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Xinje Electronic Co., Ltd.
DS3 series servo
User manual
No. SC309 20090706 1.0
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DS3 series servo manual
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►► Safety notes
Confirmation after get the products
If servo drive is missing parts, broken, type wrong, please do not install it.
Installation
Cut off all the power before installation.
Wiring
Cut off all the power before wiring.
Connect the AC power to the power terminals on the servo drive.
Do not connect output terminal U, V, W of servo drive to 3-phase power.
Ground the servo drive with 2mm2 cables.
Running and maintenance
Please install the panel guard when power on.
Do not touch the terminals within 5 minutes after power off.
Do not connect servo drive with loader when test-running.
After connect to the loader, please set suitable parameters before running.
Do not change the wiring when power on.
Do not touch the radiator when running.
►► Product arrival confirmation
1. Confirm the product as the following items.
Item Remark
The product type is accord with the
ordered one
Please confirm the label of servo drive and motor
Servo motor rotation axis is turning well Can turn by manual. Cannot turn with brake
Is the product broken? Please check if there is broken because of
transportation
Is the screw loose? Check the screw with screw driver
Motor code
Check the motor code on servo drive and motor, if
they are the same
If there is inconsistent item, please contact XINJE sales department.
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2. Type
1) Servo drive
DS3 – 2 1P8
Suitable motor capacity
0P7: 0.75KW, 1P5: 1.5KW, 1P8: 1.8KW, 2P7: 2.7KW
Voltage level: 2: 220V, 4: 380V
Servo series name: DS3: standard type
2) Servo motor
MS -110 ST - M 06030 A Z- 2 1P8
Power
Voltage level
Power-loss brake
Shaft
Feature code
Feedback part code
Sine drive motor
Base No.
Motor series name
Base No.: 60, 80, 110, 130;
Feedback part code: M (optical pulse encoder)
Feature code: first 3-bit means rated torque; last 2-bit means rated speed
00630: rated torque 0.6N·m, rate speed: 3000rpm
02430: rated torque 2.4N·m, rate speed: 3000rpm
06030: rated torque 6.0N·m, rate speed: 3000rpm
10015: rated torque 10.0N·m, rate speed: 1500rpm
Shaft type: A-no key, B-with key
Power-loss brake: vacant-no, Z-with DC99V power-loss brake
Voltage level: 2-220V, 4-380V
Power: 0P2-0.2KW; 0P4-0.4KW; 0P7-0.75KW; 1P5-1.5KW; 1P8-1.8KW
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3. Part name
1) Servo motor
2) Servo drive
Power LED: turn on when servo drive is power on.
Charge LED: turn on when servo drive is power on. After power off, it will be on until there is
no charge in the capacitance of servo drive. At this time, please do not touch the servo drive.
Panel display: to display the servo state, alarm and parameters.
Panel button: to set the parameters.
COM1: connect to PC to debug the servo.
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CN2: connect the encoder.
CN1: command input, sequence I/O signal
Power and servo motor terminals: to connect the power supply and power cable of servo
motor.
COM2: connect with PLC, HMI, ect.
►► Installation
1. Servo motor
MS series servo motor can be installed vertical or horizontal. If it is installed unsuitable or is in
wrong location, the motor life will be shortened.
1) Storage temperature
Please store the motor in the range of -20~+60℃
2) Installation location
MS series servo motor should be installed under below location:
Indoor, no corrosive, flammable, explosive gas
Good ventilation, less dusts, humidity
Ambient temperature is in the range of 0~50 ℃
Relative humidity is in the range of 20%~90% RH, no condensation
Easy to clean and check
3) Concentricity
Please use coupler when connect to the machine, make the shaft center of motor and
machine on the same line. The installation of motor should be accord with the below
requirements.
Notes:
Please clear the antirust on the shaft with
thinner before install the motor. The thinner
cannot touch other parts of motor.
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If the concentricity is not enough, it may cause vibration and damage the shaft.
Do not impact the motor shaft when install the coupler. Otherwise the monitor on the other
end of loader shaft will be broken.
4) Installation direction
MS series servo motor can be installed vertical or horizontal.
5) The solution to prevent from water or oil drops
6) The tension of the cables
Do not make large tension for the cable especially for the 0.2mm2, 0.3mm2 cables.
2. Servo drive
DS3 series servo drive is base-type. Please install it correctly otherwise there will be error.
1) Storage temperature
Store the servo drive in the range of -20~+85 ℃.
2) Installation location
Install the drive as the following item:
Location Notes
Install in the
control panel
Design the control panel size, servo configuration and cooling mode,
to decrease the ambient temperature under 50℃
If close to the
heater
to decrease the ambient temperature under 50℃
Seal the through part of the shaft. Please
order the motor with oil sealed.
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If close to the
vibration
Install the shockproof device on the installation side of servo drive
If close to the
corrosive gas
To prevent the corrosive gas from the servo drive, otherwise there will
be error for the circuit.
Others Do not install in the location of high temperature, high humidity, full of
dusty and metal powder.
3) Installation direction
The direction must be vertical to the wall. Cool the servo by natural convection or fan.
4) Installation standard
Please install the servo drive as the below figure.
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Direction of servo drive
The front side must face to the operator, and be vertical to the wall.
Ambient in the control cabinet:
Temperature: 0~50 ℃
Humidity: below 90% RH
Vibration: 4.9m/s2
No freeze and condensation
Using temperature: 50 ℃
►► Dimension
1. Servo motor
(1) MS-80ST-M02430□□-20P7 installation dimension Unit: mm
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(2) MS-110ST-M06030□□-21P8 installation dimension Unit: mm
Type LA
MS-110ST-M06030□□-21P8 219
(3) MS-130ST-M10015□□-21P5 installation dimension Unit: mm
Type LA
MS-130ST-M10015□□-21P5 213
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2. Servo drive Unit: mm
152
12
12
186
186
53
75
67
67
177.7
4
R2.5
4.1
4.2
►► Wiring
1. Main circuit terminals
Terminal Function Explanation
1, 2
connect to the DC
reactor
1 and 2 are shorted together. Connect
reactor between 1 and 2 to suppress high
harmonics
R, S, T Power supply input 3-phase or single phase 200~240V, 50/60Hz
Ground Connect to the ground terminal of power supply
and motor and ground
U, V, W Connect to the motor Connect to the motor
P+, PB Connect to the
regenerative braking
resistor
Connect regenerative braking resistor between P+
and PB
Notes: connect to any of the 2 terminals among R, S, T if the power supply is single phase.
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2. Servo motor winding connector terminals
Signal Motor terminal
80 series 110, 130 series
PE 4 1
U 1 2
V 3 3
W 2 4
3. CN1 terminal arrangement
Look at the solder side:
No. Terminal Explanation No. Terminal Explanation
1 GND Z phase
transistor output
19 V-REF Analog set, speed
2 CZ 20 GND
3 SO3- Output terminal 3 21 T-REF Analog set, torque
4 SO3+ 22 GND
5 SO2- Output terminal 2 23 PL1 Power supply for open
collector
6 SO2+ 24 PULS- Input pulse A (pulse signal)
7 SO1- Output terminal 1 25 PULS+
8 SO1+ 26 SIGN- Input pulse B (pulse
direction)
9 +24V +24V for input
terminal
27 SIGN +
10 SI7 Input terminal 7 28 PL2 Power supply for open
collector command
11 SI6 Input terminal 6 29 NC Vacant
12 SI5 Input terminal 5 30 ZO+ Z phase differential output
13 SI4 Input terminal 4 31 ZO-
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14 NC Vacant 32 BO+ B phase differential output
15 SI3 Input terminal 3 33 BO16 SI2 Input terminal 2 34 AO+ A phase differential output
17 SI1 Input terminal 1 35 AO18 GND Ground 36 GND Ground
4. I/O signal
(1) Input signal
Type Input terminal Function
Digital input SI1~SI7 Multi-functional input
Pulse input PULS+, PULS- P2-00=1: A phase pulse; P2-00=2: pulse
SIGN+, SIGN- P2-00=1: B phase pulse; P2-00=2: direction
Analog
input
V-REF Set speed or limit speed
T-REF Set torque or limit torque
(2) Output signal
Type Output terminal Function
Optical output SO1~SO3 Multi-functional output
Transistor
output
CZ, GND Z phase transistor output
Differential
output
AO+, AO- A phase differential output
BO+, BO- B phase differential output
ZO+, ZO- Z phase differential output
5. CN2 terminal arrangement
Look at the solder side: