Xinje DS2-20P7-AS, DS2-20P4-AS, DS2-20P2-AS User Manual

Wuxi Xinje Electric Co., Ltd.
Manual
Data No.: SC209 20110412 1.0
2
1
►► Safety notes
Confirmation
Do not use the drivers that are broken, lack of parts or wrong types.
Installation
Make sure all the external powers are cut off before install the drivers.
Wiring
Please cut off all the powers before wiring.  Connect the AC power to the power terminals of driver.  Do not connect U, V, W terminals of driver with 3-phase power supply.  Please use 2mm2 cable to ground the GND terminal of driver.
Maintenance and running
Install the panel cover when power on.  Do not touch the terminals in 5 minutes after power off.  Do not connect motor with load when test running.  Set the suitable power consumption parameters before connecting the
machine.
Do not change the wiring with electricity.  Do not touch the radiator when running.
►► Confirmation after getting the products
1. Please confirm the following items after getting the products.
Item Contents
The type is what you ordered? Check the label of driver and motor
Does the motor shaft rotate well?
Can rotate by manual. Cannot rotate by manual for brake types
Is there any damage? Check if the cover has damage during
transporting
Is the screw loose? Check the screw with screwdriver
Check the motor code Check if the driver and the motor code is
2
matched
Please contact us if there are any problems in these items.
2. Type
(1) Servo driver
DS2 – 2 0P7 – AS
(2) Servo motor
MS -80 ST - M 02430 A Z- 2 0P7
Power
Voltage Power-loss brake Shaft specs Feature code Feedback part code
Sine drive motor Base code Series name
Base code: 60, 80, 90; Feedback part code: M (optical pulse encoder) Feature code: first 3 bits are rated torque; last 2 bits are rated speed; For example: 00630: rated torque 0.637N·m, rated speed 3000rpm; 01330: rated torque 1.3N·m, rated speed 3000rpm;
Voltage level 2: 220V
Series name DS2:compact model
Motor capacity 0P2: 0.2KW 0P4: 0.4KW 0P7: 0.75KW
Configuration: AS
3
Shaft spec: A- no bond; B- with bond; Power-loss brake: empty- no brake; Z- with brake; Voltage level: 2220V; Power: 0P2: 0.2KW; 0P4: 0.4KW; 0P7: 0.75KW;
3. Parts introduction
(1) Servo motor
(2) Servo driver
DS2-20P2-AS, DS2-20P4-AS, DS2-20P7-AS
Encoder
Frame Flange
Output shaft
4
PUL­PUL+ V1+ DIR­DIR+ V2+ SI1 SI2 SI3 SI4
+24V
SO1 SO2
COM
POWER
Light when power on
Panel buttons
For parameter settings
Panel display Display the servo state, parameter, alarm
CN2
CN1
CN0
Pulse, direction, I/O signal
CN1 I/O, analog, position feedback signal
CN2 Encoder terminal
Power and motor terminal Drive and motor power terminal
5
►► Installation
1. Servo motor
MS series servo motors can be installed either horizontally or vertically. The service life of the servo motor can be shortened or unexpected problems might occur if it is installed incorrectly or in an inappropriate location. Follow these installation instructions carefully.
4 3
1
2
RS232 port Connect PC and HMI
DIP switch Turn on 2, 3, and 5
for normal using
6
5
Notes:
The end of the motor shaft is coated with antirust. Before installing, carefully remove all of the paint using a cloth moistened with paint thinner. Avoid getting thinner on other parts of the servo motor.
Antirust
6
(1) Storage temperature Store the servomotor within -20~+60 as long as it is stored with the power cable disconnected. (2) Installation location
Free of corrosive or explosive gases.  Well-ventilated and free of dust and moisture.  Ambient temperature of 0° to 50°C.  Relative humidity (r.h.) of 20 to 80% with no condensation.  Accessible for inspection and cleaning.
(3) Concentricity Please use coupling when connecting to machine; keep the shaft center of servo motor and machine at the same line. It should be accord to the following diagram when installing the servo motor.
Note:
If the concentricity is not enough, it will cause the vibration and bearing damage.  When installing the coupler, prevent direct impact to the shaft. This can damage
the encoder mounted on the shaft end at the opposite side of the load.
