This is a controlled document.
The official version of this document is located
in Xicom Technology Document Control.
Printed copies are for reference only.
This is a controlled document.
The official version of this document is located
in Xicom Technology Document Control.
Printed copies are for reference only.
3550 Bassett Street
Santa Clara, CA 95054 USA
408-213-3000 Phone •408-213-3001 Fax
www.xicomtech.com
NOTICE
Copyright 2003 — 2007
This document contains proprietary information that is protected by copyright. All rights
are reserved.
The information in this document is subject to change without notice. Please contact
Xicom Technology for current technical specifications.
Xicom Technology reserves the right to revise this publication and to make changes
from time to time in the content hereof without obligation of Xicom Technology to notify
any person of such revision or changes.
Xicom Technology makes no war ranty of any kind with regard to this material, including,
but not limited to, the implied warranties of fitness for a particular purpose. Xicom
Technology shall not be liable for errors contained herein or for incidental consequential
damages in connection with the furnishing, performance, or use of this material.
MN5-0184-104iiRevisionD
About this manual
XTU-400K Oper ation and Ins tallation M anual
This manual provides operators and technicians with a set of
tools for operating and maintaining the Outdoor Unit Family of
Xicom Power Amplifiers.
This Prefix contains a Table of Contents that applies to the
entire manual and a Record of Changes page that applies only
to this Prefix.
Each Chapter and Appendix has its own Part Number, Revision
Level, Record of Changes page, Table of Contents, List of
Figures, and List of Tables.
Chapter One— Provides an overview of the manual; deline ates
who should use the manual; how to contact Xicom Technology.
Chapter T wo—Describes safety information that pertains to
Xicom Technology products. It also provides information about
Warnings, Cautions and Notes that are found throughout the
manual.
Chapter Three—Provides general installation information,
communication interface switch settings and cable pinouts.
Chapter F our—Provides the operating instructions for the power
amplifier.
Chapter Five— Provides communication protocols used with
Xicom Technology power amplifiers.
Chapter Six— Describes the preventive maintenance
requirement s for Xicom Technology power amplifi ers.
Chapter Seven—Provides information regarding service and
repair of Xicom Technology power am plifiers, including
instructions on obtaining RMA (Retur n Maintenance
Authorization) Numbers.
List of Abbreviations, Acronyms, and CE Symbols— Lists the
abbreviations, acronyms, and CE symbols that may be found in
Xicom Technology documentation.
Appendices—The Appendices provide operators and
technicians with information and specifications that are specific
to their particular version of Xicom Technology Power Amplifier.
MN5-0184-104iiiRevisionD
Who should use this manual
This manual is designed for use by trained operators and
technicians who have a thorough knowledge of satellite
transmitting and receiving equipment.
Persons using this manual should familiarize themselves with
the information in the Appendices before reading the main
sections.
XTU-400K Oper ation and Ins tallation M anual
MN5-0184-104ivRevisionD
XTU-400K Oper ation and Ins tallation M anual
Record of Changes
ELECTRONIC APPROVAL. SEE PLM.
Revision ECODescriptionDateInitiated By
A9849Original Release05/29/2002ALCjr
B10125 Replace MNC-0500-013 with
08/07/2002ALCjr
MNC-0000-015
C11383 Update Interconnect Drawings08/15/2003ALCjr
D14886 Update Table of Contents02/20/2007JN
MN5-0184-104vRevisionD
XTU-400K Oper ation and Ins tallation M anual
Table of Contents
ParagraphTitlePage Number
List of Abbreviations, Acronyms, and CE SymbolsMNC-0000-010
Chapter 1OverviewMNC-0100-003
Chapter 2SafetyMNC-0200-001
Chapter 3Unpacking and InstallationMNC-0300-003
Chapter 4OperationMNC-0400-001
Chapter 5Amplifier Communication and ProtocolMNC-0500-002
Chapter 6Preventive MaintenanceMNC-0600-003
Chapter 7Service and RepairMNC-0700-001
Appendix AProduct Specifications305-0184-104
Appendix BMechanical Drawings
Outline304-0092-001
Appendix CInterconnect Drawings
RF Unit Interconnect307-0162-104
Logic Interconnect307-0165-104
Power Supply Unit Interconnect307-0581-002
High Voltage Unit I nterconnect307-0582-001
Appendix D Operation Addendum, Block Upconverter MNC-0000-015
MN5-0184-104viRevision D
List of Abbreviations, Acronyms , a nd CE Sy mbols
List of Abbreviations, Acronyms, and CE Symbols
Record of Changes
ELECTRON IC AP PR OVAL . SE E P LM.
Revision ECODescriptionDateInitiated By
A9735Original Release04/17/2002 A.L. Crozier, Jr.
A110179 Add numerous abbreviations08/21/2002 A.L. Crozier, Jr.
A210646 Add more abbreviations; CE symbols01/14/2003 A.L. Crozier, Jr.
A311044 Add more abbreviations05/15/2003‘A.L. Crozier, Jr.
A411802 Add more abbreviations01/13/2004 A.L. Crozier, Jr.
A512050 Add more abbreviations03/19/2004 A.L. Crozier, Jr.
A612808 Add more abbreviations02/23/2005 A.L. Crozier, Jr.
A714758 Correct entries and add n ew entries09/08/2006ALCJr
MNC-0000-0101 of 10Revi sion A7
MNC-0000-0102 of 10Revi sion A7
List of Abbreviations, Acronyms , a nd CE Sy mbols
List of Abbreviations, Acronyms, and CE Symbols
References
The following documents are used as reference material for this
chapter:
• International Standard ISO-7000: 1989. Graphical symbols for use on
equipment — Index and synopsis
• International Standard CEI/IEC 60417-2: 1998. Graphical symbols for
use on equipment — Part 2: Symbol originals
• Society of Exploration Geophysicist. 1980. The SI Metric System of
Units And SEG Tentative Standard.
• The American Society of Mechanical Engineers. November 1999.
ASME Y14.38-1999. Abbreviations and Acronyms.
• Wachal, Robert S. 1999. Abbreviations Dictionary: A practical
compilation of today’s acronyms and abbreviations. Boston/New York:
Hougton Mifflin Company.
• Franklin Covey. 1999. Franklin Covey Style Guide: FOR BUSINESS AND
TECHNICAL COMMUNICATION,THIRD EDITION.
Abbreviations and Acronyms
Abbreviation or
Acronym
ACalternating current
ackAcknowledgement
adanalog-to-digital
ADCanalog-to-digital converter
AFCautomatic frequency control
AGCautomatic gain control
ALCautomatic level control
amp (A)ampere
amphrampere-hour
amplamplifier
anlganalog
antantenna
ATPAcceptance Test Procedure
AVCautomatic volume control
BAbuffer amplifier
Definition
MNC-0000-0103 of 10Revi sion A7
List of Abbreviations, Acronyms , a nd CE Sy mbols
Abbreviation or
Acronym
Definition
BDELIMband elimination
BITbinary digit
bmwbeamwidth
btrybattery
BUCBlock Upconverter
buzbuzzer
bwbandwidth
°Cdegree Celsius
calcalibration
CATEcomp uter aided test equipmen t
CBcomponent board
CCTWTCoupled Cavity Traveling Wave Tube
commsatcommunications satellite
CPUcentral processing unit
CRCCyclic Redundancy Check
CTRFcenter frequency
CTSClear to Send
CWcontinuous wave
DAdigital-to-analog
DACdigital-to-analog converter
dBDecibel
dBcDecibels referenced to carrier
dBI
Decibels referenced to Amperes or Decibels referenced to
Isotropic Gain
dBmdecibels referenced to one milliwatt
dBWdecibels referenced to Watts
DCdirect current
DCDDate Carrier Detect
degdegree
dgtldigital
distndistortion
DSRData Send Ready
DTRData Terminal Ready
Effilament voltage
EIKExtended Interaction Klystron
Ekcathode voltage
EMIelectromagnetic interference
ETXEnd of Transmission
MNC-0000-0104 of 10Revi sion A7
List of Abbreviations, Acronyms , a nd CE Sy mbols
Abbreviation or
Acronym
Definition
Ewhelix voltage
°Fdegree Fahrenheit
Ffarad
FATFirst Article Test
FETfield-effect transistor
FGIPAFixed Gain Intermediate Power Amplifier
freqfrequency
FTDFilament Time Delay (TWTA, KPA)
GGiga (one billion)
GHzGiga Hertz
Hhenry
Hi-pot
Process using a high voltage p ower supply to verify h igh voltage
insulation leakage.
HPAHigh Power Amplifier
HVHigh Voltage
HzHertz
ICintegrated circuit
IESSIntelsat Earth Stati on Standards
IFIntermediate Frequency
I/PInput
invinverter
IPAIntermediate Power Amplifier
IrDAInfrared Data Association
Iwhelix current
kkilo (one thousand)
Kcathode
kgkilogram
kHzkilo Hertz
KMTKlystron Microwave Tube
KPAKlystron Power Amplifier
kVkilo Volt
kVAHkilovolt-ampere hour
kVAHMkilovolt-ampere hour meter
kVAMkilovolt-ampere meter
kWkilo Watt
kWHMkilowatt-hour meter
LCinductance-capacitance
LCDliquid crystal display
MNC-0000-0105 of 10Revi sion A7
List of Abbreviations, Acronyms , a nd CE Sy mbols
Abbreviation or
Acronym
Definition
LDALine Driver Amplifier
LEDLight Emitting Diode
LOLocal Oscillator
LPALow Power Amplifier
MMega (million)
M&CMonitor and Control
mAmilli Ampere
MSDCMultistage Depressed Collector
MHzMega Hertz
miprcsmicroprocessor
MPSModular Power Supply
MSDCMulti-Stage Depressed Collector
MSLmean sea level
MTBFmean time between failures
MTTRmean time to repair
mVmilli Volt
MWMega Watt
mWmilli Watt
NAKnegative acknowledgement
ocovercurrent
ODUOutdoor Unit
OEMother equipment manufacturer
O/POutput
ovvover voltage
PBITparity bit
PCBprinted circuit board
PFpower factor
PFCpower factor correction
PSpower supply
PSUpower supply unit
PWMpulse-width modulation
pwrPower
RFRadio Frequency
RFURF Unit
RMAReturned Material Authorization
RMSroot mean square (.707)
RTSReady to Send
MNC-0000-0106 of 10Revi sion A7
List of Abbreviations, Acronyms , a nd CE Sy mbols
Abbreviation or
Acronym
Definition
In a standard 19-inch rack, a set of fo ur mounting holes sp aced
as follows:
RU
.625 inches between holes 1, 2, and 3.
.5 inches between holes three and four.
RU = 1.75 inches.
RXDReceived Data
SLINLinearizer with an integrated variable gain SSA
SSASolid State Amplifier
SSPASolid State Power Amplifier
STDBYStandby
STXStart of Transmission
TDTime Delay (SSPA)
TEC
Thermal Electric Cooling. This is a technique used to regulate
the operating te mperature environment of a device.
TPSTest Performance Sheet
TWTTraveling Wave Tube
TWTATraveling Wave Tube Amplifier
TXDTransmitted Data
UMBCumbilical cord
undcundercurrent
UPSuninterrupible power supply
VACVolts alternating current
VDCVolts direct current
VGAvariable gain amplifier
VGIPAVariable Gain Intermediate Power Amplifier
VPCVariable Phase Combiner
VSWRvoltage standing wav e ratio
WWatt
wgwaveguide
Whwatthour
WHMwatthour meter
wmwatt meter
wtrgwith respect to ground
wtrcwith respect to cathode
wtrprfwaterproof
wtrttwatertight
WVworking voltage
XFMRTransformer
MNC-0000-0107 of 10Revi sion A7
List of Abbreviations, Acronyms , a nd CE Sy mbols
Abbreviation or
Acronym
Definition
XMITTransmit
XTXicom Technology Analog Outdoor Amplifier
XTCXicom Technology Controller
XTDXicom Technology Digital Outdoor Amplifier
XTKXicom Technology Klystron Ampli fier
XTKDXicom Technology Klystron Amplifier with Flat Display
XTKH
Xicom Technology Klystron High Efficiency Amplifier — Flat
Display with Multistage Depressed Collector
XTPSXicom Technology Power Supply
XTRDXicom Technology Rack Mount Digital Amplifier
XTRD-LDAXicom Technology Rack Mount Line Driver Amplifier
XTRSXicom Technology Solid State Rack Mount Amplifier
XTSXicom Technology Solid State Outdoor Amplifier
XTUXicom Technology Outdoor Amplifier with Block Upconverter
MNC-0000-0108 of 10Revi sion A7
CE Symbols
SymbolDefinition
List of Abbreviations, Acronyms , a nd CE Sy mbols
Alternating Current (AC)
CE Marking symbol for equipment and documentation meeting
European Quality Standards.
Earth Ground
Fuse
Input
Local
OFF for a part of equipment
ON for a part of equipment
MNC-0000-0109 of 10Revi sion A7
List of Abbreviations, Acronyms , a nd CE Sy mbols
SymbolDefinition
Output
Power OFF
Power ON
Protective Earth Ground
Remote
Reset
Transmitted Power Monitor
MNC-0000-01010 of 10Revi sion A7
Overview, Digital ODU HPAs
Overview, Digital ODU HPAs
Record of Changes
Revision ECODescriptionDateInitiated By
A9295Original Release11/29/2001 A.L. Crozier, Jr.
B10359 Update Contacting Xicom Technology
paragraph
C11301 Update to reflect Waveguide Switching 08/08/2003 A.L. Crozier, Jr.
This manual is for the Xicom Technology ODU (Outdoor Unit)
Power Amplifier with microprocessor control. The ODU may be
mounted on an antenna or other outdoor location without the need
for an additional watertight enclosure. The standard amplifier
consists of:
• a Microwave Tube.
• an SSA (Solid State Amplifier).
• a power monitor.
• a Power Supply.
• a Linearizer (optional).
• an M&C (Monitor & Control) system.
• serial control interfaces (COM1 and COM2).
Overview, Digital ODU HPAs
• a forced air cooling system.
• 1:1 Waveguide switching capability.
The COM1 interface is RS-232 only; the COM2 interface is
configured for RS-422/RS-485 operation. There are hardwired
summary fault and external interlock circuits available for user
defined functions.
Refer to Figure 1, on page 4 for a typical block diagram of the
Power Amplifier.
Refer to Appendix titled Specifications for the details of your
amplifier.
Control and Status Interface
The amplifier is controlled in Local Mode from the switches on the
unit or in Remote Mode from an external controller or M&C system.
Refer to the Operation and Communication and Protocol Chapters
to operate the power amplifier in the Remote Mode.
MNC-0100-0033Revision C
Overview, Digital ODU HPAs
MNC-0100-0034Revision C
Figure 1, Typical ODU Antenna Mount Amplifier Block Diagram
Physical Characteristics
Refer to Appendix titled Mechanical Drawings for the Physical
Characteristic Specifications of your amplifier.
The Xicom ODUs are air cooled where the outside cooling air does
not pass through the microwave tube and power supply enclosure.
The tube and power supply are conduction cooled. They are
mounted on a thick, finned aluminum plate. A fan pushes outside
air through the fins keeping moist cooling air separate from the tube
and power supply.
Environmental Characteristics
Table 1, Environmental Specifications, lists the typical amplifier
environmental specifications.
Refer to the appendix titled Specifications for the environmental
specifications unique to your amplifier.
Overview, Digital ODU HPAs
The amplifier is designed to operate in rain and snow. However, in
high snow load conditions it is advisable to provide a snow shroud
to prevent a buildup of snow at the air inlet causing a blockage that
will reduce air flow.
Table 1, Environmental Specifications
ParameterSpecification
NON-OPERATING TEMPERATURE RANGE -50°C to +70°C
OPERATING TEMPERATURE RANGE-40°C to +50°C
ALTITUDE10,000 feet MSL maximum
SHOCK AND VIBRATIONNormal transportation
COOLINGForced air
Specifications
Refer to the Appendix titled Specifications for the specifications of
your amplifier.
MNC-0100-0035Revision C
Contacting Xicom Technology
Assistance
If you need to contact Xicom Technology for assistance with your
product you may use one of the following:
Address:
Xicom Technology
3550 Bassett Street
Santa Clara, CA 95054 USA
Telephone: 408-213-3000
Facsimile: 408-213-3001
www.xicomtech.com
Overview, Digital ODU HPAs
Feedback
Technical Support —
email:support@xicomtech.com
Telephone:408-213-3109 (24 Hours)
Facsimile:408-213-3107
Sales:sales@xicomtech.com
Xicom technology wants to receive customer feedback concerning
the format, content and accuracy of the documentation that is
shipped with the products. We also want customers to submit
comments and suggestions or request assistance in solving
problems with any of our products.
Please access our web site at http://www.xicomtech.com
and click
on Customer Feedback Forms to go to the Customer Feedback
Page. You may download the appropriate form and submit your
requests and comments using the forms on this page.
MNC-0100-0036Revision C
Safety/Sicherheit
Safety/Sicherheit
Record of Changes
Revision ECODescriptionDateInitiated By
1Preliminary Release08/2001A.L. Crozier, Jr.
2Format changes08/2001A.L. Crozier, Jr.
3Format change—Table of Contents, List
of Figures, List of tables
A9183Original Release10/12/2001 A.L. Crozier, Jr.
B9288Update to include 2kW Amplifiers11/20/2001 A.L. Crozier, Jr.
C9433Change “dispatching” to “dissipating” on
page 7.
D9535Add General W arning on page 4.02/22/2002 A.L. Crozier, Jr.
E12926 Add German Translation for CE
This chapter identifies the safety requirements to be applied when
performing any of the procedures specified in this manual. It is the
responsibility of the user to follow all applicable safety regulations
when using this manual. This chapter contains safety summaries
consisting of general safety and health precautions.
Summaries
Description
Equipment of this nature has inherent hazards. Only trained
Operators and Service Personnel should work on or operate this
equipment.
The general safety requirements identified in this chapter are
applicable to anyone doing the procedures included in this manual.
Safety/Sicherheit
Warnings, Cautions, and Notes
Warnings, cautions, and notes are used in these procedures to alert
the user to special conditions regarding safety or correct performance
of a particular step or steps. They are placed immediately prior to the
procedural step to which they apply , or immediately prior to the
procedure itself if they apply to the entire procedure.
Warnings and cautions are constructed in three part s or sentences.
First, the hazard is stated; second, the correct action to be performed
is stated; and, third, the result of failing to comply with the action is
stated. Notes, however , can be in any form necessary to convey the
needed information. The definitions below show how warnings,
cautions, and notes are used.
MNC-0200-0013 of 14Revision E
Safety/Sicherheit
W ARNING — A procedure, technique, restriction, etc., if not followed
exactly , could result in injury or death to personnel.
W ARNING
This symbol denotes an ELECTRICAL SHOCK HAZARD WARNING
in a procedural step and is used whenever death or injury to personnel
could result from electrical shock.
W ARNING
This symbol denotes a RADIO FREQUENCY BURN HAZARD
WARNING in a procedural step and is used whenever death or injury
to personnel could result from radio frequency burns.
W ARNING
This symbol denotes a LADDER F ALL HAZARD W ARNING in a
procedure step and is used whenever death or injury to personnel
could result from improper use of a ladder .
W ARNING
This symbol denotes a GENERAL HAZARD WARNING in a
procedural step and is used whenever death or injury to personnel
could result from improper performance of the procedural step.
Caution — A procedure, technique, restriction, etc., if not followed
exactly , could result in damage to equipment.
Caution
This symbol denotes a CAUTION in a procedural step. A CAUTION is
used whenever equipment damage could result if the procedure is not
correctly followed.
MNC-0200-0014 of 14Revision E
Note — A procedure, technique, restriction, special interest, etc., that
requires emphasis or consideration for the performance of a
procedural step or steps.
This symbol denotes a NOTE in a procedural step. A NOTE is used
whenever emphasis or consideration for the performance of a
procedural step or steps is necessary .
General Warnings and Cautions
High V olt age Hazards
Safety/Sicherheit
Note
W ARNING
The ODU (Outdoor Unit) power amplifier is not equipped with internal
safety interlock switches. Turn OFF primary power before removing
amplifier enclosure cover . Failure to comply could result in serious
injury or death.
W ARNING
The power amplifier uses high voltage that may be lethal if contacted.
When the amplifier’s power supply cover is removed multiple high
voltage points are exposed. Use extreme care when operating the
amplifier with the cover removed. Failure to comply could result in
serious injury or death.
W ARNING
To prevent electrical shock the amplifier should not be operated with
the cover removed unless service personnel are thoroughly familiar
with its operation and are experienced with high voltage. Failure to
comply could result in serious injury or death.
W ARNING
To prevent electrical shock use a shorting probe rated at 20 kV
isolation at the handle to discharge capacitors. Failure to comply could
result in serious injury or death.
MNC-0200-0015 of 14Revision E
Safety/Sicherheit
W ARNING
To prevent electrical shock when servicing a Klystron Tube or a 2 kW
Power Amplifier:
• ensure the Bus Indicator LED located in the Power Supply Drawer
High Vo ltage side is out.
• use shorting probe before taking measurements on the capacitor
bank.
Failure to comply could result in serious injury or death.
W ARNING
When required to measure voltages in a High V oltage Power Supply:
• turn the equipment OFF.
• use shorting probe to ensure capacitors are discharged.
• ensure meter probes are properly insulated and capable of handling
votlages of 20 kV or more.
• attach probes using one hand.
• ensure probes are not touching other contacts.
Failure to comply could result in serious injury or death.
Ladder Hazards
W ARNING
When required to use a ladder ensure that:
• the ground in the area where the ladder will be used is free of
objects that could cause the ladder to be unstable.
• Y ou have read and understand ALL the labels that are af fixed to the
ladder .
• you are wearing all appropriate safety equipment such as hard hat,
safety harness, etc.
Failure to comply could result in serious injury or death.
MNC-0200-0016 of 14Revision E
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