X&I D01 User Manual

mod.#
USER MANUAL
D01
ENG
INTRODUCTION
1
Thanks for your purchasing of this vehicle. This model is designed for safety, built for durability, and perfected for daily street use. The unique vehicle design, enrich of stylish and peronality, represents your outstanding taste and favor to pursue the state of the art living attitude.
This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. If any questions concerning the operation or maintenance of your vehicle, please consult a dealer.
IMPORTANT MANUAL INFORMATION
2
In this manual with some important information is distinguished by the following notations:
!
WARNING
It is WARNING instructions that need to follow, failure of follow coulnd be end in result
severe injuiry or lead to death to the operator.
CAUTION
A CAUTION indicates with special precautions to avoid damage to the vehicle.
CAUTION
• Please always put this manual with vehicle for rider maintenance/ dealer tracking of service records even if vehicle is being sold.
• This manual contains the most of the vehicle information, however, the maker will continually imrprove it’s product design and quality that lead to difference between the manual and vehicle . If you have any questions concerning this manual, please consult your dealer.
!
WARNING
FOR YOUR OWN SAFETY, PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS VEHICLE. ONLY OPERATE THE VEHICLE UNTIL YOU HAVE COMPLETELY AWARE OF ADEQUATE KNOWLEDGE OF CONTROLS AND OPERATION FEA­TURE AND YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. PERIODIC INSPECTIONS, WELL MAIN­TENANCE AND GOOD RIDING SKILLS, WILL ENSURE YOUR SAFETY RIDING AND INCEASE THE PRODUCT RELIABILITY OF THIS VEHICLE.
*Product and specications are subject to change without notice.
3
IMPORTANT MANUAL INFORMATION
Dealer label here
TABLE OF CONTENTS
4
INTRODUCTION 1 IMPORTANT MANUAL INFORMATION 2 TABLE OF CONTENTS 4 SAFETY INFORMATION 5
Other safe-riding points 7 Anti-tampering label 8
DESCRIPTION OF THE VEHICLE 9
Left view 9 Right view 10 Controls and instruments 11
INSTRUMENT AND CONTROL FUNCTIONS 12
Main switch / steering lock 12 Dashboard unit - Analog 12 Dashboard unit - Digital 13 Handlebar switches - Left 16 Handlebar switches - Right 17 Kickstarter 17 Brake lever 17 Brake pedal 18 Clutch pedal 18 Fuel cock 18 Fuel tank cap 19 Fuel 19 Oil tank cap 20 Radiator and coolant reservoir 20 Catalytic converter 21 Seat 21 Owner’s tool kit 22 Side stand 22
PRE-OPERATION CHECKS 23
Pre-operation check list 24
OPERATION AND IMPORTANT RIDING POINTS 25
Starting the engine 25 Starting off 26 Shifting and riding 26 Acceleration and deceleration 26 Braking 27 Parking 27 Stop the Engine 27 Engine break in 27
PERIODIC MAINTENANCE AND MINOR REPAIR 29
Owner’s tool kit 30 Spark plug 30 Final transmission oil 31 Coolant 32 Air lter 32 Carburetor 33 Idling speed 33 Throttle cable free play 33 Clutch lever free play 34 Tires 34 Rims 36 Brake lever free play / Brake pedal free play 36 Brake pads 37 Brake uid 37 Cables 38
Throttle grip and cable 38 Lubricating the front and rear brake 38 Front fork 39 Steering 39 Wheel bearings 40 Drive chain 40 Shock absorber 40 Battery 41 Fuse 42 Lighting - Option 1 42 Lighting - Option 2 44
TROUBLESHOOTING 46
Troubleshooting chart 47
CLEAN AND STORAGE 48
Clean the vehicle 48 Storage 49
SPECIFICATIONS 50 CONSUMER INFORMATION 52
Vehicle identikation number (VIN) 52
WARRANTY INFORMATION 53 MAINTENANCE SCHEDULE 54 SERVICE PLAN 55 WIRING DIAGRAM 56 SPACE FOR NOTES 57
SAFETY INFORMATION
5
THIS VEHICLE ARE TWO WHEEL SINGLE TRACK VEHICLES. THE USE OF SAVETY AND OPERATION MAY IN DIFFERENT RESULT BY THE USE OF PROPER RIDING TECH­NIQUES OF THE OPERATOR. TO REMIND OF OPERATOR, WHO SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING.
