Xinje XMP2-32 Operating Manual

Download

XINJE

XMP2-32 series

Integral industrial controller

Operating manual

Xinje Electronic Co.,Ltd

Catalog

1. XMP2-32 introduction..................................................................................................................4

1-1 Performance and characteristic...........................................................................................4

1-2 Specs...................................................................................................................................4

1-2-1 General specs...........................................................................................................4

1-2-2 HMI specs................................................................................................................5

1-2-3 PLC specs................................................................................................................5

1-2-4 Product type.............................................................................................................6

1-2-5 Name rule................................................................................................................6

1-3 Part name............................................................................................................................7

1-3-1 LED display.............................................................................................................8

1-3-2 Download port.........................................................................................................8

1-3-3 Com port..................................................................................................................9

1-3-4 Port A and B ............................................................................................................9

1-4 Outline dimension...............................................................................................................9

2. In-out specs and exterior layout..................................................................................................10

2-1 Input specs and layout ......................................................................................................10

2-2 Output specs and layout....................................................................................................11

3. PLC function and using...............................................................................................................13

3-1 PLC instruction.................................................................................................................13

3-2 Soft component range.......................................................................................................14

3-3 Build a project...................................................................................................................16

3-4 Communication function ..................................................................................................18

3-4-1 Com port................................................................................................................18

3-4-2 Communication parameters...................................................................................18

3-4-3 Communication mode ...........................................................................................20

4. HMI function and using..............................................................................................................21

4-1 HMI function....................................................................................................................21

4-2 Build a project...................................................................................................................23

5. The extension ability...................................................................................................................25

5-1 Summarization..................................................................................................................25

5-2. Extend MA model............................................................................................................26

0B1. XMP2-32 introduction

1-1 Performance and characteristic

XMP2-32R-E ( relay output type ) and XMP2-32T-E ( transistor output type ) are integrated with HMI ( MP series ) and PLC ( XC2 series ) perfectly. They can totally instead of HMI and PLC in control system with the premiss of meeting the control requests. Small profile can save space and improve the maintenance convenience.

◆ XMP2-32＝ MP760-T + XC2-32

◆ Integrated with logical control, analog quantity in-out, HMI ( human machine interface ) On-off input: 16 points On-off output: 16 points

u HMI screen: editing simply and directly, rich function, touchable display area

◆ LCD display: 480×234 pixel, 7 inch screen, LCD life can reach 0.5 million hours

◆ 26 function keys, function setting freely, sensitive and precise key-press

◆ Support high speed count, high speed pulse, external interrupt

◆ Mix function designed download port: the same cable for downloading HMI and PLC

program

◆ Waterproof level is IP20

◆ Close construction, save the space of electric control cabinet

◆ Simple, modern and decent appearance

1-2 Specs

1-2-1 General specs

Input voltage AC220V or DC24V Power Less than 10W (TYP2.0W) Instant power off allowance

Less than 20ms

Voltage endurance AC1000V-10mA 1minute between signal and ground Insulated impedance DC500V about 10MΩ ( between signal and ground )

Operating temperature

0~50℃

Conservation temperature

–10~60℃

Environment temperature

20~85% (no dew)

Oscillation endurance

10~25Hz ( X,Y, Z direction for 30 minutes 2G )

Anti-jamming Voltage noise: 1000Vp-p Air condition No causticity gas Protect construction According to IP20

1-2-2 HMI specs

1-2-3 PLC specs

Specs

Item

XMP2-32

Program executing format Loop scan format, time scan format

Program format Instruction, C language and ladder chart

Processing speed 0.5us

Power cut retaining Use Flash ROM and Li battery

User program’s capacity 128KB

I/O points Input 16 points, output 16 points

Interior coil’s points (M) 8767

Points 640

Timer

（T）

Specs

100mS timer：Set time 0.1~3276.7 seconds 10mS timer：Set time 0.01~327.67 seconds 1mS timer：Set time 0.001~32.767 seconds

Points 640

Counter

（C）

Specs

16 bits counter：set value K0~32767

32 bits counter：set value -2147483648~2147483647

Data Register（D） 2612 words

Flash ROM Register（FD）

512 words

Type TFT 256-colour LCD Screen dimension 7 inch Use life Over 50000 hours, 25℃, 24 hours operating Display area 480*234 Contrast Unable to change Character setting Chinese, English, Japanese, Korean, etc. Character size Free size and font

Characteristic

Touch mode Digital mode touch Picture 8MB Flash ROM

Data 4KB SRAM Communicate port

RS-232/RS-485

Interface

Download port RS-232

High speed processing

function

High speed count、pulse output、external interrupt

Setting of time scan space 0~99mS

Password protection 6 bits ASCII

Self diagnose function Power on self-diagnose、Monitor timer、grammar check

1-2-4 Product type

XMP-32 series Relay output Transistor output XMP2-32R-E XMP2-32T-E XMP2-32R-C XMP3-32T-C

NOTE:

-E means the power supply is AC220V

-C means the power supply is DC24V

1-2-5 Name rule

1 2 3 4

1: series name XMP 2: PLC type 2: XC2 series 3: I/O points 32: input 16/output 16 points 4: output type R: relay output T: transistor output

1-3 Part name

Display and touch area

Number key

Function key

Power point

Product label

Input point Output point

Com

port

Download

port

USB、CJ45 port

1-3-1 LED display

PWR: Power supply RUN: program running STOP: program stop

1-3-2 Download port

n The port is RS-232 standard and double function designed, is able to download PLC program

and HMI program.

Pin2 RXD Pin3 TXD Pin5 GND Pin7 RTS

n Used as RS-485 com port: for HMI connecting with slave device

Cable connection figure:

Attention:

(1) Do not cut the power when downloading, or you have to download again (2) The cable of downloading HMI program is the same as the downloading PLC program (3) Do not download when XCPPro and Touchwin software are both running (4) RS-232 download port is only used to download, do not use it in other way

Pin1

Pin9 B

Pin6

PRT (when HMI connecting with slave device, short pin 5&6 )

Pin8

DOWNLOAD ( short pin 5&8 to forced-download HMI program )

1-3-3 Com port

The port is RS-232 standard, is used to connect PC and HMI.

Pin2 RXD Pin3 TXD Pin5 GND

1-3-4 Port A and B

The port is RS-485 standard, is used to connect meter, inverter, extension model, etc.

Attention:

A, B port and RS-232 com port are the same port, can not be used at the same time.

1-4 Outline dimension

Outline dimension ( mm ):

Installate dimension ( mm ):

B2. In-out specs and exterior layout

2-1 Input specs and layout

Input specs:

Input connection figure:

Input signal voltage DC24V±10% Input signal current 7mA/DC24V Input ON current Above 4.5mA Input OFF current Below 1.5mA Input response time About 10ms Input signal format Point input or NPN

collector open transistor

Circuit insulation Photo-electricity coupling

insulation

Input action display LED is ON when input ON

24V+

24V-

X11

X00

COM

+5V

R5R6

LED

I=7mA

Sensor

DC power

supply

Input point arrangement:

2-2 Output specs and layout

Relay output:

Interior power Below AC250V、DC30V Circuit insulation Machine insulation Action indication LED light

Resistor load 3A Induction load 80VA

Max load

Light load 100W Open creepage current No Minimum load DC5V 2mA

OFF→ON 10ms Response

time

ON→OFF 10ms

Transistor output: Interior power Below DC5~30V Circuit insulation Optical coupling insulation Action indication LED light

Resistor load 0.8A Induction load 12w/DC24V

Max load

Light load 1.5W/DC24V

Output connection figure: u Relay output:

+24V

circuitdrive

relay

Y*3

Y*2

Y*1

Y*0

5A～10A

Load

～

AC power

<AC250V

Relay output

To avoid burning PLC basic circuit

set a fuse every 4 points

supply

u Transistor output connection

use suitable fuse for the load

To avoid burning PLC basic circuit

DC power DC5~30V

Load

circuitdrive

photo-electricity

Y*4

Y*5

Y*6

Y*7

supply

Output point arrangement:

Open creepage current < 0.1 mA Minimum load DC5V 2mA

OFF→ON 0.2ms Response

time

ON→OFF 0.2ms

3B3. PLC function and using

3-1 PLC instruction

XMP2-32 series product used XC2 series PLC, the PLC instructions are the same as XC2-32. It contains SFC instructions, applied instructions and special function instructions. Please refer to XC Series PLC Manual: paragraph 4, 5,6. Here listed in-out point definition and distribution of special function instructions for your information.

1. high speed count (1) Increment mode: 5 channels

(2) Pulse + direction mode: 2 channels

(3) AB phase mode: 2 channel

2. High speed pulse output a) T type: Y0, Y1 available, the highest frequency is 200KHz b) R type: unavailable

Channel Input Counter Highest frequency CHL1 X0 C600 80KHZ CHL2 X1 C602 80KHZ CHL3 X3 C604 10KHZ CHL4 X6 C606 10KHZ CHL5 X7 C608 10KHZ

Channel Input

Pulse Direction

Counter Highest frequency

CHL1 X0 X1 C620 80KHZ CHL2 X3 X4 C622 10KHZ

Channel Input

Phase A Phase B

Counter Highest frequency

CHL1 X0 X1 C630 80KHZ CHL2 X3 X4 C632 5KHZ

3. Interrupt function

Pointer tag

Channel Input

Rising interruption Falling interruption

Disable interruption

instruction CHL1 X2 I0000 I0001 M8050 CHL2 X5 I0100 I0101 M8051 CHL3 X10 I0200 I0201 M8052

4. Frequency measurement The point is X1, X6, X7.

5. Pulse width modulation (PWM) The point is Y0, Y1.

u T type: Y0, Y1 available u R type: unavailable

6. Precise timer 32 bit precise timer, the timer range is T600 to T618, match with 10 interruption tag.

3-2 Soft component range

Soft

component

Name Range Point

X Input point

X000~X017(octal) 16

Output

point

Y000~Y017(octal) 16

M0~ M2999

【M3000~M7999 】

8000

Auxiliary

relay

M8000~M8767 768

S Process

S0~ S511

【S512~M1023 】

1024

T0~T99：100ms not accumulation T100~T199：100ms accumulation T200~T299：10ms not accumulation T300~T399：10ms accumulation T400~T499：1ms not accumulation T500~T599：1ms accumulation T600~T618：1ms with interruption precise time

T Timer

T620~T639：vacant

640

C Counter C0~C299：16 bits forth counter 640

C300~C599：32 bits forth/back counter 【C600~C619】：one phase high speed counter 【C620~C629】：

Pulse + direction high speed

counter

【C630~C639】：AB phase high speed counter

D0~D999

【D4000~D4999】

2000

Data

For special using D8000~D8511

D8630~D8729

612

FD0~FD127 128

Flash ROM

For special using

FD8000~FD8383

384

NOTE:

※1. The memorizer area in 【】 is the defaulted power failure retentive area, the power

failure retentive area of soft components D, M, S, T, C can be set via FD register. For the details, please see the following table.

※2. Flash ROM register needn’t set power failure retentive area, its data won’t lose when

power is cut (No battery).

※3. The serial number of input coil and output relay are octal data, other memorizers’

number are all decimal data.

※4. There is no I/O point connected with exterior device can be used as interior relay.

Soft component power failure area setting:

Soft

component

Area Function Default value

Power failure

memory area

D FD8202

First address of the power

failure memory area of D

4000 D4000~D4999

M FD8203

First address of the power

failure memory area of M

3000 M3000~M7999

T FD8204

First address of the power

failure memory area of T

640 -

C FD8205

First address of the power

failure memory area of C

320 C320~C639

S FD8206

First address of the power

failure memory area of S

512 S512~S1023

NOTE: Users can set the power failure memory area by themselves, but the area can not over the soft component area.

3-3 Build a project

XMP2-32 series products are integrated with XC series PLC and HMI. When editing PLC program, please use XCP Pro software which is the same as XC series PLC.

1. select the product type Open XCPPro, click “file---change PLC model”:

Select “XMP2-32”:

2. edit the PLC program After selecting the type, user can edit the program in the software. The editing specs and operating details please refer to XC Series PLC Edit Software XCPPro Manual. The interface of software is as below:

3. download program After editing and saving the program, users need to download them to XMP. Before downloading, ensure the XMP has connected with computer successfully. (Please refer to chapter 1-3-2 for cable connection ). Click

to open software serial port configuration

Choose the correct serial port, baud rate and parity or click “check” to choose these parameters automatically. When below window shows “connect to PLC succeeded”, it means the connecting is successful. Click OK to continue.

