Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
IICOLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Introduction
Color Materials Usage Guide
Today, office documents are no longer limited to black and white.
There are literally thousands of choices: colors, images, paper and
multiple technology options. Desktop publishing, color laser printing,
on-demand and digital full-color printing offer many document
creation choices but also present some challenging questions —
especially when it comes to choosing paper.
Making the best decision
Which paper is best for a full-color image? Which papers work best
with different print technologies and applications? How does dry ink
interact with paper? Which papers offer the highest performance
and value? What about grades, weights, shades, textures and
finishes?
Answers to these question and more
The Color Materials Usage Guide gives you an inside look at the
differences in the way paper is made and how it influences reliability
and image quality; how dry ink particles, ink and paper fibers
interact; and how you can improve productivity by using papers that
are compatible with your equipment and application.
Papers for today’s business
Because of the growing demand for more sophisticated printing
papers in digital print environments, paper mills are beginning to
offer a wide range of papers specifically designed for optimum
performance on today’s advanced, full-featured color printers.This
Color Materials Usage Guide explores the options and shows you
how to specify the right paper for the best results.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com1
ABOUT THIS GU I D E
About this guide
Symbols
The following symbols have been used to help you quickly find
information you need.
The Key indicates that the information provided is important for you
to know.
CAUTION: These statements inform you of actions that may result
in mechanical damage to the copier/printer.
WARNING: These statements alert you to actions which may cause
personal injury.
Terminology
On some Xerox copier/printers, the manual feed tray on the side of
the machine is referred to as the Bypass Tray and on others it is
referred to as Tray 5. You may also hear this tray referred to as the
Multi-Sheet Inserter. All of these terms refer to the same tray.
Dry ink may also be referred to as toner.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
2COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
About Paper
ABOUT PAPER
Fundamentals of Paper
This guide will help you to understand the variables that occur
during the paper-making process that influence paper performance,
and why paper may not always work the way you think it should.
You’ll be able to use this knowledge where it really counts... when
making paper choices for documents that are important to you.
Let’s take a look at the papermaking machines.
Running at speeds of 3000 feet a minute, the typical paper machine
produces about 800 tons of paper a day. This may sound like a lot of
paper. But when you consider that companies produce more than a
trillion documents each year, it’s easy to see why large capacity
paper machines are important to business.
Why do we produce so many documents?
The driving force is computer technology. Initially intended to create
a paperless office, the digital revolution has had quite the opposite
impact. Information now moves more rapidly, we work faster, and
generate more paper documents. Paper is more important today
than ever, as advanced print technology and desktop publishing
applications enable users to create more sophisticated,
professional-looking documents from their desktop computers.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com3
ABOUT PAPER
Printed images are actually
an optical illusion created
from a pattern or screen of dots.
What Happens When Dry Ink Meets Paper
How dry ink interacts with a paper’s surface directly influences how
ideas are translated into the tones and values that make up an
image. This section takes a look at the how dry ink, paper properties
and the optical characteristics of paper impart certain qualities in
finished documents.
When dry ink meets paper
Dry ink is a dry powder used in xerographic processes that is heatfused onto paper fibers. Fusing permanently adheres the dry ink so
that it won’t flake, scratch or peel. Rough paper stocks may be less
desirable for xerographic use as their texture may prevent dry ink
from adhering to the paper’s surface.
In xerography, dry ink is
heat fused onto paper fibers.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
4COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Important Paper Properties for Color Xerography
Paper influences on document quality
V ariables in the paper-making process can influence the quality and
performance of the finished paper. While some variables are
controlled to create specific stocks, others may result in
imperfections.
• Formation – Formation is how fibers are distributed on a
sheet. Poor fiber formation can cause mottle or uneven, spotty
dry ink distribution in images with high solid area coverage. To
gain insight into the formation of paper, hold a sample sheet
up to a light. If the paper has good formation, it looks even and
consistent. If it has poor formation, it will appear splotchy and
uneven.
Hint: Fiber formation is especially
important when documents
include photographs or have
high ink coverage. For best
results, select a paper that has
good formation.
ABOUT PAPER
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ABOUT PAPER
• Grain Direction – The grain of a paper is the direction in
which most of the fibers lie. During the paper-making process,
the majority of the paper fibers align parallel with one another.
Depending on how the paper is cut to its finished size, it will be
either grain-long (the grain is parallel to the longer dimension
of the paper), or grain-short (the grain is parallel to the shorter
dimension of the paper).
One method used to determine the grain is to fold a sheet of
paper lengthwise, then make a crosswise fold. Compare the
two folds. Paper folds smoothly with the grain. Cross-grain
folds tend to be rough and cracked.
Another method you can use to determine the grain direction
of a sheet of paper is to tear the sheet widthwise. Paper
always tears straighter with the grain.
Grain direction is critical when running papers heavier than
120 g/m
the (Also Called Tray 5) with the grain direction parallel to the
leading edge of the sheet.
2
in the copier/printer. These papers must be loaded in
Hint: Choose short grain papers
when printing documents with
images that cross over folds
(i.e. brochure applications).
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
6COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
ABOUT PAPER
• Stiffness – Stiffness refers to the rigidity, or bending
resistance of paper. Thicker papers are usually stiffer.
2
In general, paper that is less than 16 lb (64 g/m
) is more like ly
to bunch up or wrinkle in the copier/printer, causing jams and
2
misfeeds. Heavier weight papers, over 28 lb (105 g/m
), may
have runability problems as well as print quality defects (skips,
blurs, deletions) due to their reduced ability to bend around the
transfer drum.
Usually, reliable feeding rates can be obtained by feeding
lightweight paper, 16 lb (64 g/m
2
), with the grain direction the
same as the feed direction. This will increase the stiffness.
When feeding 32 lb xerographic/bond or heavier paper, the
grain direction should be the opposite of the feed direction to
decrease stiffness.
• Porosity – Paper that is too porous causes misfeeds or
multifeeds as well as solid area mottle (spotty or uneven
printing) and smears. Low porosity (denser) sheets tend to
have more curl and are prone to image smears.
• Weight – Weight is another important consideration. Heavier
sheets are often thicker because they contain more fibers.
These papers may be too thick or rigid to pass through the
paper path of certain printers. They may also crack or blister
when folded (even when scored).
Binderies score thick papers
before folding, especially coated
stocks, or when heavy ink coverage
will cross a fold.
Hint: When choos in g paper, select
stocks that are within
recommended range for the
print technology being used.
Test the paper by folding a
sample document.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com7
ABOUT PAPER
• Finish/Smoothness – Finish is the smoothness or roughness
of a paper’s surface. Finish may be controlled by the surface
(wire or felt) pattern used to carry the pulp mixture through the
paper-making machine, by adding coatings, and through the
calendering process which smooths and polishes the paper
surface. Calendering is a series of polished stainless steel
rollers which compress the surface fibers and add gloss to the
sheet.
The smoothness of paper has a significant impact on image
quality. If paper is too rough, image quality degrades; with
increasing roughness, expect a loss of image quality in solids
and halftones (grainy colors). Extremely rough paper does not
properly accept fused dry ink, which rubs or flakes off.
Mottle (light patches in solid color areas) will occur on rough
papers and on papers with poor or uneven formation. Paper
smoothness and formation generally become worse as the
paper weight increases
Since surface irregularities may not be filled in with dry ink, the
image on rough papers may appear lighter. A higher density
setting (use the Lighter/Darker setting on your copier/printer) is
required to achieve a density level equivalent to that on
smoother papers.
Xerographic papers for color are generally smoother than the
average xerographic papers.
Hint: Use smooth or coated
finishes for documents that
have fine detail, shaded
areas or halftone images.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
8COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
ABOUT PAPER
Image on bright
white paper
• Impurities– Impurities in the paper-making process can leave
tiny specks in some paper stocks which may result in
undesirable marks or spots on the image of your copy or print.
(This is especially true with many recycled papers since some
impurities may not be removed in the recycling process.)
Hint: The specks in recycled papers
may interfere with some images
and fine type in documents.
Although X erox is a s upporter of
recycled papers, we
recommend non-recycled
papers when copying or printing
documents containing high
resolution photographs or fine
type.
Image on paper
containing im purities
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com9
ABOUT PAPER
Optical paper qualities that influence image quality
The performance of dry ink is affected by the following paper
characteristics: Shade - Opacity - Brightness - Reflectivity
• Shade – Paper shades may change the appearance of color
images because dry ink is applied in dot patterns (or screens)
which allow a certain amount of the paper color to show
through. Paper shade can also vary significantly among
brands.
Hint: Select a true white paper for
truer color and more natural
looking skin tones.
• Opacity – Two-sided printing requir es paper that is more
opaque so that show-through isn’t a problem . A pa per wi th lo w
opacity allows show-through of images and text from one side
of the sheet to the other (e.g., newsprint). Opacity affects
legibility, attractiveness, and quality.
Hint: For better results on documents
with large amounts of dry ink or
ink coverage, use paper with
higher opacity.
• Brightness –A paper’s ability to reflect light is called
brightness. When dry ink is applied to brighter papers, images
have higher contrast which impr ov es printa bili ty and qua li ty.
Hint: For best results, use brighter
papers when copying or printing
documents that contain
photographs or complex
graphics.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
10COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
LightLight
ImageImage
ABOUT PAPER
• Reflectivity – When dry ink is applied to a smooth surface
paper, such as gloss, the resulting image is sharper because
the image is reflected back in a straightforward direction.
Images resulting from dry ink applied to a rough surface are
not as sharp because the image reflection is scattered in
several directions.
Hint: Select paper with a smooth,
reflective surface for sharper
images.
Reliability
• Curl – Excessive paper curl may cause jams. The selection of
a low-curl paper within the recommended moisture range will
make a significant difference in the performance of your
copier/printer.
Xerox papers are manufactured with built-in curl control and
work well when loaded into the paper trays in the correct curl
direction.
Some papers are packaged with an arrow printed on one end
of the ream wrapper. The arrow points to the wire side of the
paper. The curl side of the paper, also known as the felt side, is
the opposite side.
Load the paper into the copier/printer’s internal paper trays so
the image will print on the wire side of the paper.
Load the paper into the Byp ass Tray (also called Tray 5) or
High Capacity Feeder (if available) with the wire side up (curl
side down). It is especially important to load heavy weight
papers into the Bypass Tray with the curl side down.
If more detailed information about loading paper is required,
refer to the user guide for your copier/printer.
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ABOUT PAPER
If the wrapper on a ream of paper is not marked with an arrow
showing the wire side of the paper , the side of the paper facing
the seam of the package is the wire side. Or, you can
determine the curl side by holding a one-half inch stack of
paper by one of the short edges.
Let the paper hang with the long edge parallel to your body.
Either the lower edge or the two side edges will curl slightly
toward the center. Observe which way the edge or edges curl.
This is the curl side.
Paper handling and copy curl performance vary with room
temperature, humidity, paper quality, and the image area on
the copies. All of these variables interact, and, in some
situations, you must experiment to determine which paper
loading method provides the best performance.
Paper feeding hints
If persistent paper feeding problems occur, one of the
following hints may help:
– Turn over the paper in the tray and make the copies again.
This technique can be used for both the internal paper trays
and the Bypass Tray (also called Tray 5). If feeding
performance is improved, continue to load the paper in this
manner.
– Open a fresh ream of paper. Load the fresh paper and run
the job again. If the paper jams stop, discard the paper that
was causing the jams.
– Occasionally, the top sheets of a newly opened ream will
curl in the opposite direction to that of the remaining sheets
in the ream, indicating that the paper is adjusting to the
humidity level in the room. To obtain consistent curl for all
sheets in the ream, allow the opened ream to remain in the
room until all the sheets have acclimated to the
environmental conditions.
– Change the paper feed orientation. For example, if feeding
long-edge first (LEF), try feeding short-edge first (SEF).
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
12COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
ABOUT PAPER
Moisture content
Moisture content directl y affects reliabi li ty and im age quality.
• Too much moisture can cause excessive paper curl, paper
jams, and image quality problems. Moisture levels that are too
low can cause static problems, which can also result in paper
jams.
• Moisture content must be uniform within the ream. The ream
should not be allowed to lose or absorb moisture during
storage. Moisture-proof ream wrappers are essential to
maintaining the correct moisture level. Xerox papers have a
specially designed ream wrapper that resists the migration of
moisture into and out of the package.
• A moisture level range of 4.0 to 5.0% is recommended for
paper used in a copier/printer.
Electrical properties (conductivity and resistivity)
Paper that is highly conductive causes image deletion and paper
jams. Highly resistive paper, on the other hand, causes static buildup between paper sheets, leading to multi-feeds, jams, and image
offset problems. Electrical properties should be balanced to prevent
deletions under humid conditions, or background (spots/streaks)
and static under dry conditions.
Xerox papers have the correct balance to provide you with optimum
performance.
Surface strength
For a paper to have acceptable surface strength, fibers and
chemicals must be bonded well to its surface. Loose fibers and other
materials within paper can cause developer contamination that can
further cause premature developer failure in Xerox printers/copiers.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com13
ABOUT PAPER
Friction coefficient
This term refers to the frictional differences between two adjacent
sheets of paper and between p aper and the copier/printer feed rolls
or belts. Since most Xerox digital color copier/printers are designed
with friction feeders, the correct frictional properties of the paper are
important in order that friction be uniform throughout each sheet.
Also, relative friction that is too high or too low causes misfeeds,
multifeeds, and jams.
There is no way to measure friction coefficients outside of a testing
facility. The safest procedure for you is to always buy your paper
from reputable, reliable vendors of xerographic supplies. Xerox was
the first to identify and specify frictional ranges needed for
xerographic papers. Xerox papers possess the correct frictional
properties for use in Xerox equipment.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
14COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Paper Storage
ABOUT PAPER
Paper is normally shipped in fiberboard cartons. The number of
reams in a carton depends on the size of the paper. If a large
quantity of paper has been ordered, the cartons are stacked on
wooden pallets.
Mishandled cartons (e.g., dropped, thrown, or struck with a fork lift),
may result in damaged paper, some of which may not be
immediately obvious. The use of damaged paper increases the
frequency of paper jams and other feeding problems.
Do not store the cartons directly on the floor; this increases the
possibility of moisture absorption. Store the cartons on pallets,
shelves, or in cabinets in an area protected from extremes of
temperature and humidity.
Do not open the sealed reams of paper until the paper is to be
loaded into the copier/printer. Leave the paper in the original ream
wrapper, and leave the reams in the shipping carton. The ream
wrapper contains an inner lining which protects the paper from
moisture. Removing the ream wrapper eliminates the protective
barrier, exposing the paper to moisture fluctuations which can result
in excessive curl and other undesirable effects.
Paper from an unopened ream will provide excellent performance.
When paper from an opened ream will not be used for a period of
time, such as overnight, the ream wrapper should be re-sealed with
tape. For best results, loose paper should be stored in a resealable
plastic bag, or in the internal paper trays of the machine.
Do not store paper in the Bypass Tray (also called Tray 5). Load
only enough paper in the Bypass Tray for the job being run.
If using paper from a ream that has been left open, take the sheets
from the center of the ream.
Precaution for Coated PaperStore coated paper in re-sealable bags or storage boxes with
covers.
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ABOUT PAPER
Stacking
If the cartons or individual reams are to be stacked, they should be
placed carefully on top of one another to avoid crushing the edges
or causing any other damage.
The cartons should be stacked no more than five cartons high.
Pallets of paper may be stacked three high.
Temperature and humidity
The temperature of the room where paper is stored can have a
significant effect on how that paper performs in the copier/printer.
The control of humidity is one of the most important precautions that
can be taken to ensure proper paper handling in the machine.
Paper should be stored within the following conditions:
Air conditionedMost environments with air conditioning systems provide the proper
combination of temperature and humidity for good paper
performance.
Non-air conditionedUse the following guidelines for storing paper in non-air conditioned
environments:
• Minimum: 50° F (10° C) at 15% relative humidity.
• Maximum: 81° F (27.2° C) at 85% relative humidity.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
16COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
ABOUT PAPER
Conditioning paper
If the paper is moved from a storage area to a location with a
different temperature and humidity, the paper should be conditioned
to the new location before it is used.
All materials used in the copier/printer must be conditioned to the
temperature/humidity of the room containing the copier/printer for
optimum performance.
PaperPut paper in the same room as the copier/printer the night before it
is used in the copier/printer.
TransparenciesLeave transparencies in the same room as the copier/printer for 24
hours before they are used in the copier/printer.
Label stockCondition label stock for 72 hours in the copier/printer area before it
is used in the copier/printer.
Separating the cartons or reams of paper (or boxes of
transparencies or labels) from each other can accelerate the
conditioning of materials.
Do not unseal the reams of paper until you are ready to load them
into the machine.
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ABOUT PAPER
Why Paper Doesn’t Always Work the Way it Should
Coated paper and offset
The high gloss papers used in magazines, brochures, and direct
mail have long been the choice of graphic designers and offset
press operators because the sm ooth , glossy fini sh has reflectiv e
qualities which provide an optimum surface for photographs, color
illustrations and tex t.
Coated paper and xerography
Because many of today’s applications have moved from offset
printing to digital, users are beginning to demand fine printing
papers for their xerographic equipment. Although many offset
papers may be used in xerographic equipment, there are some
limitations to the performance of coated stocks with this technology.
Coating materials used in the manufacture of these papers impact
performance and reliabili ty (i.e. , smear ing, blu rr ing and flaking).
Moisture and xerography
Imaging dru m
on rough
surface
Imaging dru m
on smooth
surface
In xerography, textured surfaces may not
allow the imaging drum to make close cont act
with the surface, resulting in uneven printing and
loss of detail.
Xerography is a dry process where papers run at about 4.5%
moisture content. If too much moisture is present, the heat of the
fuser will draw out the moisture, causing curl. If there is not enough
moisture, static electricity becomes a problem. For best results,
keep paper sealed in a temperature/moisture controlled
environment until ready for use. Re-seal open reams with tape or
plastic wrap, or place in a moisture-proof container.
Texture d stock and xer ogr aph y
In order to duplicate or print fine lines and detailed images on
xerographic equipment, the paper surface must come in close
contact with the imaging drum for dry ink particles to adhere. If the
paper texture is too rough, some particles may never come in
contact with the paper, and parts of your image won’t print.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
18COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Technology and Paper
Choosing the right paper calls for a strong knowledge of paper
characteristics and how they relate to different print technologies.
Whether making color copies, printing from a digital office or
production printer, or a workgroup laser printer, you’ll need to
consider the variables associated with different equipment and how
they influence paper buying decisions.
Digital production printing
This type of printing is often the choice for production printing of
forms, manuals, training materials and other business documents.
Digital production printers, such as the Xerox DocuColor 40, enable
color and/or black and white on-demand publishing, eliminating the
need for large inventories of pre-printed documents. Digital printing
is best for quantities of less than 1000.
Office laser printing
With easy access to sophisticated desktop publishing applications,
full-color scanning, and high-speed color technology, office laser
printing is becoming the output device of choice for many business
documents. This is especially true for documents that need to be
customized, changed and updated to reflect rapidly changing
business. The quantities typically recommended for laser printing
are 1-50.
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Office digital copying and printing
People want the freedom and flexibility to create high quality color
documents in smaller quantities – in multipl e varia tions – with a wide
degree of depth and dimension. They want their presentations,
reports, and business documents in general, to look sharp and
bright.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com19
ABOUT PAPER
Xerox Papers and Xerox Digit a l Copier /Print er s
Xerox papers are carefully researched and developed to be the
perfect link to Xerox digital technology. This seamless science
means benefits for you: less equipment contamination and
downtime, fewer paper jams, lower service costs and, above all,
unprecedented color image quality time and time again.
Xerox paper is the only paper…
• that is designed and tested in Xerox digital color copier/
printers at environmental extremes;
• that has unique and proven specifications that tie to copier/
printer performance and customer productivity;
• with qualification/quality assurance programs specific to the
manufacturing equipment that applies to reams, not rolls of
paper at the mill;
• that guarantees consistency , with no changes to the product or
process without Xerox approv al .
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
20COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
How to Order Paper like a Pro
How paper is categorized – in the USA and Canada
HOW TO ORDER PAPER LIKE A PRO
When you order paper, it’s important to know the differences
between papers so that you’ll know what to ask for. Professionals
divide papers into large categories or grades according to their end
use, method of printing, and pulp content.
Refer to the chart, Types of Paper, for a description of many paper
types, their features, surfaces, sizes, weights, and common names.
Business papers
This category of paper is also called bond paper, communication
paper, correspondence paper and writing paper. This paper is used
in stationery, business forms, and as copier papers.
• Bond paper (strong durable writing paper, most commonly
used for letterheads, stationery, business forms, etc.)
• Xerographic papers (strong, durable paper used for
electrostatic photocopiers and printers)
• Laser (laser printing)
• Dual purpose (printing, copying)
• Writing (stationery)
• Ledger (bookkeeping)
• Form (computer paper/business forms)
• Translucent bond (blueprint copy)
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HOW TO ORDER PAPER LIKE A PRO
Book papers
A large classification of papers produced primarily for book and
publication printing and a wide variety of commercial printing
applications. Book papers include coated and uncoated papers in a
wide variety of basis weights, colors, and finishes.
Premium text
Premium text is a high quality text paper that is typically
chosen for its lavish surface texture, unique visual effects and
soft textured images. Premium text makes a sophisticated
statement for annual reports, announcements, fliers, and
simple brochures; however, it is not suitable for images with
high color saturation or fine line resolution.
Uncoated book
Also called offset or text paper, uncoated book comes in a
variety of rough to smooth finishes. Used for books,
newsletters, and direct mailers, this paper is often referred to
as the workhorse paper for general purpose use.
Coated book
Additional pigments and binders are used to enhance the
surface quality and printability of coated book. In offset
printing, coatings help set ink on the paper’s surface rather
than allowing it to absorb into the fibers. This results in more
vibrant colors and crisper detail.
Coated paper is the best choice for offset printing of
magazines, calendars, posters and brochures. Coated stocks
are primarily designed for offset printing, however, because of
the important role coated stocks play in color applications,
companies are developing coated stocks optimized for digital
printing.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
22COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
HOW TO ORDER PAPER LIKE A PRO
Cover
Living up to its name, cover paper is a heavier weight, durable paper
used for book covers, tabs, folders, postcards, and business cards.
Cover stocks are available in a variety of finishes for offset printing:
• Coated one side (C1S)
• Coated two sides (C2S)
• Coated high gloss
• Uncoated
Some cover papers are too heavy for laser printing and copying.
These heavy cover stocks are not flexible enough to bend around
the curves of the paper path in some digital copier/printers.
Index
This is a rough, less expensive paper with poor formation. This stock
is characterized by stiffness and its receptivity to writing inks. Index
paper is used whenever an extremely durable, stiff, inexpensive
paper is required, such as for tabs, pocket folders, signs, or flip
charts.
Speciality materials
This category includes transparencies, pressure sensitive labels,
transfer paper, and more. Refer to the chart T ypes of Paper for more
information on these materials.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com23
80 lb Ultra White
Uncoated Cover;
80 lb Gloss Coated
Cover; 8, 10pt
High Gloss Coated
Cover
Name of
Xerox paper
This chart summarizes the characteristics of papers for digital color copying and printing. It is not intended to be an
exclusive guide to ordering paper. Rather, use it to create new ideas for using papers in jobs. Remember, not all
paper in a grade comes in every combination of size, weight, and/or finish.
The size and weight combination of Xerox papers
are underlined and in bold face type.
You may obtain the latest version of the Xerox Color Xpressions paper compatibility chart from our web site at
http://www.xerox.com
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
24COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Types of Paper
HOW TO ORDER PAPER LIKE A PRO
Specialty
Materials
TransparencySpecially
Pressure
Sensitive Label
Transfer PaperLasts longer,
Synthetic FilmsDurable, tear-
NewsprintInexpensive,
Presentation
Folder
FeaturesSurfaces
coated for
crisp color
projection,
heat stabilized
Variety of configurations
image stands
up to more
washings
proof, water
resistant
lightweight
Easy to
assemble,
on-demand
presentation
Standard Sizes
(inches)
Special coating
layers on a
plastic
substrate
Uncoated,
Coated, (Gloss,
Matt, etc.)
Specially
coated for easy
image transfer
and improved
productivity
Smooth,
textured
VellumRolls, 8.5x11,
Bright, white
folders for
sharp images
8.5x11
8.5x11
, 11x17––.003–.007 Xerox Transfer
8.5x11
, 11x17––0.003 –
8.5x11
11x17, 12x18,
13x19, 22x28,
24x36
9x11
Weight
(lbs)
––0.004Color Xpressions
––VariesColor Xpressions
32, 40, 50,
60, 70, 80,
90, 100,
125, 150
–2000.007Color Xpressions
Weight
2
(g/m
52, 65, 81,
105, 114,
130, 146,
163, 203,
244
Calliper
(mils)
)
0.010
.003–.007–
Name of
Xerox material
3R5765 Digital
Color Removable
Stripe
3R5771, 4up
Glossy Label
Paper; 3R5811 for
8.5x11, 3R5812 for
11x17
Xerox NeverTear
Paper
3R5570
This chart summarizes the characteristics of specialty materials for digital color copying and printing. It is not
intended to be an exclusive guide to ordering these materials. Rather, use it to create new ideas for using specialty
materials in jobs. Remember, not all materials come in every combination of size, weight, and/or finish.
The size and weight combination of Xerox materials
are underlined and in bold face type.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com25
HOW TO ORDER PAPER LIKE A PRO
Equivalent Paper Weights
Business
Papers
Xerographic
Bond
Laser
17x22”25x38”20x26”24x36”25.5x30.5”22.5x28.5”
Book
Papers
Premium text
Uncoated book
Coated text/
book
CoversTagIndexBristol
Coated
Uncoated
Opaque
Coated
Board
(Sold by calliper
not weight weights are
approximates)
*Point Scale
(1pt = .001)
Basis Weight (in pounds, lb.)
