Xerox 180 IPS User Manual

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Xerox DocuPrint 96/4635/180 IPS Installation Planning Guide

Version 7.1

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721P88230

2000

Xerox Corporation 701 South Aviation Boulevard El Segundo, CA 90245

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Printed in the United States of America.

Publication number: 721P88230

·,

Xerox

The Document Company, the stylized X, and all Xerox product names mentioned in this publication are trademarks of Xerox Corporation. Products and trademarks of other companies are also acknowledged.

Changes are periodically made to this document. Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.

Laser safety

Warning: Adjustments, use of controls, or performance of

procedures other than those specified herein may result in hazardous light exposure.

The Xerox DocuPrint printers are certified to comply with the performance standards of the U.S. Department of Health, Education, and Welfare for Class 1 laser products. Class 1 laser products do not emit hazardous radiation. The DocuPrint printers do not emit hazardous radiation because the laser beam is completely enclosed during all modes of customer operation.

The laser danger labels on the system are for Xerox service representatives and are on or near panels or shields that must be removed with a tool. DO NOT REMOVE LABELED PANELS OR

PANELS NEAR LABELS. ONLY XEROX SERVICE REPRESENTATIVES HAVE ACCESS TO THESE PANELS.

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Ozone information

Operation safety

This product produces ozone during normal operation. The amount of ozone produced depends on copy volume. Ozone is heavier than air. The environmental parameters specified in the Xerox installation instructions ensure that concentration levels are within safe limits. If you need additional information concerning ozone, call 1-800-8286571 to request the Xerox publication 600P83222, OZONE.

Your Xerox equipment and supplies have been designed and tested to meet strict safety requirements. They have been approved by safety agencies, and they comply with environmental standards. Please observe the following precautions to ensure your continued safety.

• Always connect equipment to a properly grounded electrical

outlet. If in doubt, have the outlet checked by a qualified electrician.

Warning: Improper connection of the equipment grounding

conductor may result in risk of electrical shock.



• Never use a ground adapter plug to connect equipment to an

electrical outlet that lacks a ground connection terminal.

• Always place equipment on a solid support surface with

adequate strength for its weight.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE iii

• Always use materials and supplies specifically designed for

your Xerox equipment. Use of unsuitable materials may result in poor performance and may create a hazardous situation.

• Never move either the printer or the printer controller without

first contacting Xerox for approval.

• Never attempt any maintenance that is not specifically

described in this documentation.

• Never remove any covers or guards that are fastened with

screws. There are no operator-serviceable areas within these covers.

• Never override electrical or mechanical interlocks.

• Never use supplies or cleaning materials for other than their

intended purposes. Keep all materials out of the reach of children.

• Never operate the equipment if you notice unusual noises or

odors. Disconnect the power cord from the electrical outlet and call service to correct the problem.

If you need any additional safety information concerning the equipment or materials Xerox supplies, call Xerox Product Safety at the following toll-free number in the United States:

1-800-828-6571

For customers outside the United States, contact your local Xerox representative or operating company.

iv XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Table of Contents

Laser safety iii

Ozone information iii

Operation safety iii

Introduction xi

About this guide xi

Contents xi

Conventions xii

Notice xii

1. Product overview 1-1

System overview 1-1

System components 1-3

System features 1-4

NPS/IPS Dual Mode 1-6

MICR printing features 1-7

Sixth Sense 1-8

2. Controller components and options 2-1

Controller hardware 2-1

Sun Ultra 2 workstation 2-1

Sun Ultra 60 workstation 2-4

IPS user interface screen 2-8

Host Channel Unit—channel-attached systems only 2-10

3. Printer components and options 3-1

Printer components 3-1

Printer control console 3-2

Printer configurations 3-4

Printer options 3-6

Bypass transport 3-6

Bypass transport printer configurations 3-7

Input enablement 3-8

Configurations supported 3-9

4. Preparing for installation 4-1

Responsibilities 4-1

Xerox responsibilities 4-1

Customer responsibilities 4-2

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE v

TABLE OF CONTENTS

Installation planning checklist 4-4

Connectivity requirements 4-7

Ethernet specifications 4-7

Token Ring specifications 4-7

Channel-attached specifications 4-7

5. Controller specifications and requirements 5-1

Power requirements 5-1

Outlet configurations 5-2

Space requirements 5-3

Printer controller placement 5-3

Sun Ultra 2 workstation placement 5-4

Sun Ultra 60 workstation placement 5-6

HCU placement (channel-attached systems only) 5-8

Printer controller hardware specifications and requirements summary 5-9

6. Printer specifications and requirements 6-1

Power requirements 6-1

Outlet configurations 6-2

Printer outlet voltages—60 Hz 6-2

Printer outlet voltages—50 Hz 6-4

Environmental specifications 6-6

Space requirements 6-7

Printer placement 6-7

Bypass transport specifications 6-12

Configuration diagrams with bypass transport 6-17

Space planning guidelines 6-20

Clearance space requirements 6-20

Shared space 6-20

Floor leveling 6-24

Delivery access requirements 6-24

Turning radius 6-25

Printer hardware specifications and requirements summary 6-29

Space planning templates 6-32

7. System connections 7-1

Cable lengths 7-1

Cable locations 7-2

Channel attachments 7-2

vi XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

TABLE OF CONTENTS

8. Installation 8-1

Installation process 8-1

Your responsibilities 8-2

Defining the IPS printer to the host 8-3

Software licensing 8-3

Ongoing maintenance 8-4

Routine maintenance 8-4

Meter reading and reporting 8-4

A. Supplies A-1

Paper and other throughput stocks A-1

Selecting paper A-1

Paper width and printer performance A-3

Paper care A-9

Other supplies A-12

Dry ink A-12

Fuser agent A-12

Developer A-12

Diskettes A-13

Cartridge tapes A-13

MICR tools A-14

MICR Positioning and Dimension Gauge A-14

MICR comparator A-14

Consumable supplies tables A-15

Paper and special stocks tables A-15

Complete supplies list—96/4635/180 printers A-21

Ordering supplies A-22

B. Xerox support services B-1

Xerox Customer Service Support Center B-1

Xerox Printing Systems Customer Support Center B-2

Xerox Customer Documentation Catalog B-3

Xerox Documentation and Software Services (XDSS) B-3

Operator training B-3

Xerox Customer Education B-4

Xerox Font Center B-4

C. Related publications C-1

D. Defining the channel-attached printer to the host D-1

MVS parameters D-1

OS/2 procedures D-4

AIX procedures D-5

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE vii

TABLE OF CONTENTS

VM sample definitions D-6

VSE sample definitions D-6

E. Defining the printer to the host: TCP/IP attachment E-1

MVS or OS/390 parameters E-1

Software prerequisites – MVS E-1

Network configurations – MVS E-2

Configuration steps – MVS E-2

1. Configure the IPS printer for TCP/IP at the GUI E-2

2. Configure the MVS CCU for the MVS host to MVS E-2

3. Configure the PSF printer in JES2 or JES3 E-2

4. Configure the printer in PSF/MVS E-7

5. Configure TCP/IP for MVS for the printer E-11

6. Test the printer to ensure it prints from the MVS host E-14

Correcting for printer performance issues – MVS E-16

References E-17

AS/400 parameters E-18

Software prerequisites – AS/400 E-18

Network configurations – AS/400 E-18

Configuration steps – AS/400 E-19

1. Configure the IPS printer for TCP/IP at the GUI E-19

2. Create the PSF/400 configuration E-19

3. Create the printer device description – AS/400 E-20

4. Test the printer connection – AS/400 E-22

Correcting for printer performance issues – AS/400 E-24

References – AS/400 E-24

AIX parameters E-25

Software prerequisites – AIX E-25

Network configurations – AIX E-26

Configuration steps—AIX E-26

References E-27

OS/2 parameters E-28

Software prerequisites – OS/2 E-28

Network configurations – OS/2 E-28

Configuration steps – OS/2 E-29

1. Configure the printer for TCP/IP in OS/2 E-29

2. Provide TCP/IP routing information, if necessary E-29

3. Define the printer to PSF/2 E-30

4. Define a PSF/2 print queue for the printer (optional) E-31

5. Test the printer connection in OS/2 E-32

Correcting for printer performance issues – OS/2 E-34

viii XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

TABLE OF CONTENTS

References – OS/2 E-35

Glossary GLOSSARY-1

Index INDEX-1

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE ix

TABLE OF CONTENTS

x XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

About this guide

Introduction

This Xerox Printing Systems Installation Planning Guide helps you prepare for delivery and installation of your new Xerox DocuPrint printing system.

This guide is intended for the person responsible for coordinating the installation of the DocuPrint printer at your site. It lists the tasks you must complete before installation can begin, as well as your responsibilities during the installation.

Before using this guide, become familiar with its contents and conventions.

Contents

This guide contains the following:

• Chapter 1, “Product overview,” provides an overview of the

DocuPrint 96/4635/180 IPS and 96/4635/180 MICR IPS printing systems.

• Chapter 2, “Controller components and options,” describes

system controller hardware, software, and options.

• Chapter 3, "Printer components and options," describes printer

components, configurations, and options.

• Chapter 4, "Preparing for installation," provides a checklist of

tasks that must be accomplished before the installation. It also explains connectivity requirements for transporting documents from the host or client to the DocuPrint printing system.

• Chapter 5, "Controller specifications and requirements,"

describes power, environmental, and space requirements for the system controller.

• Chapter 6, "Printer specifications and requirements," describes

power, environmental, and space requirements for the printer. Space planning guidelines and diagrams are provided to help you set up the work area.

• Chapter 7, “System connections,” provides cable requirements

for your DocuPrint 96/4635/180 and 96/4635/180 MICR systems.

• Chapter 8, “Installation,” describes the activities that occur

during installation. It also describes ongoing maintenance activities.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE xi

INTRODUCTION

Conventions

• Appendix A, "Supplies," describes how to select, store, and use

supplies for the DocuPrint printing system. It also provides a list of consumable supplies you can order.

• Appendix B, "Xerox support services," explains how to utilize

available Xerox support services.

• Appendix C, “Related publications,” lists other Xerox documents

that are part of this publication set.

• Appendix D, “Defining the channel-attached printer to the host,”

provides explanations and sample printer parameters for defining your channel-attached printer to your host.

• Appendix E, “Defining the printer to the host: TCP/IP

attachment,” provides instructions, prerequisites, and sample printer parameters for defining your TCP/IP-attached printer to your host.

A glossary and index are provided at the back of the guide.

This document uses the following conventions:

Notice

• Italics—Document and library names are shown in italics (for

example, the Xerox DocuPrint IPS Series Messages Guide).

• Capitalization of graphical user interface (GUI) window titles

matches the titles as they appear on the screen. In cases where a window does not have a title, it is referenced using all lower case. For example:

— At the graphical user interface, use the Output

Configuration window to group the trays.

— The main window displays the current system status.

Note: Notes are hints that help you perform a task or understand the text.

Caution: Cautions alert you to an action that could damage hardware or software.

Warning: Warnings alert you to conditions that may affect the

safety of people.

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This publication may contain descriptions of concepts and features not currently available for your Xerox printing system. Consult your Xerox sales representative or your operating system software program description for additional information.

xii XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

System overview

1. 1Product overview

This chapter provides an overview of the features and functions of the following Xerox DocuPrint IPDS Printing Systems (IPS):

• 96 IPS

• 96 MICR IPS

• 4635 IPS

• 4635 MICR IPS

• 180 IPS

• 180 MICR IPS

The Xerox DocuPrint IPS printer series are cut-sheet, duplex, highspeed printers that are fully compatible with the IBM Advanced Function Presentation (AFP) architecture. They accept an IPDS data stream from any Print Services Facility (PSF) eligible platform, emulating an IBM IPDS Group 3 page printer with the Advanced Function Image and Graphics (AFIG) option.

The IPS printer series is a combination of proven Xerox print engines matched with a high-performance RISC-based controller. Each system consists of a Sun workstation controller and the printer, sometimes referred to as the Image Output Terminal (IOT).

A full-color graphical user interface on the Sun workstation enables interaction with the IPS.

Host environments The IPS can print in the following PSF environments:

• MVS

• VM (channel-attached only)

• VSE (channel-attached only)

• OS/2

• OS/400 (with TCP/IP only)

• AIX

Note: Although PSF/VSE does not support TCP/IP directly, a printing system with PSF/2, PSF/6000, or InfoPrint Manager can attach to a PSF/VSE system and the PSF/2, PSF/6000, or InfoPrint Manager can furnish the TCP/IP support for the IPS printer.

There is no minimum host operating system software level required to support IPS. The minimum PSF levels needed to support the IPS are:

• PSF/MVS: V2.2

• PSF/VM: V2.1

• PSF/VSE: V2.2

• PSF/400: V3.2

• PSF/6000: V2.1

• PSF/2: V2.0

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 1-1

PRODUCT OVERVIEW

Host connectivity options The DocuPrint IPS can be set up to receive data from the IBM host

in one of two ways:

• Through a bus and tag channel connection.

Note: If your system will be channel-attached, the printer controller requires an additional component called a Host Channel Unit (HCU), which interfaces between the IBM host and the IPS controller.

• Through a Token Ring or Ethernet interface using TCP/IP (the

HCU is not used).

Note: A transmission rate of at least 16 megabits per second should be used with a Token Ring interface on the IPS. (Overall performance depends on network traffic and job density.)

• The software supports Token Ring over TCP/IP, and

Ethernet over TCP/IP, with the exception of VM and VSE platforms.

• Of the other platforms that support TCP/IP, only the RS/

6000 supports 100 Mb Ethernet connectivity.

Figure 1-1. Xerox 96/4635/180 IPS: Channel-attached

configuration

1 Host system (PC or mainframe) 2 96, 4635, or 180 IPS printer 3 Printer interface cable (DCIM2) 4 Sun workstation controller 5 SCSI interface 6 Host Channel Unit (HCU) 7 Bus and tag cables

1-2 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Figure 1-2. 96/4635/180 IPS: TCP/IP configuration

1 Host system (PC or mainframe) 2 Token Ring or Ethernet network connection 3 Sun workstation controller 4 Printer interface cable (DCIM2) 5 96, 4635, or 180 IPS printer

For information on the various IPS printer configuration options, refer to the “Printer components and options” chapter of this guide.

Throughput speed Data is printed at high speeds:

• 96 and 96 MICR IPS: Up to 96 pages per minute

• 4635 and 4635 MICR IPS: Up to 135 pages per minute.

• 180 and 180 MICR IPS: Up to 180 pages per minute

PRODUCT OVERVIEW

Monthly print volume The monthly print volumes for these systems are:

System components

• 96 and 96 MICR IPS: Up to 3 million pages

• 4635 and 4635 MICR IPS: Up to 4 million pages

• 180 and 180 MICR IPS: Up to 6 million pages

The IPS systems consist of the following major components:

• Printer controller — The printer controller (also called the

system controller) accepts IPDS data (plus PostScript and PCL data with the Dual Mode option) from the host, processes the data, and sends the data to the printer engine using the IPS operating system. The controller provides the printer with print data and commands, and receives status information from the printer.

• Printer — The printer, also called the Image Output Terminal

(IOT), accepts formatted pages of data from the printer controller and performs the imaging and printing of documents. The printer also provides paper stacking, collating, and optional finishing capabilities you enable using the IPS application software accessed through the graphical user interface.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 1-3

PRODUCT OVERVIEW

System features

The 96/4635/180 IPS provides numerous features that can be enabled or configured using the graphical user interface on the printer controller.

• Multiple input trays — Multiple feeder trays can be configured

to feed paper for jobs in the most effective manner. For example, the trays can provide nonstop printing of a complex job that requires many paper stocks, or only a few stocks, by using the trays’ continuous loading capability. A different input tray can also be selected for each copy of a specific page in a print job, for example, to provide different paper colors for specific pages.

— 96 IPS: Three addressable input trays are standard with

the system, and one additional tray is available as an option.

— 4635 and 180 IPS: Four addressable input trays are

standard with the system, and two additional trays are available as options.

Feeder tray capacities, based on 20-pound or 80 gsm (grams per square meter) bond, are:

— Tray 1: 1,100 sheets

— Tray 2: 600 sheets

— Trays 3 and 4: 2,600 sheets

— Optional trays (5 and 6): 2,600 sheets each.

• Roll feeder support — The 96, 4635, and 180 IPS can each

accommodate a third-party roll feeder as an input tray. (Refer to your local Xerox sales representative for information on thirdparty roll feeders.)

— The 96 and 4635 IPS have an optional configuration in

which the roll feeder interfaces with the last feeder/stacker module. With this configuration, the 4635 IPS may have up to six feeder trays, with the sixth being the roll feeder. The 96 IPS may have up to five input trays, with the roll feeder as the fifth.

Note: To be able to use this roll feeder option on the 96/4635 IPS, you must have the Input Enablement kit installed. (Refer to the “Printer components and options” chapter of this guide.)

— The roll feeder option for the 180 IPS is installed in the

inverter feeder/stacker module, replacing the feeder tray. It does not require the Input Enablement kit or DFA software. The maximum number of feeder/stacker modules supported for this configuration is four, including the inverter module with the roll feeder. With the two processor feeder trays, this makes a total of six input trays possible.

• Advanced paper handling — The 96/4635/180 IPS can

handle paper stock ranging in size from 8 by 10 inches / 203 by 254 mm to 14 by 17 inches / 356 by 432 mm, including sizes A3 and A4.

1-4 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRODUCT OVERVIEW

The DP96, DP4635 and DP180 IPS can also print on papers as small as 7 by 10 inches / 178 by 254 mm, with the optional 7 by 10-inch kit. They process paper weights from 16-pound / 60 gsm to 110-pound / 200 gsm.

Jobs also can be printed on label stock, transparencies, precollated stock, tab stock, carbonless paper, and other specialized stocks. The printer engine monitors the print job so that, should a paper jam occur, the job resumes on the correct page, at the correct tab, using the same color paper, etc., providing complete document integrity.

• Mixes plex feature — The 96/4635/180 IPS can switch from

duplex to simplex printing, and vice versa, without cycling down the printer. The IPS system starts the first job in the plex mode of the first sheet received. If the mode is duplex and a subsequent sheet received is simplex, blank backs are used. This continues until the consecutive simplex threshold is reached. Once reached, the system starts printing in simplex, after clearing the paper path of all duplex sheets. When the next duplex page is received, the system starts printing in duplex, without shutting down. The process starts over, printing simplex pages in duplex mode using blank backs, until the consecutive simplex threshold is reached.

• 600 dpi resolution — The 96, 4635, and 180 IPS all print at

high resolution. The printers can receive data at 240 or 300 dpi (dots per inch) and full-page IOCA images at 600 dpi. All 240 or 300 dpi data is then interpolated to 600 dpi for higher print quality.

The following table shows how data streams of different resolutions are interpolated.

Table 1-1.Data stream conversion to 600 dpi

Incoming input resolution of document

Printer 240 dpi data 300 dpi data 600 dpi data*

180 IPS Interpolated by printer to

600 x 2400 dpi.**

96 and 4635 IPS Converted by controller to

600 dpi.

* Full-page IOCA images only

**Note: This is an option on the 180 IPS, requiring a special board to be installed by your service

representative. Without this board, 240 dpi data is converted to 600 dpi by the controller.

Interpolated by printer to 600 x 2400 dpi

Interpolated by printer to 600 x 600 dpi

For the 96/4635/180 IPS and the 96/4635/180 MICR IPS systems it is recommended that all fonts and other resources that are at 240 dpi be converted to 300 dpi before printing, rather than leaving the conversion for the controller to do. This ensures better print quality.

Caution: The 96/4635/180 IPS must have the same font resolution specified as the host input data stream (refer to the Guide to Configuring and Managing the System for instructions on specifying the input resolution). Conflicts between the input font resolution and the IPS specification could result in inability to print the job, or in missing variable data in the output.

Print at 600 x 2400 dpi

Print at 600 x 600 dpi

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 1-5

PRODUCT OVERVIEW

• Multiple high-capacity output bins — Each output bin has

offsetting capability and a capacity of 2500 sheets of 20-pound or 80 gsm bond.

Note: This capacity does not apply to 11 by 17-inch and A3 papers. Because of the additional weight these large sheets add to the bins, each bin can hold only up to 1500 sheets of A3 or 11 by 17-inch papers.

— 96 IPS: One output bin is standard for the system, with one

additional bin available as an option (providing up to two bins total).

— 4635 and 180 IPS: Two output bins are standard, with up

to two additional bins available as options (providing up to four bins total).

• Bypass transport option — The bypass transport enables

sheets to pass through the printer output module to a thirdparty finishing device. With such devices, you can add to your 96/4635/180 IPS such finishing capabilities as saddle-stitching, binding, trimming, etc. The bypass transport is installed at the right (as you face the printer) of the last feeder/stacker module on your system. The bypass transport cannot be installed on systems with more than three feeder/stacker modules. (For more information on the bypass transport, refer to the “Printer components and options” chapter of this guide.)

NPS/IPS Dual Mode

The Xerox DocuPrint Dual Mode option enables both DocuPrint IPS and NPS systems to coexist on the same printer controller (Sun workstation). This allows the DocuPrint system to receive data streams supported by NPS and IPS, including IPDS, PostScript Levels 1 and 2, HP PCL5c, HP PCL5e, and ASCII.

Either of the following two types of configurations may be used:

• The same Token Ring or Ethernet connection can be used for

both IPDS (IPS) and Postscript/PCL (NPS).

• Both a Token Ring card and an Ethernet card can reside in the

Sun workstation controller, with one being used for IPDS and the other for PostScript/PCL.

The customer may switch from one mode to the other. When your system is operating in IPS mode, it can accept PostScript and PCL data streams in the background; however, you can print these jobs only when the system is in NPS mode. When in NPS mode, the system cannot accept IPDS data streams in the background; you can print them only when the system is in IPS mode.

Refer to the Xerox DocuPrint IPS/NPS Dual Mode Switching Instructions and other Xerox DocuPrint IPS documentation for more information.

1-6 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

MICR printing features

PRODUCT OVERVIEW

The DocuPrint 96 MICR, 4635 MICR, and 180 MICR IPS produce a Magnetic Ink Character Recognition (MICR) line on negotiable and turnaround documents such as checks and bills. The MICR printing systems print documents using magnetic ink and special fonts to create machine readable information that allows for quick document processing.

In general, MICR is used to print accounting and routing information on blank checks and other negotiable documents. The magnetic encoding capabilities can be used for any printed output.

The following illustrates a check printed with a MICR line in U.S. format. The entire MICR line, which consists of numbers and characters (called symbols), is printed using magnetic ink.

Figure 1-3. Example of a check printed with MICR line (U. S.)

The 96 MICR, 4635 MICR, and 180 MICR IPS meet ABA standards and ANSI and ISO specifications for automatic check handling. They print the variable data and the MICR line at the same time. This single-pass printing capability reduces processing time and costs.

Unsupported features The DocuPrint 96 MICR, 4635 MICR, and 180 MICR IPS do not

support the security and audit feature or bar code reading. In addition, although the Line Thickening selection and the Virtual Printer Imaging parameters are available when you use MICR, it is not recommended that you use these features when printing MICR documents as they corrupt the MICR line.

In general, all print quality adjustments and enhancement settings should be set at the nominal settings when printing MICR output.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 1-7

PRODUCT OVERVIEW

MICR fonts Xerox provides a set of 300 dpi E13B and CMC7 MICR fonts for use

with your 96/4635/180 MICR IPS. To receive the high print quality guaranteed by Xerox, you must use these MICR fonts.

E13B fonts: The E13B font series includes the following:

• E13B

• E13B Landscape

• E13B Test

• E13B Test Landscape.

CMC7 fonts: CMC7 fonts have been adopted in various countries outside of the U.S., and are the official standard in France. Like the E13B font, they are magnetically readable, but with a different character design and recognition criteria. (Currently, CMC7 is available only through Xerox Ltd. of Europe.)

The CMC7 series includes:

• CMC7

• CMC7 Landscape

• CMC7 Test

• CMC7 Test Landscape

The “Test” fonts are non-readable MICR hollow bitmap (or outline) fonts, provided for testing MICR applications and printing nonnegotiable documents.

Sixth Sense

Sixth Sense is a unique suite of diagnostic tools that allows Xerox customer service engineers, analysts, and consultants to serve customers more effectively.

Sixth Sense is intended to automate and expedite the range of service-related support functions. Sixth Sense is a tool that enables Xerox to provide benchmark service support. Xerox customers benefit from the ability to bring broader support to focus more quickly.

For example, Sixth Sense can allow the Service Representative to repeatedly “preview” the condition of the system prior to an actual site visit. This may provide the ability to determine the correct part or piece of information to have on hand when the site visit is made.

Sixth Sense is a no charge feature available to customers through Xerox Service. The customer need only provide an analog phone line for use by the Sixth Sense modem connection. For those customers unable to dedicate a phone line to the Sixth Sense connection, three and five port phone share devices are available for purchase. (Refer to your local Xerox sales representative for further information.)

To take advantage of Sixth Sense, the customer needs to:

• Request Sixth Sense enablement through Xerox Service

• Provide an analog phone line

• Provide a 120V outlet in which to plug a modem

• If necessary, purchase an optional phone share device.

More information about Sixth Sense can be found in the Xerox DocuPrint IPS 96/4635/180 Troubleshooting Guide.

1-8 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Controller hardware

2. 2Controller components and

options

The printer controller provides the printer with print data and commands, and receives status information from the printer. This chapter describes the components and options available for the controller.

The printer controller consists of a Sun workstation and, if you are printing data received over a channel, a Host Channel Unit (HCU). The controller uses proprietary Xerox hardware, firmware, and software to run the IPS.

Your controller may be either a Sun Ultra 2 or Ultra 60 workstation. The following sections contain information about both the Ultra 2 and the Ultra 60.

Sun Ultra 2 workstation

The Sun workstation provides a user interface to the print engine. It is used to operate the IPS software that controls the printer. The workstation contains the following hardware components:

• Sun Ultra 2 workstation processor (system unit)

• Display monitor

• Keyboard and mouse

• Connectivity boards for Ethernet and, optionally, Token Ring

• A Data Control Interface Module (DCIM2) card installed in the

processor to interface with the print engine.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 2-1

CONTROLLER COMPONENTS AND OPTIONS

Figure 2-1. Components of the Sun Ultra 2 workstation

6 5

1 Processor 2 Monitor 3 Mouse and mouse pad 4 Keyboard 5 Diskette drive 6 CD-ROM drive

Processor The 256 MB RAM processor is the central processing unit of the Sun

workstation. It contains a power switch, an internal disk drive, a diskette drive, a CD-ROM drive, a power receptacle and outlet, connectors and ports.

The processor has the following components:

• Internal disk drive: One 4.2 GB internal disk drive is provided

as a standard feature of the processor. The operating system, the IPS application, and any queued print jobs are stored on the internal disk. This disk cannot be used to store other applications or data except as directed by your service representative. Up to three optional disk drives are available in increments of 4 or 9 GB.

• Diskette drive: Diskettes inserted into a diskette drive are used

to load files to, and back up files from, the internal disk drive. The diskette drive uses industry standard 3.5 inch, 1.44 MB, double-sided, high-density diskettes. This diskette drive is not an input source for print jobs nor any other data or application; it is reserved exclusively for use by a service representative to update software and to store files. The diskette drive is located in the processor, on the right front section for the Ultra 2.

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CONTROLLER COMPONENTS AND OPTIONS

• CD-ROM drive: The CD-ROM drive is a high density, read-only,

optical laser storage device used for loading the IPS operating system and other files. The CD-ROM drive is located in the processor above the diskette drive.

• Cartridge tape drive (not shown): An optional 8 GB, 4 mm

SCSI cartridge tape drive also is available for the IPS. Like the diskette and CD drives, this tape drive is not an input source for print jobs or for any other data or application. It provides the service representative with another means of loading system maintenance files or saving diagnostic information.

Caution: When installing a cartridge drive on an IPS with a host channel unit (HCU), the tape drive must be “daisy-chained” to the HCU. In this situation, do not attempt to run both the tape drive and the HCU at the same time.

• Back panel: The back panel of the processor has a power

switch, a power receptacle and outlet, connectors, connector openings, and ports. The following figure shows the back panel of the Sun workstation that is a part of your IPS controller.

Figure 2-2. Back panel of the Sun Ultra 2 processor

1 Power inlet 2 Serial connectors (2): RS-432/RS-232 3 Graphics/video output: UPA slot 4 Sbus slots (Number of slots varies depending on the model) 5 Audio connectors (4) 6 Parallel connector 7 Keyboard/mouse connector 8 TPE connector

9 MII connector 10 UPA slot 11 SCSI connector 12 Power on/Standby switch

Display monitor The display monitor has a 1192 x 700 pixel screen which displays the

IPS graphical user interface windows.

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CONTROLLER COMPONENTS AND OPTIONS

Keyboard The keyboard consists of alphanumeric keys similar to a typewriter,

Mouse The mouse is another main method of communicating with the

Sun Ultra 60 workstation

symbols and special character keys, an extended character set, and function keys. The keyboard is one of your main methods of communicating with the printer. You can use the keyboard to make selections, and to enter commands that control functions such as requesting sample prints, obtaining billing meter totals, shutting down the system, and so forth.

printer. The mouse has three buttons. The left and right buttons are used to select IPS functions. The center button provides additional functions that you will not be required to use. If your workstation has an optical mouse, it must remain on its designated metallic pad to be active. If the mouse has a roller ball instead of an optical sensor underneath, it requires a non-metallic pad.

Note: Printer controller hardware configurations are subject to upgrade.

The Sun Ultra 60 workstation provides a user interface to the print engine. It has a high performance RISC processor chipset, based on the industry standard Scalable Processor Architecture (SPARC). It is used to operate the software that controls the printer. The workstation contains the following hardware components:

• Sun Ultra 60 workstation processor (system unit)

• Display monitor

• Keyboard and mouse

• Diskette, CD-ROM, and cartridge tape drives

• Connectivity board for Ethernet and, optionally, Token Ring

• A Data Control Interface Module (PDCIMu) card installed in the

processor to interface with the print engine.

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CONTROLLER COMPONENTS AND OPTIONS

Figure 2-3. Components of the Sun Ultra 60 workstation

1 Monitor

2 Keyboard

3 Mouse

4 Processor

5 Diskette drive

6 CD-ROM drive

7 Cartridge tape drive

Processor The 256 MB RAM processor is the central processing unit of the Sun

Ultra 60 workstation. It contains a power switch, a disk drive, a diskette drive, a CD-ROM drive, a power receptacle and outlet, connectors and ports.

The processor has the following components:

• Internal disk drive: Two 18.2 GB primary disk drives are

provided as a standard feature of the processor. The operating system, the IPS application, and any queued print jobs are stored on the internal disk. This disk cannot be used to store other applications or data except as directed by your service representative.

• Diskette drive: Diskettes inserted into a diskette drive are used

• CD-ROM drive: The CD-ROM drive is a high density, read-only,

optical laser storage device used for loading the IPS operating system and other files. The CD-ROM drive is located in the processor above the diskette drive.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 2-5

CONTROLLER COMPONENTS AND OPTIONS

• Cartridge tape drive: A 4 GB external SCSI quarter inch

cartridge (QIC) tape drive is an external device provided with the printing system. The cartridge tape drive connects to the controller through the SCSI port on the processor back panel. Like the diskette and CD drives, this tape drive is not an input source for print jobs or for any other data or application. You use it to load resource files, and the service representative uses it to load system maintenance files or to save diagnostic information.

Figure 2-4. External cartridge tape drive

• Back panel: The back panel of the processor has a power

receptacle and outlet, connectors, connector openings, and ports. The following figure shows the back panel of the Sun Ultra 60 workstation that is a part of your IPS controller.

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CONTROLLER COMPONENTS AND OPTIONS

Figure 2-5. Back panel of the Sun Ultra 60 processor

1 Power inlet

2 Fan vent

3 Online interface (if configured)

4 Differential SCSI PWB (optional)

5 Printer connector (PCI66 1)

6 Monitor connector

7 Audio connectors (4)

8 Single-ended SCSI connector

9 MII connector 10 TPE (Ethernet) connector 11 Serial connector A: RS-432/RS-232 12 Serial connector B: RS-432/RS-232 13 Keyboard connector 14 Parallel connector

Display monitor The graphical user interface allows you to interact with the printer

and to monitor its interaction with the various components. During a print job, printer error messages may display to notify you of any unexpected conditions.

Keyboard The keyboard consists of alphanumeric keys similar to a typewriter,

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CONTROLLER COMPONENTS AND OPTIONS

Mouse The mouse is another main method of communicating with the

IPS user interface screen

Note: Printer controller hardware configurations are subject to upgrade.

The graphical user interface allows you to interact with the printer and to monitor its interaction with the various components. During a print job, printer error messages may display to notify you of any unexpected conditions.

Note: The following figure shows the user interface screen with the main window for a 96 MICR IPS. The main windows for the 180 IPS and the 4635 IPS are identical to this one, except that they do not display the MICR On/Off field in the Control Unit Configuration section (upper-right corner). The 4635 MICR IPS and 180 MICR IPS main windows differ only in the number of output bin icons they can display in the Output section.

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CONTROLLER COMPONENTS AND OPTIONS

Figure 2-6. IPS user interface screen

The IPS console window displays the system messages. The IPS print engine monitor window monitors the current printer state and displays messages such as a broken or jammed printer, printer ready, paper trays, engine faults, and other messages about the condition of the printer.

The IPS main window provides access to the IPS menus and tray grouping windows. These menus and windows in turn provide access to the task subwindows from which system operation and administration tasks are performed.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 2-9

CONTROLLER COMPONENTS AND OPTIONS

Host Channel Unit—channel-attached systems only

The Host Channel Unit (HCU) handles all of the IPDS communications and handshaking with PSF on the host when the IPS is receiving data over a channel. (It is not used when the IPS is printing data using TCP/IP.) The following figure illustrates the HCU component.

Figure 2-7. Host Channel Unit (HCU)

• The front panel of the HCU provides a single-digit LED display

which enables you to monitor power-up and offline status, and alerts you to error conditions. (Refer to the IPS Messages Guide for an explanation of the HCU codes displayed here.)

• The back panel of the HCU has a power switch and outlet,

S/370 bus and tag cable input and bypass connectors, and a dual serial port. In addition, there are two switches on the back panel to set channel priority to high or low. The power supply is a standard switching power supply capable of 10 amps on the 5 volt output.

Note: The customer is responsible for obtaining, stringing, and maintenance of the bus and tag cables. The bus and tag cables must be fully populated cable sets.

2-10 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Printer components

3. 3Printer components and

options

The printer processes the electronic data and images received from the controller and produces the printed report. This chapter describes the components and options available for the printer.

The standard 96, 4635, and 180 printer components are the printer control console, the sample tray, the purge tray, the two processor feeder trays, and the feeder/stacker module(s).

• 4635 and 180: The base configuration for the 4635 and 180

includes an inverter feeder/stacker and one additional feeder/ stacker module.

• 96: The 96 base printer configuration contains only the inverter

feeder/stacker module. An additional feeder/stacker (as illustrated below) is an option.

Figure 3-1. Printer base components

765

1 Printer control console

2 Sample tray

3 Attention light

4 Purge tray

5 Feeder/stacker module (optional on 96)

6 Inverter feeder/stacker module

7 Processor feeder trays

The printer provides control buttons and displays for basic printer functions and status information. The printer control console contains message and graphic displays that assist you with jam clearance and printer maintenance. Labels are located throughout the printer to assist you with a variety of tasks such as clearing a paper jam.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 3-1

PRINTER COMPONENTS AND OPTIONS

Printer control console

Refer to the System Overview manual for a detailed description of the features and operation of the printer components.

The printer control console is the color monitor located on top of the printer. It contains message areas and graphic displays that alert you to paper jams and other fault and status conditions (such as low dry ink). It also contains buttons which allow you to control certain functions of the printer (for example, continuing an interrupted job) without returning to the workstation controller.

The printer control console has the following features:

• Local controls and displays for jam clearance, paper loading/

unloading, and diagnostics/service (used by the service representative). Two types of messages are displayed on the printer control console: fault messages, which relate to printer malfunctions, and information messages, which relate to printer conditions such as low dry ink.

• Touch-sensitive areas that allow you to select options by

touching the printer control console screen. A tone sounds when you touch one of these areas.

• Attention alarm tone consisting of three beeps, repeated for

ten seconds. The alarm is generated by any event that stops the printer and requires operator attention. The alarm may be disabled by the operator.

The tone stops after three cycles, or when the fault condition is cleared or clearing has started (for example, doors or covers specified in the clearance instructions are opened). You can stop the tone by pressing one of the printer control console buttons or by selecting a function through the touch screen.

3-2 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER COMPONENTS AND OPTIONS

Figure 3-2. Printer control console

2345

Ready

Printer Options

1 Language icon

2 Printer icon

3 Fault List icon

4 Tools icon

5 Guarded Tools icon

6 Clear button

7 Continue button

8 Stop button

9 Sample button 10 Brightness control thumbwheel 11 Icon area 12 Message area

Clear

Refer to the System Overview manual for a detailed description of the features and operation of the printer control console components.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 3-3

PRINTER COMPONENTS AND OPTIONS

Printer configurations

The 96, 4635, and 180 systems are available in different basic configurations, illustrated below.

These configuration options allow you to customize your Xerox DocuPrint 96/4635/180 printers for increased efficiency and for specialized applications.

• Each of the 4635 and 180 configurations can have the optional

7 by 10-inch enablement kit, producing 154 pages per minute on the 4635 printer and 206 pages per minute on the 180 printer. (The 7 by 10-inch kit is not available for the 96 printer.)

• The following configurations may have the optional bypass

transport and/or the input enablement kit added. (Refer to

“Bypass transport printer configurations,” later in this chapter.)

— Inverter feeder/stacker only (96 only)

— Inverter feeder/stacker + feeder/stacker

— Inverter feeder/stacker + feeder/stacker + feeder/stacker

(4635 and 180 only)

Figure 3-3. 96 printer—Inverter feeder/stacker only

Note: This configuration is available on the 96 and 96 MICR only.

Figure 3-4. 96/4635/180 printer—Inverter feeder/stacker +

feeder/stacker

3-4 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER COMPONENTS AND OPTIONS

Figure 3-5. 4635/180 printer—Inverter feeder/stacker + feeder/

stacker + feeder/stacker

Figure 3-6. 4635/180 printer—Inverter feeder/stacker + feeder/

stacker + feeder/stacker + feeder/stacker

Note: The bypass transport is not available on this configuration

(printer and inverter feeder/stacker plus three feeder/stackers). The input enablement kit is available with this configuration only on the 180 printer.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 3-5

PRINTER COMPONENTS AND OPTIONS

Printer options

Bypass transport

The bypass transport and input enablement options provide an interface between your DocuPrint system and your finishing and feeding accessories. However, these feeding and finishing options require separate AC and DC power sources that are independent of your printer.

Consult your Xerox sales representative, as well as the sales representative of the company from which you purchased your finishing and feeding equipment, for specific electrical and space requirements.

The ability to add a third-party finisher to your DocuPrint system is made possible by the bypass transport option. Finishers increase your production capabilities by providing a wide variety of finishing choices (for example, slitting, booklet making, binding, and so forth).

Connected to the feeder/stacker, the bypass transport allows finishers to interface directly with your DocuPrint system. It accepts all paper stocks within the DocuPrint 96/4635/180 range and accommodates simplex and duplex printing.

3-6 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Bypass transport printer configurations

The following 96/4635/180 printer configurations may have the bypass transport:

Figure 3-7. 96 printer with inverter feeder/stacker + bypass

transport

1 Bypass transport paper output location

2 Input enablement device paper input location

Figure 3-8. 96/4635/180 with inverter feeder/stacker + feeder/

stacker + bypass transport

PRINTER COMPONENTS AND OPTIONS

1 Bypass transport paper output location

2 Input enablement device paper input location

Figure 3-9. 4635/180 with inverter feeder/stacker + feeder/

stacker + feeder/stacker + bypass transport

1 Bypass transport paper output location

2 Input enablement device paper input location

Note: This configuration is not available for the DP96.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 3-7

PRINTER COMPONENTS AND OPTIONS

Input enablement

Adding a third-party feeder to your DocuPrint system is made possible by the input enablement option. The DocuPrint 96/4635 printers accept cut sheets from the feeding device through an entry slot at the lower right side of the last feeder/stacker module.

The input enablement option provides extended paper feed capability from third-party feeder devices. Sheets are received from third party feeder devices through an entry slot located in the last feeder/stacker module of the system.

The DP180 printer accepts cut sheets from the rear of the stacker into a feeding device that replaces an existing high-capacity feeder assembly.

Note: The DocuPrint 4635 can support a maximum of three feeder/ stackers with both the input enablement and the bypass transport. The DocuPrint 96 can support a maximum of two feeder/stackers with both the input enablement and the bypass transport. The DocuPrint 180 can support a maximum of three feeder/stackers with both the input enablement and the bypass transport. For the DocuPrint 180, a maximum of four feeder/stackers can be supported with the input enablement device only.

The following figure illustrates the system with the bypass transport and the input enablement device.

Figure 3-10. Bypass transport module and input enablement

device

1 Bypass transport paper output location

2 Input enablement device paper input location

3-8 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Configurations supported

PRINTER COMPONENTS AND OPTIONS

The input enablement kit and/or bypass transport are supported on the 96/4635/180 configurations as follows:

96 configurations Input enablement kit and/or

• Inverter feeder/stacker only

• Inverter feeder/stacker + feeder/stacker

4635 configurations Input enablement kit and/or

• Inverter feeder/stacker + feeder/stacker

• Inverter feeder/stacker + feeder/stacker + feeder/stacker

180 configurations Input enablement kit and/or

• Inverter feeder/stacker + feeder/stacker

• Inverter feeder/stacker + feeder/stacker + feeder/stacker

Input enablement kit only (no bypass transport):

Inverter feeder/stacker + feeder/stacker + feeder/stacker + feeder/ stacker.

bypass transport:

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 3-9

PRINTER COMPONENTS AND OPTIONS

3-10 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

4. 4Preparing for installation

This chapter assists you in preparing for the installation of your Xerox DocuPrint 96/4635/180 IPS and 96/4635/180 MICR IPS.

Preparing for installation is a responsibility shared by personnel at your site and Xerox. Your service representatives are available to discuss installation issues and to assist you in completing the site installation tasks.

Prior to installation, you must select and prepare an appropriate location for the printer and order supplies. This chapter helps you accomplish these tasks by providing the following information:

• A summary of your responsibilities and those of your Xerox

service representative

• A checklist of installation planning activities.

• Connectivity requirements for setting up the IPS to receive data

from the IBM host.

For information on controller power and space requirements, refer to the “Controller specifications and requirements” chapter of this guide. For facts about printer power and space requirements, refer to the “Printer specifications and requirements” chapter of this guide.

Responsibilities

Xerox responsibilities

This section describes your site responsibilities and the responsibilities of your service representatives. Included are some joint responsibilities.

This section lists the responsibilities of the service representatives and system analysts prior to, during, and after installation:

• Site selection

— Assist in site selection

— Inspect and approve the site.

• Installation

— Schedule the delivery of the hardware

— Monitor installation activities

— Assist you in ordering any supplies required

— Configure system parameters.

— Assist with the entry of DFA personality profiles for use with

third-party feeding or finishing devices.

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PREPARING FOR INSTALLATION

— Create default input and output configurations for your

system

— Obtain and enable customer’s operating system software

license text string

— Install the DocuPrint system

— Install optional Sixth Sense hardware and software.

• Training

— Provide initial operator training

— Provide information and assistance in registering for Xerox

Customer Education classes or obtaining tutorials.

• Service

— Review preventive maintenance schedules and service call

procedures

— Provide ongoing maintenance

— Assist in resolving hardware and software problems.

Customer responsibilities

Your responsibilities prior to, during, and after installation of the IPS are to schedule and monitor your installation activities:

• Site personnel

— Identify the person at your site who will be the primary

interface with Xerox

— Make sure the on-site primary interface is available to the

service representative before and during the installation.

• Site preparation

— Select and prepare the site for the IPS installation

(including proper power, air conditioning, and work space)

— Install Ethernet or Token Ring to system location

— Obtain the necessary interfaces, cables, transceivers,

and so forth

Note: You are responsible for obtaining, stringing, and maintaining fully-populated bus and tag cables for channelattached systems.

— Plan and schedule installation activities

— Convert any host-resident fonts to 300 dpi (required for 96

MICR and 4635 MICR IPS)

— For channel-attached systems: Provide your host channel

address to your Xerox representative

— Sysgen your host to print to an AFP Type1, Group 3 printer.

Refer to your IBM documentation for further information

— Set the missing interrupt counter (MIH) at the host to 15

minutes

— Provide a list of the stocks you want in your default input

tray configuration

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PREPARING FOR INSTALLATION

— Review this Installation Planning Guide thoroughly

— Have the required parameters defined for configuring PSF

to print on the IPS. Refer to the “Defining the channel attached printer to the host” or the “Defining the printer to the host: TCP/IP attachment” appendix of this guide for examples and explanations of these parameters.

• Training

— Select the personnel to undergo operator training

— Set up the operator training schedules.

• Applications

— Work with your Xerox or Xerox Ltd. system analyst to

determine requirements for the initial applications

— In a mixed environment, where there is a variety of printing

systems, discuss print quality differences with your service representative.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 4-3

PREPARING FOR INSTALLATION

Installation planning checklist

To aid you in printer installation planning, the following is a checklist that lists the tasks that you and your service representative must complete before installation. If you have questions about any of these activities, contact your sales or service representative.

Use the time frames in this checklist as guidelines. It is best to consult your suppliers to determine the required lead times.

Table 4-1.96/4635/180 IPS installation planning checklist

Date

Week Activity Reference Responsibility

-4 Select location for the 96/4635/180 IPS. Chapters 5 and 6 Customer ________

completed

Order additional documentation, if necessary. Call XDSS at 800-

327-9753; see Appendix B (U.S.)

Schedule printer delivery. Xerox ________

Convert your IBM host-resident fonts to 300 dpi.

Note: 180 IPS only: If you want to keep your resources at 240 dpi, you may purchase a special ROS board which enables the 180 IPS printer to interpolate 240 dpi resources directly to 600 dpi without impacting print quality. Consult your sales representative about this option.

-3 Schedule hardware delivery. Sales rep. Customer and Xerox ________

Prepare site:

Appendix B Customer and Xerox ________

Chapter 1 and sales rep.

Chapters 4 to 6 Customer ________

• Provide a table with adequate space for

hardware and cables.

• Ensure proper electrical outlets are

installed.

Customer ________

________

• Install Token Ring to system location (if

appropriate).

• Install Ethernet to system location (if

appropriate).

________

• Ensure proper operating environment.

• Obtain and string bus and tag cables (must

be fully populated), if needed.

BBBBBBB

• Generate the host for an AFP1 device and

IPL, as required

• Provide analog phone line access for

optional Sixth Sense installations.

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PREPARING FOR INSTALLATION

Table 4-1.96/4635/180 IPS installation planning checklist

(continued)

Date

Week Activity Reference Responsibility

-2 Inspect and approve site. Xerox ________

completed

Order consumable supplies. Minimum supplies needed for installation are:

Chapter 4, Appendix A, and sales rep.

• Paper (2 cartons)

• Developer (1 carton) or

Developer, MICR (1 carton)

• Fuser agent (2 boxes).

• Dry ink (1carton). or

Dry ink, MICR (1 carton).

Note: After installation, you will need to establish a procedure for ordering supplies according to your ongoing production requirements.

-1 Schedule operator training. Systems analyst

Define parameters needed to configure PSF for connectivity to the IPS printer.

Install Make sure supplies are available. Chapter 4 and

5R161 5R573

8R2955

6R206 6R819

(U.S.) or site representative (non-U.S.)

Appendix D and E Customer ________

Appendix A

Customer and Xerox ________

Customer ________

Make sure system administrators are available during software installation.

Provide host channel address and channel unit address (if printing via channel).

Provide host IP address. Appendix D and E Customer ________

Sysgen your host to print to an AFP Type 1, Group 3 printer.

Set up Data Transfer Mode. Customer and Xerox ________

Install 96/4635/180 IPS printer hardware and software.

Have operators available for training. Appendix B Customer ________

Check documentation and software kits for completeness.

Have test jobs ready to run. Customer ________

Provide stocks needed for default input configuration

Provide parameters needed to configure PSF for connectivity to the IPS printer.

Appendix D or E Customer ________

Customer ________

Customer and Xerox ________

Xerox ________

Customer ________

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 4-5

PREPARING FOR INSTALLATION

Table 4-1.96/4635/180 IPS installation planning checklist

(continued)

Week Activity Reference Responsibility

Obtain and enable customer software license. Chapter 7 Xerox ________

Date completed

Postinstall

Become familiar with support services. Appendix B Customer ________

Establish supplies maintenance procedure. Appendix A Customer ________

Provide ongoing 96/4635/180 IPS maintenance. Guide to

Customer and Xerox ________

Performing Routine Maintenance

Order additional documentation, as necessary. Appendix B Customer ________

Adjust the IOT alignment and magnification. Xerox ________

4-6 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Connectivity requirements

Ethernet specifications

PREPARING FOR INSTALLATION

A Token Ring network or an Ethernet local area network running TCP/IP is the network communication system that may be used to transport documents from the host to the IPS. This is an alternative to the channel-attached configuration, in which data is transmitted via bus and tag cables and the HCU.

Note: The TCP/IP connectivity option is not available in a VM or VSE environment. However, a printing system with PSF/2 or PSF/6000 can attach to a PSF/VSE system and the PSF/2 or PSF/ 6000 can furnish the TCP/IP support for the IPS printer.

The Ethernet connection to the printer controller processor must be compatible with the Institute of Electrical and Electronics Engineers (IEEE) 802.3 standard.

The Ethernet interface on the processor is a 10 Mb/sec twisted pair standard (10BaseT and 100BaseT). The MII (for UltraSPARC) Coax Ethernet is enabled with an adapter cable.

Token Ring specifications

Channel-attached specifications

Note: Only the RS/6000 currently supports 100 Mb Ethernet

connectivity.

Work with your system administrator to assess what type of network you have and what modifications need to be made to supply an Ethernet connector to the printer controller processor.

The Token Ring connection must be compatible with the IEEE 802.3 standard. The printer controller processor has a 4MB or 16 MB Token Ring Auto interface (16 MB is preferred).

For an online configuration with an IBM host system, the following cables must be available:

• Bus and tag cables (bus in, bus out, tag in, tag out)

• Terminators (if necessary, due to location on channel).

For your convenience, it is possible to order the Bus and Tag cables for the printer through Xerox Corporation on a purchase-only basis. Contact your Xerox or Xerox Ltd. sales representative for current pricing and order information.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 4-7

PREPARING FOR INSTALLATION

4-8 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Power requirements

5. 5Controller specifications and

requirements

This chapter provides power and space requirements for your 96/4635/180 IPS printer controller. It also provides controller environmental specifications.

For facts about printer power and space requirements, refer to the “Printer specifications and requirements” chapter of this guide.

Your 96/4635/180 IPS controller has important power requirements that must be accommodated. These requirements are summarized in the table below.

For details on printer power requirements, refer to the “Printer specifications and requirements” chapter of this guide.

Table 5-1. 96/4635/180 IPS controller

60 Hz electrical requirements

Amp

Voltage

Sun Ultra 2 printer controller 100 to 240 VAC 15 amp 0.4 KVA 5-15R

HCU 100 to 240 VAC 15 amp 0.4 KVA 5-15R

Sun Ultra 60 printer controller 100 to 240 VAC 15 amp. 0.4 KVA 5-15R

Table 5-2. 96/4635/180 IPS controller

50 Hz electrical requirements

Voltage

Sun Ultra 2 printer controller 100 to 240 VAC 15 amp 0.4 KVA

HCU 100 to 240 VAC 15 amp 0.4 KVA

Sun Ultra 60 printer controller 100 to 240 VAC 15 amp 0.4 KVA

service KVA rating NEMA

Amp. service KVA rating

Agency certification: UL 478 and 1950, IEC 950, CE Mark,

CSA 22.2 #220-1986, FCC (Class A), and VDE 0871 (Class A).

If the optional Sixth Sense feature is configured, you must provide a 100 to 240 VAC outlet for modem power connection.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 5-1

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

Outlet configurations

This section discusses specifications for system outlets and the required wall outlet configurations for the USA / Canada and internationally.

Note: All power outlets must be dedicated to this equipment. When determining the electrical connections for your printing system, make sure that:

• Each power cord has a separate circuit.

• The printer power cord configurations match your receptacle.

• Your electrical outlets are within the required specifications.

50 Hz systems: Ensure that power connections are per local codes/ regulations.

The following figure shows a 60 Hz American and Canadian wall outlet in which to plug the printer controller and HCU.

Figure 5-1. 60 Hz wall outlet

1 AC Hot (ACH)

2 AC Hot (ACH)

3 Earth Ground (GND)

The required American and Canadian wall outlet voltage is 100 to 120 VAC between AC hot and neutral, and between AC hot and GND. The voltage is less than three VAC between GND and neutral.

Refer to the 60 Hz and 50 Hz controller electrical requirements tables earlier in this chapter for a description of the power specifications for the controller.

Warning: To reduce the risk of electrical shock, do not plug

components into any other type of power system. Contract your facilities manager or a qualified electrician if you are not sure what type of power is supplied to your work area.



5-2 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Space requirements

Printer controller placement

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

The printer controller consists of the Sun workstation and, for channel-attached systems, the HCU. This section provides recommendations for placement of controller hardware components.

For printer component space requirements, refer to the “Printer specifications and requirements” chapter of this guide. Contact your service representative if you have questions not specifically addressed in this guide.

You should consider the following factors when deciding where to place the DocuPrint printer controller:

• Adequate work space and service clearance around the

equipment

• Proximity to electrical and network connectors

• Security of the work area. You may need to place the system in

an area where you can restrict access to it.

You must supply a table or desk as a work surface for both the printer controller and the HCU. The top of the table must provide at least 36 by 36 inches / 91.4 by 91.4 cm of space for each component, to allow enough space for the components and cables, as well as for service access.

Refer to the “Printer controller specifications and requirements” summary table at the end of this chapter to make sure the tables you supply can support the weight of the printer controller hardware elements and of the HCU, and that they are suitable for the intended use.

Warning: The printer controller must be positioned within the line-

of-sight of the printer for safety purposes while servicing the equipment.

Caution: Position the table at least 6 inches / 15.2 cm from the wall. Make sure the workstation processor and the HCU are at least 12 inches / 30.4 cm from the wall. Do not put the processor or the HCU on the IPSLPS printer.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 5-3

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

Sun Ultra 2 workstation placement

Following are guidelines for placement of the Sun Ultra 2 workstation components of the printer controller.

Figure 5-2. Sun Ultra 2 printer controller hardware

1 Mouse and mouse pad

2 Keyboard

3 Monitor

4 Processor

5 Table

5-4 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

Processor clearance When you place your workstation processor on a table top, make

sure to allow at least 6 inches / 15.2 cm of unobstructed space at the rear and both sides of the processor. Do not allow any piece of equipment to blow warm air into the air-intake vents of the processor.

The following illustration shows fan and vent locations on the Ultra 2 processor.

Figure 5-3. Sun Ultra 2 fan and vent locations to keep clear

1 Vent

2 Fan

3 Vent

Caution: Do not place a monitor with a base larger than the

processor on top of the unit. Do not block any fan or vents on the sides or rear of the processor.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 5-5

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

Sun Ultra 60 workstation placement

Following are guidelines for placement of the Sun Ultra 60 workstation components of the printer controller.

Figure 5-4. Sun Ultra 60 printer controller hardware

1 Mouse and mouse pad

2 Keyboard

3 Monitor

4 Processor

5 Table

To ensure consistent performance and avoid any damage to equipment, follow these rules for placing the components of the Sun Ultra 60 controller.

Do:

• Place the monitor and processor on a desk or table top,

separate from the printer. The monitor should be placed beside the processor, on the same surface. (The cartridge tape drive may be placed on top of the processor.)

• Keep the processor in an upright, vertical position as illustrated

below.

• Allow at least 6 inches / 152 mm of unobstructed space at the

front and rear of the processor, so the fan and vents are not blocked.

5-6 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

The following illustration shows fan and vent locations on the front and back of the controller.

Figure 5-5. Sun Ultra 60 fan and vent locations to keep clear

1 Vent in front of processor

2 Fan in back of processor

3 Vent in back of processor

Do not:

• Do not place the controller monitor on top of the processor.

• Do not allow any piece of equipment to blow warm air into the

air intake vents of the processor.

• Do not place the processor on its side, or in any other position

but the upright, vertical position shown in the previous figure.

• Do not place the processor or monitor on top of the printer.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 5-7

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

HCU placement (channel-attached systems only)

The following shows the recommended HCU hardware placement, for channel-attached systems.

Figure 5-6. HCU hardware (for channel-attached systems)

1 HCU

2 Table

Do not:

• Do not place the controller monitor on top of the processor.

• Do not allow any piece of equipment to blow warm air into the

air intake vents of the processor.

• Do not place the processor on its side, or in any other position

but the upright, vertical position shown in the previous figure.

• Do not place the processor or monitor on top of the printer.

5-8 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

Printer controller hardware specifications and requirements summary

The following table summarizes the specifications and electrical requirements of your DocuPrint IPS printer controller hardware components.

For a summary of printer hardware specifications and requirements, refer to the “Printer specifications and requirements” chapter of this guide. Contact your service representative if you have questions not specifically addressed in this guide.

Table 5-3.96/4635/180 IPS printer controller specifications and

power requirements

Dimensions (depth,

Device

Host Channel Unit (HCU) (channelattached systems only)

Processor d=16.1 in. / 40.9 cm

width, height) Weight

d=15 in. / 40.8 cm h=5 in. / 12.6 cm w= 16 in. / 41.6 cm

w=16.4 in. / 41.7 cm h= 3 in. / 7.6 cm

26 lbs. 10 oz. / 12.4 kgs

27 lbs. /

12.7 kgs

Heat dissipation Power requirements Cable lengths

N/A 120 VAC within 6 feet;

120 volt at 2 amps or 240 volt at 1 amp

1,100 Btu per hours

Sun Ultra 2 (60 Hz):

100 to 240 VAC, 15 amp, 0.4 KVA, 5-15R NEMA

Sun Ultra 2 (50 Hz):

100 to 240 VAC, 15 amp, 0.4 KVA

Sun Ultra 60 (60 Hz):

100 to 240 VAC, 15 amp, 0.4 KVA, 5-15R NEMA

Bus and tag cables must conform to host system requirements (200 to 400 ft. /

66.7 to 133.3 m) and accommodate system setup.

Power: 8 ft. /

2.1 m

Interface to printer:

20 ft. / 6.1 m usable length

Sun Ultra 60 (50 Hz):

100 to 240 VAC, 15 amp, 0.4 KVA

Monitor d=6.1 in. / 41cm

w=18.1 in. / 46 cm h=17.7 in. / 45 cm

4 mm cartridge tape drive

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 5-9

d=12.2 in. / 31 cm w=7.5 in. / 19 cm h=2.8 in. / 7 cm

61 lbs. /

27.7 kg

8 lbs. /

6.6 kg

408 Btu per hour

--- 100-120/200-240 VAC,

100-120 ~ VAC, 1 phase, 50-60 Hz,

3.0 amp, 0.4 KVA

200-240 ~ VAC, 1 phase, 50-60 Hz,

2.0 amp, 0.4 KVA

0.8/0.4 amp, 47-63 Hz

Video cable to processor:

46 in. / 1.17 m

Power: 8 ft. /

2.4 m

SCSI cable to processor or additional SCSI device:

28 in. / 71 cm

CONTROLLER SPECIFICATIONS AND REQUIREMENTS

Table 5-3.96/4635/180 IPS printer controller specifications and

power requirements (continued)

Dimensions (depth,

Device

width, height) Weight

Keyboard d=7.5 in. / 17.8 cm

w=18 in. / 45.7 cm

Mouse d=3 in. / 8 cm

w=4 in. / 10 cm h=2 in. / 5 cm

Heat dissipation Power requirements Cable lengths

2 lbs. / 1kg --- --- 72 in. / 1.8 m

0.3 lbs. /

--- --- 25 in. / 63 cm

0.14 kg

5-10 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Power requirements

6. 6Printer specifications and

requirements

This chapter provides power and space requirements for your 96/4635/180 printer. It also provides printer environmental specifications.

For facts about controller power and space requirements, refer to the “Controller specifications and requirements” chapter of this guide.

Your 96/4635/180 printer has important power requirements that must be accommodated. These requirements are summarized in the table below. For further details on power requirements, refer to the voltage charts and wiring diagrams that follow.

Printer — 60 Hz (U. S. and Canada)

Printer— 50 Hz

DELTA

WYE

(Star)

For details on controller power requirements, refer to the “Controller specifications and requirements” chapter of this guide.

Table 6-1.Printer electrical requirements

Amp.

Printer Voltage

180

(Dual cords)

96/4635 120/240 VAC or 120/208 VAC 50 amp Operating: 7.3

180 4635 96

120/240 VAC or 120/208 VAC (Cord 1) 120/240 VAC or 120/208 VAC (Cord 2)

220, 230, 240 VAC (3 phase, 4 wire)

380, 400, 415 VAC (3 phase, 5 wire)

Agency certification: UL 478 and 1950, IEC 950, CE Mark, CSA 22.2 #220-1986, FCC (Class A), and VDE 0871 (Class A).

service KVA rating NEMA

50 amp (Cord 1) 30 amp (Cord 2)

30 amp Consult local

20 amp Consult local

Operating: 7.3 + .75 per middle module stacker

+ .75 per middle module stacker

service rep.

14-50R (Cord 1) 14-30R (Cord 2)

14-50R

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-1

PRINTER SPECIFICATIONS AND REQUIREMENTS

Outlet configurations

Printer outlet voltages—60 Hz

This section discusses specifications for system outlets and the required wall outlet configurations for the USA / Canada and internationally.

Note: All power outlets must be dedicated to this equipment. When determining the electrical connections for your printer, make sure that:

• Each power cord has a separate circuit

• The printer power cord configurations match your receptacle

• Your electrical outlets are within the required specifications.

50 Hz systems: Ensure that power connections are per local codes/ regulations.

The following table shows the voltages for the outlets on your printing system. All power outlets must have a dedicated circuit for each system equipment piece. Make sure each power cord has a separate circuit.

Table 6-2.Printer (60 Hz) voltage requirements at power outlet

Service outlet configuration Measurement of wiring Nominal Range

4 Wire Line 1 to neutral 120 V RMS 107-127 V RMS

4 Wire Line 2 to neutral 120 V RMS 107-127 V RMS

4 Wire Neutral to ground 0 0-10 V RMS

4 Wire Line 1 to line 2 208 V RMS 182-220 V RMS

4 Wire Line 1 to line 2 240 V RMS 210-254 V RMS

6-2 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Printer power outlet/cord voltage

configurations—60 Hz

The following figures shows the 60 Hz power outlet configuration for 50 amp NEMA 14-50R (96, 4635, and 180) and 30 amp NEMA 1430R (180 only). Voltage to ground is shown for troubleshooting purposes.

Figure 6-1. 60 Hz power configuration—50 amp (96/4635/180)

NEMA

14-5 0R

Figure 6-2. 60 Hz power configuration - 30 amp (180 only)

NEMA

14-30R

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-3

PRINTER SPECIFICATIONS AND REQUIREMENTS

Printer outlet voltages—50 Hz

DELTA configurations—50 Hz For 50 Hz DELTA configurations, measure the DELTA connection

Service outlet configuration Measurement Nominal Range

4 Wire 220 V Line 1 to line 2 220 V RMS 198-242 V RMS

4 Wire 220 V Line 2 to line 3 220 V RMS 198-242 V RMS

4 Wire 220 V Line 1 to line 3 220 V RMS 198-242 V RMS

4 Wire 230 V Line 1 to line 2 230 V RMS 207-253 V RMS

4 Wire 230 V Line 2 to line 3 230 V RMS 207-253 V RMS

All power outlets must have a dedicated circuit for each system equipment piece. Make sure each power cord has a separate circuit.

Note: Consult with your service representative to determine the type of plug and receptacle to be used for your 50 Hz system.

voltages at the power source.

Table 6-3.Printer (50 Hz) DELTA voltage

4 Wire 230 V Line 1 to line 3 230 V RMS 207-253 V RMS

5 Wire 240 V Line 1 to line 2 240 V RMS 216-264 V RMS

5 Wire 240 V Line 2 to line 3 240 V RMS 216-264 V RMS

5 Wire 240 V Line 1 to line 3 240 V RMS 216-264 V RMS

WYE (or Star) configurations—50 Hz For the 50 Hz WYE configuration, measure the WYE or Star

connection voltages at the power source.

Table 6-4.Printer (50 Hz) WYE (Star) 415 voltage

Service outlet configuration Measurement Nominal Range

5 Wire 415 V Line 1 to line 2 415 V RMS 374-457 V RMS

5 Wire 415 V Line 2 to line 3 415 V RMS 374-457 V RMS

5 Wire 415 V Line 1 to line 3 415 V RMS 374-457 V RMS

5 Wire 415 V Line 1 to neutral 240 V RMS 216-264 V RMS

5 Wire 415 V Line 2 to neutral 240 V RMS 216-264 V RMS

5 Wire 415 V Line 3 to neutral 240 V RMS 216-264 V RMS

6-4 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

The following lists the 50 Hz WYE/Star printer outlet information for 380 and 400 volts.

Table 6-5.Printer (50 Hz) WYE (Star) 380 and 400 voltage

Service outlet configuration Measurement Nominal Range

5 Wire 380 V Line 1 to line 2 380 V RMS 342-419 V RMS

5 Wire 380 V Line 2 to line 3 380 V RMS 342-419 V RMS

5 Wire 380 V Line 1 to line 3 380 V RMS 342-419 V RMS

5 Wire 380 V Line 1 to neutral 220 V RMS 198-242 V RMS

5 Wire 380 V Line 2 to neutral 220 V RMS 198-242 V RMS

5 Wire 380 V Line 3 to neutral 220 V RMS 198-242 V RMS

5 Wire 400 V Line 1 to line 2 400 V RMS 358-438 V RMS

5 Wire 400 V Line 2 to line 3 400 V RMS 358-438 V RMS

5 Wire 400 V Line 1 to line 3 400 V RMS 358-438 V RMS

5 Wire 400 V Line 1 to neutral 230 V RMS 207-253 V RMS

5 Wire 400 V Line 2 to neutral 230 V RMS 207-253 V RMS

5 Wire 400 V Line 3 to neutral 230 V RMS 207-253 V RMS

Printer power outlet/cord voltage

configurations—50 Hz

For 50 Hz systems outlet/power cord configurations, consult your local service representative to determine the type of plug and receptacle to use.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-5

PRINTER SPECIFICATIONS AND REQUIREMENTS

Environmental specifications

When you select a site location for your DocuPrint printer, avoid environments with extreme variations in temperature and other hazards, such as excessive dust or humidity. Recommended environmental ranges for the work area are as follows:

Table 6-6. Environmental specifications for 96/4635/180

printers

Condition Range

Operating

temperature:

Humidity: Recommended:

Altitude: Normal:

Heat dissipation:

96 and 4635

(2-stacker system)

Audible noise: Operating:

Recommended:

Energy Saver:

180

Energy Saver:

Maximum:

Operating:

Continuous:

Minimum:

Standby:

Impulse:

68° F to 76° F / 20° C to 24° C

50° F / 10° C 85° F / 29° C

45% ±10%

30% 65%

Up to 6,000 feet / 1,830 m above sea level

9,000 feet / 2,743 m above sea level.

28,140 BTU/hour 4,454 BTU/hour 2,700 BTU/hour

32,770 BTU/hour 4,454 BTU/hour 2,700 BTU/hour

82 dB(A) 82 dB(A)

Standby:

Continuous:

Impulse:

6-6 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

52 dB(A) N/A

Space requirements

PRINTER SPECIFICATIONS AND REQUIREMENTS

You should consider the following factors when deciding where to place the printing system hardware components:

• Adequate work space and service clearance around the

equipment

• Proximity to electrical and network connectors

• Security of the work area. You may need to place the system in

an area where you can restrict access to it. This may be important if your personnel need to print confidential documents or if you are concerned with unauthorized usage.

Dimensions and weights of the printer components are listed in this section, along with diagrams, to help you visualize the sizes and total space requirements.

Note: There must be a 78-inch / 198-cm vertical clearance throughout the entire area. Your printer must be installed in a fixed location with a minimum clearance space of 36 inches / 91.4 cm around all sides of each piece of equipment for access by service personnel. In addition, there must be 50 inches / 126.9 cm clearance space in front of the printer.

Printer placement

For information on clearance space and other space planning considerations, refer to the “Space planning guidelines” section of this chapter. Contact your service representative if you have questions not specifically addressed in this guide.

The following configurations are available for the Xerox 96/4635/180 printers:

• Printer + inverter feeder/stacker (96 only)

• Printer + inverter feeder/stacker + feeder/stacker

• Printer + inverter feeder/stacker + feeder/stacker + feeder/

stacker (4635 and 180 only)

• Printer + inverter feeder/stacker + feeder/stacker + feeder/

stacker + feeder/stacker (4635 and 180 only).

Measurements and a top-view diagram for each of these configurations is provided on the following pages.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-7

PRINTER SPECIFICATIONS AND REQUIREMENTS

96 printer with inverter feeder/stacker

only

The dimensions of the printer with the inverter feeder/stacker-only configuration are as follows:

Dimension Specifications

Width: 119 inches / 302.3 cm

Depth: 38.8 inches / 98.6 cm

Height: 59.6 inches / 151.3 cm

Total weight: 1404 pounds / 6370 kg

Total space requirement: 191 by 114 inches /

567 by 290.3 cm

The following illustrates a top view of the space requirements for the printer with an inverter feeder/stacker-only configuration.

Figure 6-3. 96 with inverter feeder/stacker configuration

1 Back of system

2 Inverter

3 Feeder/stacker

4 Front of system

5 Printer

6-8 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

96/4635/180 printer with inverter feeder/

stacker and one feeder/stacker

The dimensions of the printer with the inverter feeder/stacker and feeder/stacker are as follows:

Dimension Specifications

Width: 151.25 inches / 384.2 cm

Depth: 38.8 inches / 98.6 cm

Height: 59.6 inches / 151.3 cm

Total weight: 2,588 pounds / 1174.9 kg

Total space requirement: 223.25 by 114 inches /

567 by 290.3 cm

The following illustrates a top view of the space requirements for the printer with an inverter feeder/stacker and one feeder/stacker.

Figure 6-4. 96/4635/180 with inverter feeder/stacker + feeder/

stacker configuration

1 Back of system

2 Inverter

3 Feeder/stacker

4 Feeder/stacker

5 Front of system

6 Printer

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-9

PRINTER SPECIFICATIONS AND REQUIREMENTS

4635/180 printer with inverter feeder/

stacker and two feeder/stackers

The dimensions of the printer with the inverter feeder/stacker, and two feeder/stackers are as follows:

Dimension Specifications

Width: 183.50 inches / 466.1 cm

Depth: 38.8 inches / 98.6 cm

Height: 59.6 inches / 151.3 cm

Total weight: 3,109 pounds / 1,411.9 kg

Total space requirement: 256.5 by 114 inches /

648.9 by 290.3 cm

The following illustrates a top view of the space requirements for the printer with an inverter feeder/stacker and two feeder/stackers.

Figure 6-5. 4635/180 printer with inverter feeder/stacker +

feeder/stacker + feeder/stacker

1 Back of system

2 Inverter

3 Feeder/stacker

4 Feeder/stacker

5 Feeder/stacker

6 Front of system

7 Printer

6-10 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

4635/180 printer with inverter feeder/

stacker and three feeder/stackers

The dimensions of the printer with the inverter feeder/stacker and three feeder/stackers are as follows:

Dimension Specifications

Width: 215.75 inches / 548 cm

Depth: 38.8 inches / 98.6 cm

Height: 59.6 inches / 151.3 cm

Total weight: 3,630 pounds / 1,648.9 kg

Total space requirement: 287.75 by 114 inches /

730.8 by 290.3 mm

The following illustrates a top view of the space requirements for the printer with a dual feeder and stitcher/stacker configuration.