If the connecting is not successful, the window will show “communication error”. Please check the serial port and the cable.

After connecting successfully, click to download the PLC program. If the PLC is running, it will pop up the stop running window, click OK to continue downloading.

After downloading, click to run the PLC program.

2 Upload the program If you want to check the PLC program in XMP2-32, click to upload the program to the PC. Then click

to save the program.

3-4 Communication function

XMP2-32 series support Modbus and free format communication protocol. The instructions please refer to XC Series PLC Operating Manual paragraph 6-4-1 and 6-4-2.

3-4-1 Com port

XMP2-32 series product have program port ( DB9 pins port ), RS-232 com port ( DB9 pins port ) and RS-485 com port ( A and B point ). Program port can only be used to download PLC program and HMI pictures. However, RS-232 and RS-485 com port can be used to communicate with other devices. The communication parameters ( baud rate, data bit, etc ) can be set via software. RS-485 com port point A means “+” signal, point B means “-” signal.

Attention:

RS-485 and RS-232 com port are the same, do not use them at the same time.

3-4-2 Communication parameters

Communication parameters of RS-232 and RS-485 com port can be set via FLASH register in XMP. The defaulted parameters:

0：300bps 1：600bps 2：1200 bps 3：2400 bps 4：4800 bps 5：9600 bps 6：19.2K bps 7：38.4K bps 8：57.6K bps 9：115.2K bps

0：8bits data 1：7bits data

0：2 stop bits 2：1stop bit

0：No check 1：Odd check

2：Even check

Station 1, baud rate 19200bps, 8 data bits, 1 stop bit, even check

Station No. Modbus station No. : 1~254, 255(FF) is for free format communication Baud rate 300bps~115.2Kbps Data bit 8 or 7 bits Stop bit 2 or 1 bits Check Even, odd, no check

Communication parameters setting are as below table:

Attention:

After changing the parameters in Flash register, it is need to reboot the XMP to make the setting become effective.

Number Function Description FD8220 Communication mode

( station number )

255 is free format,

1~254 is modbus station number FD8221 Communication format Baud rate, data bit, stop bit, check FD8222 ASC timeout judgment time Unit: ms, 0 means no timeout waiting FD8223 Reply timeout judgment time Unit: ms, 0 means no timeout waiting FD8224 Start symbol High 8 bits invalid FD8225 End symbol High 8 bits invalid

com port

FD8226 Free format setting

8/16 bits cushion,

with/without start bit,

with/without stop bit

FD8221:

14 13 12 11 10

9 8 7 6 5 4 3 2 1 0

The way of setting communication parameters:

0：8 bits communication 1：16 bits communication

0: without start symbol

1: with start symbol

0：without end symbol

1：with end symbo

Reserved

FD8226:

3-4-3 Communication mode

XMP series product support master and slave mode of Modbus communication protocol. Master format: When PLC is set to be master station, PLC sends request to other slave station

devices via Modbus instructions, other devices respond to the master station. Slave format: When PLC is set to be slave station, it can only respond to other master devices. The defaulted status of XMP is Modbus slave mode.

The internal soft unit’s numbers of XMP are corresponded with Modbus station address numbers, please see the following table: Coil space: ( Modbus address prefix is “ 0x ” )

Bit component

address

Modbus address

( decimal K )

Modbus address

( hex H )

M0~M7999 0~7999 0~1F3F X0~X1037(octal) 16384~16927 4000~421F Y0~Y1037(octal) 18432~18975 4800~4A1F S0~S1023 20480~21503 5000~53FF M8000~M8511 24576~25087 6000~61FF T0~T618 25600~26218 6400~666A C0~C634 27648~28282 6C00~6E7A

14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Modbus communication

Communication address

Word component

address

Modbus address

( decimal K )

Modbus address

( hex H )

D0~D7999 0~7999 0~1F3F TD0~TD618 12288~12906 3000~326A CD0~CD634 14336~14970 3800~3A7A D8000~D8511 16384~16895 4000~41FF FD0~FD5000 18432~23432 4800~5B88 FD8000~FD8511 26624~27135 6800~69FF

Free format communication transfer data in the format of data block, each block can transfer 128 bytes at most. Meanwhile each block can set a start symbol and a end symbol, or not set. When communicating in free format mode, FD8220 should be 255.

3B4. HMI function and using

4-1 HMI function

The HMI part of XMP2-32 series product is integrated with MP-760T touch screen. The faceplate key-presses are as below:

Key Function

Running the program, LED indication light

Stop running the program, LED indication light

Whatever the mode of the display is in, it will return to original system screen once you press the key ( the defaulted screen is No.1 ). Generally, set the original system screen to be main menu or most used screen.

Turn the screen to the last page

Free format communication

Start Symbol (1 byte) Data Block (max bytes 128 ) End Symbol (1 byte)

Turn the screen to the next page

Inquiry, jump to the user appointed screen

To write the modified value in the register and continue modifying next register. After the last register in the screen has been modified, it will quit the setting.

Alarming list key. After setting the function of alarming list, press this key to jump to the alarming list screen.

Clear the selected area when modifying the register data.

Set the positive or negative of the data when modifying the register data.

Number key 0-9, press the key to set the number you want

Function key F1-F6

NOTE: Besides the function listed in the up table, all the keys can be defined as the function of “force ON”, “force OFF”, “reverse” or “momentary ON”. Please see below picture. Open TouchWin software, put a button or function button in the screen. Choose “enter” in the window, all the key-presses can be found in this menu. User can set the key function as they need.

4-2 Build a project

Please use Touchwin software. Open the software, click “File---New” or click to build a new project. Choose “MP760-T(XMP-32)” in the panel window:

Click “next”, choose “Xinje XC series” for PLC port device:

Click “next”, choose “Unuse download port” for download port device:

Click “next” to complete the building.

The editing interface is as below: The software using details please refer to TP Touch Screen Operating Manual.

After completing the project editing and saving, connect the download port of XMP and computer

serial port with downloading cable, make sure the XMP power is on. Click or “File---Download” to start downloading data, the download window is as below:

If it appears the item “connection overtime, check cable”, please download again. The downloading is completed when popping up below window:

Attention:

(1) Do not cut the power when downloading, or you have to download again. (2) The downloading cable of downloading TouchWin screen is the same as downloading PLC program. (3) Do not download when XCPPro and TouchWin software are both opened.

5. The extension ability

5-1 Summarization

XMP2-32 series product can not extend BD board. For extending other devices, use RS-232 or RS-485 ( point A and B ) com port. RS-232 com port can connect with computer, HMI to monitor the program. RS-485 com port can connect with meter, inverter, function model, etc. It can extend 32 exterior devices at most.

Attention:

The connection method is Bus mode, transmission line should start from station 1 to station 2, then from station 2 to station 3…….., connect as this sequence until the last station. Star mode or ring mode connections are not permitted.

45 23

89 67

ALM

F6F5F4

F3F2F1

aaaaaa

aaaaaaa

aaa

aaaa

aaaaaa

aaaaaaaaaa

STOP

PWR

Inverter

RS485 Modbus protocol

Meter

HMI

MA module

5-2. Extend MA model

XMP2-32 series product can extend MA model via RS-485 com port (A and B point) in order to control and measure analog quantity. The type and specs of MA model are as below:

Type Function MA-8X8YR 8 channels digital input, 8 channels digital output MA-16X 16 channels digital input MA-16YR/T 16 channels digital output MA-4DA 4 channels analog output MA-4AD 4 channels analog input MA-8AD-A/V 8 channels analog input MA-4AD2DA 4 channels analog input, 2 channels analog output MA-6TC-P 6 channels type K thermocouple temperature control MA-6PT-P 6 channels PT100 temperature control

MA model type

MA model specs

Type Description

MA-8X8YR 8 channels digital input,8 channels

digital relay output

MA-16X 16 channels digital input

MA-16YR

16 channels digital relay output

MA-16YT 16 channels digital transistor output

MA-4DA

Item Voltage output Current output

DC0～5V、0～10V DC0～20mA、4～20mA

Analog output range

( exterior load resistor 2KΩ~1MΩ)

(exterior load resistor less than 500Ω)

Digital input range 10 bits binary numbers Resolution ratio 1/1023（10Bit）

Integrated precision

0.8%

Conversion speed 3ms/1 channel Power of analog quantity DC24V±10%，100mA Installation Use M3 screw or fix on DIN46277 rail ( width 35mm ) Profile dimension 63mm×102mm×73.3mm

MA-8AD-A/V

Item Voltage Current

DC0～5V、0～10V DC0～20mA、4～20mA

Analog input range

( exterior load resistor 2KΩ~1MΩ)

( exterior load resistor less than 500Ω)

Maximum input range ±18V 0～40mA Digital output range 12 bits binary numbers

Resolution 1/4095（12Bit）

Integrated precision 0.8% Conversion speed 20ms per channel Power supply for analog DC24V±10%，100mA Installation Use M3 screw or fix on DIN46277 rail ( width 35mm ) Profile dimension 63mm×102mm×73.3mm

MA-4AD

Item Analog input (4AD)

Analog input type Voltage input Current input

Analog input range 0~5V,0~10V 0~20mA,4~20mA Maximum input range DC±18V 0~40mA Digital output range 12 bits binary value (0~4095) Resolution 1/4095(12Bit) PID output range 0~K4095 Integrated precision 0.8% Converting speed 20ms per channel Power for analog DC24V±10%，100mA Installation Fix up the module with M3 screw or put on DIN46277 rail (width 35mm) Profile dimension 63mm×102mm×73.3mm

MA-4AD2DA

Item Analog input ( 4AD ) Analog output ( 2DA )

Voltage input Current input Voltage output Current output

Analog input range 0~5V,0~10V 0~20mA,4~20mA Max input range DC±18V 0~40mA -

Analog output range

0~5V、0~10V,

( exterior load

resistor 2KΩ~1MΩ)

0~20mA、4~20mA

(exterior load resistor

less than 500Ω)

Digital input range - 10 bits binary number (0~1023) Digital output range 12 bits binary number (0~4095) -

Resolution 1/4095(12Bit) 1/1023(10Bit)

PID output value 0~K4095 Integrated precision 0.8% Conversion speed 20ms/1 channel 3ms/1 channel

Power supply for analog quantity

DC24V±10%，100mA

Installation Use M3 screw or fix on the DIN46277 ( width 35mm ) rail Profile dimension 63mm×102mm×73.3mm

MA-6TC-P

Item Specs Using environment 0℃～60℃ Measure temperature range 0℃～1000℃ Digital output range 0～4095, 12 bits with sign, binary Precision 1℃

MA-6PT-P

XMP2-32 product can connect with MA model via RS-485 com port ( A and B point ). It can extend 16 MA models via setting DIP switch of MA model. Please see the connection figure: The details and using method please refer to MA Model Manual.

GND

VO2

VO1

AI4

GND

24V

AI3 VI4

VI3

GND

MA-4AD2DA

PWR

IO1 IO2

GND

VI2AI1

AI2GNDVI1

ERR

RUN

GND

VO2

VO1

AI4

GND

24V

AI3 VI4

VI3

GND

MA-4AD2DA

PWR

IO1 IO2

GND

VI2AI1

AI2GNDVI1

ERR

RUN

PWR

STOP

aaa aaaaaaa

aaaaaa

aaaa

aaa

aaaaaaa

aaaaaa

F1 F2 F3

F4 F5 F6

ALM

7 69 8 3 25 4

1 0

Integrated precision 1℃ Conversion speed 20ms/1 channel Power supply for analog DC24V±10%, 50mA Installation Use M3 screw or fix on DIN46277 ( width 35mm ) rail Profile dimension 63mm×102mm×73.3mm

Item Description Analog input signal Pt100 Pt hot resistance Measure temperature range -100℃～350℃ Digital output range Full-scale 4095, 12 bits with sign, binary Control precision ±0.1℃ Resolution 0.1℃ Integrated precision 0.8% ( related maximum ) Conversion speed 20ms/1 channel Power supply for analog DC24V±10%，50mA Installation Use M3 screw or fix on DIN46277 rail ( width 35mm ) Profile dimension 63mm×102mm×73.3mm

MA model connection

Xinje XMP2-32 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual