Xerox NUVERA 100, NUVERA 120 User Manual

Xerox Nuvera

Digital Production System

Finishing

Solutions

Planning

Guide

December 2004 701P42973

Xerox Corporation

Global Knowledge & Language Services 800 Philips Road Bldg. 845 – 17S Webster, NY 14580

Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content within this document:

xeroxfinishing@usa.xerox.com

Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law of hereinafter granted, including without limitation, material generated from the software programs that are displayed on the screen such as styles, icons, screen displays, looks, etc.

Xerox , The Document Company , the digital X , the Xerox SquareFold Booklet Maker and Xerox Nuvera Digital Production System are trademarks of, or licensed to, Xerox Corporation.

Other product names used herein are trademarks of their respective owners.

Table of Contents

1.	INTRODUCTION ................................................................................................................................	1-1
	About this guide ................................................................................................................................	1-1
	Contents.............................................................................................................................................	1-1
2. XEROX FINISHING TRANSPORT MODULE (FTM) ............................................................................		2-1
	Product Overview..............................................................................................................................	2-1
	Performance Specifications.........................................................................................................	2-1
	Limitations......................................................................................................................................	2-1
	System Dependencies and Prerequisites .....................................................................................	2-2
	Configuration Guide..........................................................................................................................	2-2
	Install Planning..................................................................................................................................	2-3
	Device Configurations ..................................................................................................................	2-3
	Space Requirements....................................................................................................................	2-3
	Electrical Requirements ...............................................................................................................	2-4
	Environmental Requirements......................................................................................................	2-4
	Estimated Installation Time .........................................................................................................	2-4
	Operating Supplies .......................................................................................................................	2-4
	Customer Agreement .......................................................................................................................	2-5
	Devices...........................................................................................................................................	2-5
	Primary Customer Applications ..................................................................................................	2-5
	Special Considerations / Limitations ..........................................................................................	2-5
	Upending / Stair Climbing............................................................................................................	2-5
3.	XEROX DOCUMENT STACKER 5000 (DS5000) .............................................................................	3-1
	Product Overview..............................................................................................................................	3-1
	Performance Specifications.........................................................................................................	3-1
	Limitations......................................................................................................................................	3-1
	System Dependencies and Prerequisites .....................................................................................	3-2
	Configuration Guide..........................................................................................................................	3-2
	Install Planning..................................................................................................................................	3-3
	Device Configurations ..................................................................................................................	3-3
	Space Requirements....................................................................................................................	3-3
	Electrical Requirements ...............................................................................................................	3-4
	Environmental Requirements......................................................................................................	3-4
	Estimated Installation Time .........................................................................................................	3-4
	Operating Supplies .......................................................................................................................	3-4
	Customer Agreement .......................................................................................................................	3-5
	Devices...........................................................................................................................................	3-5
	Primary Customer Applications ..................................................................................................	3-5
	Special Considerations / Limitations ..........................................................................................	3-5
	Upending / Stair Climbing............................................................................................................	3-5

4.XEROX SQUAREFOLD BOOKLETMAKER (SQFBM) WITH OPTIONAL COVER INSERTION MODULE

(CIM).......................................................................................................................................................	4-1
Product Overview..............................................................................................................................	4-1
Performance Specifications.........................................................................................................	4-1
Limitations......................................................................................................................................	4-2
System Dependencies and Prerequisites .....................................................................................	4-2
Configuration Guide..........................................................................................................................	4-3
Install Planning..................................................................................................................................	4-4
Device Configurations ..................................................................................................................	4-4
Space Requirements....................................................................................................................	4-4
Electrical Requirements ...............................................................................................................	4-5
Environmental Requirements......................................................................................................	4-5
Estimated Installation Time .........................................................................................................	4-6
Operating Supplies .......................................................................................................................	4-6
Unique Features Set ........................................................................................................................	4-7
Customer Agreement .......................................................................................................................	4-8

Table of Contents

Devices...........................................................................................................................................	4-8
Primary Customer Applications ..................................................................................................	4-8
Special Considerations / Limitations ..........................................................................................	4-8
Upending / Stair Climbing............................................................................................................	4-8

5.C.P. BOURG BDFX BOOKLET MAKER WITH OPTIONAL COVER FEEDER AND SQUARE EDGE

MODULE...................................................................................................................................................	5-1
Product Overview..............................................................................................................................	5-1
Performance Specifications.........................................................................................................	5-1
Limitations......................................................................................................................................	5-2
System Dependencies and Prerequisites .....................................................................................	5-2
Configuration Guide..........................................................................................................................	5-3
Install Planning..................................................................................................................................	5-4
Device Configurations ..................................................................................................................	5-4
Space Requirements....................................................................................................................	5-4
Electrical Requirements ...............................................................................................................	5-5
Environmental Requirements......................................................................................................	5-5
Estimated Installation Time .........................................................................................................	5-5
Operating Supplies .......................................................................................................................	5-6
Unique Features Set ........................................................................................................................	5-7
Customer Agreement .......................................................................................................................	5-8
Devices...........................................................................................................................................	5-8
Primary Customer Applications ..................................................................................................	5-8
Special Considerations / Limitations ..........................................................................................	5-8
Upending / Stair Climbing............................................................................................................	5-8
6. GBC FUSION PUNCH II WITH OFFSET STACKER (FP II) ...............................................................	6-1
Product Overview..............................................................................................................................	6-1
Performance Specifications.........................................................................................................	6-1
Limitations......................................................................................................................................	6-1
System Dependencies and Prerequisites .....................................................................................	6-2
Configuration Guide..........................................................................................................................	6-2
Install Planning..................................................................................................................................	6-3
Device Configurations ..................................................................................................................	6-3
Space Requirements....................................................................................................................	6-3
Electrical Requirements ...............................................................................................................	6-4
Environmental Requirements......................................................................................................	6-4
Estimated Installation Time .........................................................................................................	6-4
Operating Supplies .......................................................................................................................	6-5
Unique Features Set ........................................................................................................................	6-6
Customer Agreement .......................................................................................................................	6-7
Devices...........................................................................................................................................	6-7
Primary Customer Applications ..................................................................................................	6-7
Special Considerations / Limitations ..........................................................................................	6-7
Upending / Stair Climbing............................................................................................................	6-7
7. XEROX DOCUMENT BINDER 120-D (DB120-D) ............................................................................	7-1
Product Overview..............................................................................................................................	7-1
Performance Specifications.........................................................................................................	7-1
Limitations......................................................................................................................................	7-2
System Dependencies and Prerequisites .....................................................................................	7-2
Configuration Guide..........................................................................................................................	7-3
Install Planning..................................................................................................................................	7-4
Device Configurations ..................................................................................................................	7-4
Space Requirements....................................................................................................................	7-4
Electrical Requirements ...............................................................................................................	7-5
Environmental Requirements......................................................................................................	7-5
Estimated Installation Time .........................................................................................................	7-5
Operating Supplies .......................................................................................................................	7-6

Table of Contents

Customer Agreement .......................................................................................................................	7-7
Devices...........................................................................................................................................	7-7
Primary Customer Applications ..................................................................................................	7-7
Special Considerations / Limitations ..........................................................................................	7-7
Upending / Stair Climbing............................................................................................................	7-7
8. STANDARD HORIZON PERFECT BINDER BQ-270X (BQ-270X) .....................................................	8-1
Product Overview..............................................................................................................................	8-1
Performance Specifications.........................................................................................................	8-1
System Dependencies and Prerequisites .................................................................................	8-1
Install Planning..................................................................................................................................	8-2
Device Configurations ..................................................................................................................	8-2
Space Requirements....................................................................................................................	8-2
Electrical Requirements ...............................................................................................................	8-3
Environmental Requirements......................................................................................................	8-3
Estimated Installation Time .........................................................................................................	8-3
Operating Supplies .......................................................................................................................	8-3
Customer Agreement .......................................................................................................................	8-4
Devices...........................................................................................................................................	8-4
Primary Customer Applications ..................................................................................................	8-4
Special Considerations / Limitations ..........................................................................................	8-4
Upending / Stair Climbing............................................................................................................	8-4
9. POWIS PARKER FASTBACK MODEL 15XS....................................................................................	9-1
Product Overview..............................................................................................................................	9-1
Performance Specifications.........................................................................................................	9-1
Limitations......................................................................................................................................	9-1
System Dependencies and Prerequisites .....................................................................................	9-1
Install Planning..................................................................................................................................	9-2
Device Configurations ..................................................................................................................	9-2
Space Requirements....................................................................................................................	9-2
Electrical Requirements ...............................................................................................................	9-2
Environmental Requirements......................................................................................................	9-2
Estimated Installation Time .........................................................................................................	9-2
Operating Supplies .......................................................................................................................	9-3
Customer Agreement .......................................................................................................................	9-4
Devices...........................................................................................................................................	9-4
Primary Customer Applications ..................................................................................................	9-4
Special Considerations / Limitations ..........................................................................................	9-4
Upending / Stair Climbing............................................................................................................	9-4

III

Table of Contents

Introduction

1. Introduction

The Solutions Planning Guide contains information on how to prepare for the installation of In-line and Off-line Finishing Devices to the Nuvera Digital Production System.

About this guide

This guide will provide the Analyst and the coordinating Customer with pre-installation tasks for the specific Finishing Device to be installed. The information provided in this guide covers the following Finishing Devices:

•Xerox Finisher Transport Module (FTM)

•Xerox Document Stacker (DS5000)

•Xerox SquareFold Booklet Maker (SQFBM) with optional Cover Insertion Module (CIM)

•Xerox Document Binder 120-D (DB 120-D)

•C.P. Bourg Document Finisher (BDFx) with optional Bourg Cover Feeder (BCFx) and Square Edge module (SQEDG)

•GBC Fusion Punch II (FP II) with Offset Stacker

•Standard Horizon Perfect Binder BQ-270x (BQ-270x)

•Powis Parker Fastback® Model 15xs

This section lists the contents of this guide:

•Introduction - provides information about the use of this Guide and it also lists the different Finishing Devices.

•Product Overview– provides a Product Overview, Performance Specifications and Device / System Limitations.

•System Dependencies – lists what component elements and upgrades are required.

•Configuration Guide - lists the various approved Finishing Solution Configurations available.

•Install Planningcontains Space, Electrical and Environmental requirements, for the different Finishing Devices.

•Unique Features Set – provides information on each device unique features.

•Customer Agreement – contains the Customer Agreement form.

Note: For Document Finishing Architecture (DFA) profiles please refer to the Nuvera DFA Resource Guide.

1-1

Introduction

1-2

Xerox Finishing Transport Module (FTM)

2. Xerox Finishing Transport Module (FTM)

This section will provide you with the features and capabilities of the Finishing Transport Module.

Product Overview

The Finishing Transport Module enables in-line finishing by providing document transport capability and full DFA Level 1 support to DFA compliant finishing devices.

Other features:

•Offers Dual DFA Exit Heights for flexible linking.

•Delivers Center or Edge registered output

•Provides 3 different output speeds to maximize Finishing throughput capability

•Includes built-in Sheet Rotator to maintain productivity

Performance Specifications

Listed below are the Performance Specifications for the Finishing

Transport Module.

Punching	Specifications

Paper Size	Top Tray: 5.5” x 8.27” (140 x 210 mm) – 12.6” x 18.5”
	(320 x 470 mm)
	Bypass with rotation: 7” x 10” (178 x 254 mm) – 12.6” x
	14.3” (320 x 363 mm)
	Bypass without rotation: 5.5” x 8.27” (140 x 210 mm) –
	12.6” x 18.5” (320 x 470 mm)

Top Tray Capacity	250 (20 lb. Bond / 75 gsm)

Output Height	34” (860 mm) and 40.2” (1021 mm)

Input Height	34” (860 mm)

Limitations

•Some marking may occur on recommended gloss coated stocks with greater than 70% area coverage.

2-1

Xerox Finishing Transport Module (FTM)

System Dependencies and Prerequisites

Listed below are the dependencies and prerequisites for installing the FTM in-line with the Nuvera Digital Production System.

•The Finisher Transport Module is required for in-line connectivity to the printer.

Note: In case the floor at the customer site is very uneven, it is recommended that the Nuvera IOT is installed and leveled with a Caster Leveling Kit (kit number 498K07900).

Configuration Guide

The diagram below identifies the different printer and finishing solutions that are currently supported.

Printer Configurations

Finisher Configurations

SFM

IOT

FTM

DS5000

SFM

IOT

FTM

DB120D

DS5000

DB120D

DS5000

DB120D

SFM

IOT

INS

FTM

FP II

DS5000

FP II

DS5000

FP II

SFM

IOT

INS

FTM

SQFBM

DS5000

SQFBM

DS5000

SQFBM

BDFX

BCFX

BDFX

BCFX

BDFX

SQEDG

BDFX

SQEDG

DS5000

BDFX

DS5000

BCFX

BDFX

DS5000

BCFX

BDFX

SQEDG

DS5000

BDFX

SQEDG

DS5000

BDFX

DS5000

BCFX

BDFX

DS5000

BCFX

BDFX

SQEDG

DS5000

BDFX

SQEDG

2-2

Xerox Finishing Transport Module (FTM)

Install Planning

This Install Planning guide will help you prepare for the installation of the Finisher Transport Module.

Device Configurations

The Finisher Transport module components are:

•Finisher Transport Module, including built-in sheet rotator

Space Requirements

The space requirements illustration provides machine footprint as well as the overall operating and maintenance area.

In addition to the diagram below, there should be a minimum of 78 inches (1,981mm) clearance from the floor to the nearest overhead obstruction.

Note: The FTM does not need any operating or maintenance space on the right side of it as it will connect directly with a downstream in-line Finishing Device.

30 inches
(763 mm)
Finishing	28 inches	In-line	88 inches
Transport	28 inches	Finishing	88 inches
Module	(711 mm)	Device	(2237 mm)
Module		Device
35 inches
(889 mm)
30 inches
(763 mm)

Note: The space requirements diagram for the FTM is a representation only and not drawn to scale.

2-3

Xerox Finishing Transport Module (FTM)

Dimensions	Finishing Transport Module

Width x Depth x Height	35” x 28” x 44.6”
	889 mm x 711.2 mm x 1133 mm

Shipping Dimensions	46” x 35.4” x 55”
Width x Depth x Height	1170 mm x 900 mm x 1400 mm

Weight	389 lbs (176 kg)

Shipping Weight	423 lbs (192 kg)

Operator Clearance	Minimum 24” (609.6mm) in front of the
	device

Service Clearance	Minimum 30” (763 mm) on all sides of
	the device

Bypass Output Heights	34” (860 mm) and 40.2” (1021 mm)

Electrical Requirements

Device	North America	Europe

FTM	120 VAC (+/- 10%), 60 Hz, 7.5A	220 VAC (+/- 10%), 50 Hz, 3.5A
Power

Environmental Requirements

Temperature	41	- 95° F (5 - 35°C)

Humidity	10	– 85% (non-condensing)

Heat Emission	1025 btu / hr

Sound Emission	57 db

Altitude	Minimum: -100 ft (-31 m)
	Maximum: 40,000 ft (12, 192 m)

Estimated Installation Time

The Xerox CSE installs the FTM and the estimated installation time is 4 hours.

Operating Supplies

There are no operating supplies for the FTM.

2-4

Xerox NUVERA 100, NUVERA 120 User Manual

Xerox Finishing Transport Module (FTM)

Customer Agreement

As a final step in the install planning you must complete the

Customer Agreement form.

Devices

Check off the modules that will be part of this install:

•Xerox Finisher Transport Module

Primary Customer Applications

Record the primary customer applications:

Special Considerations / Limitations

Record any special considerations and / or limitations identified by Xerox and agreed to by the customer:

Upending / Stair Climbing

Upending and / or Stair Climbing Required and Reviewed:

Yes

Not Required

I have reviewed the solution expectations and understand the specifications and limitations for each of the modules that will be installed: (Signature and Date)

Customer

Xerox Sales Representative

Xerox Analyst Representative

Xerox Service Representative

2-5

Xerox Finishing Transport Module (FTM)

2-6

Xerox Document Stacker 5000 (DS5000)

3. Xerox Document Stacker 5000 (DS5000)

This section will provide you with the features and capabilities of the Document Stacker.

Product Overview

The DS5000 High Capacity Stacker provides long periods of unattended operation and facilitates the transport of accumulated offset stacks of printed output for post processing. The stacks are easily moved on one of two wheeled dollies supplied with each stacker. The DS5000 is DFA compatible to meet full productivity of the host printer. The stacker bypass capability allows for transporting output to other in-line 3rd party finishing devices. Up to two DS5000 stackers can be attached for convenient unloading while running production.

Performance Specifications

Listed below are the Performance Specifications for the

Document Stacker 5000.

Stacking	Specifications

Paper Size / Weight	Paper Size: 7” x 10” (178 x 254 mm) – 12.6” x 18.5”
	(320 x 470 mm)
	Paper Weight: 16 lbs (60 gsm) – 110 lbs (200 gsm)

Capacity	Top Tray: 250 sheets 20 lbs (75 gsm)
	Stacker: 5,000 sheets 20 lbs (75 gsm)
	Max Stack Height: 18.3” (465 mm)

Output Height	40.2” (1021 mm)

Input Height	40.2” (1021 mm)

Limitations

•A Finisher Transport Module is required for in-line connectivity to the printer.

