
XC series analog expansions User Manual Page 2 of 53 MANU003R2V1
XC series analog expansion User Manual
Index Page
Chapter 1 Module information
1-1 Basic Configuration 3
1-2 Specification 3
1-3 Module name 4
1-4 Dimensions 4
Chapter 2 PID function
2-1 Introduction 5
2-2 Parameter usage 5
2-3 Example 6
Chapter 3 Analog input module (XC-E8AD)
3-1 Specifications 8
3-2 Input ID assignment 9
3-3 Working mode settings 13
3-4 External connections 15
3-5 Analog to digital conversion chart 16
3-6 Programming 17
Chapter 4 Analog input/output module (XCE4AD2DA)
4-1 Specifications 20
4-2 Input/output ID assignment 22
4-3 Working mode settings 26
4-4 External connections 27
4-5 Analog to digital conversion chart 28
4-6 Programming 29
Chapter 5 Analog output module (XC-E4DA)
5-1 Specifications 31
5-2 Output ID assignment 32
5-3 Working mode settings 33
5-4 External connections 34
5-5 Analog to digital conversion chart 35
5-6 Programming 35
Chapter 6 PT100 temperature PID control module (XC-E6PT-P)
6-1 Specifications 37
6-2 Input ID assignment 38
6-3 Input filter settings 40
6-4 External connections 42
6-5 Programming 43
Chapter 7 K type thermocouple temperature PID control module
(XC-E6TC-P)
7-1 Specifications 45
7-2 Input ID assignment 46
7-3 Input filter settings 48
7-4 External connections 50
7-5 Programming 51

XC series analog expansions User Manual Page 3 of 53 MANU003R2V1
1 Module information
XC series PLC’s have logic function, data operation etc. but also functions of A/D, D/A
conversion and PID function. They also use expansions analog input modules, analog output
modules, temperature control modules etc. XC series PLC are widely used in control systems for
temperature, flow, liquid level, pressure.
Can be fixed with M3 screws or directly installed on DIN rail

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8 channels analog input (14bit): 4 channels current input, 4 channels
voltage input
4 channels analog input (14bit);
2 channels analog output (12bit): current / voltage selectable
4 channels analog output (12bit): current / voltage selectable
-150 to 350ºC: 6 channels Pt100 temperature range, 0.1 degree resolution,
includes PID operation.
0 to 1000 ºC 6 channels K type thermocouple temperature module, 0.1
degree resolution, and includes PID operation
Note:
When connecting, please insure that the power is turned off.

XC series analog expansions User Manual Page 5 of 53 MANU003R2V1
2 PID function
Among XC series PLC special modules, digital input module (A/D module) and temperature
control modules both have PID control function. The four parameters (Kp, Ki, Kd and Diff) should
be set.
a.) Parameter P is the proportional parameter, acts on the difference between the actual process
value and the target value.
b.) Parameter I is integral parameter, used to remove the offset.
c.) Parameter D is derivative parameter, used to control signal’s changing trend speed.

XC series analog expansions User Manual Page 6 of 53 MANU003R2V1
Example values Kp=20 to 100, Ki=5 to 20, Kd=200 to 800, and DIFF=100 to 200.
These reference values are only given as a rough guideline.
The control curve of PID is the following:

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3 Analog input module (XC-E8AD)
3-3.Working mode settings
3-5.Analog to digital conversion chart

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Specialty:
14 bits high
precision analog
input
8 channels analog
input: The first
four channels are
voltage input (05V / 0-10V two
types). The other
4 channels are
current input (020mA / 4-20 mA
both type)
Up to seven
modules can be
fitted.
With PID control.
Can be fixed with M3 screws or directly installed on DIN rail

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XC series analog module doesn’t use I/O addresses, the converted data is directly transferred
into the PLC registers. The corresponding PLC register ID is:
Input/output ID list
Register’s ID of expansion 1:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD108
Ki: QD109
Kd: QD110
Diff: QD111
Dead: QD112
Register’s ID of expansion 2:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD208
Ki: QD209
Kd: QD210
Diff: QD211
Dead: QD212

XC series analog expansions User Manual Page 10 of 53 MANU003R2V1
Register’s ID of expansion 3:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD308
Ki: QD309
Kd: QD310
Diff: QD311
Dead: QD312
Register’s ID of expansion 4:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD408
Ki: QD409
Kd: QD410
Diff: QD411
Dead: QD412