Figure 6-6. 4635/180 printer with inverter feeder/stacker +

feeder/stacker + feeder/stacker + feeder/stacker configuration

1 Back of system

2 Inverter

3 Feeder/stacker

4 Feeder/stacker

5 Feeder/stacker

6 Feeder/stacker

7 Front of system

8 Printer

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-11

PRINTER SPECIFICATIONS AND REQUIREMENTS

Bypass transport specifications

The bypass transport option enables you to add a third-party finishing device to your 96, 4635, or 180 printer. The bypass transport is installed by your service representative and remains permanently in place. You should not attempt to remove or reinstall it. The following is supported by the bypass transport:

• Paper size and weight — You can use all of the paper sizes

• Sheet exit orientation — 1 to N (the same order in which

• Maximum throughput speed — The bypass transport for the

• Sheet exit height — 34 inches / 86 cm above the floor.

and weights supported on the 96/4635/180 in the bypass transport.

sheets are fed from the printer), delivered face down.

96 and 135 printer supports throughput speeds of up to 139 ppm (pages per minute). The 180 bypass transport supports speeds up to 180 ppm. (These rates are based on stocks up to 9 by 14.33 / 229 by 364 mm in length.)

6-12 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Dimensions The following figure shows the dimensions of the bypass transport in

millimeters and inches from the right end view.

Figure 6-7. Bypass transport dimensions

Sheet

path

31.6 in / 804 mm

13 in /

334.6 mm

Front cover

27 in /

686 mm

645.5 mm

26 in /

4 in /

102 mm

17 in / 440 mm Registration edge

28 in / 719 mm

16 in / 406 mm

0.6 x 1.3 in / 15 x 33 mm

0.5 x 1.3 in /

13.3 x 33 mm

Exit

guide

0.8 in / 20 mm

17 in /

440 mm

2.2 in / 56 mm

6.2 in /

157.7 mm

Docking

bracket

Floor

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-13

PRINTER SPECIFICATIONS AND REQUIREMENTS

Service access The following figure provides space planning information and service

access requirements for the bypass transport from a top view.

Figure 6-8. Bypass transport space planning diagram

1 Recommended third-party feeder hardware attaches at

rear of 96/4635/180 printer.

2 Expected third-party input paper feed path

3 Neutral area, to remain unoccupied

4 Shaded areas at rear and right side of the bypass transport

require third-party input/output devices to be undockable from the feeder/stacker or the bypass transport.

5 Register edge of the output sheet

6 Third-party hardware must not extend more than 1 inch / 25

mm beyond bypass transport front cover line for correct front door access.

7 Bypass transport / input enablement jam clearance space

is required.

6-14 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Bypass transport paper path The following figure shows the paper path through the bypass

transport from a front view.

Figure 6-9. Bypass transport paper path

1 Sheet path

2 Exit rolls

3 Floor

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-15

PRINTER SPECIFICATIONS AND REQUIREMENTS

Input enablement dimensions The following figure shows the paper path and the dimensions of the

input enablement area from a printer front view. The input enablement kit supports third-party feeding devices.

Figure 6-10. Input enablement paper path and dimensions

Bypass transport

4 in / 101.5 mm

Frame datum

-A-

Floor

Area reserved for

input module

Sheet entrance guide

Cover opening

2.4 in / 60.5 mm

7 in / 174.5 mm

17 in / 434 mm

17.1 in / 436.3 mm

695.5 mm

19.7 in / 500 mm

27.4 in /

Leg assembly

6-16 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Configuration diagrams with bypass transport

The following diagrams show the dimensions and space requirements of the 96, 4635, and 180 with a bypass transport. These diagrams represent top views of the components, surrounded by the minimum access space requirements on all sides.

Figure 6-11. 96 printer—inverter feeder/stacker-only

PRINTER SPECIFICATIONS AND REQUIREMENTS

configuration with bypass transport

38.8 in /

98.6 cm

36 in /

91.4 cm

36 in / 91.4 cm

138 in /

350 cm

210 in / 533.4 cm

1 Back of system

2 Inverter

3 Feeder/stacker

4 Bypass transport

5 Front of system

6 Printer

19 in /

48.3 cm

91.4 cm

28.3 in /

71.9 cm

50 in /

127 cm

36 in /

114 in /

290.3 cm

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-17

PRINTER SPECIFICATIONS AND REQUIREMENTS

Figure 6-12. 96/4635/180 printer—inverter feeder/stacker +

feeder/stacker configuration with bypass transport

38.8 in /

98.6 cm

36 in /

91.4 cm

36 in / 91.4 cm

170 in /

431.8 cm

242 in / 614.7 cm

1 Back of system

2 Inverter

3 Feeder/stacker

4 Feeder/stacker

5 Bypass transport

6 Front of system

7 Printer

19 in /

48.3 cm

36 in /

91.4 cm

114 in /

28.3 in /

71.9 cm

290.3 cm

50 in /

127 cm

6-18 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Figure 6-13. 4635/180 printer—inverter feeder/stacker + feeder/

stacker + feeder/stacker configuration with bypass transport

Back

38.8 in /

98.6 cm

36 in /

91.4 cm

36 in / 91.4 cm

202.25 in /

513.7 cm

275.5 in / 696.5 cm

1 Back of system

2 Inverter

3 Feeder/stacker

4 Feeder/stacker

5 Feeder/stacker

6 Bypass transport

7 Front of system

8 Printer

36 in /

91.4 cm

114 in /

28.3 in /

71.9 cm

290.3 cm

50 in /

127 cm

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-19

PRINTER SPECIFICATIONS AND REQUIREMENTS

Space planning guidelines

Clearance space requirements

When determining your space requirements and planning for shared space between your printers, it is important to consider all of the components you plan to install.

To ensure all of the space requirements are met, it is important to work with your Xerox representative.

Before installation, you must consider the following:

• Clearance space requirements where you intend to install the

printer

• Recommended cable lengths and locations (refer to the

“System connections” chapter of this guide for more

information)

• Delivery access requirements

• Floor leveling.

Shared space

The printer must be installed in a fixed location that provides the following clearance space:

• 36 inches / 91.4 cm on all sides of each component

• 24 inches / 61 cm of exclusive operator area in front of each

component

• 78 inches / 198 cm of vertical clearance throughout the entire

area.

Note: There must be a total of 50 inches / 126.9 cm of clearance space in front of the printer.

It is best to provide the full amount of clearance space around the hardware components. Your environment may require you to use shared space between components, such as between the printer and the printer controller or between the printer and another Xerox printing system. You can share the 36-inch / 91.4 cm clearance space around each component, as long as you follow these rules:

• Space may be shared only with other Xerox equipment.

• Components may share the 36-inch / 91.4 cm general service

clearance areas, but they may not share the 24-inch / 61 cm operator area in front of each component.

• There must be 78 inches / 198 cm of vertical clearance

throughout the entire area.

Note: Finishers attached to your bypass transport and feeders attached to your DocuPrint 4635, 96, or 180 printer through the input enablement device may occupy shared space with Xerox equipment. However, they must be removable to allow servicing of the DocuPrint

6-20 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

4635, 96, or 180 printer feeders and stackers. Consult with your Xerox representative to ensure all the requirements are met.

The following figures illustrate three possible configurations of shared space.

Back-to-back shared space The figure below illustrates the two printers placed in a back-to-back

position. This allows them to share the entire 36 inches / 91.4 cm of general service space.

Figure 6-14. Back-to-back shared service area space

192.6 in /

489.2 cm

1 Operator area

2 Printer

36 in / 91.4 cm

151.2 in / 384 cm

223.2 in / 567 cm

50 in / 127 cm

38.4 in /

97.5 cm

38.4 in /

97.5 cm

50 in / 127 cm

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-21

PRINTER SPECIFICATIONS AND REQUIREMENTS

Face-to-face shared space The following figure shows the two printers facing each other. The

printers share 12 inches / 30.5 cm of the general service space, but not the exclusive operator area in front of each printer. Therefore, the printers should be separated by 24 inches / 61 cm, plus 24 inches / 61 cm, plus 12 inches / 30.5 cm. This allows for the entire operator space for each printer, plus the shared general service area of 12 inches / 30.5 cm.

Figure 6-15. Face-to-face shared service area space

36 in / 91.4 cm

74 in /

188 cm

24 in / 61 cm

26 in / 66 cm

24 in / 61 cm

36 in / 91.4 cm

1 Operator area

2 Printer

50 in / 127 cm

223.2 in / 567 cm

202.6 in /

514.6 cm

6-22 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Face-to-back shared space The following figure shows the two printers arranged with one facing

the back of the other. Between them is 60 inches / 152.4 cm of space. This allows for 24 inches / 61 cm of operator space in front of the printer facing toward the other, plus 36 inches / 91.4 cm of service space behind the printer facing away from the other.

Figure 6-16. Face-to-back shared space

223.2 in / 567 cm

36 in / 91.4 cm

202.6 in /

514.6 cm

10.5 in /

26.7 cm

24 in / 61 cm

36 in / 91.4 cm

1 Operator area

2 Printer

28.3 in /

71.9 cm

66 in / 152.4 cm

50 in / 127 cm

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-23

PRINTER SPECIFICATIONS AND REQUIREMENTS

Floor leveling

For proper operation, the printer must be perfectly level. On floors less than two degrees out of level, installation personnel use a leveling kit to level the machine.

Note: The printer will not function properly on floors more than two degrees out of level.

If the floor is more than two degrees out of level, this condition cannot be corrected by the leveling kit. Another suitable location must be found for the printer to be installed properly.

For your reference, two degrees represents a height discrepancy of approximately 3.8 inches / 9.6 cm measured at the casters with the printer tilting from left to right, or approximately 0.7 inches / 1.8 cm with the printer tilting from back to front.

If you move the printer unit after its initial installation, it is your responsibility to make sure that the printer can be leveled properly. If you do not have the leveling kit (the printer in its initial location did not require it), and you need one to level the printer in a new location, contact your Xerox site representative to obtain one.

Delivery access requirements

It is easy to overlook the path required to move the equipment from the truck to the operation site. To determine access, ask the following questions:

• Does the equipment need to go up stairs?

• Do you have an elevator, if the equipment is to be located above

the first floor?

• Is the elevator large enough for the equipment?

• How wide are the hallways and doorways?

• Do you have a loading dock or a specific door to which the

equipment should be delivered?

You need to review these issues prior to, or at the time of, the site inspection conducted by your service representative.

The equipment dimensions are specified earlier in this chapter, so it is easy to determine whether your hallways and doorways are wide enough to permit access.

6-24 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Turning radius

PRINTER SPECIFICATIONS AND REQUIREMENTS

You must also consider the width of the passageway when the equipment must negotiate a corner, whether into a room, an elevator, or another passageway.

There are L-shaped turns and T-shaped turns. The diagrams and the tables that follow show the minimum space required to maneuver through the turns.

Figure 6-17. T-shaped turn

1 Passage A

2 Passage B

Figure 6-18. L-shaped turn

1 Passage A

2 Passage B

Using the turning radius tables To use the tables:

1. Measure the minimum width of the passage or doorway you need to use. This is Passage A.

2. Find that number (or the next higher number) in the turning radius table and read across to the corresponding minimum value for Passage B, depending on the type of turn the equipment must negotiate.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-25

PRINTER SPECIFICATIONS AND REQUIREMENTS

Turning radius for printer with

separated components

The 96, 4635 or 180 is delivered with the printer, inverter feeder/ stacker, and each feeder/stacker as separate modules. If necessary, the printer can be separated into two pieces for ease in moving. The larger of the two parts contains the xerographic system; the smaller of the parts (the paper handling module, or PHM) contains paper trays 1 and 2. Do not confuse these two parts of the printer with the inverter and feeder/stacker modules, which have their own turning requirements.

The following table lists the turning requirements for the printer without the PHM (separated).

Table 6-7. Turning radius for printer (separated)

Passage or doorway A width Minimum passage B width

29 inches / 73.7 cm 74.5 inches / 189.2 cm

30 inches / 76.2 cm 64.5 inches / 163.8 cm

31 inches / 78.7 cm 62 inches / 157.5 cm

32 inches / 81.3 cm 59.5 inches / 151.1 cm

34 inches / 86.4 cm 56 inches / 142.2 cm

36 inches / 91.4 cm 53 inches / 134.6 cm

38 inches / 96.5 cm 50 inches / 127 cm

40 inches / 101.6 cm 48 inches / 121.9 cm

42 inches / 106.7 cm 45.5 inches / 115.6 cm

The following table lists the turning requirements for the printer if it is upended for easier moving or stair-climbing. This table reflects requirements for the printer separated from the PHM.

