Xerox NUVERA 100, NUVERA 120 User Manual
Xerox Nuvera
Digital Production System
Finishing
Solutions
Planning
Guide
December 2004
701P42973
Xerox Corporation
Global Knowledge & Language Services
800 Philips Road Bldg. 845 – 17S
Webster, NY 14580
Copyright 2004 Xerox Corporation. All rights reserved.
Printed in the United States of America.
Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content
within this document:
xeroxfinishing@usa.xerox.com
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allowed by statutory or judicial law of hereinafter granted, including without limitation, material generated
from the software programs that are displayed on the screen such as styles, icons, screen displays,
looks, etc.
Xerox, The Document Company, the digital X, the Xerox SquareFold Booklet Maker and Xerox
Nuvera Digital Production System are trademarks of, or licensed to, Xerox Corporation.
Other product names used herein are trademarks of their respective owners.
Table of Contents
NTRODUCTION
1.
I
................................................................................................................................1-1
About this guide ................................................................................................................................1-1
Contents............................................................................................................................................. 1-1
EROX FINISHING TRANSPORT MODULE
2. X
(FTM) ............................................................................ 2-1
Product Overview.............................................................................................................................. 2-1
Performance Specifications......................................................................................................... 2-1
Limitations...................................................................................................................................... 2-1
System Dependencies and Prerequisites ..................................................................................... 2-2
Configuration Guide.......................................................................................................................... 2-2
Install Planning.................................................................................................................................. 2-3
Device Configurations .................................................................................................................. 2-3
Space Requirements.................................................................................................................... 2-3
Electrical Requirements............................................................................................................... 2-4
Environmental Requirements...................................................................................................... 2-4
Estimated Installation Time ......................................................................................................... 2-4
Operating Supplies ....................................................................................................................... 2-4
Customer Agreement ....................................................................................................................... 2-5
Devices........................................................................................................................................... 2-5
Primary Customer Applications .................................................................................................. 2-5
Special Considerations / Limitations.......................................................................................... 2-5
Upending / Stair Climbing............................................................................................................ 2-5
EROX DOCUMENT STACKER
3. X
5000 (DS5000) ............................................................................. 3-1
Product Overview.............................................................................................................................. 3-1
Performance Specifications......................................................................................................... 3-1
Limitations...................................................................................................................................... 3-1
System Dependencies and Prerequisites ..................................................................................... 3-2
Configuration Guide.......................................................................................................................... 3-2
Install Planning.................................................................................................................................. 3-3
Device Configurations .................................................................................................................. 3-3
Space Requirements.................................................................................................................... 3-3
Electrical Requirements............................................................................................................... 3-4
Environmental Requirements...................................................................................................... 3-4
Estimated Installation Time ......................................................................................................... 3-4
Operating Supplies ....................................................................................................................... 3-4
Customer Agreement ....................................................................................................................... 3-5
Devices........................................................................................................................................... 3-5
Primary Customer Applications .................................................................................................. 3-5
Special Considerations / Limitations.......................................................................................... 3-5
Upending / Stair Climbing............................................................................................................ 3-5
EROX SQUAREFOLD BOOKLETMAKER
4. X
(SQFBM)
WITH OPTIONAL COVER INSERTION MODULE
(CIM)....................................................................................................................................................... 4-1
Product Overview.............................................................................................................................. 4-1
Performance Specifications......................................................................................................... 4-1
Limitations...................................................................................................................................... 4-2
System Dependencies and Prerequisites ..................................................................................... 4-2
Configuration Guide.......................................................................................................................... 4-3
Install Planning.................................................................................................................................. 4-4
Device Configurations .................................................................................................................. 4-4
Space Requirements.................................................................................................................... 4-4
Electrical Requirements............................................................................................................... 4-5
Environmental Requirements...................................................................................................... 4-5
Estimated Installation Time ......................................................................................................... 4-6
Operating Supplies ....................................................................................................................... 4-6
Unique Features Set ........................................................................................................................ 4-7
Customer Agreement ....................................................................................................................... 4-8
I
Table of Contents
Devices........................................................................................................................................... 4-8
Primary Customer Applications .................................................................................................. 4-8
Special Considerations / Limitations.......................................................................................... 4-8
Upending / Stair Climbing............................................................................................................ 4-8
5. C.P. B
ODULE
M
................................................................................................................................................... 5-1
OURG
BDFX B
OOKLET MAKER WITH OPTIONAL COVER FEEDER AND SQUARE EDGE
Product Overview.............................................................................................................................. 5-1
Performance Specifications......................................................................................................... 5-1
Limitations...................................................................................................................................... 5-2
System Dependencies and Prerequisites ..................................................................................... 5-2
Configuration Guide.......................................................................................................................... 5-3
Install Planning.................................................................................................................................. 5-4
Device Configurations .................................................................................................................. 5-4
Space Requirements.................................................................................................................... 5-4
Electrical Requirements............................................................................................................... 5-5
Environmental Requirements...................................................................................................... 5-5
Estimated Installation Time ......................................................................................................... 5-5
Operating Supplies ....................................................................................................................... 5-6
Unique Features Set ........................................................................................................................ 5-7
Customer Agreement ....................................................................................................................... 5-8
Devices........................................................................................................................................... 5-8
Primary Customer Applications .................................................................................................. 5-8
Special Considerations / Limitations.......................................................................................... 5-8
Upending / Stair Climbing............................................................................................................ 5-8
6. GBC F
USION PUNCH
WITH OFFSET STACKER
II
(FP II) ............................................................... 6-1
Product Overview.............................................................................................................................. 6-1
Performance Specifications......................................................................................................... 6-1
Limitations...................................................................................................................................... 6-1
System Dependencies and Prerequisites ..................................................................................... 6-2
Configuration Guide.......................................................................................................................... 6-2
Install Planning.................................................................................................................................. 6-3
Device Configurations .................................................................................................................. 6-3
Space Requirements.................................................................................................................... 6-3
Electrical Requirements............................................................................................................... 6-4
Environmental Requirements...................................................................................................... 6-4
Estimated Installation Time ......................................................................................................... 6-4
Operating Supplies ....................................................................................................................... 6-5
Unique Features Set ........................................................................................................................ 6-6
Customer Agreement ....................................................................................................................... 6-7
Devices........................................................................................................................................... 6-7
Primary Customer Applications .................................................................................................. 6-7
Special Considerations / Limitations.......................................................................................... 6-7
Upending / Stair Climbing............................................................................................................ 6-7
EROX DOCUMENT BINDER
7. X
120-D (DB120-D) ............................................................................ 7-1
Product Overview.............................................................................................................................. 7-1
Performance Specifications......................................................................................................... 7-1
Limitations...................................................................................................................................... 7-2
System Dependencies and Prerequisites ..................................................................................... 7-2
Configuration Guide.......................................................................................................................... 7-3
Install Planning.................................................................................................................................. 7-4
Device Configurations .................................................................................................................. 7-4
Space Requirements.................................................................................................................... 7-4
Electrical Requirements............................................................................................................... 7-5
Environmental Requirements...................................................................................................... 7-5
Estimated Installation Time ......................................................................................................... 7-5
Operating Supplies ....................................................................................................................... 7-6
II
Table of Contents
Customer Agreement ....................................................................................................................... 7-7
Devices........................................................................................................................................... 7-7
Primary Customer Applications .................................................................................................. 7-7
Special Considerations / Limitations.......................................................................................... 7-7
Upending / Stair Climbing............................................................................................................ 7-7
TANDARD HORIZON PERFECT BINDER
8. S
Product Overview.............................................................................................................................. 8-1
Performance Specifications......................................................................................................... 8-1
System Dependencies and Prerequisites ................................................................................. 8-1
Install Planning.................................................................................................................................. 8-2
Device Configurations .................................................................................................................. 8-2
Space Requirements.................................................................................................................... 8-2
Electrical Requirements............................................................................................................... 8-3
Environmental Requirements...................................................................................................... 8-3
Estimated Installation Time ......................................................................................................... 8-3
Operating Supplies ....................................................................................................................... 8-3
Customer Agreement ....................................................................................................................... 8-4
Devices........................................................................................................................................... 8-4
Primary Customer Applications .................................................................................................. 8-4
Special Considerations / Limitations.......................................................................................... 8-4
Upending / Stair Climbing............................................................................................................ 8-4
OWIS PARKER FASTBACK MODEL 15XS
9. P
Product Overview.............................................................................................................................. 9-1
Performance Specifications......................................................................................................... 9-1
Limitations...................................................................................................................................... 9-1
System Dependencies and Prerequisites ..................................................................................... 9-1
Install Planning.................................................................................................................................. 9-2
Device Configurations .................................................................................................................. 9-2
Space Requirements.................................................................................................................... 9-2
Electrical Requirements............................................................................................................... 9-2
Environmental Requirements...................................................................................................... 9-2
Estimated Installation Time ......................................................................................................... 9-2
Operating Supplies ....................................................................................................................... 9-3
Customer Agreement ....................................................................................................................... 9-4
Devices........................................................................................................................................... 9-4
Primary Customer Applications .................................................................................................. 9-4
Special Considerations / Limitations.......................................................................................... 9-4
Upending / Stair Climbing............................................................................................................ 9-4
BQ-270X (BQ-270X) ..................................................... 8-1
.................................................................................... 9-1
III
Table of Contents
IV
Introduction
1. Introduction
The Solutions Planning Guide contains information on how to
prepare for the installation of In-line and Off-line Finishing
Devices to the Nuvera Digital Production System.
About this guide
This guide will provide the Analyst and the coordinating
Customer with pre-installation tasks for the specific Finishing
Device to be installed. The information provided in this guide
covers the following Finishing Devices:
• Xerox Finisher Transport Module (FTM)
• Xerox Document Stacker (DS5000)
• Xerox SquareFold Booklet Maker (SQFBM) with optional
Cover Insertion Module (CIM)
• Xerox Document Binder 120-D (DB 120-D)
• C.P. Bourg Document Finisher (BDFx) with optional Bourg
Cover Feeder (BCFx) and Square Edge module (SQEDG)
Contents
• GBC Fusion Punch II (FP II) with Offset Stacker
• Standard Horizon Perfect Binder BQ-270x (BQ-270x)
• Powis Parker Fastback® Model 15xs
This section lists the contents of this guide:
• Introduction - provides information about the use of this
Guide and it also lists the different Finishing Devices.
• Product Overview– provides a Product Overview,
Performance Specifications and Device / System Limitations.
• System Dependencies – lists what component elements and
upgrades are required.
• Configuration Guide - lists the various approved Finishing
Solution Configurations available.
• Install Planning- contains Space, Electrical and
Environmental requirements, for the different Finishing
Devices.
• Unique Features Set – provides information on each device
unique features.
• Customer Agreement – contains the Customer Agreement
form.
Note: For Document Finishing Architecture (DFA) profiles please
refer to the Nuvera DFA Resource Guide.
1-1
Introduction
1-2
Xerox Finishing Transport Module (FTM)
2. Xerox Finishing Transport Module (FTM)
Product Overview
This section will provide you with the features and capabilities of
the Finishing Transport Module.
The Finishing Transport Module enables in-line finishing by
providing document transport capability and full DFA Level 1
support to DFA compliant finishing devices.
Other features:
• Offers Dual DFA Exit Heights for flexible linking.
• Delivers Center or Edge registered output
• Provides 3 different output speeds to maximize Finishing
throughput capability
• Includes built-in Sheet Rotator to maintain productivity
Performance Specifications
Listed below are the Performance Specifications for the Finishing
Transport Module.
Punching Specifications
Paper Size
Top Tray Capacity
Output Height
Input Height
Limitations
• Some marking may occur on recommended gloss coated
stocks with greater than 70% area coverage.
Top Tray: 5.5” x 8.27” (140 x 210 mm) – 12.6” x 18.5”
(320 x 470 mm)
Bypass with rotation: 7” x 10” (178 x 254 mm) – 12.6” x
14.3” (320 x 363 mm)
Bypass without rotation: 5.5” x 8.27” (140 x 210 mm) –
12.6” x 18.5” (320 x 470 mm)
250 (20 lb. Bond / 75 gsm)
34” (860 mm) and 40.2” (1021 mm)
34” (860 mm)
2-1
Xerox Finishing Transport Module (FTM)
System Dependencies and Prerequisites
Listed below are the dependencies and prerequisites for
installing the FTM in-line with the Nuvera Digital Production
System.
• The Finisher Transport Module is required for in-line
connectivity to the printer.
Note: In case the floor at the customer site is very uneven, it is
recommended that the Nuvera IOT is installed and leveled with a
Caster Leveling Kit (kit number 498K07900).
Configuration Guide
The diagram below identifies the different printer and finishing
solutions that are currently supported.
Printer Configurations Finisher Configurations
SFM IOT FTM
SFM SFM IOT
SFM IOT INS
SFM SFM IOT
FTM
FTM
INS FTM
DS5000
DS5000
DB120D
FP II
SQFBM
BDFX
DS5000
DS5000
DS5000 DS5000 BDFX DS5000 DS5000 BDFXBCFX
DS5000
DS5000
DB120D
DS5000
DS5000
BCFX BDFXBCFX SQEDG
BDFX DS5000
BDFX
FP II
SQFBM
BDFX
SQEDG
BDFXBCFXDS5000 DS5000 SQEDG
DS5000
DS5000
DS5000
DS5000
DS5000
DS5000
DB120D
SQFBM
DS5000
DS5000
FP II
BDFX SQEDG
DS5000
BDFXBCFX SQEDGBDFXBCFX
BDFX SQEDG
2-2
Xerox Finishing Transport Module (FTM)
Install Planning
Device Configurations
Space Requirements
This Install Planning guide will help you prepare for the
installation of the Finisher Transport Module.
The Finisher Transport module components are:
• Finisher Transport Module, including built-in sheet rotator
The space requirements illustration provides machine footprint
as well as the overall operating and maintenance area.
In addition to the diagram below, there should be a minimum of
78 inches (1,981mm) clearance from the floor to the nearest
overhead obstruction.
Note: The FTM does not need any operating or maintenance
space on the right side of it as it will connect directly with a
downstream in-line Finishing Device.
30 inches
(763 mm)
Finishing
Transport
Module
30 inches
(763 mm)
28 inches
(711 mm)
35 inches
(889 mm)
In-line
Finishing
Device
Note: The space requirements diagram for the FTM is a
representation only and not drawn to scale.
88 inches
(2237 mm)
2-3
Xerox Finishing Transport Module (FTM)
Electrical Requirements
Dimensions Finishing Transport Module
Width x Depth x Height
Shipping Dimensions
Width x Depth x Height
Weight
Shipping Weight
Operator Clearance
Service Clearance
Bypass Output Heights
35” x 28” x 44.6”
889 mm x 711.2 mm x 1133 mm
46” x 35.4” x 55”
1170 mm x 900 mm x 1400 mm
389 lbs (176 kg)
423 lbs (192 kg)
Minimum 24” (609.6mm) in front of the
device
Minimum 30” (763 mm) on all sides of
the device
34” (860 mm) and 40.2” (1021 mm)
Device North America Europe
FTM
Power
120 VAC (+/- 10%), 60 Hz, 7.5A 220 VAC (+/- 10%), 50 Hz, 3.5A
Environmental Requirements
Temperature
Humidity
Heat Emission
Sound Emission
Altitude
41 - 95° F (5 - 35°C)
10 – 85% (non-condensing)
1025 btu / hr
57 db
Minimum: -100 ft (-31 m)
Maximum: 40,000 ft (12, 192 m)
Estimated Installation Time
The Xerox CSE installs the FTM and the estimated installation
time is 4 hours.
Operating Supplies
There are no operating supplies for the FTM.
2-4
Xerox Finishing Transport Module (FTM)
Customer Agreement
Devices
As a final step in the install planning you must complete the
Customer Agreement form.
Check off the modules that will be part of this install:
• Xerox Finisher Transport Module
Primary Customer Applications
Record the primary customer applications:
Special Considerations / Limitations
Record any special considerations and / or limitations identified
by Xerox and agreed to by the customer:
Upending / Stair Climbing
Upending and / or Stair Climbing Required and Reviewed:
Yes Not Required
I have reviewed the solution expectations and understand the specifications and
limitations for each of the modules that will be installed: (Signature and Date)
Customer
Xerox Sales Representative
Xerox Analyst Representative
Xerox Service Representative
2-5
Xerox Finishing Transport Module (FTM)
2-6
Xerox Document Stacker 5000 (DS5000)
3. Xerox Document Stacker 5000 (DS5000)
Product Overview
Performance Specifications
This section will provide you with the features and capabilities of
the Document Stacker.
The DS5000 High Capacity Stacker provides long periods of
unattended operation and facilitates the transport of accumulated
offset stacks of printed output for post processing. The stacks
are easily moved on one of two wheeled dollies supplied with
each stacker. The DS5000 is DFA compatible to meet full
productivity of the host printer. The stacker bypass capability
allows for transporting output to other in-line 3
rd
party finishing
devices. Up to two DS5000 stackers can be attached for
convenient unloading while running production.
Listed below are the Performance Specifications for the
Document Stacker 5000.
Stacking Specifications
Paper Size / Weight
Capacity
Output Height
Input Height
Paper Size: 7” x 10” (178 x 254 mm) – 12.6” x 18.5”
(320 x 470 mm)
Paper Weight: 16 lbs (60 gsm) – 110 lbs (200 gsm)
Top Tray: 250 sheets 20 lbs (75 gsm)
Stacker: 5,000 sheets 20 lbs (75 gsm)
Max Stack Height: 18.3” (465 mm)
40.2” (1021 mm)
40.2” (1021 mm)
Limitations
• A Finisher Transport Module is required for in-line
• The stacker performance is dependent on the printer module
connectivity to the printer.
decurler settings.
3-1
Xerox Document Stacker 5000 (DS5000)
System Dependencies and Prerequisites
Listed below are the dependencies and prerequisites for
installing the DS5000 in-line with the Nuvera Digital Production
System.
• The Finisher Transport Module is required for in-line
connectivity to the printer.
Note: In case the floor at the customer site is very uneven, it is
recommended that the Nuvera IOT is installed and leveled with a
Caster Leveling Kit (kit number 498K07900).
Configuration Guide
The diagram below identifies the different printer and finishing
solutions that are currently supported.
Printer Configurations Finisher Configurations
SFM IOT FTM
SFM SFM IOT
SFM IOT INS
SFM SFM IOT
FTM
FTM
INS FTM
DS5000
DS5000
DB120D
FP II
SQFBM
BDFX
DS5000
DS5000
DS5000 DS5000 BDFX DS5000 DS5000 BDFXBCFX
DS5000
DS5000
DB120D
DS5000
DS5000
BCFX BDFXBCFX SQEDG
BDFX DS5000
BDFX
FP II
SQFBM
BDFX
SQEDG
BDFXBCFXDS5000 DS5000 SQEDG
DS5000
DS5000
DS5000
DS5000
DS5000
DS5000
DB120D
SQFBM
DS5000
DS5000
FP II
BDFX SQEDG
DS5000
BDFXBCFX SQEDGBDFXBCFX
BDFX SQEDG
3-2
Xerox Document Stacker 5000 (DS5000)
Install Planning
Device Configurations
Space Requirements
This Install Planning guide will help you prepare for the
installation of the Document Stacker 5000.
The Document Stacker 5000 components are:
• Document Stacker 5000 with 2 paper dollies
The space requirements illustration provides machine footprint
as well as the overall operating and maintenance area.
In addition to the diagram below, there should be a minimum of
78 inches (1,981mm) clearance from the floor to the nearest
overhead obstruction.
30 inches
(763 mm)
Document
Stacker
(DS5000)
39.4 inches
30 inches
(763 mm)
(1000 mm)
69.4 inches
(1763 mm)
28.7 inches
(730 mm)
30 inches
(763 mm)
88.7 inches
(2253 mm)
Note: The space requirements diagram for the DS5000 is a
representation only and not drawn to scale.
3-3
Xerox Document Stacker 5000 (DS5000)
Electrical Requirements
Dimensions Document Stacker
Width x Depth x Height
Shipping Dimensions
Width x Depth x Height
Weight
Shipping Weight
Operator Clearance
Service Clearance
39.4” x 28.7” x 47.2”
1000 mm x 730 mm x 1200 mm
47.2” x 31.5” x 55”
1200 mm x 800 mm x 1400 mm
429 lbs (195 kg) (includes 1 paper dolly)
661 lbs (300 kg)
Minimum 24” (609.6mm) in front of the
device
Minimum 30” (763 mm) on all sides of
the device
The recommended location of the electrical wall outlet is
mounted on a rear wall behind the DS5000.
Device North America Europe
DS5000
Power
107 – 127 VAC (+/- 10%), 60
Hz, 15A (single phase) GFI
Power Cord
220 – 240 VAC, (+/- 10%), 50
Hz, 13AmDPS/10A (line to
neutral) GFI Power Cord
Environmental Requirements
Temperature
Humidity
Heat Emission
Sound Emission
Altitude
50 - 90° F (10 - 32°C)
10 – 85%
1700 btu / hr
72 db
No restrictions.
Estimated Installation Time
The Xerox CSE installs the DS5000 and the estimated
installation time is 1.5 hour.
Operating Supplies
There are no operating supplies for the DS5000.
3-4
Xerox Document Stacker 5000 (DS5000)
Customer Agreement
Devices
As a final step in the install planning you must complete the
Customer Agreement form.
Check off the modules that will be part of this install:
• Xerox Document Stacker 5000
Primary Customer Applications
Record the primary customer applications:
Special Considerations / Limitations
Record any special considerations and / or limitations identified
by Xerox and agreed to by the customer:
Upending / Stair Climbing
Upending and / or Stair Climbing Required and Reviewed:
Yes Not Required
I have reviewed the solution expectations and understand the specifications and
limitations for each of the modules that will be installed: (Signature and Date)
Customer
Xerox Sales Representative
Xerox Analyst Representative
Xerox Service Representative
3-5
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