Xinje XC-E8AD, XC-E6TC-P, XC-E4DA, XC-E4AD2DA, XC-E6PT-P Hardware Manual

XC series analog expansions User Manual Page 2 of 53 MANU003R2V1
XC series analog expansion User Manual
Index Page
Chapter 1 Module information
Chapter 2 PID function
2-1 Introduction 5 2-2 Parameter usage 5 2-3 Example 6
Chapter 3 Analog input module (XC-E8AD)
3-4 External connections 15 3-5 Analog to digital conversion chart 16
Chapter 4 Analog input/output module (XCE4AD2DA)
4-2 Input/output ID assignment 22 4-3 Working mode settings 26 4-4 External connections 27 4-5 Analog to digital conversion chart 28 4-6 Programming 29
Chapter 5 Analog output module (XC-E4DA)
5-2 Output ID assignment 32
5-3 Working mode settings 33 5-4 External connections 34 5-5 Analog to digital conversion chart 35 5-6 Programming 35
Chapter 6 PT100 temperature PID control module (XC-E6PT-P)
6-2 Input ID assignment 38
6-3 Input filter settings 40 6-4 External connections 42 6-5 Programming 43
Chapter 7 K type thermocouple temperature PID control module
(XC-E6TC-P)
7-2 Input ID assignment 46
7-3 Input filter settings 48 7-4 External connections 50 7-5 Programming 51
XC series analog expansions User Manual Page 3 of 53 MANU003R2V1
1 Module information
XC series PLC’s have logic function, data operation etc. but also functions of A/D, D/A conversion and PID function. They also use expansions analog input modules, analog output modules, temperature control modules etc. XC series PLC are widely used in control systems for
temperature, flow, liquid level, pressure.
Operating Environment
Non corrosive
Ambient Temperature
0 to 60 ºC
Store Temperature
-20 to 70 ºC
Ambient Humidity
5 to 95%
Store Humidity
5 to 95%
Installation
Can be fixed with M3 screws or directly installed on DIN rail
Size
63mm × 102mm × 73.3mm
1-1 Basic configuration
1-2 Specifications
1-2Specifications
1-3Module name
1-1Basic configuration
1-4Dimensions
XC series analog expansions User Manual Page 4 of 53 MANU003R2V1
Model
Function
XC-E8AD
8 channels analog input (14bit): 4 channels current input, 4 channels voltage input
XC-E4AD2DA
4 channels analog input (14bit); 2 channels analog output (12bit): current / voltage selectable
XC-E4DA
4 channels analog output (12bit): current / voltage selectable
XC-E6PT-P
-150 to 350ºC: 6 channels Pt100 temperature range, 0.1 degree resolution, includes PID operation.
XC-E6TC-P
0 to 1000 ºC 6 channels K type thermocouple temperature module, 0.1 degree resolution, and includes PID operation
Note:
When connecting, please insure that the power is turned off.
1-3 Module name
1-4 Dimensions
XC series analog expansions User Manual Page 5 of 53 MANU003R2V1
2 PID function
Among XC series PLC special modules, digital input module (A/D module) and temperature control modules both have PID control function. The four parameters (Kp, Ki, Kd and Diff) should be set.
a.) Parameter P is the proportional parameter, acts on the difference between the actual process value and the target value. b.) Parameter I is integral parameter, used to remove the offset. c.) Parameter D is derivative parameter, used to control signal’s changing trend speed.
2-1 Introduction
2-2 Parameter usage
2-2Parameter usage
2-3Example
2-1Introduction
XC series analog expansions User Manual Page 6 of 53 MANU003R2V1
Example values Kp=20 to 100, Ki=5 to 20, Kd=200 to 800, and DIFF=100 to 200. These reference values are only given as a rough guideline.
The control curve of PID is the following:
2-3 Example
XC series analog expansions User Manual Page 7 of 53 MANU003R2V1
3 Analog input module (XC-E8AD)
3-2Input ID assignment
3-3Working mode settings
3-5Analog to digital conversion chart
3-6Programming
3-1Specifications
3-4External connections
XC series analog expansions User Manual Page 8 of 53 MANU003R2V1
Specialty:
14 bits high
precision analog input
8 channels analog
input: The first four channels are voltage input (0­5V / 0-10V two types). The other 4 channels are current input (0­20mA / 4-20 mA both type)
Up to seven
modules can be fitted.
With PID control.
Items
Voltage input: 0CH-3CH
Current input: 4CH7CH
Analog input range
DC 0-5V / 0-10V
DC 0-20mA / 4-20mA
Max input range
0-40mA
±18V
Digital output range
14 bits binary data
PID control value
0 to 4095
Resolution
1/16,383 (14Bit)
Integral resolution
0.8%
Cycle speed
15ms per channel
Power usage
DC24V±10%,100mA
Install format
Can be fixed with M3 screws or directly installed on DIN rail
Size
63mm × 102mm × 73.3mm
3-1 Specifications
XC series analog expansions User Manual Page 9 of 53 MANU003R2V1
XC series analog module doesn’t use I/O addresses, the converted data is directly transferred into the PLC registers. The corresponding PLC register ID is:
Input/output ID list
Register’s ID of expansion 1:
Channel
AD signal
PID output value
PID start/stop control bit
The set value
PID parameters Kp, Ki, Kd, control band Diff, dead band
0CH
ID100
ID108
Y100
QD100
Kp: QD108 Ki: QD109 Kd: QD110 Diff: QD111 Dead: QD112
1CH
ID101
ID109
Y101
QD101
2CH
ID102
ID110
Y102
QD102
3CH
ID103
ID111
Y103
QD103
4CH
ID104
ID112
Y104
QD104
5CH
ID105
ID113
Y105
QD105
6CH
ID106
ID114
Y106
QD106
7CH
ID107
ID115
Y107
QD107
Register’s ID of expansion 2:
Channel
AD signal
PID output value
PID start/stop control bit
The set value
PID parameters Kp, Ki, Kd, control band Diff, dead band
0CH
ID200
ID208
Y200
QD200
Kp: QD208 Ki: QD209 Kd: QD210 Diff: QD211 Dead: QD212
1CH
ID201
ID209
Y201
QD201
2CH
ID202
ID210
Y202
QD202
3CH
ID203
ID211
Y203
QD203
4CH
ID204
ID212
Y204
QD204
5CH
ID205
ID213
Y205
QD205
6CH
ID206
ID214
Y206
QD206
7CH
ID207
ID215
Y207
QD207
3-2 Input ID assignment
XC series analog expansions User Manual Page 10 of 53 MANU003R2V1
Register’s ID of expansion 3:
Channel
AD signal
PID output value
PID start/stop control bit
The set value
PID parameters Kp, Ki, Kd, control band Diff, dead band
0CH
ID300
ID308
Y300
QD300
Kp: QD308 Ki: QD309 Kd: QD310 Diff: QD311 Dead: QD312
1CH
ID301
ID309
Y301
QD301
2CH
ID302
ID310
Y302
QD302
3CH
ID303
ID311
Y303
QD303
4CH
ID304
ID312
Y304
QD304
5CH
ID305
ID313
Y305
QD305
6CH
ID306
ID314
Y306
QD306
7CH
ID307
ID315
Y307
QD307
Register’s ID of expansion 4:
Channel
AD signal
PID output value
PID start/stop control bit
The set value
PID parameters Kp, Ki, Kd, control band Diff, dead band
0CH
ID400
ID408
Y400
QD400
Kp: QD408 Ki: QD409 Kd: QD410 Diff: QD411 Dead: QD412
1CH
ID401
ID409
Y401
QD401
2CH
ID402
ID410
Y402
QD402
3CH
ID403
ID411
Y403
QD403
4CH
ID404
ID412
Y404
QD404
5CH
ID405
ID413
Y405
QD405
6CH
ID406
ID414
Y406
QD406
7CH
ID407
ID415
Y407
QD407
XC series analog expansions User Manual Page 11 of 53 MANU003R2V1
Register’s ID of expansion 5:
Channel
AD signal
PID output value
PID start/stop control bit
The set value
PID parameters Kp, Ki, Kd, control band Diff, dead band
0CH
ID500
ID508
Y500
QD500
Kp: QD508 Ki: QD509 Kd: QD510 Diff: QD511 Dead: QD512
1CH
ID501
ID509
Y501
QD501
2CH
ID502
ID510
Y502
QD502
3CH
ID503
ID511
Y503
QD503
4CH
ID504
ID512
Y504
QD504
5CH
ID505
ID513
Y505
QD505
6CH
ID506
ID514
Y506
QD506
7CH
ID507
ID515
Y507
QD507
Register’s ID of expansion 6:
Channel
AD signal
PID output value
PID start/stop control bit
The set value
PID parameters Kp, Ki, Kd, control band Diff, dead band
0CH
ID600
ID608
Y600
QD600
Kp: QD608 Ki: QD609 Kd: QD510 Diff: QD611 Dead: QD512
1CH
ID601
ID609
Y601
QD601
2CH
ID602
ID610
Y602
QD602
3CH
ID603
ID611
Y603
QD603
4CH
ID604
ID612
Y604
QD604
5CH
ID605
ID613
Y605
QD605
6CH
ID606
ID614
Y606
QD606
7CH
ID607
ID615
Y607
QD607
XC series analog expansions User Manual Page 12 of 53 MANU003R2V1
Register’s ID of expansion 7:
Channel
AD signal
PID output value
PID start/stop control bit
The set value
PID parameters Kp, Ki, Kd, control band Diff, dead band
0CH
ID700
ID708
Y700
QD700
Kp: QD708 Ki: QD709 Kd: QD710 Diff: QD711 Dead: QD712
1CH
ID701
ID709
Y701
QD701
2CH
ID702
ID710
Y702
QD702
3CH
ID703
ID711
Y703
QD703
4CH
ID704
ID712
Y704
QD704
5CH
ID705
ID713
Y705
QD705
6CH
ID706
ID714
Y706
QD706
7CH
ID707
ID715
Y707
QD707
Description
Start signal: When Y is 0, stop PID control, when Y is 1, start PID control
Parameter P: Proportional parameter. Parameter I: Integral parameter Parameter D: Derivative parameter. Control band Diff: If in the assigned band carry on PID control. Dead band: Output value dead band. Each parameter’s reference value: Kp=20 to 100, Ki=5 to 20, Kd=200 to 700, DIFF=100 to 200
XC series analog expansions User Manual Page 13 of 53 MANU003R2V1
Expansion’s 0CH - 3CH channels have two modes to select: voltage 0-5V, 0-10V, 4CH - 7CH channels have two modes to select, current 0-20mA, 4-20mA. Set via special FLASH data register FC inside PLC. See the following table:
Module Channel’s ID
0CH-3CH
4CH-7CH
1# module
FD8250
FD8251
2# module
FD8258
FD8259
3# module
FD8266
FD8267
4# module
FD8274
FD8275
5# module
FD8282
FD8283
6# module
FD8290
FD8291
7# module
FD8298
FD8299
Note:
As shown in the preceding table, each register sets 4 channels’, each register has 16 bits. From
low bit to high bit, every 4 bits separately sets 4 channels. Each bit’s definition is shown in the following table:
3-3 Working mode settings
Take 1# module as example: FD8250 H O O O O
0CH
1CH 2CH 3CH
FD8251 H O O O O
4CH
5CH
6CH
7CH
XC series analog expansions User Manual Page 14 of 53 MANU003R2V1
Register FD8250
Register FD8251
Example:
1. Set module 1’s No.3, No.2, No.1, No.0 channel’s working mode separately as 0-10V, 0- 5V, 0-10V, 0-5V, filters are all 1/2 filter, data in FD8250 is 0101H
2. Set module 1’s No.7, No.6, No.5, No.4 channel’s working mode is separate as 0-20mA / 4- 20mA, 0-20mA, 4-20mA, all the four channels have no filter, the data is in FD8251 is 4545H
Channel 5
Channel 4
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0: 0-10V
1: 0-5V
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0: 0-10V
1: 0-5V
-
-
Channel 7
Channel 6
Bit15
Bit14
Bit13
Bit12
Bit11
Bit10
Bit9
Bit8
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0: 0-10V
1: 0-5V
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0: 0-10V
1: 0-5V
-
-
Channel 1
Channel 0
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0:0-
20mA
1:4-
20mA
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0:0-20mA 1:4-20mA
-
-
Channel 3
Channel 2
Bit15
Bit14
Bit13
Bit12
Bit11
Bit10
Bit9
Bit8
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0:0-20mA 1:4-20mA
00: 1/2 filter
01: no filter 10: 1/3 filter 11: 1/4 filter
-
0:0-20mA 1:4-20mA
-
-
XC series analog expansions User Manual Page 15 of 53 MANU003R2V1
When connecting 24V power external, use the 24V power on PLC main unit to avoid interference.
To avoid interference, use a shielded cable and single point grounding with the screen.
Layout diagram:
3-4 External connections
XC series analog expansions User Manual Page 16 of 53 MANU003R2V1
The relationship between input analog and converted digital value is shown in the following diagram:
Current mode of Channel 0 Channel 3
0-5V analog input
0-10V analog input
Voltage mode of Channel 4 Channel 7
0-20mA analog input
4-20mA analog input
3-5 Analog to digital conversion chart
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