Table 6-8. Turning radius for printer (separated and upended

on dolly)

Passage or doorway A width Minimum passage B width

30 inches / 76.2 cm 49 inches / 124.5 cm

31 inches / 78.7 cm 43 inches / 109.2 cm

32 inches / 81.3 cm 41 inches / 104.1 cm

34 inches / 86.4 cm 37.5 inches / 95.3 cm

36 inches / 91.4 cm 35 inches / 88.9 cm

38 inches / 96.5 cm 33.5 inches / 85.1 cm

40 inches / 101.6 cm 32 inches / 81.3 cm

42 inches / 106.7 cm 31 inches / 78.7 cm

6-26 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Turning radius for unseparated

printer components

Turning radii for feeder/stacker

modules

The following table lists the turning requirements for the printer when attached to the paper handling module (not separated).

Table 6-9. Turning radius for printer (not separated)

Passage or doorway A width Minimum passage B width

29 inches / 73.6 cm 83 inches / 210.8 cm

30 inches / 76.2 cm 76 inches / 193 cm

31 inches / 78.7 cm 73 inches / 185.4 cm

32 inches / 81.3 cm 70.5 inches / 179.1 cm

34 inches / 86.4 cm 66.5 inches / 169 cm

36 inches / 91.4 cm 63.5 inches / 161.3 cm

38 inches / 96.5 cm 61.5 inches / 156.2 cm

40 inches / 1,01.6 cm 58 inches / 147.3 cm

42 inches / 1,06.7 cm 55 inches / 139.7 cm

The following table lists the turning requirements for the inverter feeder/stacker module.

Table 6-10. Turning radius for inverter feeder/stacker

module

Passage or doorway A width Minimum passage B width

29 inches / 73.7 cm 43 inches / 109.2 cm

30 inches / 76.2 cm 41 inches / 104.1 cm

31 inches / 78.7 cm 40 inches / 101.6 cm

32 inches / 81.3 cm 38 inches / 96.5 cm

33 inches / 83.8 cm 37 inches / 94 cm

34 inches / 86.4 cm 36 inches / 91.4 cm

35 inches / 88.9 cm 35 inches / 88.9 cm

36 inches / 91.4 cm 34 inches / 86.4 cm

37 inches / 94 cm 33 inches / 83.8 cm

38 inches / 96.5 cm 32 inches / 81.3 cm

39 inches / 99.1 cm 31 inches / 78.7 cm

40 inches / 101.6 cm 31 inches / 78.7 cm

41 inches / 104.1 cm 30 inches / 76.2 cm

42 inches / 106.7 cm 29 inches / 73.7 cm

43 inches / 109.2 cm 29 inches / 73.7 cm

Note: These turning figures are based on inverter/feeder/stacker dimensions of 28 inches / 711 mm by 42 inches / 1,067 mm.

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-27

PRINTER SPECIFICATIONS AND REQUIREMENTS

The following table lists the turning requirements for the feeder/ stacker module.

Table 6-11. Turning radius for feeder/stacker module

Passage or doorway A width Minimum passage B width

29 inches / 73.7 cm 33 inches / 83.8 cm

30 inches / 76.2 cm 32 inches / 81.3 cm

31 inches / 78.7 cm 31 inches / 78.7 cm

32 inches / 81.3 cm 30 inches / 76.2 cm

33 inches / 83.8 cm 29 inches / 73.7 cm

Note: These turning figures are based on inverter/feeder/stacker dimensions of 28 inches / 71.1 cm by 32.25 inches / 81.9 cm.

6-28 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Printer hardware specifications and requirements summary

The following table summarizes the specifications and electrical requirements of your printer hardware components.

For a summary of controller hardware specifications and requirements, refer to the “Controller specifications and requirements” chapter of this guide. Contact your service representative if you have questions not specifically addressed in this guide.

Table 6-12.Printer specifications and power requirements—96/

4635/180

Device

96 printer:

Inverter feeder / stacker only

96/4635/180 printer:

Inverter feeder / stacker + feeder / stacker

Dimensions (depth, width, height) Weight

d=38.8 in. / 98.6 cm w=119 in./ 302.3 cm h= 59.6 in. / 151.3 cm

Total space required (+ access):

191 in. w by 114 in. d /

567 cm w by

290.3 cm d

d=38.8 in. / 98.6 cm w=151.2 in./ 384 cm h= 59.6 in. / 151.3 cm

Total space required (+ access):

223.25 in. w by 114 in. d /

567 cm w by

290.3 cm d

1925 lbs. / 874 kg

2,588 lbs. / 1,174.9 kg

Heat dissipation Power requirements

Operating:

28,140 BTU per hour

Standby: 4,454 BTU per hour

96/4635:

Operating:

28,140 BTU per hour

Standby: 4,454 BTU per hour

Energy Saver: 2,700

BTU per hour

180:

Operating:

32,770 BTU per hour

Standby: 4,454 BTU per hour

60 Hz:

120/208 VAC (182 V to 220 V), KVA 7.3 (operating)

Power cord: 50 amp, NEMA 14-50R

50 Hz:

Consult your local service representative.

60 Hz:

96/4635:

120/240 VAC or 120/208 VAC; 50 amp service; NEMA L14-50R; KVA 7.3 (operating)

180:

120/208 VAC (182 V to 220 V), KVA 7.3 (operating)

Cord 1: 50 amp, NEMA 14-50R

Cord 2: 30 amp, NEMA 14-30R

Consult your

50 Hz:

local service representative.

Energy Saver: 2,700

BTU per hour

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-29

PRINTER SPECIFICATIONS AND REQUIREMENTS

Table 6-12.Printer specifications and power requirements—96/

4635/180 (continued)

Device

4635/180 printer:

Inverter feeder / stacker + two feeder / stackers

Dimensions (depth, width, height) Weight

d=38.8 in. / 98.6 cm w=183.5 in./ 466.1cm

3,109 lbs. / 1,411.9 kg

h=59.6. in. / 151.3 cm

Total space required (+ access):

256.5 in. w by 114 in. d /

648.9 cm w by

290.3 cm d

Heat dissipation Power requirements

4635:

Operating:

28,140 BTU per hour

Standby: 4,454 BTU per hour

Energy Saver: 2,700

BTU per hour

180:

Operating:

32,770 BTU per hour

60 Hz:

4635:

120/240 VAC or 120/208 VAC; 50 amp service; NEMA 14-50R, KVA 8.1(operating)

180:

120/208 VAC (182 V to 220 V), KVA 8.1(operating)

Cord 1: 50 amp, NEMA 14-50R

Cord 2: 30 amp, NEMA 14-30R

50 Hz:

Consult your local service rep.

Standby: 4,454 BTU per hour

Energy Saver: 2,700

BTU per hour

6-30 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

Table 6-12.Printer specifications and power requirements—96/

4635/180 (continued)

Device

4635/180 printer:

Inverter feeder / stacker + three feeder / stackers

Dimensions (depth, width, height) Weight

d=38.8 in. / 98.6 cm w=216 in. / 730.8 cm

3,630 lbs. / 1,648.9 kg

h=59.6 in. / 151.3 cm

Total space required (+ access):

287.75 in. w by 114 in. d/

730.8 cm w by

290.3 cm d

Heat dissipation Power requirements

4635:

Operating:

28,140 BTU per hour

Standby:

4,454 BTU per hour

Energy Saver: 2,700

BTU per hour

180:

Operating:

32,770 BTU per hour

60 Hz:

4635:

120/240 VAC or 120/208 VAC; 50 amp service; NEMA 14-50R, KVA 8.8 (operating)

180:

120/208 VAC (182 V to 220 V), KVA 8.8 (operating)

Cord 1: 50 amp, NEMA 14-50R

Cord 2: 30 amp, NEMA 14-30R

50 Hz:

Consult your local service rep.

Standby: 4,454 BTU per hour

Bypass transport

d=28.3 in. / 71.9 cm w=20.4 in. / 51.9 cm h=56.1 in. / 142.5 cm

176 lbs. / 80 kg

Energy Saver: 2,700

BTU per hour

--- ---

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-31

PRINTER SPECIFICATIONS AND REQUIREMENTS

Space planning templates

The dimensions and space requirements for your printer components are provided earlier in this chapter. The space planning templates are designed to simplify the space planning process by helping you to create a floor plan for your base components, particularly if you have shared clearance space.

The easiest way to use the space planning templates is to move the templates around on the grid located at the end of this section and determine the optimum placement for your printer components. Make sure to consider other pieces of equipment, such as cabinets, tables, and optional equipment when planning your space. Your customer support representative can help you plan space for additional components.

The templates are to scale with the grid; each square is equal to 12 by 12 inches/30.5 by 30.5 cm. The curved dotted lines in the corners of the space perimeters indicate the corners that may be rounded off while still maintaining the required clearance space.

There are a number of factors to keep in mind when planning your site, including the following:

• Clearance space requirements

• Cable length.

Refer to these sections in this manual when considering the various factors involved in planning the appropriate location for your printing system.

When determining your space requirements, remember to consider all of the components you plan to have installed. If you have a bypass transport or input enablement device option on your printing system, you should contact the sales representatives for the company from which you purchased your finishers and feeders, as well as your Xerox representative, to ensure that all of your space requirements are met.

6-32 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-33

PRINTER SPECIFICATIONS AND REQUIREMENTS

6-34 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-35

PRINTER SPECIFICATIONS AND REQUIREMENTS

6-36 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

PRINTER SPECIFICATIONS AND REQUIREMENTS

XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 6-37

PRINTER SPECIFICATIONS AND REQUIREMENTS

6-38 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

GRID PATTERN

2 3 4 5 6 7 8 9 10 11 12 13 14

1/4 inch represents one foot

15 16 17 18 19 20 21 22 23 24 25 26 27 28

D o

e d

n e

t t

Cable lengths

7. 7System connections

This chapter provides cable requirements for your 96/4635/180 IPS system. It also provides information about channel-attaching your IPS printer. To ensure all of your cable requirements are met, it is important to work with your Xerox representative.

Cable lengths are important considerations in planning your layout, as components can be separated only up to the length of the data interface cables that connect them.

Cables supplied with the printer are of sufficient length to meet the needs of most installations. Some of these cables are specific lengths to conform to engineering and safety standards.

Data cables The printer components can be separated up to the length of the data

interface cables that connect them. The printer and controller are connected by a 25-foot / 7.6 meter data cable.

Power cables The 96/4635/180 power cable lengths are as follows:

Table 7-1. Power cable lengths

Power cable Length

Printer controller 8 feet / 2.1 m

Printer 15 feet / 4.4 m

Warning: Using an inappropriate alternate cable may degrade the

performance of your equipment and may also be hazardous.

Note: Cable length loss must be factored in if equipment is installed in a raised-floor environment. You should also consider that part of the length of a cable is routed inside the equipment to connect with interior power or data receptacles.



XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE 7-1

SYSTEM CONNECTIONS

Cable locations

To run the cables beneath the flooring effectively, it is necessary to know where the cables enter and exit the printer. The following diagrams show those locations (marked with an X).

All power cords attach to the back of the printer. Listed below are the distances of the printer power cord attachments from the left end of the printer as you face it.

Figure 7-1. 96/4635/180 cable enter/exit location (top view)

Back

14"/356 mm

Printer with feeder/stacker modules

Channel attachments

Front

Operator area

• 180 power cord attachments—distance from end of printer:

— Cord 1: 36 inches / 914 mm (with ELCI) — Cord 2: 23 inches / 584 mm (with ELCI)

• 96 and 4635—distance from end of printer: 14 inches / 356 mm

The IPS printing system conforms to IBM standards and requirements for any channel-attached printer. When you channelattach your printer, keep the following in mind:

• Channel length is usually determined by the length of the

cables, the number of devices on the channel, and the number of connections in the cable itself (for example, connecting two cables to each other).

• Subtract 15 feet from the total allowable cable length for any

device attached to the channel or for any connection of two cables.

• IBM channel cable lengths are as follows:

— Gray: 200 feet / 61 m (with one device, 185 feet / 56 m)

— Blue: 400 feet / 122 m (with one device, 385 feet / 117 m)

For further information regarding IBM channel connections, refer to the following IBM manuals:

• IBM System 360 and System 370 Input-output Interface

Channel to Control Unit OEM Information (#GA22-6974-3825)

• Page Printer Product Description (#G544-3482)

• 3825 Introduction and Planning Guide (#G544-3480).

7-2 XEROX DOCUPRINT 96/4635/180 IPS INSTALLATION PLANNING GUIDE

Xerox 180 IPS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual