Xerox Nuvera 120, 144 User Manual 2

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Version: f

April 26, 2007

Includes:

• Xerox Nuvera

• Options:

Copyright 2004, 2005, 2006 Xerox Corporation Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted, including

without limitation, material generated from the software programs that are displayed on the screen such as styles, templates, icons, screen displays, looks, etc.

XEROX®, The Document Company®, DocuTech®, DocuSP®, FreeFlow™, Xerox Nuvera

numbers mentioned in this publication are trademarks of XEROX CORPORATION. All non-Xerox brands and product names may be trademarks or registered trademarks of the respective companies, and are hereby acknowledged. Product appearance, build status and/or specifications are subject to change without notice.

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Xerox DS5000 Xerox SquareFold BookletMaker

CP Bourg BDFx BookletMaker w/optional

SquareEdge Module

BFM BFM

Multifunction Finisher Professional

GBC Fusion Punch II

Xerox DB120-D Document

Xerox Manual & Book Factory

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Table of Contents

INTRODUCTION .................................................................................................................5

PRODUCT OVERVIEW.......................................................................................................5

CRUCIAL PERFORMANCE EXPECTATIONS................................................................... 5

NEW CAPABILITIES WITH XEROX NUVERA® SYSTEM RELEASE 8.0.......................... 9

SYSTEM MEDIA CAPABILITY– XEROX NUVERA®........................................................10

OPTIMUM PRODUCT PERFORMANCE ..........................................................................12

ENVIRONMENTAL FACTORS .........................................................................................13

PRODUCT SPACE & POWER REQUIREMENTS............................................................ 14

SYSTEM CONFIGURATION AND INSTALLATION......................................................... 15

AVAILABILITY ..................................................................................................................15

OPERATIONS................................................................................................................... 16

SUPPLIES AND COMPONENT YIELDS ..........................................................................16

XEROX PRODUCTIVITY PLUS (XPP).............................................................................. 17

KIT LIMITATIONS .............................................................................................................17

COMPATIBLE MEDIA LIST..............................................................................................18

PRODUCT SPECIFICATIONS OVERVIEW BY SUB-SYSTEM........................................ 24

FREEFLOWTM MAKEREADY, WEB SERVICES AND PROCESS MANAGER ...............24

VIPP (VARIABLE DATA INTELLIGENT POSTSCRIPT PRINTWARE) ...........................25

NETWORK CONNECTIVITY............................................................................................. 26

SCANNER MODULE.........................................................................................................27

DIGITAL FRONT END (DFE) - FREEFLOW™ DOCUSP® ..............................................29

PRINT FROM DIGITAL FILE ............................................................................................31

SCAN TO DIGITAL FILE................................................................................................... 31

PRODUCTIVITY IMPACTS ............................................................................................... 31

LCDS AND IPDS............................................................................................................... 32

SHEET FEED MODULES .................................................................................................34

PRINTER MODULE...........................................................................................................37

MULTIFUNCTION FINISHER............................................................................................ 40

BASIC FINISHING MODULE (BFM) AND BFM PLUS..................................................... 46

SYSTEM PRODUCTIVITY: WITH BASIC FINISHING MODULE.....................................50

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

FINISHING TRANSPORT MODULE (FTM) ......................................................................51

XEROX DS5000 HIGH CAPACITY STACKER................................................................. 52

C.P. BOURG BDFX BOOKLET MAKER WITH OPTIONAL BCFX COVERS FEEDER AND

SQUAREEDGE MODULE.................................................................................................54

XEROX SQUAREFOLD® BOOKLETMAKER (SQFBM) .................................................56

GBC FUSION PUNCH II WITH OFFSET STACKER ........................................................57

XEROX DB120-D DOCUMENT BINDER ..........................................................................59

XEROX MANUAL AND BOOK FACTORY ....................................................................... 60

POST-PROCESS USES OF XEROX NUVERA® OUTPUT............................................... 63

FUTURE FEATURES - XEROX NUVERA® 100/120/144 EA DPSYSTEM ....................... 63

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Introduction

The purpose of this document is to help you understand the current features and capabilities of the Xerox Nuvera to your signing an order for a Xerox Nuvera

This document addresses high-level expectations. Additional details are provided in the training documentation.

100/120/144 EA Digital Production System (DPS). Review of this material is recommended prior

100/120/144 EA Digital Production System.

Product Overview

The Xerox Nuvera® 100/120/144 EA Digital Production System sets a new benchmark in the world of ondemand printing. It is a networked printing system comprised of multiple modules. The Xerox FreeFlow™ Document Services Platform (FreeFlow™ DocuSP®) is integrated into the Printer Module. The printer module may be acquired with simplex, letter size / A4 speeds of 100, 120 or 144 impressions per minute. The optional Scanner Module with 300 sheet input tray scans at 120 images per minute, simplex or duplex at 600 x 600 dpi. Two Sheet Feed Modules (SFM's) are available, one with 4 trays, the other with 2 trays having more large-format capacity. A SFM may also be installed after the printer module and used as an inserter. The Printer module prints at 4800 x 600 dpi utilizing a state of the art dual beam laser raster output scanner (ROS) with dedicated image processing hardware. The Finishing Transport Module (FTM) provides the capability to interface with a variety of production inline document finishing architecture (DFA) finishing devices. The Basic Finishing Module (BFM) stacks and provides stapling in single or dual positions. Up to two BFM modules (one a BFM Plus) can be used to enable continuous running with unload while run capability. A BFM Plus module can also be used in tandem with the FTM to enable inline DFA finishing. The Xerox Nuvera of paper latitude, including coated stocks. Alternatively, the 100 and 120 ppm versions of the Xerox Nuvera finishing options.