(4) Installation direction
Measure it at 4 places of the circle, the difference should be below 0.03mm. (Rotate with the shaft coupler)
Measure it at 4 places of the circle, the difference should be below
0.03mm. (Rotate with th
e shaft coupler)
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MS series servo motors can be installed either horizontally or vertically.
(5) Avoid oil and water
Install a protective cover over the servomotor if it is used in a location that is subject to water or oil mist. Also use a servomotor with an oil seal when needed to seal the through-shaft section.
(6) Cable stress
Make sure that the power lines are free from bends and tension. Be especially careful to wire signal line cables so that they are not subject to stress because the core wires are very thin, measuring only 0.2 to 0.3mm2.
2. Servo drive
The DS2 series servo drivers are base-mounted servo drivers. Incorrect installation will cause problems. Follow the installation instructions below
(1) Storage temperature
Store the servo driver within -20~+85, as long as it is stored with the power cable disconnected.
(2) Installation location
The following precautions apply to the installation site.
Situation Installation Precaution
Installation in a Control Panel
Design the control panel size, unit layout, and cooling method so the temperature around the servo drivers does not exceed
Through part of
the shaft
8
50°C.
Installation Near a Heating Unit
Minimize heat radiated from the heating unit as well as any temperature rise caused by natural convection so the temperature around the servo drivers does not exceed 50°C.
Installation Near a Source of Vibration
Install a vibration isolator beneath the servo driver to avoid subjecting it to vibration.
Installation at a Site Exposed to Corrosive Gas
Corrosive gas does not have an immediate effect on the servo drivers, but will eventually cause electronic components and terminals to malfunction. Take appropriate action to avoid corrosive gas.
Other Situations Do not install the servo driver in hot and humid locations or
locations subject to excessive dust or iron powder in the air.
(3) Installation direction
Install the servo driver perpendicular to the wall as shown in the figure. The servo driver must be oriented this way because it is designed to be cooled by natural convection or by a cooling fan.
Wall
Ventilation
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(4) Installation Follow the procedure below to install multiple servo drivers side by side in a control panel.
Servo drive direction Install the servo driver perpendicular to the wall and make the front panel towards operator. Cooling Please leave enough space as the above diagram to ensure cooling by fans or natural ventilation. Side-by-side installation As the above diagram, leave min 10cm space at horizontal direction, leave min 50mm space at vertical direction. Install cooling fans above the drive. Keep the uniform temperature inside the control panel to avoid overheat at local place.
PUL-
PUL+
V1+
DIR-
DIR+
V2+
SI1 SI2 SI3 SI4
+24V
SO1 SO2
COM
CN2
CN1
min
min
min
min
FanFan
PUL­PUL+
V1+
DIR­DIR+
V2+
SI1 SI2 SI3 SI4
+24V
SO1 SO2
COM
CN2
CN1
PUL-
PUL+
V1+
DIR-
DIR+
V2+
SI1 SI2 SI3 SI4
+24V
SO1 SO2
COM
CN2
CN1
PUL-
PUL+
V1+
DIR-
DIR+
V2+
SI1 SI2 SI3 SI4
+24V
SO1 SO2
COM
CN2
CN1
10
Ambient inside control panel
Ambient Temperature: 0~50
Humidity: 90%RH or less
Vibration: 4.9m/s2
Condensation and Freezing: None
Ambient Temperature for Long-term Reliability: 50°C maximum
►► Dimensions
1. Servo motor
60 series motor installation dimensions Unit: mm
Type LA
MS-60ST-M00630□□-20P2 110
11
Type
LA
Normal With brake
MS-60ST-M01330□□-20P4 146 189
12
80 series motor installation dimensions Unit: mm
Type
LA
Normal With brake
MS-80ST-M02430□□-20P7 150 191
13
MS-90ST-M02430□□-20P7 installation dimensions Unit: mm
Type
LA
Normal With brake
MS-90ST-M02430□□-20P7 149 194
2. Servo driveunit: mm
DS2-20P2-AS, DS2-20P4-AS, DS2-20P7-AS
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