Xiaomi Ninebot mini, TSIMBV10 Service Manual

Contents
TSIMBV10
Table of
contents:
1. Equipment
/Tools
2. Replacement
3. Assembling
Scope
This specification applies to authorized service centers across the world.
Updated
Version:
V012015-10-19
Ninebot Mini Service Manual
1.Work Plan
1.1Conditions
1.1.1
Should obtained a training certificate and be eligible
for service and maintenance.
1.1.2Environmental requirements: The staff should have the
tools and anti-static gloves before start the repair and
maintenance.
Interior protection:
setup the working area as electrostatic protection for the
device to prevent
electrostatic leakage, dissipation, and, humidifier, shielding and
grounding.
1.2 Work Plan
Following tools are required for maintenance:
1.2.1 Tool name: Allen wrench_2mm:
Eight screws of whole unit can be dismantling by
the following tool.
f
1.2.2
Tool name: Allen wrench
_2.5mm:
Tools purposes: For dismantling the whole vehicle in a screw shrapnel stopper, the front and rear lights have a total of eight screws, wheels decorative cover eight screws, foot mat eight screws, compact plastic bowls eight screws, the cabin six screws, foam pads and leg pad mount at six screws, PCB two screws.
1.2.3
Tool name: Allen wrench
_3mm:
Tools purposes: for dismantling the battery 4 screws, fender eight screws, two screws of PCB, steering assembly 4 screws.
1.2.4
Tool name: Allen wrench
_4mm:
Tools purposes: for removal knee handle bar two screws.
1.2.5
Tool name: Allen wrench
_6mm:
Tool Purpose: Removal of motor and wheel 8 screws.
1.2.6
Screwdriver _PH2*150mm
Tool Purpose: linear Hall plate 2 screws, the controller 4 screws
2.Disassembling
Note: Please shutdown before disassembling, press the power button after
removing the battery, to prevent the damage to equipment
2
.1Disassembling the knee bar:
Follow the pictures and remove the steering cover first and then remove knee bar
assembly with hand.
Loosen the quick release and then remove the knee bar assembly
2.2
Disassembling the knee control steering assembly:
Use Allen wrench _4mm to remove the two M5*16 screws, the knee control steering can be disassembled.
2
.3Removal of foam knee pads:
Use Allen wrench_2.5mm to remove the M4*8 six screws for disassembling the left and right foam pads of knee bar.
2.4
Battery Removal:
Use Allen wrench_3mm to remove four M4*16 screws, Lift out the battery vertically.
2
.5 Discharging
Discharge the electricity by pressing power button.
2.6 Remove the
pressure wire & Wire straps:
Remove the wire harness strapplug off the pressure wire from the controller board.
2.7
Front decorative lamp strip:
Use Allen wrench
_2
.
5mm dismount the four M3* screws to dismantle the strip. Pull the
strip horizontally.
2.8 Removal of control board:
Dismantle four M4*12 screws with a hex wrench _3mm, dismantle two M4 * 8 screws hex wrench _2.5mm, Use screwdriver (2 * 150mm) to disassemble four M3 * 8 screws, Disconnect the three phase wires of both motors (L & R) and the motor decoder. After disconnecting all the wires, lift up the control board slightly. (note the wires of gravity sensor)
2
.9Removal of rear light strip:
Use Allen wrench _2.5mm dismount the four M3* screws to dismantle the strip. Pull the strip horizontally. Pull out the wire harness strip as shown in figure.
2.10
Removal of Foot sensors assembly (L & R):
Dismantle eight M4*8screws with a hex wrench _2.5mm to disassemble the left and right foot sensors assembly. Remove the two compact bowls right below the foot sensors clamps.
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