motorcycle.
Whenever you ride, tread lightly. By staying on established trails and riding in approved areas, you will help protect the environment and keep off-road riding areas open for future use. (Off­Road)
If you have any questions or you need any special service or repair, remember that your Xmotos dealer knows your motorcycle best and will be dedicated to your complete satisfaction. Replacement parts and technical support can be obtained through your Xmotos dealer. Please be sure to register your motorcycle with Xmotos and report any address changes so that we may contact you in the future concerning important product information.
INTRODUCTION
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Your personal safety, and the safety of those around you, is extremely important. Operating this motorcycle safely is an important responsibility. XGroup Corporation has provided operating procedures and other information on labels and in this manual to help you make informed decisions about safety. This information will alert you to potential hazards that could harm you or others.
It is understood that it is not practical or possible to warn you about all possible hazards associated with operating and maintaining a motorcycle. You must use your own good judgment.
Safety information will come in a variety of different forms, including:
Safety Labels on the Motorcycle. Safety Messages preceded by a safety symbol and one of these signal words:
Below are the definitions of these three words:
You WILL be KILLED or SERIOUSLY INJURED if you do not follow instructions.
You CAN be KILLED or SERIOUSLY INJURED if you do not follow instructions.
You CAN be INJURED if you do not follow instructions.
Safety Headings such as important safety reminders and/or precautions. Safety Section such as motorcycle safety. Instructions how to use the motorcycle safely and correctly.
This entire manual is filled with important safety information - please read it carefully.
IMPORTANT SAFETY INFORMATION
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A motorcycle can provide many years of service and pleasure, provided you take responsibility for safety, properly maintain your motorcycle and understand the challenges you may encounter while riding. Listed below are some of the most important safety measures one should take when riding.
Never Ride Without a Helmet. The following statement is a proven fact: ``Helmets
significantly reduce the number and severity of head injuries.” Never ride your motorcycle without a helmet.
Even a crash at slow speed can result in a fatal head injury if you are not wearing a helmet. Xmotos strongly recommends wearing helmets that have been certified for safety by helmet testing organizations that are independent from the helmet manufacturer. We also recommend that you wear eye protection, boots, gloves, and other protective gear such as riding pants.
Never Carry a Passenger. This motorcycle has been designed for ONE rider only. There are no passenger pegs, footrests, handles or seat room for a passenger. Riding with a passenger can interfere with your ability to operate and/or control the motorcycle and may result in serious injury or death.
Ride Off-Road Only. This motorcycle has been designed and manufactured for off-road use only. The motorcycle is not equipped with lights, turn signals, horn and other features required to drive a motorcycle on public roads. The tires are not designed for pavement and will make the motorcycle unstable if it is ridden on pavement. If you have to cross a paved road, dismount and walk the motorcycle across the road.
Ride Within Your Limits. Never attempt to ride your motorcycle in a manner that is beyond your skill level. It takes time to learn riding skills. Learn to ride your motorcycle step by step. Start by practicing in safe areas at slow speeds and gradually build your skill level. Instruction from an experienced rider(s) is highly recommended. Remember that alcohol, drug use, fatigue and ignorance can reduce your ability to make good decisions and ride safely.
Be Alert for Hazards. The terrain or road in which you ride can present many hazards. Always “scan” the terrain or road ahead of you continually. Watch for un-expected turns, drop-offs, ditches, rocks and other hazards. Always maintain a speed slow enough to allow you enough time to see and react to hazards.
Do Not Drink and Ride. Even one drink can impair your ability to ride a motorcycle safely.
Each drink afterward will make the impairment worse. Do not drink and ride. Do not let your friend‟s drink
and ride. Remember, in most states throughout the United States, you can be arrested and charged with Driving Under the Influence (DUI) if you are riding a motorcycle while intoxicated. This applies to off-road motorcycles as well.
IMPORTANT SAFETY INFORMATION
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As a parent, your child‟s safety is your first priority. Riding an off-road motorcycle is very fun. However, just like riding a bicycle, bad decisions can result in injury. As a parent, you can greatly prevent accidents by making informed decisions about if, when and how your child will ride. Always supervise your child when he/she is riding.
Before you allow your child to ride, you need to decide if he/she is capable of riding. Riding readiness can vary tremendously from one person to another. Age and size are not being the only factors that help
determine one‟s riding readiness. There are three other factors that you should also consider before
deciding if your child is ready to ride.
First, consider the physical ability of your child. Riders must be able to hold the motorcycle up, get on, and sit comfortably with both feet on the ground. The rider must also be able to reach all of the controls on the handlebars and work the brakes and clutch. Second, consider your child‟s athletic ability. Your child should be good at riding a bicycle before riding a motorcycle. Determine if your child can judge speeds and distances while riding a bicycle and react with the proper hand and foot actions. Any person who does not have good coordination, balance, and agility should not ride this motorcycle.
Finally, determine your child‟s level of mental maturity. It is imperative that you are honest with yourself when you ask yourself the following questions: Does your child think through problems and come to logical conclusions? Does your child obey your rules when they ride their bicycle? If your child makes bad judgments, takes un-warranted risks and/or does not obey your rules, they should not ride this motorcycle.
If you have decided that your child is ready to ride, please remember the following points and never let your child ride without a helmet. It is up to you (parent) to ensure your child‟s safety, even if they learn to ride from another experienced adult. Never push your child to try things faster than they are willing or capable. Always supervise your child when they are riding and regularly remind them about safety rules. As a parent it is your responsibility to be sure that the motorcycle is properly maintained and kept in safe operating condition.
Modifying this motorcycle or using parts not manufactured by Xmotos can make your motorcycle unsafe. Before you consider making any modifications or adding an accessory, please read the following information carefully.
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed. Follow all instructions in this owner‟s manual regarding and accessories.
Xmotos strongly recommends that you do not remove any original equipment or modify your motorcycle in any way that may alter the design and/or operation. Such a change could drastically impair the stability, handling, acceleration, and braking capabilities of the motorcycle and cause a crash. We also strongly suggest that you do not make any modifications to the exhaust system, noise control system or emission control components.
IMPORTANT SAFETY INFORMATION FOR PARENTS
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This page will show you where to find the safety labels on your motorcycle. You will find that some labels warn you of potential hazards. Others will provide important safety and maintenance information. Please read them carefully and do not remove them. If your label wears off from riding or becomes hard to read, contact your Xmotos dealer for a replacement.
SAFETY LABEL INFORMATION (LC / ZS / V4)
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This page will show you where to find the safety labels on your motorcycle. You will find that some labels warn you of potential hazards. Others will provide important safety and maintenance information. Please read them carefully and do not remove them. If your label wears off from riding or becomes hard to read, contact your Xmotos dealer for a replacement.
SAFETY LABEL INFORMATION (RM)
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When you ride a motorcycle off-road, you need to be able to operate the throttle, clutch, brakes, and other controls without stopping to look at them. Please read this section carefully before you ride your motorcycle. This section of the manual will show the location and operation of all the basic controls of your motorcycle.
COMPONENT LOCATIONS
Engine Stop Switch
Engine Start Switch
Front Master Cylinder & Reservoir
Front Brake Lever
Throttle
Clutch Cable
Clutch Lever
Engine Start Switch
Front Master Cylinder & Reservoir
Front Brake Lever
Throttle
Engine Stop Switch
Choke Lever
Clutch Lever
Clutch Adjuster
Choke Adjuster
Clutch Adjuster
Throttle Adjuster
Ignition Key
Ignition Key
Radiator Cap
LC / ZS Models
V4 Model
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When you ride a motorcycle on-road, you need to be able to operate the throttle, clutch, brakes, and other controls without stopping to look at them. Please read this section carefully before you ride your motorcycle. This section of the manual will show the location and operation of all the basic controls of your motorcycle.
COMPONENT LOCATIONS (RM)
Engine Stop Switch
Engine Start Switch
Front Brake Lever
(Not Visible)
Throttle
Clutch Lever
Horn
Turn Indicator Switch
Ignition Key
(Not Visible)
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COMPONENT LOCATIONS (OFF-ROAD)
Rear Brake Pedal
Spark Plug
Oil Filter
Kick Starter
Battery
Drive Chain
Fuel Valve
Air Filter
Shift Lever
Engine Number
Chassis Number
Side Stand
CDI Box
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COMPONENT LOCATIONS (ON-ROAD)
Rear Brake Pedal
Oil Filter
Kick Starter
Battery
Drive Chain
Fuel Valve
Air Filter
Shift Lever
Engine Number
Chassis Number
CDI Box
Spark Plug
Ignition Coil
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VIN – Chassis Number
The VIN number is located in one of three places on the chassis.
1. Right Side of frame.
2. Left side of frame.
3. Steering head tube.
Write this number in the VIN box on page 3.
Engine Model & Serial Number
The engine model number and serial number is stamped on the left side of the engine under the countershaft sprocket.
Write this number is the Engine Number box on page 3.
SERIAL NUMBER LOCATIONS
LC / ZS
V4 / RM SERIES
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Clutch Lever
The clutch lever is located on the left side of the handlebar.
Hand Brake Lever & Throttle
The hand brake lever and throttle is mounted on the
right side of the handlebar. The adjusting screw can be used to change the basic position of the brake lever.
Stop Switch
The stop switch turns off the engine. When this button is pressed, the ignition circuit is turned off.
Start Switch
The start switch turns on the engine. When this button is pressed, the engine will start. Once started, release the button.
HANDLEBAR LEVER CONTROLS
OPERATING CONTROLS (OFF-ROAD)
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Left Handlebar Switches
Electric Start Button
Use this button to operate the starter motor. With the key ignition switch in the “ON” position, the engine stop switch in the “RUN” position , and the transmission in the neutral position, pull the clutch lever and push the electric start button to start the engine.
Engine Stop Switch
In position the ignition circuit is off. The engine cannot start or run.
In position the ignition circuit is on and the engine can start or run.
Headlight / Dimmer Switch
In position the headlight low beam and tail-light turn on.
In position the headlight high beam and tail-light turn on. The high beam indicator light also turn on.
Turn Signal Light Switch
Moving the switch to the “ “ position will flash the left turn signals. Moving the switch to the “ “ position will flash the right turn signals. The indicator light will also flash intermittently. To cancel turn signal operation, push the switch in.
Horn Switch
Press the horn switch to sound the horn.
Fuel Fill Cap To Open: Turn the cap counter-clockwise.
To Close: Turn the cap clockwise, make sure the breather tube is installed.
OPERATING CONTROLS (ON-ROAD)
FUEL FILL CAP
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Key Ignition Switch
The ignition key is used to supply power from the battery to the electrical components of the motorcycle in
the “ON” position . Turn the switch to the “OFF”
position when you are finished riding, or if you wish to stop the engine.
Steering Lock
To lock the steering system, turn the key to the “OFF” position , push and release the key, then rotate it to
to the “LOCK” position .
Fuel Tap
OFF - In this position, the fuel tap is closed. No fuel can flow to the carburetor. ON - In this position, the fuel tap in open. This means fuel can flow to the carburetor. With the lever in this position, the tank will be emptied.
Choke Lever (XZ250R – V4 / RM)
When pulling the choke lever toward you, a cylinder in
the carburetor is opened. Through this cylinder, the engine can take in additional fuel. This results in a rich fuel and air mixture, which is needed for a cold start. When releasing the choke lever, the cylinder is closed again.
ON
OFF
OPERATING CONTROLS
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Choke Lever (XZ250R – LC / ZS)
When pulling the choke lever fully toward the top , a
cylinder in the carburetor is opened. Through this cylinder, the engine can take in additional fuel. This results in a rich fuel and air mixture, which is needed for a cold start. When pushing down the chock lever, the cylinder is closed again.
Shift Lever (LC / ZS)
The shift lever is on the left side of the engine. The gear positions are shown in the illustration on page 28.
Foot Brake Lever (LC / ZS)
The brake lever is located on the right side of the engine. Its basic operation is to apply the rear brake to slow or stop the motorcycle.
Kick Start Lever (LC / ZS)
The kick start lever is mounted on the right side of the engine. It is used to start the engine in case the electrical starter system is non-functional.
OPERATING CONTROLS
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Shift Lever (V4 / RM)
The shift lever is on the left side of the engine. The gear positions are shown in the illustration on page 28.
Foot Brake Lever (V4 / RM)
The brake lever is located on the right side of the engine. Its basic operation is to apply the rear brake to slow or stop the motorcycle.
Kick Start Lever (V4 / RM)
The kick start lever is mounted on the right side of the engine. It is used to start the engine in case the electrical starter system in non-functional.
Side Stand
Push the side stand to the ground and tilt the motorcycle to the left. Make sure the bike is on solid ground and the position is secure. You can use the band to secure the stand when riding off-road.
OPERATING CONTROLS
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Speedometer and Odometer
The digital speedometer indicates the road speed of the motorcycle. The read-out displays the motorcycle road speed in increments of one kilometer (or mile) per hour. In the speedometer face is the electronic odometer and one trip meter.
(A) Multi-Function Display (1) Turn Signal Indicator Lights (B) Indicator Lights (2) Neutral Indicator Light (C) Odometer/Trip Button (3) High Beam Indicator Light (D) Mph/Km-h Button
Turn Signal Indicator Lights
When either the right or left turn signals are being operated, the indicator light will flash intermittently. NOTE: If a turn signal light is not operating properly due to bulb filament or circuit failure, the indicator light flickers more quickly to notify the rider of the existence of the failure.
Neutral Indicator Light
The green indicator light will come on when the transmission is in neutral. The light will go out when you shift into any gear other than neutral.
High Beam Indicator Light
This blue indicator light will be lit when the headlight high beam is turned on.
Gear Position Indicator The gear position indicator displays the gear position. When the Transmission is in gear, the relevant gear number 1 to 6 will be displayed.
Speedometer The speedometer indicates the road speed in kilometers per hour and miles per hour. (Note: Select km/h or mph as appropriate, to comply with traffic regulations. Press button to switch between km/h or mph.)
Odometer
The odometer registers the total distance that the motorcycle has been ridden.
Trip Meter
To reset the trip meter to zero, push the odometer/trip button for 3 seconds. The display will show “000.0” after reset.
1 2 3 4 5 6
00
00000.0
MPH
KM/H
GUAGES, INDICATORS & DISPLAY
1 2 3 4 5 6
00
00000.0
MPH
KM/H
1 2 3 4 5 6
00
000.0
MPH
KM/H
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Before you ride, you must be absolutely sure that you and your motorcycle are ready to ride. To help you get prepared, this section of the manual will discuss how to evaluate your riding readiness and how to perform our recommended ore-ride inspection of your motorcycle. If you are a parent, please be sure you have read the section “Important Safety Information for Parents” on page 9.
Are You Ready to Ride?
Before you ride your motorcycle for the first time, we strongly recommend the following:
1. Completely read this manual.
2. Be sure you have read and understand all the safety messages and labels.
3. You know how to operate all of the motorcycle’s controls.
Before each ride, we strongly recommend that you:
1. Are in good physical and mental condition.
2. Are free of alcohol and other drugs.
3. Are wearing an approved motorcycle helmet with a tight chin strap, eye protection and other
protective clothing.
For your safety, we strongly recommend that you always wear an approved helmet, eye protection, boots, gloves, long pants and a long sleeved jersey, shirt or jacket whenever you ride. Although complete protection is not possible, wearing the proper gear can reduce the chance of and severity of injuries when you ride.
Helmets & Eye Protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A good helmet will be approved by a testing organization independent of the helmet manufacturer and will have a chin strap that can be tightened securely. Open­face helmets offer some protection, but a full-face helmet offers the most protection. When purchasing a helmet, regardless of style, look for DOT (Department of Transportation) sticker (USA only). If the helmet has been tested by an independent organization such as the Snell Institute, you will usually find their logo on a tag inside the padding of the helmet.
Additional Riding Gear In addition to your helmet and eye protection, we also recommend:
1. Sturdy off-road motorcycle boots to help protect your feet, ankles and lower legs.
2. Good quality motorcycle gloves to protect your hands.
3. Riding pants with knee and hip pads, a riding jersey with elbow pads and a chest/shoulder protector.
NOT WEARING A HELMET INCREASES THE CHANCE OF SERIOUS INJURY OR DEATH IN A CRASH. BE SURE YOU ALWAYS WEAR YOUR HELMET AND
OTHER PROTECTIVE APPAREL WHEN YOU RIDE.
WARNING
BEFORE RIDING
PROTECTIVE GEAR & APPAREL
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Before each and every ride you take, it is extremely important that you inspect the motorcycle and make sure any problems you find are corrected. A pre-ride inspection is a must because off-road riding can be very tough on a motorcycle and you do not want to have a breakdown for from help.
Check the following items before you get on the motorcycle:
Tires Use a tire pressure gauge to check the air pressure. Inflate or deflate as needed. Also check for signs of damage or excessive wear.
Spokes & Rims – Make sure all of the spokes are tight. Inspect the rim to be sure it is not bent.
Leaks – Look under the motorcycle for signs of leaking fluids such as engine oil or gasoline.
Engine Oil – Check the level of engine oil and add if needed.
Fuel – Check the level of fuel in the gas tank. Add if needed. Be sure the gas cap is tightened securely.
Drive Chain – Inspect the drive chain condition and slack. Adjust and lubricate if needed. Also check the
chain guide(s) and roller(s) for wear and replace if and when it is worn. For detailed instructions on drive chain slack adjustment, see the Servicing section of this manual.
Brake Hoses – Inspect the brake hoses for leaks and replace if needed.
Nuts & Bolts – Inspect all accessible nuts and bolts. Tighten then if it is needed.
Spark Plug & Cap – Check the spark plug for looseness. Tighten if needed. Be sure the cap is pushed on the
spark plug and it is tight properly.
Check the following items after you get on the motorcycle:
Throttle – Check the throttle free-play and adjust if needed. Rotate the throttle to be sure it moves easily and freely. Make sure that it snaps back to its closed position automatically when you release it in all steering positions.
Brakes Step on the rear brake lever and squeeze the front brake lever to be sure the brakes are working properly.
Remember, be sure to take care of any problems you find or have your Xmotos dealer correct it before you ride.
Improperly maintaining your motorcycle or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed. Always preform a pre-ride inspection before any ride and
correct any problems.
WARNING
If a youngster will be performing any of the following pre-ride inspection procedures, it is your responsibility to provide careful supervision and make sure they are
performed safely.
NOTICE TO PARENTS
IS THE MOTORCYCLE READY TO RIDE?
PRE-RIDE INSPECTION
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