EA DPS can also be used with a Mutifunction Finisher module, providing flexible mid-range

EA DPS, with the above production finishing options, has a wide range

Crucial Performance Expectations

The Xerox Nuvera® 100/120/144 EA Digital Production System is a “clean-sheet” design utilizing innovative technologies. It is the new base platform for Xerox monochrome products. The following expectations should be explicitly set. Please see the appropriate section of this CED for further detail.

Availability

The Xerox Nuvera® 100/120/144 EA Digital Production System will be available on a monthly average 92 – 95%of the time.

• Availability is defined as all of the time the machine is not being serviced, or waiting for service.

• Given similar service coverage, DocuTech® / DocuPrint® availability averages up to 95%.

Media Capability

• Approved stocks can be found in the Compatible Media List in this document

• Reinforced stocks should be limited to 90 sheets loaded in a tray at one time

• The system performs more reliably with long grain paper

• Windowed stocks are not supported – performance (jams) maybe degraded.

• Envelopes

Envelopes should be limited to 60 loaded in a tray at one time. Nuvera almost empty but not until empty, leaving 20~40 sheets remaining. When running envelopes frequent reloading of the feeder trays will be required. Very slight wrinkles (1/2 inch long) may occur on the trail edge of envelopes at the corners.

feeder trays feed until

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Due to the nature of feeding envelopes with flap open, some mis-stacking may occur in the top tray as the envelopes catch on the open flaps. Envelopes can only be sent to the Top Tray. In the case of the Multifunction Finisher, the maximum limitation in the Top Tray is 15.

• DocuCards

DocuCards can only be loaded 100 at a time in a tray. Nuvera

feeder trays feed until almost empty but not until empty, leaving 20~40 sheets remaining. When running DocuCards, frequent reloading of the feeder trays will be required. DocuCards can only be run to the Top Tray of the finisher. Some mis-stacking may occur as the DocuCards catch on the edges of the stacked sheets. When using DocuCards, it is recommended that you use a Tiltatron (available from the Customized Application Service (CAS), which can be contacted at customizedapplications.service@xerox.com).

Configurations using

• The Xerox Nuvera

the Basic Finishing Module, or the Finishing Transport Module

Digital Production system images on a wide range of both coated and uncoated papers. Results may vary depending on the paper used. We are pleased to consult with you to help you maximize your objectives.

• Media capabilities vary with finishing options. Please refer to the System Media Capability table in this document. (p. 8)

• Coated stocks may exhibit issues such as higher jam rates, smearing, loss of halftone image quality, mottle, and light solid areas.

• Coated stocks should be used in environmental conditions where the ambient temperature is between 60° and 72°F and the relative humidity is between 20% and 55%

• Heavier weight stocks (>220 gsm) may experience toner adherence permanence issues, depending on the type of material being used. Please expect degraded performance with parchments, vellums, and other very smooth or very rough heavy weight stocks. As always, it is important to verify the application prior to any production run

• Tab jobs must be run with straight (not reverse) collated tabs.

• Images printed on Mylar tabs are typically degraded by toner scatter.

Configurations using the Multifunction Finisher

• Coated stocks and heavyweight stocks (>220 gsm) are not supported.

• Tabs fed from

o The SFM must use reverse collated tabs o The MFF Pro Plus Insertion Tray must use forward collated tabs o Tabs feeding from the Inserter Module is not supported o Also, running tabs requires proper use of the supplied Tab Guides

• Tabs are supported when the number of segments is 10 or less.

• Images printed on Mylar tabs are typically degraded by toner scatter.

• Drilled Paper & Tab Jobs: Currently most jobs are delivered face down, with the bind edge trailing to

match the requirements of the finisher. When tabs are run to the MFF, the tabs must be delivered with the tab leading and this requires an inversion at the exit of the paper path and entrance into the finisher. It is quite common to run drilled paper when running tabbed jobs, and this requires the user to reverse the loading of the drilled body stock in the tray such that the drilled edge is opposite what the paper tray loading label for drilled body stock shows.

• Certain stocks (stocks with high clay content and / or composed of other high density materials) may reduce the number of sheets that can be stapled and / or result in mis-staples.

• The Sheet Enhancement Module (SEM) is not available for use with the MFF.

FreeFlow™DocuSP®

• Neither LCDS nor IPDS support is available on configurations with an MFF.

• The PCI Ultra SCSI SE Host Adaptor kit for the QIC and 4mm tape drives used with previous Xerox

Production Systems does not work with the Next Generation FreeFlow™ DocuSP Xerox Nuvera Next Generation FreeFlow™ DocuSP

EA Production Systems. A compatible PCI ULTRA SCSI SE Host Adaptor kit for the

Controller is available as an option.

Controller in the

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

• DFA devices do not support single page offsetting specified within the job or set. Offset at job or set

boundary is supported. Single page job or set will offset.

• There is no floppy drive on Nuvera

option, QIC tape or over the network.

• The FreeFlow™ Print Manager Applet (previously available via clicking on the “Job Submission Applet” in the Web Browser) is no longer included with the system. Note that the standalone FreeFlow™ Print Manger product continues to be available for purchase.

