Xerox DocuPrint Network Printer Series
Installation Planning Guide
for Models 96/4635/180 NPS
Version 7.1
$XJXVW
721P88381
2000
Xerox Corporation
701 South Aviation Boulevard
El Segundo, CA 90245
¸
2000 by Xerox Corporation. All rights reserved.
Copyright protection claimed includes all forms and matters of
copyrightable material and information now allowed by statutory or
judicial law or hereinafter granted, including without limitation,
material generated from the software programs which are displayed
on the screen, such as icons, screen displays, looks, etc.
Printed in the United States of America.
Publication number: 721P88381
·,
Xerox
The Document Company, the stylized X, and all Xerox
product names mentioned in this publication are trademarks of Xerox
Corporation. Products and trademarks of other companies are also
acknowledged.
Changes are periodically made to this document. Changes, technical
inaccuracies, and typographic errors will be corrected in subsequent
editions.
Laser safety
Warning:Adjustments, use of controls, or performance of
!
procedures other than those specified herein may result in
hazardous light exposure.
The Xerox DocuPrint printers are certified to comply with the
performance standards of the U.S. Department of Health, Education,
and Welfare for Class 1 laser products. Class 1 laser products do not
emit hazardous radiation. The DocuPrint printers do not emit
hazardous radiation because the laser beam is completely enclosed
during all modes of customer operation.
The laser danger labels on the system are for Xerox service
representatives and are on or near panels or shields that must be
removed with a tool. DO NOT REMOVE LABELED PANELS OR
PANELS NEAR LABELS. ONLY XEROX SERVICE
REPRESENTATIVES HAVE ACCESS TO THESE PANELS.
Ozone information
Operation safety
This product produces ozone during normal operation. The amount
of ozone produced depends on copy volume. Ozone is heavier than
air. The environmental parameters specified in the Xerox installation
instructions ensure that concentration levels are within safe limits. If
you need additional information concerning ozone, call 1-800-8286571 to request the Xerox publication 600P83222, OZONE.
Your Xerox equipment and supplies have been designed and tested
to meet strict safety requirements. They have been approved by
safety agencies, and they comply with environmental standards.
Please observe the following precautions to ensure your continued
safety.
•Always connect equipment to a properly grounded electrical
outlet. If in doubt, have the outlet checked by a qualified
electrician.
Warning:Improper connection of the equipment grounding
!
conductor may result in risk of electrical shock.
•Never use a ground adapter plug to connect equipment to an
electrical outlet that lacks a ground connection terminal.
•Always place equipment on a solid support surface with
adequate strength for its weight.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPSiii
•Always use materials and supplies specifically designed for
your Xerox equipment. Use of unsuitable materials may result in
poor performance and may create a hazardous situation.
•Never move either the printer or the printer controller without
first contacting Xerox for approval.
•Never attempt any maintenance that is not specifically
described in this documentation.
•Never remove any covers or guards that are fastened with
screws. There are no operator-serviceable areas within these
covers.
•Never override electrical or mechanical interlocks.
•Never use supplies or cleaning materials for other than their
intended purposes. Keep all materials out of the reach of
children.
•Never operate the equipment if you notice unusual noises or
odors. Disconnect the power cord from the electrical outlet and
call service to correct the problem.
If you need any additional safety information concerning the
equipment or materials Xerox supplies, call Xerox Product Safety at
the following toll-free number in the United States:
1-800-828-6571
For customers outside the United States, contact your local Xerox
representative or operating company.
ivXEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
Table of Contents
Laser safetyiii
Ozone informationiii
Operation safetyiii
Introductionix
About this guideix
Contentsix
Conventionsx
Noticex
1.Product overview1-1
System overview1-1
Client workstations and system software1-5
Supported hardware and operating systems1-5
Client networking software1-5
Ethernet LAN1-6
Token Ring1-6
Fiber Distributed Data Interface1-6
NPS/IPS Dual Mode1-6
MICR printing features1-7
Sixth Sense1-8
2.Controller components and options2-1
Controller hardware2-1
Sun Ultra 2 workstation2-1
Sun Ultra 60 workstation2-4
Controller software2-9
3.Printer components and options3-1
Printer components3-1
Printer control console3-2
Printer configurations3-4
Printer options3-6
Bypass transport3-6
Bypass transport printer configurations3-7
Input enablement3-8
Configurations supported3-9
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPSv
TABLE OF CONTENTS
4.Preparing for installation4-1
Responsibilities4-1
Xerox responsibilities4-1
Customer responsibilities4-2
Installation planning checklist4-4
NPS network installation checklist4-7
Novell network information4-9
DocuPrint as a print server (PSERVER)4-9
DocuPrint NPS as a remote printer (RPRINTER)4-10
Connectivity requirements4-12
Ethernet specifications 4-12
Token Ring specifications4-12
Fiber Distributed Data Interface specifications4-12
5.Controller specifications and requirements5-1
Power requirements5-1
Outlet configurations5-2
5-3
Space requirements5-3
Printer controller placement5-3
Sun Ultra 2 workstation placement5-4
Sun Ultra 60 workstation placement5-6
Printer controller hardware specifications and requirements summary5-8
6.Printer specifications and requirements6-1
Power requirements6-1
Outlet configurations6-2
Printer outlet voltages—60 Hz6-2
Printer outlet voltages—50 Hz 6-4
Environmental specifications6-6
Space requirements6-7
Printer placement6-7
Bypass transport specifications6-12
Configuration diagrams with bypass transport6-17
Space planning guidelines6-20
Clearance space requirements 6-20
Shared space6-20
Floor leveling6-24
Delivery access requirements6-24
Turning radius6-25
Printer hardware specifications and requirements summary6-29
Space planning templates 6-32
viXEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
TABLE OF CONTENTS
7.System connections7-1
Cable lengths7-1
Cable locations 7-2
8.Installation8-1
Installation process8-1
Your responsibilities8-2
Software licensing8-3
Ongoing maintenance8-4
Routine maintenance8-4
Meter reading and reporting8-4
A.SuppliesA-1
Paper and other throughput stocksA-1
Selecting paperA-1
Paper width and printer performanceA-3
Paper careA-9
Other suppliesA-12
Dry inkA-12
Fuser agentA-12
DeveloperA-12
DiskettesA-13
Cartridge tapesA-13
FontsA-13
MICR toolsA-14
MICR Positioning and Dimension GaugeA-14
MICR comparatorA-14
Consumable supplies tablesA-15
Paper and special stocks tablesA-15
Complete supplies list—96/4635/180 printersA-21
Ordering suppliesA-22
B.Xerox support servicesB-1
Xerox Customer Service Support CenterB-1
Xerox Printing Systems Customer Support Center B-2
Xerox Customer Documentation CatalogB-3
Xerox Documentation and Software Services (XDSS)B-3
Operator training B-3
Xerox Customer EducationB-4
Xerox Font CenterB-4
C.Related publicationsC-1
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPSvii
TABLE OF CONTENTS
D.DocuPrint NPS on a Novell networkD-1
Novell NetWare overviewD-1
Print queuesD-1
Queue to printer relationshipsD-2
PCONSOLED-2
Print server (PSERVER)D-3
Job parametersD-3
Using Novell forms to specify virtual printersD-3
Remote printer (RPRINTER)D-4
DocuPrint NPS as a print server or as a remote printerD-5
Choosing a Print Server or Remote Printer ConfigurationD-5
Novell configurationD-7
Configuring DocuPrint as a PSERVERD-7
Configuring DocuPrint as an RPRINTERD-9
Supporting DocuPrint NPS on a file serverD-11
GlossaryGLOSSARY-1
IndexINDEX-1
viiiXEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
About this guide
Introduction
This Xerox Printing Systems Installation Planning Guide helps you
prepare for delivery and installation of your new Xerox DocuPrint
printing system.
This guide is intended for the person responsible for coordinating the
installation of the DocuPrint printer at your site. It lists the tasks you
must complete before installation can begin, as well as your
responsibilities during the installation.
Before using this guide, become familiar with its contents and
conventions.
Contents
This guide contains the following:
•Chapter 1, “Product overview,” provides an overview of the
DocuPrint 96/4635/180 NPS and 96/4635/180 MICR NPS
printing systems.
•Chapter 2, “Controller components and options,” describes
system controller hardware, software, and options.
•Chapter 3, "Printer components and options," describes printer
components, configurations, and options.
•Chapter 4, "Preparing for installation," provides a checklist of
tasks that must be accomplished before the installation. It also
explains connectivity requirements for transporting documents
from the host or client to the DocuPrint printing system.
•Chapter 5, "Controller specifications and requirements,"
describes power, environmental, and space requirements for
the system controller.
•Chapter 6, "Printer specifications and requirements," describes
power, environmental, and space requirements for the printer.
Space planning guidelines and diagrams are provided to help
you set up the work area.
for your DocuPrint 96/4635/180 and 96/4635/180 MICR
systems.
•Chapter 8, “Installation,” describes the activities that occur
during installation. It also describes ongoing maintenance
activities.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPSix
INTRODUCTION
Conventions
•Appendix A, "Supplies," describes how to select, store, and use
supplies for the DocuPrint printing system. It also provides a list
of consumable supplies you can order.
•Appendix B, "Xerox support services," explains how to utilize
available Xerox support services.
•Appendix C, “Related publications,” lists other Xerox documents
that are part of this publication set.
•Appendix D, “DocuPrint NPS on a Novell network,” describes
some of the considerations to make before the installation of
DocuPrint on a Novell network.
A glossary and index are provided at the back of the guide.
This document uses the following conventions:
•Italics—Document and library names are shown in italics (for
example, the Xerox DocuPrint IPS Series Messages Guide).
•Capitalization of graphical user interface (GUI) window titles
matches the titles as they appear on the screen. In cases where
a window does not have a title, it is referenced using all lower
case. For example:
Notice
—At the graphical user interface, use the Output
Configuration window to group the trays.
—The main window displays the current system status.
Note:Notes are hints that help you perform a task or understand
the text.
Caution:Cautions alert you to an action that could damage
hardware or software.
Warning:Warnings alert you to conditions that may affect the
!
safety of people.
This publication may contain descriptions of concepts and features
not currently available for your Xerox printing system. Consult your
Xerox sales representative or your operating system software
program description for additional information.
xXEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
System overview
1. 1Product overview
This chapter provides an overview of the features and functions of
the following Xerox DocuPrint Network Printing Systems (NPS):
•96 NPS
•96 MICR NPS
•4635 NPS
•4635 MICR NPS
•180 NPS
•180 MICR NPS
The Xerox DocuPrint 96/4635/180 NPS and 96/4635/180 MICR NPS
are versatile, high-performance printing systems. They enable
personal computers and other network-connected devices (such as
workstations and graphic scanners) to produce documents
incorporating graphics, forms, logos, signatures, and fonts.
With DocuPrint 96/4635/180 NPS and 96/4635/180 MICR NPS,
management information systems (MIS) and data processing (DP)
environments can have a high-performance, high-speed, PostScript,
VIPP, ASCII, and HP PCL 5e compatible printer. The DocuPrint 96
MICR NPS, 4635 MICR NPS, and 180 MICR NPS provide Magnetic
Ink Character Recognition (MICR) printing.
The DocuPrint system enables personal computer (PC), Sun
Workstation, DEC workstation, HP/Apollo, IBM RS/6000, and Apple
Macintosh users to print PostScript Levels 1 and 2, HP PCL5c,
HP PCL5e, or ASCII documents on a high-speed Xerox DocuPrint
Model 96/4635/180 NPS and 96/4635/180 MICR NPS printer.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS1-1
PRODUCT OVERVIEW
One or more of the following network communication systems may
be used to transport documents from the client workstation to the
printer:
•Ethernet local area network (LAN) running Transmission
Control Protocol/Internet Protocol (TCP/IP), AppleTalk, or
Novell NetWare network protocol software.
•Token Ring running TCP/IP, Novell 3.x, or AppleTalk network
protocol software.
•Fiber Distributed Data Interface (FDDI) running TCP/IP, Novell
3.x, or Apple Talk network protocols. The FDDI supports a
Single Connection configuration only.
Multiple network devices may be installed on the same NPS
controller. The default network device that ships with your NPS
controller is a 100 Mbit Ethernet connection. You may install other
network devices by installing additional network cards, provided each
card has a unique network to which it connects. For example, if you
use a Token Ring network connection, you have the option of using
the default Ethernet device as a secondary network.
If you choose to install multiple network devices on your NPS
controller, the following parameters apply:
•You must select a primary network device and designate any
others as secondary. The primary network device does not
have to be the default Ethernet device that ships with your
controller; it can be any of the network devices installed.
•You must run the TCP/IP protocol on the primary network
device. You may also run TCP/IP on other network devices. For
each network device running TCP/IP, you must specify a unique
IP address and IP netmask. For the primary network device,
you must specify the HostName and router IP address. The
HostName for any secondary devices is created from the name
chosen for the primary device.
Note:You may not use the NPS controller as an IP router.
Consequently, the router IP address must be on the primary
network devices network only.
•You may run the AppleTalk protocol on only one network device.
The network device on which AppleTalk is run does not have to
be the primary network device.
•You may run Novell protocols on only the primary network
device.
1-2XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
PRODUCT OVERVIEW
The following illustrates the DocuPrint 96/4635/180 NPS and
96/4635/180 MICR NPS system components
Figure 1-1.DocuPrint Model 96/4635/180 NPS and
96/4635/180 MICR NPS system components
1 Customer-supplied client PC or workstation
2 Customer-supplied network
3 Xerox-supplied printer controller
4 Xerox-supplied printer interface
5 DocuPrint 96/4635/180 NPS and 96/4635/180 MICR NPS
printer
The following provides a brief description of the functionality of the
system components.
Customer-supplied client PC or
workstation
Customer-supplied networkThe customer will need to supply one or more of the following
Users create their documents at the networked client PCs or
workstations using software applications that generate PostScript
Levels 1 and 2, VIPP (Variable Data Intelligent PostScript Print
Ware), HP PCL 5c, HP PCL5e, or ASCII output. When ready to print,
users submit the documents to the printer controller.
networks:
•Ethernet local area network (LAN) running TCP/IP, AppleTalk,
or Novell NetWare network protocol
•Token Ring running TCP/IP, Novell, or AppleTalk network
protocol software.
•Fiber Distributed Data Interface (FDDI) running TCP/IP, Novell
3.x, or Apple Talk network protocols. The FDDI supports a
Single Connection configuration only.
keyboard, mouse, and optional cartridge tape drive) accepts the print
job from the client workstation, converts the files into page images,
and sends the page images to the printer. The user interface at the
printer controller allows you to perform tasks such as monitoring job
status, prioritizing jobs, and configuring the system. The optional
cartridge tape drive is used for tasks such as backing up files. The
CD-ROM drive also allows you to install the printer controller
software.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS1-3
PRODUCT OVERVIEW
Xerox-supplied printer interfaceThe printer interface cable provides high-speed data transport and
communication between the printer controller and the printer.
Xerox-supplied DocuPrint printerThe printer (also known as an IOT or print engine) accepts data from
the printer controller and prints the document according to the print
options specified by the user. The printer also provides paper
stacking, collating, and optional finishing.
DocuPrint Network Printing System
(NPS)
The entire DocuPrint Network Printing System includes the printer,
printer controller, printer interface, and all appropriate software.
“DocuPrint printer” or “printer” refers to the base printer engine (IOT)
only, without the printer controller and interface.
Note:It is your responsibility to supply, install, and maintain
hardware and software on any PC, DECStation, Sun Workstation,
HP/Apollo Workstation, IBM RS/6000 Workstation, or Macintosh
system used to generate documents for printing on the DocuPrint
printers. You are also responsible for obtaining, installing, and
maintaining the required Ethernet LAN or Token Ring network,
transceivers, and connecting cables.
The DocuPrint 96/4635/180 NPS and 96/4635/180 MICR NPS
consist of a printer controller and a printer. They accept print input
created by client software in PostScript Levels 1 and 2, VIPP
(Variable Data Intelligent PostScript Print Ware), HP PCL 5c,
HP PCL5e, or ASCII. This print input is passed to the printer
controller through an Ethernet, Token Ring, or FDDI connection. The
printer controller accepts the print job from the client workstation,
converts the files into page images, and sends the page images to
the printer.
The DocuPrint 4635 NPS and 4635 MICR NPS print data at a rate of
up to 135 pages per minute, or up to 154 pages per minute with the
smaller, 7 by 10 inch (178 by 254 mm) paper used with the optional
7 by 10 inch enablement feature.
The DocuPrint 96 NPS and 96 MICR NPS print data at a rate of up
to 96 pages per minute in all four orientations (portrait, inverse
portrait, landscape, and inverse landscape). 7 by 10 inch (178 by
254 mm) paper may be used with the optional 7 by 10 inch
enablement feature.
The DocuPrint 180 NPS and 180 MICR NPS print data at a rate of up
to 180 pages per minute, or up to 206 pages per minute with the
smaller, 7 by 10 inch (178 by 254 mm) paper used with the optional
7 by 10 inch enablement feature.
Xerox is responsible for the physical installation and service of the
printer and printer controller hardware and software components.
You have the general responsibility for the site of ensuring that the
correct personnel, supplies, and network hardware and software are
available. Refer to the “Preparing for installation” chapter of this
guide for a detailed description of the shared responsibilities of the
customer and of Xerox.
1-4XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
Client workstations and system software
To send print jobs to the DocuPrint NPS printer, the customer needs
to provide the proper client hardware as well as operating system
and network software.
Supported hardware and operating systems
Xerox DocuPrint 96/4635/180 NPS and 96/4635/180 MICR NPS
support the following types of networked client workstations and
operating systems:
•Sun Workstation running Solaris 1.1.X or Solaris 2.X
•PC running MS-DOS 6.2 and Microsoft Windows 3.1, using
Ethernet with TCP/IP or Novell NetWare 3.11 and 3.12
Note:Customers using Novell 4.1 must set the “Bindery
Emulation Mode” to be backwards compatible with Novell
3.12.
•PC 386 or 486, running MS-DOS, version 6.2, with one of the
—File Transfer Program (FTP) software, PC-TCP/IP, release
—Sun Personal Computer–Network File Services (PC-NFS),
•IBM RS/6000 running IBM AIX, version 4.1
•HP/Apollo running HP-UX, version 10.01
•DECStation 5000/200 running DEC Ultrix, version 4.3
•Apple Macintosh, System 7.x or 8.x, using AppleTalk through
EtherTalk, phase 1 or 2
•Any system that supports RFC-1179 lpr/lpd.
DocuPrint Model 96/4635/180 NPS and 96/4635/180 MICR NPS
software may be compatible with workstation models and software
versions other than those listed above.
Client networking software
Xerox client software, a third-party TCP/IP lpr networking software,
Novell, or Apple/Macintosh Printer Access Protocol (PAP)
networking software must be installed on your client workstations or
downloaded from the printer controller. This software provides an
interface with the printer controller, which allows you to submit print
jobs and check job status.
Transmission Control Protocol (WIN/TCP) for DOS, release
6.0
3.0 or higher
version 5.1
Note:The DocuPrint printing options available to a client user vary
according to the networking software loaded on the client
workstation.
For additional information on submitting jobs from a client
workstation, refer to the Guide to Submitting Jobs from the Client.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS1-5
PRODUCT OVERVIEW
Ethernet LAN
Tok en R ing
Users of networked client workstations may send print jobs to the
DocuPrint NPS printer over the Ethernet LAN using TCP/IP,
AppleTalk using EtherTalk Link Access Protocol (ELAP), or Novell
NetWare 3.1x as the network protocol.
Regardless of printing or transmission protocol, the Ethernet
connection to the printer controller must be compatible with the
Institute of Electrical and Electronics Engineers (IEEE) 802.3
standard.
Users of network client workstations may send print jobs to the
DocuPrint NPS printer over Token Ring network using TCP/IP,
Novell 3.x, or AppleTalk network protocol.
Regardless of printing transmission protocol, the Token Ring
connection to the printer controller must be compatible with the
Institute of Electrical and Electronics Engineers (IEEE) 802.5
standard.
Fiber Distributed Data Interface
NPS/IPS Dual Mode
TCP/IP, Novell 3.x, and Apple Talk network protocols are supported
over FDDI. The FDDI supports a Single Connection configuration
only.
The Xerox DocuPrint Dual Mode option enables both DocuPrint IPS
and NPS systems to coexist on the same printer controller (Sun
workstation). This allows the DocuPrint system to receive data
streams supported by NPS and IPS, including IPDS, PostScript
Levels 1 and 2, HP PCL5c, HP PCL5e, and ASCII.
The customer may switch from one mode to the other. When your
system is operating in IPS mode, it can accept PostScript and PCL
data streams in the background; however, you can print these jobs
only when the system is in NPS mode. When in NPS mode, the
system cannot accept IPDS data streams in the background; you can
print them only when the system is in IPS mode.
Refer to the Xerox DocuPrint IPS/NPS Dual Mode Switching Instructions and other Xerox DocuPrint IPS documentation for more
information.
1-6XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
MICR printing features
PRODUCT OVERVIEW
The DocuPrint 96 MICR NPS, 4635 MICR NPS, and 180 MICR NPS
produce a Magnetic Ink Character Recognition (MICR) line on
negotiable and turnaround documents such as checks and bills. The
MICR printing system prints documents using magnetic ink and
special fonts to create machine readable information that allows for
quick document processing.
In general, MICR is used to print accounting and routing information
on blank checks and other negotiable documents. The magnetic
encoding capabilities can be used for any printed output.
The following illustrates a check printed with a MICR line in U.S.
format. The entire MICR line, which consists of numbers and
characters (called symbols), is printed using magnetic ink.
Figure 1-2.Example of a check printed with MICR line (U. S.)
The 96 MICR, 4635 MICR, and 180 MICR NPS meet ABA standards
and ANSI and ISO specifications for automatic check handling. They
print the variable data and the MICR line at the same time. This
single-pass printing capability reduces processing time and costs.
Unsupported featuresThe DocuPrint 96 MICR, 4635 MICR, and 180 MICR NPS do not
support the security and audit feature or bar code reading. In
addition, although the Line Thickening selection and the Virtual
Printer Imaging parameters are available when you use MICR, it is
not recommended that you use these features when printing MICR
documents as they corrupt the MICR line.
In general, all print quality adjustments and enhancement settings
should be set at the nominal settings when printing MICR output.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS1-7
PRODUCT OVERVIEW
MICR fontsXerox provides a set of 300 dpi E13B and CMC7 MICR fonts for use
with your 96/4635/180 MICR NPS. To receive the high print quality
guaranteed by Xerox, you must use these MICR fonts.
E13B fonts: The E13B font series includes the following:
•E13B
•E13B Landscape
•E13B Test
•E13B Test Landscape.
CMC7 fonts: CMC7 fonts have been adopted in various countries
outside of the U.S., and are the official standard in France. Like the
E13B font, they are magnetically readable, but with a different
character design and recognition criteria. (Currently, CMC7 is
available only through Xerox Ltd. of Europe.)
The CMC7 series includes:
•CMC7
•CMC7 Landscape
•CMC7 Test
•CMC7 Test Landscape
The “Test” fonts are non-readable MICR hollow bitmap (or outline)
fonts, provided for testing MICR applications and printing nonnegotiable documents.
Sixth Sense
Sixth Sense is a unique suite of diagnostic tools that allows Xerox
customer service engineers, analysts, and consultants to serve
customers more effectively.
Sixth Sense is intended to automate and expedite the range of
service-related support functions. Sixth Sense is a tool that enables
Xerox to provide benchmark service support. Xerox customers
benefit from the ability to bring broader support to focus more quickly.
For example, Sixth Sense can allow the Service Representative to
repeatedly “preview” the condition of the system prior to an actual
site visit. This may provide the ability to determine the correct part or
piece of information to have on hand when the site visit is made.
Sixth Sense is a no charge feature available to customers through
Xerox Service. The customer need only provide an analog phone line
for use by the Sixth Sense modem connection. For those customers
unable to dedicate a phone line to the Sixth Sense connection, three
and five port phone share devices are available for purchase. (Refer
to your local Xerox sales representative for further information.)
To take advantage of Sixth Sense, the customer needs to:
•Request Sixth Sense enablement through Xerox Service
•Provide an analog phone line
•Provide a 120V outlet in which to plug a modem
•If necessary, purchase an optional phone share device.
More information about Sixth Sense can be found in the Xerox
DocuPrint NPS 96/4635/180 Troubleshooting Guide.
1-8XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
Controller hardware
2. 2Controller components and
options
The printer controller provides the printer with print data and
commands, and receives status information from the printer. This
chapter describes the components and options available for the
controller.
The DocuPrint 96/4635/180 NPS and 96/4635/180 MICR NPS
printer controller hardware typically consists of the following
components and features:
Your controller may be either a Sun Ultra 2 or Ultra 60 workstation.
The following sections contain information about both the Ultra 2 and
the Ultra 60.
Sun Ultra 2 workstation
The Sun workstation provides a user interface to the print engine. It
is used to operate the NPS software that controls the printer. The
workstation contains the following hardware components:
•Sun Ultra 2 workstation processor (system unit)
•Display monitor
•Keyboard and mouse
•Connectivity boards for Ethernet and, optionally, Token Ring
•A Data Control Interface Module (DCIM2) card installed in the
processor to interface with the print engine.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS2-1
CONTROLLER COMPONENTS AND OPTIONS
Figure 2-1.Components of the Sun Ultra 2 workstation
2
1
6
5
4
3
1 Processor
2 Monitor
3 Mouse and mouse pad
4 Keyboard
5 Diskette drive
6 CD-ROM drive
ProcessorThe 256 MB RAM processor is the central processing unit of the Sun
workstation. It contains a power switch, an internal disk drive, a
diskette drive, a CD-ROM drive, a power receptacle and outlet,
connectors and ports.
The processor has the following components:
•Internal disk drive: One 4.2 GB internal disk drive is provided
as a standard feature of the processor. The operating system,
the NPS application, and any queued print jobs are stored on
the internal disk. This disk cannot be used to store other
applications or data except as directed by your service
representative. Up to three optional disk drives are available in
increments of 4 or 9 GB.
•Diskette drive: Diskettes inserted into a diskette drive are used
to load files to, and back up files from, the internal disk drive.
The diskette drive uses industry standard 3.5 inch, 1.44 MB,
double-sided, high-density diskettes. This diskette drive is not
an input source for print jobs nor any other data or application; it
is reserved exclusively for use by a service representative to
update software and to store files. The diskette drive is located
in the processor, on the right front section for the Ultra 2.
2-2XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
CONTROLLER COMPONENTS AND OPTIONS
•CD-ROM drive: The CD-ROM drive is a high density, read-only,
optical laser storage device used for loading the NPS operating
system and other files. The CD-ROM drive is located in the
processor above the diskette drive.
•Cartridge tape drive (not shown): An optional 8 GB, 4 mm
SCSI cartridge tape drive also is available for the NPS. Like the
diskette and CD drives, this tape drive is not an input source for
print jobs or for any other data or application. It provides the
service representative with another means of loading system
maintenance files or saving diagnostic information.
•Back panel: The back panel of the processor has a power
switch, a power receptacle and outlet, connectors, connector
openings, and ports. The following figure shows the back panel
of the Sun workstation that is a part of your NPS controller.
Figure 2-2.Back panel of the Sun Ultra 2 processor
11
3
2
3
2
10
9
4
1
0
8
7
5
6
1
12
1 Power inlet
2 Serial connectors (2): RS-432/RS-232
3 Graphics/video output: UPA slot
4 Sbus slots (Number of slots varies depending on the model)
5 Audio connectors (4)
6 Parallel connector
7 Keyboard/mouse connector
8 TPE connector
9 MII connector
10 UPA slot
11 SCSI connector
12 Power on/Standby switch
Display monitorThe display monitor has a 1192 x 700 pixel screen which displays the
NPS text user interface windows.
The text user interface allows you to interact with the printer and to
monitor its interaction with the various components. During a print
job, printer error messages may display to notify you of any
unexpected conditions.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS2-3
CONTROLLER COMPONENTS AND OPTIONS
KeyboardThe keyboard consists of alphanumeric keys similar to a typewriter,
MouseThe mouse is another main method of communicating with the
Sun Ultra 60 workstation
symbols and special character keys, an extended character set, and
function keys. The keyboard is one of your main methods of
communicating with the printer. You can use the keyboard to make
selections, and to enter commands that control functions such as
requesting sample prints, obtaining billing meter totals, shutting down
the system, and so forth.
printer. The mouse has three buttons. The left and right buttons are
used to select NPS functions. The center button provides additional
functions that you will not be required to use. If your workstation has
an optical mouse, it must remain on its designated metallic pad to be
active. If the mouse has a roller ball instead of an optical sensor
underneath, it requires a non-metallic pad.
Note:Printer controller hardware configurations are subject to
upgrade.
The Sun Ultra 60 workstation provides a user interface to the print
engine. It has a high performance RISC processor chipset, based on
the industry standard Scalable Processor Architecture (SPARC). It is
used to operate the software that controls the printer. The
workstation contains the following hardware components:
•Sun Ultra 60 workstation processor (system unit)
•Display monitor
•Keyboard and mouse
•Diskette, CD-ROM, and cartridge tape drives
•Connectivity board for Ethernet and, optionally, Token Ring
•A Data Control Interface Module (PDCIMu) card installed in the
processor to interface with the print engine.
2-4XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
CONTROLLER COMPONENTS AND OPTIONS
Figure 2-3.Components of the Sun Ultra 60 workstation
1 Monitor
2 Keyboard
3 Mouse
4 Processor
5 Diskette drive
6 CD-ROM drive
7 Cartridge tape drive
ProcessorThe 256 MB RAM processor is the central processing unit of the Sun
Ultra 60 workstation. It contains a power switch, a disk drive, a
diskette drive, a CD-ROM drive, a power receptacle and outlet,
connectors and ports.
The processor has the following components:
•Internal disk drive: Two 18.2 GB primary disk drives are
provided as a standard feature of the processor. The operating
system, the NPS application, and any queued print jobs are
stored on the internal disk. This disk cannot be used to store
other applications or data except as directed by your service
representative.
•Diskette drive: Diskettes inserted into a diskette drive are used
to load files to, and back up files from, the internal disk drive.
The diskette drive uses industry standard 3.5 inch, 1.44 MB,
double-sided, high-density diskettes. This diskette drive is not
an input source for print jobs nor any other data or application; it
is reserved exclusively for use by a service representative to
update software and to store files.
•CD-ROM drive: The CD-ROM drive is a high density, read-only,
optical laser storage device used for loading the NPS operating
system and other files. The CD-ROM drive is located in the
processor above the diskette drive.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS2-5
CONTROLLER COMPONENTS AND OPTIONS
•Cartridge tape drive: A 4 GB external SCSI quarter inch
cartridge (QIC) tape drive is an external device provided with
the printing system. The cartridge tape drive connects to the
controller through the SCSI port on the processor back panel.
Like the diskette and CD drives, this tape drive is not an input
source for print jobs or for any other data or application. You
use it to load resource files, and the service representative uses
it to load system maintenance files or to save diagnostic
information.
Figure 2-4.External cartridge tape drive
•Back panel: The back panel of the processor has a power
receptacle and outlet, connectors, connector openings, and
ports. The following figure shows the back panel of the Sun
Ultra 60 workstation that is a part of your NPS controller.
2-6XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
CONTROLLER COMPONENTS AND OPTIONS
Figure 2-5.Back panel of the Sun Ultra 60 processor
1 Power inlet
2 Fan vent
3 Online interface (if configured)
4 Differential SCSI PWB (optional)
5 Printer connector (PCI66 1)
6 Monitor connector
7 Audio connectors (4)
8 Single-ended SCSI connector
9 MII connector
10 TPE (Ethernet) connector
11 Serial connector A: RS-432/RS-232
12 Serial connector B: RS-432/RS-232
13 Keyboard connector
14 Parallel connector
Display monitorThe graphical user interface allows you to interact with the printer
and to monitor its interaction with the various components. During a
print job, printer error messages may display to notify you of any
unexpected conditions.
KeyboardThe keyboard consists of alphanumeric keys similar to a typewriter,
symbols and special character keys, an extended character set, and
function keys. The keyboard is one of your main methods of
communicating with the printer. You can use the keyboard to make
selections, and to enter commands that control functions such as
requesting sample prints, obtaining billing meter totals, shutting down
the system, and so forth.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS2-7
CONTROLLER COMPONENTS AND OPTIONS
MouseThe mouse is another main method of communicating with the
printer. The mouse has three buttons. The left and right buttons are
used to select NPS functions. The center button provides additional
functions that you will not be required to use. If your workstation has
an optical mouse, it must remain on its designated metallic pad to be
active. If the mouse has a roller ball instead of an optical sensor
underneath, it requires a non-metallic pad.
Note:Printer controller hardware configurations are subject to
upgrade.
2-8XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
Controller software
CONTROLLER COMPONENTS AND OPTIONS
The installation of printer controller software is performed by your
service representative once all the hardware components are in
place and properly connected. The following is a summary of major
software components installed on the printer controller:
•Xerox printer controller software
—UNIX Sun operating system
Note: The printer controller’s Sun operating system is
based on the standard Sun operating system; however, it
has been customized for use with the Xerox printer
controller. Therefore, not all standard Sun operating system
features are available.
—Additional software components for the user interface,
printer driver, PDL decomposer, Job Pool Manager, and
other operating system utilities.
•Xerox Client Software
—Xerox client protocol software (an alternative to lpr)
downloaded to client workstations or PCs as a means to
communicate with the printer controller
—Windows client (Windows 3.1, Windows 95, or Windows
NT 4.0)
—Macintosh client
—Xerox PostScript and PCL print drivers
—Xerox PPDs for use with third-party print drivers.
•Adobe Type 1 PostScript fonts
—ITC AvantGarde Gothic (Book, Book Oblique, Demi, Demi
—New Century Schoolbook (Roman, Bold, Italic, Bold Italic)
—Palatino (Roman, Bold, Italic, Bold Italic)
—Symbol
—Times (Roman, Bold, Italic, Bold Italic)
—ITC Zapf Chancery Medium Italic
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS2-9
CONTROLLER COMPONENTS AND OPTIONS
—ITC Zapf Dingbats
Using font installation commands, you can load other Type
1 PostScript fonts in .PFB file format from an MS-DOSformatted, 3.5-inch diskette or CD-ROM. Refer to the
Guide to Configuring and Managing the System for more
information on the font installation commands. Type 1 and
Type 3 PostScript fonts can also be downloaded with a
print job.
•Adobe Type 0 fonts
Supports Chinese double byte printing with third party double
byte fonts.
•PCL5 fonts
—35 Intellifont typefaces
—10 TrueType typefaces
—Bitmap typefaces.
2-10XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
Printer components
3. 3Printer components and
options
The printer processes the electronic data and images received from
the controller and produces the printed report. This chapter
describes the components and options available for the printer.
The standard 96, 4635, and 180 printer components are the printer
control console, the sample tray, the purge tray, the two processor
feeder trays, and the feeder/stacker module(s).
•4635 and 180: The base configuration for the 4635 and 180
includes an inverter feeder/stacker and one additional feeder/
stacker module.
•96: The 96 base printer configuration contains only the inverter
feeder/stacker module. An additional feeder/stacker (as
illustrated below) is an option.
Figure 3-1.Printer base components
1
765
1 Printer control console
2 Sample tray
3 Attention light
4 Purge tray
5 Feeder/stacker module (optional on 96)
6 Inverter feeder/stacker module
7 Processor feeder trays
32
4
The printer provides control buttons and displays for basic printer
functions and status information. The printer control console contains
message and graphic displays that assist you with jam clearance and
printer maintenance. Labels are located throughout the printer to
assist you with a variety of tasks such as clearing a paper jam.
XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS3-1
PRINTER COMPONENTS AND OPTIONS
Printer control console
Refer to the System Overview manual for a detailed description of
the features and operation of the printer components.
The printer control console is the color monitor located on top of the
printer. It contains message areas and graphic displays that alert you
to paper jams and other fault and status conditions (such as low dry
ink). It also contains buttons which allow you to control certain
functions of the printer (for example, continuing an interrupted job)
without returning to the workstation controller.
The printer control console has the following features:
•Local controls and displays for jam clearance, paper loading/
unloading, and diagnostics/service (used by the service
representative). Two types of messages are displayed on the
printer control console: fault messages, which relate to printer
malfunctions, and information messages, which relate to printer
conditions such as low dry ink.
•Touch-sensitive areas that allow you to select options by
touching the printer control console screen. A tone sounds
when you touch one of these areas.
•Attention alarm tone consisting of three beeps, repeated for
ten seconds. The alarm is generated by any event that stops
the printer and requires operator attention. The alarm may be
disabled by the operator.
The tone stops after three cycles, or when the fault condition is
cleared or clearing has started (for example, doors or covers
specified in the clearance instructions are opened). You can
stop the tone by pressing one of the printer control console
buttons or by selecting a function through the touch screen.
3-2XEROX DOCUPRINT NETWORK PRINTER SERIES INSTALLATION PLANNING GUIDE FOR MODELS 96/4635/180 NPS
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