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Register’s ID of expansion 5:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD508
Ki: QD509
Kd: QD510
Diff: QD511
Dead: QD512
Register’s ID of expansion 6:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD608
Ki: QD609
Kd: QD510
Diff: QD611
Dead: QD512

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Register’s ID of expansion 7:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD708
Ki: QD709
Kd: QD710
Diff: QD711
Dead: QD712
Description
Start signal: When Y is 0, stop PID control, when Y is 1, start PID control
Parameter P: Proportional parameter.
Parameter I: Integral parameter
Parameter D: Derivative parameter.
Control band Diff: If in the assigned band carry on PID control.
Dead band: Output value dead band.
Each parameter’s reference value: Kp=20 to 100, Ki=5 to 20, Kd=200 to 700, DIFF=100 to 200

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Expansion’s 0CH - 3CH channels have two modes to select: voltage 0-5V, 0-10V, 4CH - 7CH
channels have two modes to select, current 0-20mA, 4-20mA. Set via special FLASH data
register FC inside PLC. See the following table:
Note:
As shown in the preceding table, each register sets 4 channels’, each register has 16 bits. From
low bit to high bit, every 4 bits separately sets 4 channels.
Each bit’s definition is shown in the following table:
3-3 Working mode settings
Take 1# module as example:
FD8250 H O O O O
0CH
1CH
2CH
3CH
FD8251 H O O O O
4CH
5CH
6CH
7CH

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Register FD8250
Register FD8251
Example:
1. Set module 1’s No.3, No.2, No.1, No.0 channel’s working mode separately as 0-10V, 0-
5V, 0-10V, 0-5V, filters are all 1/2 filter, data in FD8250 is 0101H
2. Set module 1’s No.7, No.6, No.5, No.4 channel’s working mode is separate as 0-20mA / 4-
20mA, 0-20mA, 4-20mA, all the four channels have no filter, the data is in FD8251 is 4545H
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter

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When connecting 24V power external, use the 24V power on PLC main unit to avoid
interference.
To avoid interference, use a shielded cable and single point grounding with the screen.
Layout diagram:

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The relationship between input analog and converted digital value is shown in the following
diagram:
Current mode of Channel 0 Channel 3
Voltage mode of Channel 4 Channel 7
3-5 Analog to digital conversion chart

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Example 1:
Real time read unit 1 XC-E8AD module’s 8 channels’ data
MOV ID100 D0
END
M8000
MOV ID101 D1
MOV ID102 D2
MOV ID103 D3
MOV ID104 D4
MOV ID105 D5
MOV ID106 D6
MOV ID107 D7
Write channel 0’s data in to data register
D0
Write channel 1’s data in to data register
D1
Write channel 2’s data in to data register
D2
Write channel 3’s data in to data register
D3
Write channel 5’s data in to data register
D5
Write channel 4’s data in to data register
D4
Write channel 7’s data in to data register
D7
Write channel 6’s data in to data register
D6

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Example 2:
Application of PID control in AD modules
The following, we take channel 0 of XC-E8AD as the example:
MOV ID100 D10
MOV ID108 D1000
M8000
MOV K30 QD108
MOV K10 QD109
MOV K300 QD110
MOV K100 QD111
MOV K200 QD112
MOV QD100D4000
END
Y100
M8000
Write channel 0’s data into data register D10
Channel 0’s set value is register D4000
Set proportion coefficient Kp as 30
Set proportion coefficient Ki as 10
Set proportion coefficient Kd as 300
Set adjustment band Diff as 100
Set control dead area as 200
Write channel 0’s PID value into register D1000

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4 Analog input/output module (XCE4AD2DA)
4-5.Analog to digital conversion chart
4-2.Input/output ID assignment
4-3.Working mode settings

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4-1 Analog input/output module (XCE4AD2DA)
Characteristic
4 channels 14 bit analog input and
2 channels 12 bits analog output.
4 channels selectable voltage 0-
5V, 0-10V, current 0-20mA, 420mA input and 2 channels
selectable voltage 0-5V, 0-10V,
current 0-20mA, 4-20mA output.
Set via host machine.
Up to 7 modules can be fitted.
4 channels A/D have PID function.

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DC: 0-5V / 0-10V
(Exterior load
resistance
2KΩ~1MΩ)
DC: 0-20mA /
4-20mA
(Exterior load
resistance is
less than
500Ω)
12 bits binary data, 0-4095
14 bits binary data, 0 - 16,383
1/16383(14Bit); the converted data is
stored into PLC in the format of HEX
format (14Bit)
1/4095(12Bit) the converted data
is stored into PLC with the format
of HEX. (12Bit)
Fixed with M3 screws or directly installed on DIN rail

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XC series analog modules do not use I/O units, the converted data is directly transferred into the
PLC register.
Register’s ID of expansion 1:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD106
Ki: QD107
Kd: QD108
Diff: QD109
Dead: QD110
Register’s ID of expansion 2:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD206
Ki: QD207
Kd: QD208
Diff: QD209
Dead: QD210
4-2 Input/output ID assignment

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Register’s ID of expansion 3:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD306
Ki: QD307
Kd: QD308
Diff: QD309
Dead: QD310
Register’s ID of expansion 4:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD406
Ki: QD407
Kd: QD408
Diff: QD409
Dead: QD410

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Register’s ID of expansion 5:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD506
Ki: QD507
Kd: QD508
Diff: QD509
Dead: QD510
Register’s ID of expansion 6:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD606
Ki: QD607
Kd: QD608
Diff: QD609
Dead: QD610

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Register’s ID of expansion 7:
PID start/stop
control bit
PID
parameters
Kp, Ki, Kd,
control band
Diff, dead
band
Kp: QD706
Ki: QD707
Kd: QD708
Diff: QD709
Dead: QD710
Description
Start signal: When Y is 0, stop PID control; when is 1, start PID control
a.) Parameter P is the proportional parameter, acts on the difference between the actual process
value and the target value.
b.) Parameter I is integral parameter, used to remove the offset.
c.) Parameter D is derivative parameter, mainly used to control signal’s changing trend speed.
Each parameter’s reference value: Kp=20 to 100, Ki=5 to 20, Kd=200 to 700, DIFF=100 to 200

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1)Expansion’s input/output all have options of voltage 0-5V, 0-10V, current 0-20mA, 4-20mA
modes. Via setting of special FLASH data register FD in PLC. See the following table:
Note: As shown in the preceding table, every register sets the mode of 4 channels, each register
has 16 bits, from low to high, every 4 bits sets 4 channels.
Each channel’s working mode is assigned by corresponding register’s 4 bits. Each bit’s definition
is shown in the following table:
See the following table.:
Register FD8250:
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
4-3 Working mode settings
Take 1# expansion as example:
FD8250 H O O O O
0CH
1CH
2CH
3CH

XC series analog expansions User Manual Page 27 of 53 MANU003R2V1
Register FD8251 low byte:
E.g. 1 If set working mode 0-20mA / 4-20mA, 0-10V / 0-5V filters are all 1/2 filter, value in
FD8250 is 2301H
When connecting 24V power, use 24V power on PLC main unit to avoid interference.
To avoid interference, use shielded cable and single point grounding with the shield.
Module’s 0-20mA or 4-20mA output need 24V external power, the module adjusts the loop
circuit’s current, but the module itself doesn’t produce current.
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter

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The relationship between input analog and converted digital is showed in the following chart:
The relationship between output digital and its corresponding analog data is shown in the
following chart:
When input data exceeds K4095, D/A converted output analog data will keep 5V / 10V or 20mA.
4-5 Analog to digital conversion chart

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E.g.1 Reading Real time 4 channels data; and writing 2 channels data (take expansion 1 as
example)
MOV ID100 D0
END
M8000
MOV ID101 D1
MOV ID102 D2
MOV ID103 D3
MOV D10 QD100
MOV D11 QD101
E.g.2 Applied method of PID (take expansion 1’s channel 0 as example)
MOV ID100 D10
MOV ID104 D1000
M8000
MOV K30 QD106
MOV K10 QD107
MOV K300 QD118
MOV K100 QD119
MOV K200 QD110
MOV QD100D4000
END
Y100
M8000
Write channel 0’s data into data register
Write channel 1’s data into data register
Write channel 2’s data into data register
Write channel 3’s data into data register
Write data into register D10 and move to
Write data into register D10 and move to
channel 5
Write channel 0’s data into data register D10
Channel 0’s set value is register D4000
Set proportion coefficient Kp as 30
Set proportion coefficient Ki as 10
Set proportion coefficient Kd as 300
Set adjustment band Diff as 100
Set control dead area as 200
Write channel 0’s PID output value into register
D1000

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5 Analog output module (XC-E4DA)
5-5.Analog to digital conversion chart
5-3.Working mode settings

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1/4096(12Bit); the converted data is stored into PLC with the format
of HEX
DC/DC convert, optical coupling isolation
Can be fixed with M3 screws or directly installed on DIN rail
Characteristic
12 bits high precision
analog output
4 channels selectable
voltage 0-5V / 0-10V,
current 0-20mA / 420mA output
Up to 7 modules can
be fitted

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XC series analog module does not use I/O units, the converted data is directly transferred into
the PLC register. The output channels corresponding PLC register ID is:
Output ID list

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Each expansions’ input/output have the choice of voltage 0 / 5V, 0 / 10V, current 0 / 20mA,
4/ 20mA modes. Via the setting of special FLASH data register FD inside the PLC, see the
following table:
The corresponding register’s 4 bits assign each channel’s working mode. Each bit’s definition is
listed in the following table:
Take module 1 as the example:
Register FD8250:
5-3 Working mode settings
Take expansion1 as the example:
FD8250 H O O O O
0CH
1CH
2CH
3CH

XC series analog expansions User Manual Page 34 of 53 MANU003R2V1
When connecting 24V power, use 24V power on PLC main unit to avoid interference.
To avoid interference, use shielded cable and single point grounding with the shield.
Module’s 0-20mA or 4-20mA output needs 24V power from outside, the module adjusts the
loop circuit’s current, but the module itself doesn’t produce current.

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The relationship between PLC’s output digital and its corresponding analog data is shown in the
following chart:
When the output data exceeds K4095, D/A converted output analog data keeps 5V,
10V or 20mA
Real time write data into 4 channels
MOV D10 QD100
END
M8000
MOV D11 QD101
MOV D12 QD102
MOV D13 QD103
5-5 Analog to digital conversion chart
Write data into data register D10 and give
Write data into data register D11 and give
channel 1
Write data into data register D13 and give
channel 3
Write data into data register D12 and give
channel 2

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6 PT100 temperature PID control module
(XC-E6PT-P)
6-3.Input filter settings

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Pt100 platinum thermo-resistance
Temperature testing
range
-1000 to 3500 16 bits with sign bit, binary
±0.8% relative to the max value
Fixed with M3 screws or directly installed on DIN rail
Note
Without signal input, the channel’s data is 3500.
Characteristic
Platinum thermo-resistance
input, Pt100
6 channels input, 6 channels
output
2 groups PID parameters
(every 3 channels has a
group of PID parameters)
Resolution is 0.1ºC
Up to 7 modules can be
installed

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XC series analog modules don’t use I/O units, the converted data is directly transferred into the
PLC register, the channel’s corresponding PLC register’s ID is:
Table of input definition ID:
Table of output definition ID:
First 3
channels P
parameter
First 3
channels I
parameter

XC series analog expansions User Manual Page 39 of 53 MANU003R2V1
First 3
channels D
parameter
First 3
channels
temperature
control
range
Last 3
channels P
parameter
Last 3
channels I
parameter
Last 3
channels D
parameter
Last 3
channels
temperature
control
range
Description
Start signal: When Y is 0, stop PID control; when its 1, start PID control
Parameter P: proportion parameter,
Parameter I: Integral parameter,
Parameter D: derivative parameter,
Each parameter’s reference value: Kp=20 to 100, Ki=5 to 20, Kd=200 to 700, DIFF=100 to 200

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1)Every input of the expansion has option of filter, set via a special FLASH data register FD in
the PLC. See the following chart:
Each channel’s filter mode is assigned via corresponding register’s 4 bits! Each bit’s definition is
shown in the following table:
Take module 1 as the example:
Register FD8250:
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
00: 1/2 filter
01: no filter
10: 1/3 filter
11: 1/4 filter
Take 1# module as example:
FD8250 H O O O O
0CH
1CH
2CH
3CH

XC series analog expansions User Manual Page 41 of 53 MANU003R2V1
Register FD8251:
Factory default value is 0, the initial filter format is 1/2 filter.
001/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter
00: 1/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter

XC series analog expansions User Manual Page 42 of 53 MANU003R2V1
1. When using 24V power, use 24V power on PLC main unit to avoid interfere.
2. To avoid interfere; use shielded signal cable.
Input connection:
3. Output terminals - Transistor output terminals, please use DC5V - 30VDC power.
4. Circuit insulation - Optical isolated.
5. Response time - 0.2ms.
6. Output current - Each point has 0.8A, or every 4 points 1.2A or every 8 points 2.0A
7. Open circuit leakage current - Below 0.1mA
8. The output circuit diagram:
9. Take channel 0 and channel 1 as the example:

XC series analog expansions User Manual Page 43 of 53 MANU003R2V1
Program the first channel
K800MOV QD100
K500MOV QD108
K5MOV QD107
K30MOV QD106
M8000
FEND
K150MOV QD109
Y100
M0
Set channel 0’s set value as 800 (80 degrees)
Set channel 0’s proportion coefficient Kp as 30
Set channel 0’s proportion coefficient Ki as 5
Set channel 0’s proportion coefficient Kd as
500
Set channel 0’s proportion band Diff as 150

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7 K type thermocouple temperature PID
control module XC-E6TC-P
7-3.Input filter settings

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Characteristic
Thermocouple K type
analog input used by
temperature sensor
6 channels input, 6
channels output
2 groups PID parameters
(one group PID
parameters every 3
channels)
CJC circuit inside
Accuracy is 0.1ºC
Up to 7 modules can be
installed
Temperature testing range
0 to 10000 (16 bits with sign bit, binary)
±0.8% (compare with the max value)
Fixed with M3 screws or directly installed on DIN rail
Note:
If no signal input, the channel’s data is 0

XC series analog expansions User Manual Page 46 of 53 MANU003R2V1
XC series analog modules don’t use I/O units, the converted data is directly transferred into the
PLC register, the channel’s corresponding PLC register’s ID is:
Input ID list

XC series analog expansions User Manual Page 47 of 53 MANU003R2V1
Output ID list
Channel’s
ID and
parameter
First 3
channels
temp.
Control
range
Last 3
channels
temp.
Control
range
Description
Start signal: When Y is 0, stop PID control; when its 1, start PID control
Parameter P: proportion parameter,
Parameter I: Integral parameter,
Parameter D: derivative parameter,
Each parameter’s reference value: Kp=20 to 100, Ki=5 to 20, Kd=200 to 700, DIFF=100 to 200

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Every expansions filter option is set via a special FLASH data register FD inside the PLC. See
the following chart:
Each channel’s filter mode is assigned by a corresponding register’s 4 bits. Each bit’s definition is
shown in the following table:
Take module 1 as example
Register FD8250:
00: 1/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter
00: 1/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter
00: 1/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter
00: 1/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter
7-3 Input filter settings
Take 1# module as example:
FD8250 H O O O O
0CH
1CH
2CH
3CH

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Register FD8251:
Factory defaulted value is 0, i.e. the initial filter format is 1/4 filter
00: 1/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter
00: 1/4 filter
01: no filter
10: 1/2 filter
11: 1/3 filter

XC series analog expansions User Manual Page 50 of 53 MANU003R2V1
1. When using 24V external power, use the 24V power on PLC main unit to avoid interference.
2. To avoid interference, shielding is necessary for the signal cables.
For output circuits connection see the following:
Take channel 0 and channel 1 as the example:

XC series analog expansions User Manual Page 51 of 53 MANU003R2V1
Program with the first channel
K800MOV QD100
K500MOV QD108
K5MOV QD107
K30MOV QD106
M8000
FEND
K150MOV QD109
Y100
M0
Set channel 0’s value as 800 (80 degrees)
Set channel 0’s proportion coefficient Kp as 30
Set channel 0’s proportion coefficient Ki as 5
Set channel 0’s proportion coefficient Kd as 500
Set channel 0’s proportion band Diff as 150

XC series analog expansions User Manual Page 52 of 53 MANU003R2V1
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REPLICATION OF THE INFORMATION CONTAINED WITHIN THIS DOCUMENT
WITHOUT PRIOR NOTIFICATION AND AGREEMENT IS PROHIBITED.
Engineered and supplied by:
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XC series analog expansions User Manual Page 53 of 53 MANU003R2V1