• Stapling and hole-punching cannot be invoked together from FreeFlow™ applications. If this is required, a queue override can be used to invoke stapling or hole-punching.

. Resource loading may be accomplished via the LTO Tape

Printer Module

• This is not a print to edge system due to potential image quality defects on the edge of the page.

• Printing on SRA3 can result in inboard and outboard edge image quality defects.

• The Nuvera materials. However, to obtain best results, please follow the guidelines outlined here:

Digital Production System provides very good support for imaging on pre-printed

Design the pre-printed image so that no ink, varnish, or aqueous coating is placed in the area to be printed on by Nuvera

varnish. If Nuvera color is screened back to less than 30%, or an uncoated base stock is used.

Use a laser-compatible printing process for the pre-printed stock. Choose inks, varnishes, and coatings that are temperature stable and have low levels of petroleum distillates. UV-cured inks

are recommended, to insure complete curing before printing on with Nuvera

on Nuvera

Select base paper stock approved for use on Nuvera

There are other factors that should be taken into account to successfully print on pre-printed stocks. Refer to the Xerox Nuvera

and performance expectations.

• 8½” x 14” paper is loaded short edge feed and runs at 72 pages per minute simplex on 120 and 144 PPM configurations and runs at 60 pages per minute on a 100 PPM configuration. Refer to the Printer Module Section for a summary of engine speed for various paper sizes.

• When feeding paper smaller than 8½” (216mm) in the cross process direction, there may be some degradation of image quality. It is recommended that the customer test their applications for such cases.

that has been pre-printed on xerographic equipment.

. Toner does not adhere as well to the stock when printing over inks or

must print over pre-printed ink, results are more likely to be acceptable if the

. Do not use stock

(see the Compatible Media List section).

DPS Paper Guide, available on Xerox.com, for additional considerations

Inserter Module

• LCDS and IPDS applications are currently not able to pull paper stocks from the Insertion Module.

Finishing Devices

Finishing Transport Module (FTM) with Document Finishing Architecture (DFA) finishing

• Substrates that tend to exhibit curl when being fed through the Xerox Nuvera functional problems in the finishing devices. In most cases, the Sheet Enhancement Module will deliver flat output. In cases where the output may still need adjustment, you can fine tune the Sheet Enhancement Module controls or you can manually specify the amount of decurling you prefer. See the ‘User Guide and Training Aid: How Do I? – Manage Paper Curl’, for additional information.

• The DS5000, Bourg BDFx, and Xerox Square Fold Booklet Maker support a specific range of coated paper; all other supported inline DFA finishing devices do not support coated paper. Refer to specific solution planning guides for details.

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system can cause

Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

• Paper latitudes are unique for each inline finishing solution.

• The Xerox SquareFold Booklet Maker Covers Insertion Module (CIM) is not supported for the

SquareFold Booklet Maker. As an alternative, the Inserter Module can be used for covers insertion except when sending LCDS or IPDS jobs. The Bourg BDFx Booklet Maker with the BCFx Covers Feeder can be used with LCDS or IPDS jobs that require covers.

• Supported Inline DFA Finishing Solutions are compatible with specific Xerox Nuvera Consult finisher module details in this document and, for more details, the Solutions Planning Guideline for the selected DFA Finishing device. The Finishing Solutions Planning Guides can be accessed by Xerox sales Reps at http://xww.thefic.xerox.com/dsweb/View/Collection-113169.

configurations.

Basic Finishing Module (BFM) and Basic Finishing Module Plus (BFM Plus)

• Substrates that tend to exhibit curl when being fed through the Xerox Nuvera functional problems in the finishing devices. In most cases, the sheet enhancement module will deliver flat output. In cases where the output may still need adjustment, you can fine tune the Sheet Enhancement Module controls or you can manually specify the amount of decurling you prefer. See the ‘User Guide and Training Aid: How Do I? – Manage Paper Curl’, for additional information.

• The BFM and BFM Plus do not offset paper sizes larger than 11x17" / A3. This means that 12x18 or 12x18.5 cannot be offset. For these sizes, software ignores any offset programming selection.

• For reliable stacking, stack size should be limited for certain jobs:

--Stapled sets of 15 sheets or smaller are limited by machine control to 100 sets.

--Stapled sets of coated stocks stack less well, and should be managed to 50 by the operator.

--Stapled sets should be offset stacked.

--The stack height limit can be operator adjusted.

• Banner and slip sheets should be greater than or equal to 90 gsm (24 lb bond)

• Slip-sheets must be the same size as the body sheets

• When stapling sets with mixed size stock, the stock must be the same dimension in the Across Feed

direction, and the dimension differences should be within 13mm (½”) in the feed direction.

• Drilled paper must be loaded with the holes leading (e.g. to the left) when using two Basic Finishing Modules.

system can cause

Multifunction Finisher

• Statement size paper (5.5” x 8.5”) and Envelopes (as noted above) will be delivered only to the top tray.

• Staple locations for non-standard size papers (e.g., standard sizes are A4, Letter size, etc.) will be slightly asymmetrical. The staple will be located in the position appropriate for the next nearest standard paper size.

• Substrates that tend to exhibit curl when being fed through the Xerox Nuvera functional problems in the finishing devices. On MFF systems (which do not include the Sheet Enhancement Module), it may be necessary to adjust the Print Engine decurler in order to get the substrate to become flatter, so that the finisher runs with optimal performance. The proper Print Engine decurler setting will vary depending on the substrate and the ambient environmental conditions. Paper left opened overnight may exacerbate curl.

• Tearing of booklet covers near the staples can occur with booklets using 9 or more sheets of paper, under the following conditions: a) there is high image coverage around the gutter area on the inside of the cover or on the inside or outside gutters of the first couple of booklet sheets (note that gutter area image coverage on the innermost sheet of the booklet is OK), or, b) the cover stock is smooth and/or lightweight (<80gsm). With certain other stocks (coated stocks, or uncoated stocks with high area coverage Xerographic Color Images), the cover tearing can occur even with booklets containing less than 9 sheets of paper.

FreeFlow

• FreeFlow

provide named support for the Nuvera customers with these earlier versions may need to upgrade since SPAR support will not be available.

Digital Workflow Collection

Makeready, Web Services and Process Manager, version 5.0 SP4, is the first version to

EA family. Compatibility support is provided in versions 4.x; however,

system can cause

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

New Capabilities with Xerox Nuvera® System Release 8.0

Note that this software release is only available for Nuvera

not compatible with Nuvera Production System configurations.

• A new toner (EA) is enabled in this configuration that uses a smaller particle size. Overall image quality is improved because of higher fidelity due to the smaller particle sizes, and reduced toner mass results in more reliable fuser stripping. These result in performance improvements across the supported media range, and enable less frequent service. Specific image quality benefits include:

- sharper text

- sustained halftone uniformity

- no image scatter on coated stocks

- no toner puffs.

• EA systems include one toner bottle, yielding 210K images at 6% area coverage.

• The Multifunction Finisher is now also available in the Pro Plus configuration, which adds hole punching and

insertion (via an Insertion Tray) capabilities

• Improved system reliability and stacking performance with the inclusion of the new Sheet Enhancement Module (SEM) on configurations that include the BFM or FTM finishing modules.

• Enablement of 2 BFM Plus units in combination with downstream 3rd party finishing via the Finishing Transport Module

• A base offering of DocuSP® that consists of a single queue and a simplified media programming model. An optional upgrade, known as the Productivity Pack, enables multiple queues and enhanced media management using the stock library.

• A base Image Quality offering of a 125 lpi halftone screen, with an optional Enhanced IQ upgrade to include 85, 106, 134 and 156 lpi halftone screens. These screens are applicable to PS/PDF/TIFF/PCL DataStreams.

• The Windows Drivers now support bi-directional communications. Also available is a driver for the Windows Vista platform

• Jam recovery offset sheet in the BFM configuration that enables easy stack inspection at each occurrence of a jam in a run

• The IPDS Finishing Operation Triplet is now supported (for stapling operations only) as part of an XOH Define Group Boundary command.

Copier/Printer, Nuvera® Digital Production System, or the Nuvera® MX Digital

EA Digital Production System configurations. It is

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

System Media Capability– Xerox Nuvera®

With individual Output / Finishing Devices

Dimension Weight Production

System with

various finishing

options

Multifunction

Finisher (MFF)

Stacker / Stapler

MFF Top Tray

MFF Booklet Maker

MFF Inserter Tray

MFF Hole Punch

2 – Holes

3 – Holes

4 – Holes

Basic Finishing Module (BFM)

BFM Top Tray

BFM Plus

Finishing Transport

Module (FTM)

Top Tray

FTM bypass

throughput

without rotation

FTM bypass

output

with rotation

DS 5000 High

Capacity Stacker

CP Bourg BDFx

Booklet Maker

Optional BCFx

Covers Feeder

Xerox

Process

Direction

5.8 – 18.5 in.

148 – 470 mm

5.5 – 18.5 in.

140 – 470 mm

Only specific sizes are supported – please see the section on

“Multifunction Finisher”, later in this document

6.93 – 18.5 in. 176 – 470 mm

5.83 – 18.0 in. 148 – 457 mm

7.0 – 18.5 in.

178 – 470 mm

5.5 – 18.5 in.

140 – 470 mm

5.5 – 18.5 in.

140 – 470 mm

5.5 – 18.5 in.

140 – 470 mm

5.5 – 18.5 in.

140 – 470 mm

10.0 – 12.6 in. 254 – 320 mm

7.0 – 18.5 in.

178 – 470 mm

7.0 – 18.5 in.

178 – 470 mm

7.0 – 18.2” 8.0 – 12.6 in. 16 lb bond – 110 lb. index

Cross

Process

Direction

8.0 – 12.8 in.

203 – 325 mm

8.0 – 12.8 in.

203 – 325 mm

8.0 – 11.73

203 – 298 mm

8.0 – 12.64 in. 203 – 321 mm

9.13 – 12.64 232 – 321 mm

10.04 – 12.64. 255 – 321 mm

8.0 – 12.0 in.

203 – 305 mm

6.9 – 12.6 in.

175 – 320 mm

8.0 – 12.6 in.

203 – 320 mm

8.0 – 12.6 in.

203 – 320 mm

8.0 – 12.6 in.

203 – 320 mm

7.0 – 14.3 in.

178 – 363 mm

10.0 – 14.3 in.

254 – 363 mm

10 – 12.6 in.

254 – 320 mm

Uncoated stock Coated stock

16 lb. bond – 120 lb. index

56 – 220 gsm

16 lb. bond – 120 lb. index

56 – 220 gsm

16 lb. bond – 120 lb. index

56 – 220 gsm

16 lb. bond – 110 lb. index

56 – 200 gsm

16 lb. bond – 90 lb. cover

56 – 250 gsm

16 lb. bond – 90 lb. cover

56 – 250 gsm

16 lb. bond – 90 lb. cover

56 – 250 gsm

16 lb. bond – 90 lb. cover

56 – 250 gsm

16 lb. bond – 90 lb. cover

56 – 250 gsm

16 lb. bond – 90 lb. cover

56 – 250 gsm

16lb bond – 80 lb cover

56 – 220 gsm

Body Stock: 16 lb bond – 110 lb index 60 – 200 gsm Cover Stock: 20 lb. bond – 10 pt cover 80 – 300 gsm Cover stock from BCFx: 20 lb. bond – 10 pt cover 80 – 300 gsm

60 lb text – 90 lb cover

80 lb text – 80 lb cover

specifications included in

the CP Bourg BDFx

Booklet Maker Solutions

N/A

90 – 250 gsm

120 – 220 gsm

Supported per the

planning guide

Supported per the

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Dimension Weight Production

System with

various finishing

options

SQUAREFOLD®

Booklet Maker

Process

Direction

178 – 462 mm 203 – 320 mm

Cross

Process

Direction

Uncoated stock Coated stock

60 – 200 gsm specifications included in

the Xerox

SQUAREFOLD®

Booklet Maker Solutions

planning guide

GBC Fusion Punch

Xerox DB120-D

Document Binder

Xerox Manual & Book Factory BBF2005

No BPRF

With BPRF

BPRF & 18.5 in

fold plate

7.0 – 17.0 in.

178 – 432 mm

A4, Letter LEF 210 – 216 mm

5.5 - 12.0 in.

140 – 305 mm

5.5 – 17.0 in.

140 – 432 mm

5.5 – 18.5 in.

140 – 470 mm

10.0 – 11.0 in.

254 – 279 in.

A4, Letter LEF

279 – 297 mm

8.0 – 14.0 in

203 – 356 mm

8.0 – 14.0 in

203 – 356 mm

8.0 – 14.0 in

203 – 356 mm

16 lb bond – 90 lb. cover

60 – 200 gsm

18 lb - 32 lb bond

68 – 120 gsm

(120 gsm should be used only as

cover, dividers and inserts} w/o BPRF (refer to the SPG for more information) Book Body:

16 lb – 40 lb bond

60 – 158 gsm

Covers:

30 lb – 90 lb cover

63 – 250 gsm

Min. Untrimmed book size:

8.25 x 5.5 in. (210 x 140 mm) Max. Untrimmed book size:

14.0 x 12.0 in. (356 x 305 mm)

Note. DFA finishing throughput entries assume finisher is immediately downstream from the FTM.

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

System Product Specifications Overview

Optimum Product Performance

Print Volume Range

The Xerox Nuvera® 100/120/144 EA Digital Production System is designed for an Average Monthly Print Volume (AMPV) as below.

System AMPV Conditions

Xerox Nuvera® 100/120/144 EA Digital Production System

Maximum Duty Cycle: Up to 3.7 million prints per month with the Xerox Nuvera® 144 EA Digital Production System.

Duty Cycle is defined as:

The maximum recommended monthly copy / print volume support under standard vendor supplied service (3 x 7 shift coverage). This defines the upper end of expected customer volume band for the device.

The Maximum AMPV / Duty Cycle cited above assume a print environment with dedicated skilled operators and production grade finishing alternatives, such as the Basic Finishing Module. Actual customer experience may vary in conjunction with the duty cycles of the selected third party or midproduction finishing alternatives available.

Products configured with Xerox mid-Production Finishing alternatives such as the Multifunction Finisher are expected to be used in environments with a Maximum AMPV of up to 500K per month

The Customer should consider higher volume machines or multiple machines if average monthly volume approaches Duty Cycle on a constant basis.

Prints between service calls on a digital Xerox Nuvera for volume, applications, and throughput material. Specific customer requirements for Image Quality may further impact the number of service calls. Xerox Nuvera performance output and minimize service calls.

100K – 1.5M (100/120 EA DPS)

150 K – 2.0M 144 EA DPS)

DPS are dependent on customer requirements

8.5 in. x 11 in./A4

trained operators can optimize

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Environmental Factors

Environmental Factor Minimum Maximum

Temperature 50o F (10o C)

(Tested to 60° F (15.6o

C))

Humidity 15% RH

(Tested to 15%)

Heat Emission (approximate) (SFM / Scanner, Printer Module, MFF Professional) Heat Emission (approximate) (SFM, Printer Module, BFM) Power Consumption (approximate) (SFM / Scanner, Printer Module, MFF Professional) Power Consumption (approximate) (SFM, Printer Module, BFM) Noise

(Measured per ISO 7779 and declared in Bel per ISO

9296)

Altitude (above sea level) 0 10,000 ft.

SFM / PM / MFF Professional 6.2 B - Standby 8.6 B - Running SFM / PM / BFM 6.6 B - Standby 9.0 B - Maximum SFM / PM / FTM 7.2 B - Standby 9.0 B - Running SFM / PM / FTM / DS5000 7.2 B - Standby 9.1 B - Running

2,322 BTU / HR

(Standby)

2,452 BTU / HR

(Standby)

0.680 kw

(Standby)

0.718 kw

(Standby)

87o F (30.6o C)

(Tested to 80° F (26.7o C))

85% RH

(Tested to 80%)

18,715 BTU / HR

(Running)

19,023 BTU / HR

(Running)

5,480 kw

(Running)

5,570 kw

(Running)

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Product Space & Power Requirements

Item

Xerox Nuvera® 100/120/144 EA Digital Production System

Size – Printer w/ 1 SFM / Scanner & MFF

Size – Printer w/ 1 SFM & SEM / FTM

Size – Printer w/ 1 SFM & SEM / BFM Width of additional SFM Width of BFM Plus 49”, 1233mm

Service Space (MFF Config.)

Service Space (BFM / FTM Config. with SEM)

Weight (MFF Config. w/ scanner) Weight (BFM / FTM Config. with SEM) Power Requirements North America / Japan (MFF / BFM Finishing)

Power Requirements Europe / FX-IBG

132” (W) X 29 ” (D) X 61.6 ” (H) 3353 mm x 737 mm x 1565 mm

125” (W) X 29 ” (D) X 61.6 ” (H) 3175 mm x 737 mm x 1565 mm

124” (W) X 29 ” (D) X 61.6 ” (H) 3150 mm x 737 mm x 1565 mm

31.7”, 805mm Optional

Fixed: 163” (W) x 112” (D) ( 4140mm x 2839mm) Moveable: 163” (W) x 92” (D) ( 4140mm x 2336.8mm)

BFM: 145” (W) x 112” (D) 3683mm x 2839 mm FTM: 143” (W) x 112” (D) 3632mm x 2839 mm 1,753 lb. (795.2 kg) Additional SFM – 423 lbs. (192 kg)

BFM: 1763 lb. (800 kg) FTM: 1713 lb. (777 kg) Additional SFM – 423 lbs. (192 kg) 187 – 240 Volts AC (Nominal), 50 Amp , 50/60 Hz wall service

Note – FTM and DFA finishers will require additional power

187 – 240 Volts AC (Nominal), 30 Amp + 20 Amp (2) , 50/60 Hz wall service

Feeders and Finisher modules (BFMs) will need additional 187 – 240 VAC (Nominal), 20 Amp, 50/60 Hz wall service

Note – FTM and DFA finishers will require additional power

Comments

Printer Digital Tower 61.6” (1565 mm) (Height) DFA finishing devices vary by device*.

Optional, BFM Plus and Interface Module used with BFM (with top tray) in dual BFM installations.

- Fixed (stationary) installation: rear of the system should be at least 30” from the wall, machine, or rear obstruction..

- Moveable installation: rear of the system should be at least 10” from the wall and must be on mobility plates OR hard surface floor AND with no more than 4 modules including MFF and MFF Interface Module. At least 30” from the wall in rear. DFA finishing will increase width - FTM config. dimensions do not include DFA Finisher(s) dimensions or service space.

With consumables loaded, except media

With consumables loaded, except media FTM config. listing does not include DFA Finisher(s) weight.

• UL & cUL compliant

• Complies with the FEMP (Federal Energy Management Program)

via the machine circuit breaker (CB); with the CB switched off, the system consumes less than 1 watt.

• Energy Star (eStar) compliant**

• Environmental Choice (Canada)**

• Complies with Section 508 of the ADA Rehabilitation Act

• Units are compliant with applicable EU directives and are CE

marked

* - Please refer to supported inline DFA finishing devices Solution Planning Guides for Product Space and Power Requirements.

** - the following configuration is not Energy Star compliant:

• 100 ppm printer-only configuration with a BFM

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

System Configuration and Installation

Installation Preparation Document

This section should be used in conjunction with the Xerox Nuvera® 100/120/144 EA Digital Production System Installation Planning Guide (IPG), the Xerox Nuvera Production System Installation Preparation Document (IPD), and the supported inline DFA Finishing

Device Solution Planning Guide, which contain detailed specifications for size, weight, electric, and environmental conditions. Only the most important requirements are stated here.

Customer Responsibilities

The following must be completed before system delivery and will be assessed in the final site check:

Item Comments

Identify placement of the system Ensure the printer can be delivered to the site Supply the appropriate electrical connections Dedicated power required Install an exhaust duct to vent hot air to the air system or the outside if required

Install a network drop for Internet access Automatic upload of data for remote diagnostics Verify the strength and slope of the floor Meet room Environmental Specifications for temperature and relative humidity year round

Connect system to network including proxy server information

Heat vent kit is available (for stationary system installations only). The kit lowers the system’s output from the nominal running heat emission level (see the Environmental Factors table) to 8,500 BTU/hr.

This is essential to the system’s ability to perform as expected; Xerox will not be able to resolve performance problems encountered when the area is not maintained within this operating range.

100/120/144 EA Digital

System Installation

System installation can take from 4 to 6 hours for a basic system, to 9 to 11 hours or more, depending on the number of feeders, finishers and system options being installed.

Availability

As with any other printing process, you will not plan production to the raw speed of the printer.

Your Xerox Nuvera average 92% to 95% of the time.

• Availability is defined, as all the time the machine is not being serviced or waiting for service by

Xerox.

• Given similar service coverage, DocuTech® / DocuPrint® availability averages up to 95%.

Although the service call rate may exceed current DocuTech overall system availability will become comparable.

Planning for volume requires taking many factors into account in addition to printer availability. These factors include pre-press workflow efficiency, job type and client expectations, use of qualified stocks, daily volume and number of jobs, job mix, area coverage, adherence to environmental specifications, and operator expertise and attention to procedures.