HE OR SHE SHOULD:
• WELL TRAINED AND FIMILIAR TO ALL THE ASPECTS OF Vehicle OPERATION.
• FULLY READ AND AWARE OF MAINTENANCE REQUIREMENTS THAT NOTED IN THIS OWNER’S MANUAL.
• OBTAIN QUALIFIED TRAINING & LEGAL LICENSE FOR OPERATI­ON OF THIS VEHICLE.
• WELL AND PROFESSIONAL MAINTENANCE SERVICE FOR OPERATOR AND CERTIFICA­TED REPAIR SHOP/DEALER TO ACQUIRE GOOD MECHANICAL CONDITIONS OF VEHICLE.
Safe riding
• Always pre-check your vehicle befo­re riding is key point to prevent an accident.
• Please follow the maxium loads limi­ted of operator and passenger.
• Most of accident on the motorists is cased by automobile driver who “fai­lure to recognize out the vehicle” and caused mobile/vehicle accidents. Therefore, to make yourself conspi­cuous apprear to public will be very effective in reducing the change of this kind of accidents.
Therefore:
• Wear a brightly colored and protecti­ve clothes/Jacket
• Operate the turning signals before turning and slow down the Speed when approaching and passthrough the intersection
• Keep proper distance with other Mo­torists, and let them aware of your location
• Know your skills and limits.
• Never lend your vehicle to oththers
who not qualied for riding
• Always follow the legal speed limit
on the vehicle and trafc law
• The posture of the operator and passenger is important for proper control. properly riding posture can Keep vehicle in balance while riding.
• Operator should sit up-right with
two hand hold on handle bar, foot
on oorboard while driving.
• Passenger should make sure that
he/she can rmly hold on grip or
operator with foot step on footrest.
• Drving after Acohol drink or other il­legal drugs is strickly prohibited.
• This vehicle is designed for onroad use only. It is not suitable for off-road use.
Protective clothing
Properly clothing yourself will keep you safety from potential accidents:
• Always wear an approved helmet.
• With face shield to protect your eye from dust and rain drop.
uence on the steering & balance.
It may cause possibility of an accident, please extremely caution and follow below limitation when you equipped with accessories. Below are some ge­neral or accessories. Here are some guidelines to follow if loading cargo or adding accessories to your vehicle.
Loading
The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit.
Maximum load
(not include the vehicle): 150kg
When loading within this weight limit, keep the following in mind:
• Cargo and accessory weight should
be kept as low and close to the ve­hicle as possible. Make sure to dis­tribute the weight as evenly as pos­sible on both sides of the vehicle to minimize imbalance or instability.
SAFETY INFORMATION
6
The wear of proper jacket, shoes,
groves etc., can be better protection,
reducing the degree of injuiry from
un-expected accident.
Never wear loose-tting clothes,
otherwise they could catch on the control levers or wheels and cause
injury or an accident.
• Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ank­les, and feet.
Modications
Modications made to this vehicle that
not approved by maker, or the removal of original equipment, may let vehicle unsafe for use and cause severe per-
sonal injury. Modications may also
make your vehicle illegal touse.
Loading and accessories
Adding accessories or cargo to your vehicle may cause the different on the weight distribution of vehicle and in-
• Make sure that accessories and cargo are securely attached to ve­hicle before riding
• Never attach any large or heavy items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.
Accessorries
Genuine accessories have been speci-
cally designed for use on this vehicle.
If need, please contact with dealer for detail. Since the maker can not test all other accessories , you must perso­nally be responble for the proper selec­tion, installation and use of non-OEM accessories. Keep the following guidelines in mind, when mounting accessories.
• Never install accessories or carry
cargo that would inuence on the
ground clearance, limit suspension travel, steering,or obscure lights or
turning lights, reectors.
SAFETY INFORMATION
7
• Accessories on the handle bar/front
suspension area will cause bad inu­ence on steering the vehicle. if you will install accessories, please keep it as light in weight and not interfere on steering the vehicle.
This vehicle is for On-Road transportation purpo­se only, please do not install any of extended cargo carrier as sulky, that will make vehicle unstable in cross winds and vehicle turns.
• While equip with electrical accesso-
ries, please consult with qualiled
stores, to make sure such items will not exceed the capacity of the vehicle’s electrical system. Unpro­per install of such items may cause a dangerous loss of lights, lower en­gine power or even damage the ve­hicle.
Gasoline and exhaust gas
• GASOLINE IS HIGHLY FLAMMAB­LE:
• Always turn the engine off when
refueling.
• Take care not to spill any gasoli-
ne on the engine (hot) or exhaust
system when refueling.
• Do not smoke or use Mobile pho­ne while re-fueling.
• Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of conscious­ness and death within a short time.
• Always turn the engine off before leaving the vehicle and remove the key from the main switch. When parking the vehicle, please note the following:
• The engine and exhaust system
remain hot, therefore, park the ve­hicle in a place where pedestrians or children are not likely to touch these hot areas.
• Do not park the vehicle on a slope
or soft ground, otherwise it may fall over.
• Do not lay your vehicle to near
ammable place.
• In case of swallow any gasoline, or gasoline get into your eyes, please see your doctor immeidately. Keep away the gasoline to your skin and water.
OTHER SAFE-RIDING POINTS
• Turn the signal before making turns.
• When raining or across on run on the wet road, Iron Plates, keep your speed low, slightly using braking to avoid slipping or even fall down.
• Be careful when passing parked cars. A driver might not see you and open a door in your path.
SAFETY INFORMATION
8
ANTI-TAMPERING LABEL
1. Anti-tampering label
1
Symbol image
DESCRIPTION OF THE VEHICLE
9
LEFT VIEW
1. Front wheel
2. Front disc brake
3. Headlight
4. Front turn signal light
5. Radiator
6. Fuel tank cap
7. Spark plug
8. Fuel cock
9. Side stand
10. Air lter
11. Pedal
12. Seat lock
12
8
9
10
2
1
4
3
6
11
7
5
DESCRIPTION OF THE VEHICLE
10
RIGHT VIEW
13. License plate light
14. Tail light / brake light
15. Rear wheel
16. Mufer
17. Rear turn signal light
18. Rear disc brake
19. Kickstarter
20. Brake pedal
21. Coolant reservoir
22. Brake lever
21
18
22
20
19
15
13 16
14 17
DESCRIPTION OF THE VEHICLE
11
CONTROLS AND INSTRUMENTS
23. Clutch lever
24. Left handlebar switches
25. Clutch pedal
26. Dashboard unit
27. Main switch
28. Brake pedal
29. Brake lever
30. Throttle grip
31. Right handlebar switches
23
24
31
28
29
26
27
30
25
INSTRUMENT AND CONTROL FUNCTIONS
12
MAIN SWITCH / STEERING LOCK
The main switch/steering lock controls the ignition and lighting systems, and also used to lock the steering. The va­rious positions are described as below.
On
All electrical circuits are supplied with power, the engine can be started. The key cannot be removed.
Off
All electrical systems are off . The key can be removed.
Steering lock
The steering is locked, and all electri­cal systems are off. The key can be removed.
Lock the steering
1. Turn the handlebars all the way to the left.
2. Push the key in and turn it to the position while still pushing it.
3. Remove the key.
Unlock the steering Push the key in and then turn it to position while still pushing it.
!
WARNING
Never turn the key to or , while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con­trol or an accident. Make sure that the vehicle is stopped before tur­ning the key.
DASHBOARD UNIT - ANALOG
2
5
6
1
4
3
7
8
1. Turn signal indicator lamp
2. Main beam indicator lamp
3. Low beam indicator lamp
4. 2-stroke engine oil indicator
5. Coolant indicator light
6. Neutral indicator lamp N
7. Speedometer
8. Odometer
Turn signal indicator lamps
The relevant indicator lamp ashes
whenever you activate the turn signals.
DASHBOARD UNIT - DIGITAL
5
2
7
4
3
9
1
6
8
1. Turn signal indicator lamp
2. Main beam indicator lamp
3. 2-stroke engine oil indicator
4. Coolant indicator light
5. Neutral indicator lamp N
6. Speedometer
7. Odometer
8. SEL - button
9. ADJ - button
Turn signal indicator lamps
The relevant indicator lamp ashes
whenever you activate the turn signals.
INSTRUMENT AND CONTROL FUNCTIONS
13
Main beam indicator lamp
Lights up whenever main beam is swit­ched on.
Low beam indicator lamp
Low beam indicator comes on when low beam headlight is on.
2-stroke engine oil indicator
The warning light when the engine oil level in the 2-stroke engine oil tank is low. If the warning light comes on du­ring operation, check the oil level and
ll the oil tank with an 2- stroke engine
oil. The warning light should go off after the 2-stroke engine oil tank has been
relled.
CAUTION
Do not operate the vehicle until you know that the 2-stroke engine oil level is sufcient. Lack of engine oil will da­mage the engine.
!
WARNING
Please note that the engine oil war­ning light is model dependent. If your vehicle has no engine oil war­ning you must check the oil level before each ride.
Water thermometer indicator
It indicates the cooling uid tempera­ture. When it is on, means the water temperature is too high and should have a break sometime. If it is on by a long time, please check the coolant bottle.
Neutral indicator lamp (N)
Lights up whenever neutral (N) is se­lected.
Speedometer and odometer
The dashboard unit is equipped with a speedometer and an odometer. The speedometer shows the riding speed. The odometer shows the total distance traveled.
Water thermometer indicator
It indicates the cooling uid tempera­ture. When it is on, means the water temperature is too high and should have a break sometime. If it is on by a long time, please check the coolant bottle.
Neutral indicator lamp (N)
Lights up whenever neutral (N) is se­lected.
Speedometer and odometer
The dashboard unit is equipped with a speedometer and an odometer. The speedometer shows the riding speed. The odometer shows the total distance traveled.
INSTRUMENT AND CONTROL FUNCTIONS
14
Main beam indicator lamp
Lights up whenever main beam is swit­ched on.
2-stroke engine oil indicator
The warning light when the engine oil level in the 2-stroke engine oil tank is low. If the warning light comes on du­ring operation, check the oil level and
ll the oil tank with an 2- stroke engine
oil. The warning light should go off after the 2-stroke engine oil tank has been
relled.
CAUTION
Do not operate the vehicle until you know that the 2-stroke engine oil level is sufcient. Lack of engine oil will da­mage the engine.
!
WARNING
Please note that the engine oil war­ning light is model dependent. If your vehicle has no engine oil war­ning you must check the oil level before each ride.
Adjust button
Main screen
In the main screen press the adjust
button once to switch the function from odometer to trip. When the odometer display range is over the Max it starts at zero. When the display range of trip meter is over the Max it will also start at zero automati­cally but it can also be reset manually
by holding the adjust button for 3 sec
under the trip screen. In the main screen press and hold the
adjust button for 3 sec to switch from
km to mile.
Watch screen
In clock screen press the adjust button
once to switch from clock to the main screen.
INSTRUMENT AND CONTROL FUNCTIONS
Trip screen
In trip screen press the adjust button
once to switch from trip to clock.
Press and hold the adjust for 3 sec to
reset the trip.
Select button
Main screen In main screen press and hold the se­lect button for 3 sec to switch the back­light color.
Watch-settings In main screen press and hold the se-
lect and the adjust button for 3 sec to
enter the clock settings.
15
HANDLEBAR SWITCHES - LEFT
1
2
4
3
1. High/Low beam switch /
2. Turn signal switch
3. Horn switch
4. Choke switch
High/Low bean switch / Set this switch tof for the high beam and to for the low beam.
Turn signal switch
To signal a right-hand turn, push this switch to . To signal a left-hand turn, push this switch to . When released, the switch returns to the center posi-
Example: You want to set the hour to
14h press the adjust button to choose
the hour you want to set.
Example: You want to set the minute to 14:05 press the select button to en­ter the minute settings.
Then press the adjust button to choose
the minute you want to set.
After the settings are done press the select button to store your settings and get back to the main screen.
INSTRUMENT AND CONTROL FUNCTIONS
16
tion. To cancel the turn signal lights, push the switch in after it has returned to the center position.
Horn switch
Press this switch to sound the horn.
Choke switch
The actuation of the lever facilitates the ignition and start of the vehicle when the engine is cold. Do not forget to give back the handle to the starting position after reaching the operating tempera­ture.
HANDLEBAR SWITCHES - RIGHT
1
1. Starter switch
Starter switch
Pull the clutch lever in and press the electric starter switch to start the vehicle.
CAUTION
At the same time you have to pull the brake lever to start the vehicle. For st­arting the vehicle read the notes in ma­nual.
KICKSTARTER
The kickstarter (1) is located on the
right side of the vehicle. It is used to start when the battery is empty or the electric starter would not work. The en­gine can only be started with the neut­ral gear is selected. To start the engine with the kickstarter, move it down lightly with your foot un­til the gears engage, and then push it down smoothly but forcefully.
1
CAUTION
After starting the engine it is necessary to bring back the kickstarter to the star­ting position.
BRAKE LEVER
INSTRUMENT AND CONTROL FUNCTIONS
17
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