•The stacker performance is dependent on the printer module decurler settings.

3-1

Xerox Document Stacker 5000 (DS5000)

System Dependencies and Prerequisites

Listed below are the dependencies and prerequisites for installing the DS5000 in-line with the Nuvera Digital Production System.

•The Finisher Transport Module is required for in-line connectivity to the printer.

Note: In case the floor at the customer site is very uneven, it is recommended that the Nuvera IOT is installed and leveled with a Caster Leveling Kit (kit number 498K07900).

Configuration Guide

The diagram below identifies the different printer and finishing solutions that are currently supported.

Printer Configurations

Finisher Configurations

SFM

IOT

FTM

DS5000

SFM

IOT

FTM

DB120D

DS5000

DB120D

DS5000

DB120D

SFM

IOT

INS

FTM

FP II

DS5000

FP II

DS5000

FP II

SFM

IOT

INS

FTM

SQFBM

DS5000

SQFBM

DS5000

SQFBM

BDFX

BCFX

BDFX

BCFX

BDFX

SQEDG

BDFX

SQEDG

DS5000

BDFX

DS5000

BCFX

BDFX

DS5000

BCFX

BDFX

SQEDG

DS5000

BDFX

SQEDG

DS5000

BDFX

DS5000

BCFX

BDFX

DS5000

BCFX

BDFX

SQEDG

DS5000

BDFX

SQEDG

3-2

Xerox Document Stacker 5000 (DS5000)

Install Planning

This Install Planning guide will help you prepare for the installation of the Document Stacker 5000.

Device Configurations

The Document Stacker 5000 components are:

•Document Stacker 5000 with 2 paper dollies

Space Requirements

The space requirements illustration provides machine footprint as well as the overall operating and maintenance area.

In addition to the diagram below, there should be a minimum of 78 inches (1,981mm) clearance from the floor to the nearest overhead obstruction.

	30 inches
	(763 mm)
	Document	28.7 inches
	Stacker	28.7 inches
	Stacker	(730 mm)
	(DS5000)	(730 mm)
	(DS5000)
	39.4 inches	30 inches
	(1000 mm)	(763 mm)
	30 inches
	(763 mm)

69.4 inches

(1763 mm)

88.7 inches

(2253 mm)

Note: The space requirements diagram for the DS5000 is a representation only and not drawn to scale.

3-3

Xerox Document Stacker 5000 (DS5000)

Dimensions	Document Stacker

Width x Depth x Height	39.4” x 28.7” x 47.2”
	1000 mm x 730 mm x 1200 mm

Shipping Dimensions	47.2” x 31.5” x 55”
Width x Depth x Height	1200 mm x 800 mm x 1400 mm

Weight	429 lbs (195 kg) (includes 1 paper dolly)

Shipping Weight	661 lbs (300 kg)

Operator Clearance	Minimum 24” (609.6mm) in front of the
	device

Service Clearance	Minimum 30” (763 mm) on all sides of
	the device

Electrical Requirements

The recommended location of the electrical wall outlet is mounted on a rear wall behind the DS5000.

Device	North America	Europe

DS5000	107 – 127 VAC (+/- 10%), 60	220 – 240 VAC, (+/- 10%), 50
Power	Hz, 15A (single phase) GFI	Hz, 13AmDPS/10A (line to
	Power Cord	neutral) GFI Power Cord

Environmental Requirements

Temperature	50	- 90° F (10 - 32°C)

Humidity	10	– 85%

Heat Emission	1700 btu / hr

Sound Emission	72 db

Altitude	No restrictions.

Estimated Installation Time

The Xerox CSE installs the DS5000 and the estimated installation time is 1.5 hour.

Operating Supplies

There are no operating supplies for the DS5000.

3-4

Xerox Document Stacker 5000 (DS5000)

Customer Agreement

As a final step in the install planning you must complete the

Customer Agreement form.

Devices

Check off the modules that will be part of this install:

•Xerox Document Stacker 5000

Primary Customer Applications

Record the primary customer applications:

Special Considerations / Limitations

Record any special considerations and / or limitations identified by Xerox and agreed to by the customer:

Upending / Stair Climbing

Upending and / or Stair Climbing Required and Reviewed:

Yes

Not Required

I have reviewed the solution expectations and understand the specifications and limitations for each of the modules that will be installed: (Signature and Date)

Customer

Xerox Sales Representative

Xerox Analyst Representative

Xerox Service Representative

3-5

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