100/120/144 EA Digital Production System will be available to you on a monthly

® products in the same speed range,

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Operations

Item

Power Up 7½ minutes

First Copy Out Time (FCOT) First Print Out Time (FPOT)

Restart Time 5 minutes

Billing Meters

Print Quality Adjustments

Mixed Plex Printing

Xerox Nuvera® 100/120/144 EA Digital Production System

8½ seconds (with one finisher and no inserter)

9½ seconds.

Available via the Administration window.

Automatic, brief pauses for registration or xerographic process adjustments to maintain high image quality Switching between one-sided and twosided printing does cause some loss of productivity. The extent of the loss is directly related to the frequency of the switch.

Comment

If the environment does drift outside the specified range during the systems’ powered down state, some period of image degradation can be expected at startup. Copy job sent to the top tray; platen scan, simplex job, 8.5 x 11 LEF fed from tray 1 Printer should not cycle down as long as it receives an image to print within 5 seconds of completing the previous sheet.

Vary by operating company / country; ask local analyst or sales representative to explain your meter operation. Automated reading of the billing meter is available, if Remote Services are enabled.

When producing collated sets run 1 to N, the system already optimizes performance. In other cases, adding a blank side to the job can minimize impact, but the sheet is billed.

Supplies and Component Yields

The consumable supplies listed below are engineered specifically for use in the Xerox Nuvera® 100/120/144 EA Digital Production System and provide the highest and most consistent image quality, maximum machine productivity, and uptime.

All yield estimates are based on the indicated 6% area coverage at standardized conditions using 8 ½” x 11” / A4 Xerox 20 lb. bond (75 gsm) stock. Please note that actual yields vary greatly depending on area coverage, paper stock, and image quality control settings. The current estimates are shown below.

Consumables

Supply Yield Estimates EA Toner 210,000 prints/bottle; 1 bottle per system (2nd toner bottle is available as an option) BFM 100 Sheet Staple refills and drivers. 15,000 staples per supply package,

The package contains three 5000 staple refills and 3 drivers

BFM 30 Sheet Staple refills and drivers 15,000 staples per supply package,

The package contains three 5000 staple refills and 3 drivers

MFF 100 Sheet Staple Cartridge Comes installed in machine. Filled with 1 - 5,000 staple refill, this cartridge typically lasts the life

of machine.

MFF 100 Sheet Staple Refills 5,000 staples per refill, 3 refills per carton MFF 50 Sheet Staple Cartridge Required for initial 50-sheet stapler capacity order. Filled with 1 - 5,000 staple refill, this

cartridge typically lasts the life of machine.

MFF 50 Sheet Staple Refills 5,000 staples per refill, 3 refills per carton. Staples Refills for MFF Booklet Maker

(1 for rear and 1 for front stapler required)

2,000 staples per box; 16,000 per carton (8 Boxes per carton)

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Customer Replaceable Units

CRU Yield Estimates Waste Toner Bottle 1,200,000 prints

Waste Developer Bottle 680,000 prints

Disposal Process

All Toner Waste Bottles include a prepaid return shipping label, plastic bag, and tie in the box. This is the preferred method of disposal.

Empty dry ink containers and waste containers are safe and approved for local recycling with common commercially used plastics.

More information can be found at www.Xerox.com Program.

, under Online Supplies Ordering, Cartridge Recycling

Xerox Productivity Plus (XPP)

The XPP option provides capability for the advanced customer to carry out certain maintenance activities. Before this capability can be enabled at a customer location, the customer personnel who will be performing maintenance need to be trained and certified by Xerox. Training is delivered in two phases. Each phase is one day of training. Customers may elect to participate only in phase one or in both phases. Phase 1 training covers use of diagnostic routines, photoreceptor removal and replacement, and power supply filter replacement. Phase 2 covers fuser, corotrons and additional filters. A manual and tool kit is provided with the training and a license is required in order to access the customer diagnostics and update High Frequency Service Items. Specific parts will be provided as on-site inventory.

prInteract (formerly Remote Services)

The Xerox Nuvera® Digital Production System is enabled with Remote Service features, including Automated Remote Monitoring and On Demand Machine Data Transfer. Remote Services provides the ability for the

Xerox Nuvera Xerox support server within Xerox’s firewalled environment. Data is transported through the network using industry standard 128-bit encryption and Secure Socket Layer (SSL) transport protocols.

Enablement of Remote Data Transfer requires two steps:

• Populating of the customer’s machine serial number into the Xerox server. This occurs at order placement if the customer selects the CONNECT option.

• Installing the customer’s proxy server or Firewall information address on the machine. (Reference the System Administration Guide for details.)

To sign up for Meter Assistant, customers or Sales Specialists should visit xerox.com: Customer Resources: Submit Meter Reads for more information.

Digital Production System to securely transport the device’s service and engineering data to a

Kit Limitations

The Foreign Device Interface (FDI) kit and the Removable Hard drive kit cannot be installed on the same system.

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Compatible Media List

The media listed on the following pages have been tested and approved for use in the Xerox Nuvera® DPS (when using a supported Inline DFA Finishing device, please refer to the individual Inline DFA Finishing Device Solution Planning Guide for a list of supported media types).

The Xerox Nuvera papers (uncoated papers only in configurations using an MFF). Results may vary depending on the paper used. We are pleased to consult with you to help you maximize your objectives.

Coated stocks should be used in environmental conditions where the ambient temperature is between 60° and 72°F and the relative humidity is between 20% and 55%. Coated stocks may exhibit issues such as higher jam rates, smearing, loss of halftone image quality, mottle, and light solid areas. Optimized printing may not be possible across the entire weight range of coated papers. Coated stocks under 120gsm may exhibit degraded performance - avoid any images with greater than 25%

toner area coverage and dark images along the lead edge of sheets; also, machine to machine variation and tolerance stack ups may result in successful performance on one machine and not another.

Successful printing on pre-printed stocks is dependent upon many factors. Additional information and performance expectations are provided in the Xerox Nuvera

The Xerox Supplies Group will be available to test particular media in a customer’s application.

For more information about media, please see the Xerox Nuvera Guide available at www.xerox.com.

For information regarding specific substrates use in the Xerox Nuvera Supplies at (800) 822-2200.

For More Information and Pricing contact your Xerox Supplies Representative, authorized Xerox merchant, or visit us on the web at www.xerox.com

Digital Production system images on a wide range of both coated and uncoated

DPS Paper Guide.

Digital Production System Paper

DPS, please call Xerox

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Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document

Legend

8 - Remove frequently from

1 - Simplex Only

N - Not Recommended 2 - Bypass Tray

Paper and Application Thruput

Media Compatibility Guide - Nuvera 8.0 test

Order #

3R12420 3R12421 3R12422 3R12423 3R12424 3R12425 3R12427 3R12428 3R12429 3R12430 3R12431 3R12432 3R12433 3R12434 3R12435 3R12436 3R12437 3R12438 3R12439 3R12440

3R4885 3R5105 3R12414 3R12363 Xerox Polyester Papers 4.7 3R12364 3R4417 Tabs - 90# Index 9 x 11 YY 3R5709

3R3139 3R4474 3R5719 3R4475 3R3146 3R4476

3R12050 3R12052 3R12056 3R12057 1 up - 8.5" x 11" (copier) 8.5 x 11 Y1 Y1 3R12051 3R12053 20 up - 4" x 1" 8.5 x 11 Y1 Y1 3R12055

3R3117 3R2780 3R3028 3R3108 3R6218

2 Part Reverse/StraightW/C 2 Part Reverse/Straight W/P 2 Part Reverse/Straight W/C 2 Part Reverse/Straight W/C 3 Part Reverse P/C/W 3 Part Straight W/C/P 3 Part Straight W/C/P 3 Part Straight W/C/P 4 Part Reverse G/P/C/W 4 Part Straight W/C/P/G 4 Part Straight W/C/P/G Vert. Perf'd - 3 Part Straight W/C/P Vert. Perf'd - 3 Part Straight W/C/P Universal Singles - CB Whiite Universal Singles - CFB White Universal Singles - CFB Whiite (Mini carton) Universal Singles - CFB Canary Universal Singles - CF Canary Universal Singles - CF Pink Universal Singles - CF Whiite

Docupac Folders - 90 lb. Index Docupac Laser Folder - 65lb. Cover Xerox Polyester Papers 3.7

Xerox Polyester Papers 3HD 4.7

Tabs - Plastic Printable

33 up - 2.8" x 1" 24 up - 2.8" x 1.3" 14 up - 4.24" x 1.6" 8 up - 4.25" x 2.7" 6 up - 4.25" x 3.7" 1 up -8.5" x 11" (170 gsm)

33 up - 2.8" x 1" 24 up - 2.6" x 1.25" (copier) 8 up - 4" x 2.5" (copier)

30 up - 2.6" x 1"

10 up - 4" x 2"

Clear, Stripeless 8.5 x 11 Painted Stripe Paper Backed 8.5 x 11 Removeable Stripe 3HD - Clear, Removable Stripe 8.5 x 11

Mock up

Premium Digital Carbonless

Specialty Media,Tabs,Synthetics,Binding Supplies

High Speed Labels

Ink Jet / Laser White Labels

3 - Manual Duplex 9 - Hi Cap 4 - Long edge Feed 5 - Short edge Feed 6 - Machine Retrofit Required 7 - Limited duplex - image text or areas o toner coverage on uncoated side first.

Xerox Nuvera® 100/120

Size

8.5 x 11

8.5 x 11 Y1 Y1, 12 , 13

8.5 x14

17 x11 Y1 Y1, 12 , 13

8.5 x 11

8.5 x14 Y1 Y1, 12

17 x11

8.5 x 11 N Y1, 13

8.5 x 11

8.5 x14

9 x11 Y1 Y1, 12

8.5 x 11

8.5 x 11 Y1 Y1, 12

8.5 x 11

8.5 x 11 Y1 Y1, 12

8.5 x 11

8.5 x 11 Y1 Y1, 12

8.5 x 11

9.5 X 11.75

8.5 x 11

8.5 x 11 YY

8.5 x 11

9 x 11

8.5 x 11

Transparencies

8.5 x 11

EA DPS with MFF

Finisher

Y1 Y1

YY YY YY

Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1

Y1 Y1 Y1 Y1 Y1 Y1

Y1 Y1

Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1 Y1

output tray with 2-sided heavy toner coverage documents.

10 - Coated paper mode 11 - Heavy weight paper mod 12 - DS5000 Finisher 13 - Basic Finisher Module (B

Xerox Nuvera® 100/120/144 EA DPS with BFM / DS5000

Finishers

Y1, 12 , 13

Y1, 13 Y1, 12

Y1, 12

Y1, 12 Y1, 12

Y1, 12

Y1, 12 Y1, 12

Y1, 12

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