2030
933
102638
2842
3044
1246
133349
3552
3856
4059
1660
184567
205075
5580
246090
2870105
3280120
57125
369050135
90146
67147
401006pt/150 µm150
105155
1106010090160
6580175
1208pt/200 µm180
70190
125110200
80215
10010pt/250 µm220
125120225
88240
90150245
14012pt/300 µm250
100270
175150285
110300
170310
200325
130350
g/m
210
260
330
2
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
26COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
HOW TO ORDER PAPER LIKE A PRO
Applications for Paper
Business PapersBook PapersCoverIndexSpecialty Materials
Bond
Forms
Annual ReportsXXXXX
AnnouncementXXX
Art ReproductionsX
Back LightingXX
Banners XXX
BookletsXXXXX X
BrochuresXXXXXX X
Business CardsXX
Business FormsXX
CalendarsXXXXX X
CatalogsXXXXX
CertificatesXXXXX
Classroom HandoutsXX
DiplomasXXXX
Direct MailersXXXX
DirectoriesXXXXXX XX
FliersXXXXXXX
FoldersXXXX
Greeting Cards
Image TransferX
Index CardsX
LetterheadXXXXX
MagazinesXXX
Mailing LabelsX
MapsX
MenusXXXXXXXX
NewslettersXXXXXXXX
NewspapersX
Newspaper InsertsXX
Paperback BooksXX
Point-of-purchase DisplaysX
PostersXXXX
PostcardsXX
PresentationsXX
Product IdentificationXX
ResumesXXXXX
SignsXXX
TagsX
Telephone BooksX
TicketsX
YearbooksXXX
This chart reflects common applications for various types of paper. It is not intended to restrict usage or establish guidelines
to using paper in any of the categories.
Laser
Ledger
Xerographic
Premium
Text
Uncoated
Book
Coated
Book
Coated and
Uncoated
Index
Transparency
Labels
Transfer
Paper
Synthetic
Film
Newsprint
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com27
HOW TO ORDER PAPER LIKE A PRO
How Paper is Measured in Terms of Weights and Sizes
Papers are packed in reams, cartons, and on skids. The more paper
you buy, the less you pay per unit. For example, buying a partial or
“broken” carton costs more per unit than a full carton.
Terms used to describe paper weight
• Basis weight - In the United States and Canada, the basis
weight is equal to the weight measured in pounds of 500
sheets of paper cut to a specific size. For example: in
Business papers, the basis weight is 500 sheets of 17 x 22”
paper. Basis weight is also known as substance
(S or Sub) weight.
• Grams - In countries using ISO paper sizes, g/m
in grams of one square meter of paper.
Refer to the Equivalent Paper Weights chart to obtain the
comparable basis and gram weight of papers.
Ways paper can be ordered
2
is the weight
• Ream – 500 sheets
• Junior Carton – A case of ten reams.
• Carton – Unit of paper weighing approximately 150 pounds
(60 kilos). Cartons contain 500-5,000 sheets depending on
size and basis weight.
• Skid – Cartons stacked three or four high (depending on
weight) and wrapped in plastic. Skids in the USA and Canada
weigh about 2,500 lbs. (1,139 kilos). Skids from mills in the
rest of the world weigh 1,200 lbs. (540 kilos).
• Carload (CL) – Unit of paper that may weigh anywhere from
20,000 to 100,000 pounds depending on the mill. Printers buy
carloads for use as house sheets.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
28COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Standard cut sheet sizes:
8.5 x 11”8.5 x 14”11 x 17”
HOW TO ORDER PAPER LIKE A PRO
Paper sizes in the USA and Canada
Not all papers are available in all sizes. Paper size is dependent
upon the paper mill’s sheeting capabilities. Paper can typically be
ordered in three ways: Cut Sheet, Folio Sheet, and Web Rolls.
• Cut SheetUnited States – This paper is typically used on
small presses, laser printers and duplicators. Basis weight for
cut sheets is determined by the weight per unit area of a ream
of 500 sheets of paper.
• Folio SheetUnited States – These are used for sheet-fed
offset presses. Images are laid out in printer spreads from
which they can be later cut and folded into postcards,
booklets, brochures or other odd-sized documents. Folio
sheets can also be used to print custom-sized posters,
envelopes, boxes, and folders.
Standard folio sheet sizes:
25 x 38”
23 x 35”
19 x 25”
17.5 x 22.5”
11 x 17”
8.5 x 11”
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com29
HOW TO ORDER PAPER LIKE A PRO
International Standards Organization (ISO) paper sizes
A0
A1
A3
A5
A4
A6
ISO paper sizes are based on a
rectangular shape continually
divided in half. The rectangular
shape retains its proportions
regardless of how many times
it is halved.
A2
ISO sizes are widely used in countries utilizing the metric system.
Paper sizes are named by having a letter designate the series of the
paper and a number to designate the size.
A series papers are used for general print.
B series papers are used for wall charts and posters.
C series papers are used for folders, postcards and envelopes.
Numbers indicate sizes available within each series (i.e., 2A0, A0,
A1.) Each size is equal to half the preceding larger size. A prefix
may also be added to indicate whether the paper is cut to
accommodate normal trims (R) or special trims and/or bleeds (SR).
• Cut SheetISO International
Standard ISO cut sheet sizes:
A SeriesB Series
4A01682 x 2378 mm4B02000 x 2828 mm
2A01189 x 1682 mm2B01414 x 2000 mm
A0841 x 1189 mmB01000 x 1414 mm
A1594 x 841 mmB1707 x 1000 mm
A2420 x 594 mmB2500 x 707 mm
A3297 x 420 mmB3353 x 500 mm
A4210 x 297 mmB4250 x 353 mm
A5148 x 210 mmB5176 x 250 mm
A6105 x 148 mmB6125 x 176 mm
A774 x 105 mmB788 x 125 mm
A852 x 74 mmB862 x 88 mm
A937 x 52 mmB944 x 62 mm
A1026 x 37 mmB1031 x 44 mm
• Folio SheetISO International
RA and SRA sizes:
RA SeriesSRA Series
RA0860 x 1220 mmSRA0900 x 1280 mm
RA1610 x 860 mmSRA1640 x 900 mm
RA2430 x 610 mmSRA2450 x 640 mm
SRA3320 x 450 mm
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
30COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
How to Select the Right Texture/Finish
Some grades of paper are available in a variety of finishes.
Depending on which one you choose, a paper finish can be
responsible for the feeling or mood projected from a printed piece.
The right finish can add personality, richness, and appeal to your
document. The selection is virtually endless as paper manufacturers
continue to develop and market new finishes every day.
The following are descriptions of common paper finishes.
Smooth finishes
• Satin – Also called dull finish, this coated stock has a reduced
gloss finish.
• Gloss – This smooth shiny surface is coated and
Supercalendered, resulting in high reflective qualities. A
Supercalender is a series of polished stainless steel rollers
which compress the surface fibers and add gloss to the sheet.
• Matte – Matte-finished papers are smooth with non-glare
• Laser – Flat, smooth finish that is Supercalendered for
optimum performance on laser and xerographic equipment.
Rough finishes
• Vellum – Vellum is a rough, toothy paper Supercalendered
just enough to make the surface uniform.
• Wove – A fine mesh screen used to make this paper leaves a
slight crosshatch or woven pattern on one side.
• Laid – The wire used to create a laid finish leaves a “striped”
finish.
• Felt – Richer, thicker papers that are ideal for embossing,
watermarks, or special textures.
• Linen – Steel rollers emboss a pattern on both sides of the
paper to simulate a linen cloth pattern.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com31
HOW TO ORDER PAPER LIKE A PRO
How to Specify Paper
Paper can be specified or ordered in several ways: from a mill,
paper distributor, paper retailer, supply catalog, print facility, or local
office supply store. The decision on where to order should be based
on quantity, paper stock and printing method. When ordering a few
reams, a catalog or office supply store is the best choice. For
ordering quantities by the carton, order from a paper merchant.
When ordering by the truckload, order directly from a mill.
Once you’ve decided on a paper and the best method for ordering,
you’ll need to be prepared to describe it clearly to prevent confusion.
Specifications needed to order paper include:
• Brand name – The name of the entire line of paper made by a
specific mill.
• Color – The exact name of the color as specified by the mill
(i.e., bright white).
• Grade – Category, class, rating, finish or brand of paper (i.e.,
bond, book, cover, or text.)
• Grain dir ection – Direction of the paper fibers. Long grain
means grain is parallel to the long dimension of the paper.
Short grain means grain is parallel to the short dimension.
Show grain direction by underli nin g the appr opri ate num er al
(i.e., a 20 x 26
3. Use paper specifically designed for the equipment you’re
4. Reduce basis weight: Heavier basis weight sheets cost more
HOW TO ORDER PAPER LIKE A PRO
mum advantage of common sheet sizes. For example, in the
USA think in multiples of 8.5 x 11”.
manuals, catalogs, reports and other printed materials that are
suited to an on-demand print environment. This will reduce
over-runs and storage costs.
using: For example, paper designed specifically to optimize the
performance of xerographic equipment may significantly reduce
waste due to jamming and offer a better surface for dry ink
adhesion.
per sheet than lighter ones. Lighter weight stocks will also
reduce mailing costs.
5. Keep paper wrapped when not in use: Make sure paper is
wrapped in a moisture proof container to avoid moisture problems which may cause jamming, curl, and waste.
6. Consolidate print runs: Think about ways to consolidate jobs
so that you can order larger quantities of paper. Higher quantities will reduce your per unit cost.
7. Reduce size: Smaller sizes mean less paper (if within standard
sheet size dimensions). Look for ways to reduce the size and/or
number of pages in your printed piece.
8. Ask about price breaks: When planning a print job, ask your
paper retailer about ways to take advantage of price breaks. For
example, partial cartons cost 15-60% more than full cartons.
9. Use house sheets: Printers keep huge quantities of basic
papers in stock. Because they buy in volume, they are able to
get better prices and pass a savings on to customers.
10. Select the right paper for the job: Choosing the right paper is
key. Consider factors such as image quality, brightness, equipment choice, and end use (is folding required?). Then select a
paper that will ensure the best results.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com33
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PRINTERS
Usage Guidelines for Xerox Color Copiers and Printers
Xerox has an ongoing materials test program where new papers
and other materials are continuously evaluated and approved for
use in specific Xerox copiers and printers. Your Xerox
representative can provide the address of World Wide Web site
where you can obtain the most current list of recommended
materials for your Xerox copier or printer.
This section of the Color Materials Usage Guide provides
information on materials that are commonly used in many Xerox
copiers and printers.
Standard (or Normal) Weight Papers (Uncoated)
Description and expectations
Standard weight papers include those that are run from the internal
trays:
• 16 - 28 lb, 64 - 105 g/m
2
xerographic/bond papers
• Papers within this range provide optimum performance when
used in Xerox copier/printers. The benchmark paper used to
define image quality and performance specification is
2
24 lb (g/m
Recommended Materials list for your Xerox copier/printer for
the performance rating of other papers.
Use this bright, white paper to create color business reports, fliers,
newsletters, and resumes with impact.
) Color Xpressions Bright White. Refer to the
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
34COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Heavy-Weight Papers
Contact your Xerox representative or visit the Xerox website for the
current list of recommended materials for your copier/printer.
Description and expectations
Heavy-weight papers can be classified as different weights of paper
for different machines. Always refer to the user guide for your copier/
printer for the weight range of heavy-weight papers acceptable for
that machine.
Compared to the benchmark 24 lb (90 g/m
papers offer increased stiffness and as a result, must be run from
the (Also Called Tray 5). As paper weight and stiffness increases,
the likelihood of jams also increases. The possibility of image mottle
also increases because of the rough surface and coarse formation
of the paper.
Two-sided copying of heavyweight paper may not be recommended
for your copier/printer because of increased jams and degraded
image quality on the second side. Refer to the Recommended Materials list for your machine for information on the paper weight
limit for two-sided copying.
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PR IN T ER S
2
) paper, heavy-weight
Hints, tips and testing results
Extensive Xerox testing has shown the following:
• When the recommended heavy weight papers are run as
recommended, with the correct tray, mode, orientation and
curl, feeding performance is good but should not be expected
to equal that of 24 lb (90 g/m
2
) Color Xpressions pap er.
• Image quality on the recommended papers is good, but should
not be expected to equal image quality on 24 lb (90 g/m
Color Xpressions paper. Image quality degradation is more
likely to occur as paper weight increases. The rough formation
of heavy papers increases the likelihood of mottle (light
patches) with some images. Mottle is more likely to occur on
images with uniform halftone areas. As humidity increases,
mottle usually increases.
2
)
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com35
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PRINTERS
Coated Papers
Contact your Xerox representative or visit the Xerox website for the
current list of recommended materials for your copier/printer.
Description and expectations
Coated papers have binders, adhesi ve s, and pig men ts applie d to
their surfaces on one or both sides. As compared to the benchmark
Color Xpressions 24 lb (90 g/m
improved image gloss but will generally cause an increase in jams.
Two-sided copying or printing of coated papers may not be
recommended for your copier/printer because of more frequent jams
and likely image quality/offsetting problems. Contact your Xerox
representative for the current list of recommended materials for your
copier/printer.
Coated papers must be run with the curl side of the paper up and
the grain direction perpendicular to the lead edge.
2
) paper, coated papers provide
CAUTION: Running coated papers with the grain direction parallel
to the lead edge, or with the curl side down can cause pressure roll
wrap jams requiring a service call.
CAUTION: Refer to the user guide for your copier/printer for the
maximum coated paper weight that can be run. Failure to adhere to
recommended weights may result in damage to the machine that
will require a service call.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
36COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PR IN T ER S
Hints, tips and testing results
Xerox testing has shown the following:
• Coated papers are very susceptible to humidity. Image mottle
(light patches in solid areas) or light images overall will occur if
paper is not kept packaged in environments with more than
40% humidity. To avoid this, keep packages sealed, use
sheets from the center of the ream, or store unused paper in a
resealable bag. Multifeeds are also much more likely with
humidity greater than 40%.
• Two sided copying (duplexing) of coated papers may not be
recommended for your copier/printer. The most common
problems are: (1) light image patches (mottle) and deletions
on side two, especially in large halftone area s; (2) ima ge
offsetting. Image offsetting can be caused on side two by dry
ink contamination of rollers in the fusing system when the
sheet is run through again for the side two image, or on side
one by paper-to-paper contamination in the output tray.This is
most likely to occur with high density images and will usually
appear within the first 10 copies.
Offsetting will become worse as more copies are run and can
lead to permanent damage to the fuser and pressure rolls
requiring a service call. The extent of this problem can be
highly variable and is dependent on the type of image being
run and the condition and age of the machine.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com37
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PRINTERS
• If attempting to run two sided copies, run the side with the
lightest image, or the side with no color (black-only) on side
one, and the higher density, or the color image on side two.
Load the side one copies in the (Also Called T ray 5) so that the
trail edge of side one is used as the lead edge for side two.
While running side two, continuously monitor the copies as
they exit the machine. Look at the back side (side one) of the
copy to see of any image offsetting has occurred. If offsetting
is seen, stop the job immediately and clean the fusing system.
This condition will only get worse if more copies are run.
T o clean the fusing system, run about 10 blank sheets of paper
through the machine. When the bottom side of the blank
sheets comes out clean, continue to run the side two copies.
To run a large quantity of two-sided copies, you may need to
intersperse short runs of tw o-copies between single-sided
runs to keep the fusing system from becoming contaminated
again.
• Dry ink coverage on electronic originals should be limited to a
total of 280% (70% for each color). Higher dry ink coverage
can result in poorly fused prints.
If using a coated paper that has not been recommended, first try a
small quantity to test its performance, then consult your local Xerox
representative for agreement on its use.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
38COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Recycled Papers
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PR IN T ER S
Description and expectations
Most recycled papers are made from a combination of new pulp,
waste from the paper-making process, and paper that has been
returned by consumers for recycling. Because the nature of paper
returned for recycling is unpredictable, recycled papers are less
uniform in content and quality than papers made from entirely virgin
fiber.
The recommended Xerox recycled papers offer the best feed
performance and image qualit y avail abl e. Thes e papers under go
exclusive screening procedures to minimize the amount of harmful
inks and plastic particles in the final product. The recommended
recycled papers will run well in Xerox copier/printers, but the
reduced smoothness, formation and brightness will result in
degraded image quality as compared to the benchmark Xerox
24 lb (90 g/m
Hints, tips and testing results
2
) Color Xpressions paper.
Xerox testing has shown the following:
•Severe image quality problems are likely if non-recommended
recycled papers are run. If you plan to use a recycled paper
other than the Xerox brand, first try a small quantity to test its
performance, then consult your local Xerox representative for
agreement on its use.
•The wide variation in recycled paper fibers increases the
tendency for these papers to curl, which may result in jams. If an
obvious curl is detected, load that paper in the (Also Called Tray
5) with the curl side down for best feeding performance.
•Two-sided copying with recycled papers is not recommended.
The inherently poor image quality of recycled papers only
becomes worse when the second side is run.
•To avoid making a marginal material worse, all recycled papers
should be stored in sealed packages when not in use. Image
quality on exposed papers will degrade even more as humidity
increases.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com39
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PRINTERS
Hole-Punched Papers
Description and expectations
Hole-punched papers have two or more holes along one edge for
use in ring binders and notebooks. This paper is often referred to as
predrilled paper. Most hole-punched papers that fit into the standard
paper size and weight ranges for Xerox copier/printers should run
reliably. The recommended hole-punched papers meet Xerox’s high
quality standards and will provide reliable feeding and good image
quality.
Hints, tips and testing results
Xerox testing has shown the following:
•When copying from a hole-punched original onto hole-punched
paper, special actions must be taken to prevent the holes from
printing as dark spots on the copy. If your copier has an Edit
Pad, these spots can be eliminated by using the Delete Outside
editing feature to eliminate the holes. If you do not have an Edit
Pad, you can use the Image Shift or Edge Erase feature, or
place the original on the glass and cover the holes by placing a
white sheet of paper over the holes before copying.
CAUTION: Not using one of these methods will result in heavy
deposits of dry ink onto the copy paper at the hole area. This excess
dry ink will be transferred onto the back of copies/prints when the
next job is run. Permanent fuser damage can occur if this is done
repeatedly.
•There are a wide variety of hole configurations available for
hole-punched paper. Not all variations have been tested.
Frequent jams are possible with some hole configurations.
Pretesting a small quantity is recommended before making a
large purchase.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
40COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Pressure-Sensitive Labels
Contact your Xerox representative or visit the Xerox website for the
current list of recommended materials for your copier/printer.
Description and expectations
Pressure-sensitive label stock consists of three layers: the face
sheet, the pressure sensitive adhesive, and the backing or release
sheet. There are many types of face sheets and label weights
available. To avoid feeding and image quality problems, it is very
important to run labels with the correct balance of properties. The
recommended Xerox copier/printer labels have been specifically
designed to give optimum performance. They have low weight/low
stiffness for improved feeding. USA versions have a pattern-printed
adhesive (no adhesive within 1/16 inch of the edges of the sheets)
to reduce fuser contamination.
Refer to the Recommended Materials list for your copier/printer to
determine if you can run labels on your machine, and if so, which
labels are recommended.
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PR IN T ER S
Hints, tips and testing results
Xerox testing has shown the following:
• When the recommended materials are run, with the correct
tray, mode and orientation, feeding performance and image
quality is good but will not equal the performance of 24 lb
(90 g/m
2
) Color Xpressions paper.
• Do not use the Normal paper mode when running labels. Use
the Heavy Weight or Thick paper mode. See your
Recommended Materials list for more specific information.
• In general, labels with a low weight face, backing sheet, and a
pattern-printed adhesive will run successfully. Overall weight
should be less than 203 g/m
parallel to the leading edge.
If attempting to use labels that have not been recommended,
first try a small quantity to test the performance, then consult
your local Xerox representative for agreement on its use.
CAUTION: Do not use dry gum labels (those that require moistening
before being applied) as they can cause severe machine
contamination problems.
2
. Run labels with the grain
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com41
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PRINTERS
Preprinted Papers
Description and expectations
This category encompasses a wide variety of materials. Offset
printed letterhead papers and xerographic prints within the
recommended paper weight range will feed reliably in Xerox copier/
printers. Copies produced on laser, ink jet, or dot matrix printers,
carbonless paper, raised/engraved papers, and preprinted forms,
using various inks (with and without MICR), have not been tested
and should be considered as not recommended.
Hints, tips and testing results
Xerox testing has shown the following:
•So me inks from prepr in ted mater ials may cause del eti ons ,
offsetting or contamination. Select a surface-drying, lasercompatible ink designed for reproduction on color copier/
printers. An example is TuffText by Vanson. Your offset printer
representative may be able to specify an ink with similar
characteristics.
•Two-sided copying/printing onto preprinted materials is not
recommended. In many cases, deletions will occur if you
attempt to copy an image onto an area on side two that is
directly opposite a preprinted area on side one. The preprinted
area can disrupt the transfer of dry ink onto side two, causing a
deleted area. This can be due to the conductivity of the ink itself
or because the ink on side one caused a slight ripple in the
paper.
•Always pretest a small amount of material to determine image
quality and feeding performance before purchasing a large
quantity.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
42COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Single-Step Transfer Paper
Contact your Xerox representative or visit the Xerox website for the
current list of recommended materials for your copier/printer.
Description and expectations
Single step transfer papers enable you to transfer full color images
directly from copies or prints onto almost any fabric and other types
of materials. A popular application is image transfer onto T-shirts.
The recommended materials have been extensively tested and
have been selected to provide optimum performance.
Hints, tips and testing results
Xerox testing has shown the following:
• When the recommended materials are run as recommended
for your copier/printer, feeding performance will be good but
should not be expected to equal the performance of Xerox
24 lb (90 g/m
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PR IN T ER S
2
) Color Xpressions paper.
• Refer to the Recommended Materials list for your copier/
printer for the correct mode to use when running transfer
papers.
• To avoid problems (jams and poor image quality) caused by
both dry and humid environments, store Xerox transfer paper
in its resealable bag with desiccant pack. Other brands should
also be stored in resealed packages when not in use.
• Dry ink saturation on electronic originals should be limited to a
total of 280% (70% for each color). Higher dry ink saturation
can result in poorly fused prints.
• T-shirts consisting of a 50/50 blend of polyester/cotton provide
better image durability than shirts made of 100% cotton. Tight
weave fabrics (heavy T-shirts) provide better results than
loose knit fabrics (sweat shirts).
• Thorough testing has not been done on brands of single step
transfer papers other than Xerox papers. High rates of
multifeed jams and potentially damaging fuser jams may be
encountered with brands that have not been recommended.
Run only the recommended materials.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com43
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PRINTERS
Transparencies
Contact your Xerox representative or visit the Xerox website for the
current list of recommended materials for your copier/printer.
Description and expectations
Transparency stock is used primarily to create images that can be
projected onto a wall or screen. Transparencies are made of
polyester film that is specially coated to make dry ink readily adhere
to it. The base material and coating type are both very important in
the final quality of the projected image.
The recommended Xerox transparencies meet the critical
parameters for friction, clarity and dry ink adhesion required for
optimum feeding and color image quality. When run as
recommended, feeding performance will be good, but will not equal
the reliability of Xerox 24 lb (90 g/m
Hints, tips and testing results
2
) Color Xpressions paper.
Xerox testing has shown the following:
• The Xerox Premium Transparencies, USA/Canada 3R5765,
provide brighter, cleaner colors than other standard
transparencies.
• Some Xerox copier/printers can run paper-backed
transparencies. Refer to the Recommended Materials list for
your copier/printer to determine if they are recommended or
not.
• Be careful when handling transparencies. Dry ink cannot
penetrate into the surface of the transparency. Therefore, any
damage to the surface of the transparency will affect the
quality of the image.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
44COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PR IN T ER S
• A light, oily residue may be present on the transparency after
copying. This residue will eventually disappear, but it may be
removed by gently wiping the surface with a cloth or tissue.
CAUTION: If you cannot find or clear a transparency that is jammed
in the copier/printer, do not run another transparency or paper copy.
Damage to the machine will occur if another sheet is run while a
transparency is jammed in the fuser area and out of your viewing
area.
CAUTION: Do not attempt to remove a transparency that is firmly
jammed in the fuser. Only a Xerox service representative should
attempt to remove this type of transparency jam.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com45
USAGE GUIDELINES FOR XEROX COLOR COPIERS AND PRINTERS
This page is intentionally blank.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
46COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
Glossary
GLOSSARY
A
Acid-free paper:
Paper made from pulp containing little or no acid
so it resists deterioration from age. Also called
alkaline paper, archival paper, neutral pH paper,
permanent paper and thesis paper.
A4 paper:
ISO paper size 210 x 297mm used for letterhead.
B
Base stock:
A paper that can be further processed.
Basic size:
The standard size of sheets of paper used to
calculate basis weight in the United States and
Canada.
Basis weight:
In the United States and Canada, the weight, in
pounds, of a ream (500 sheets) of paper cut to the
basic size. Also called ream weight and substance
weight (S or Sub weight). In countries using ISO
paper sizes, the weight, in grams, of one square
meter of paper. Also called grammage and ream
weight.
Bleed:
Printing that extends to the edge of a sheet or p age
after trimming.
Blocking:
Sticking together of printed sheets causing
damage when the surfaces are separated.
Bond paper:
Category of paper commonly used for writing,
printing and photocopying. Also called business
paper, communication paper, correspondence
paper, and writing paper.
Book Papers:
Category of paper suitable for books, magazines ,
catalogs, advertising and general printing needs.
Book paper is divided into uncoated paper (also
called offset paper), coated paper (also called art
paper, enamel paper, gloss paper , and slick paper),
and text paper in a wide variety of basis weights,
colors, and finishes.
Brightness:
The reflective ability of a paper at a standard
wavelength.
Business paper:
Also called bond paper. Designation for printing
papers with textured surfaces such as laid or linen.
Some mills also use text to refer to any paper they
consider top-of-the-line, whether or not its surface
has a texture.
C
C1S and C2S:
Abbreviations for coated one side and coated two
sides.
Calendar:
T o make the surface of paper smooth by pressing it
between rollers during manufacture.
Caliper:
Thickness of paper or other substrate expressed in
thousandths of an inch (mils), pages per inch (ppi),
thousandths of a millimeter (microns) or pages per
centimeter (ppc).
Carbonless paper:
Paper coated with chemicals that enable transfer
of images from one sheet to another with pressure
from writing or typing.
Carload:
Selling unit of paper that may weigh anywhere from
20,000 to 100,000 pounds (9,090 to 45,454 kilos),
depending on which mill or merchant uses the
term. Abbreviation is CL.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com47
GLOSSARY
Carton:
Selling unit of paper weighing approximately 150
pounds (60 kilos). A carton can contain anywhere
from 500 to 5,000 sheets depending on the size of
sheets and their basis weight.
Cast-coated paper:
High gloss, coated paper made by pressing the
paper against a polished, hot, metal drum while the
coating is still wet.
Coated paper:
Usually a glossy paper with a smooth surface, but
sometimes dull coated.
Cockles:
Wrinkles and spots in paper that are defects.
Cover paper:
Category of thick paper used for products such as
posters, menus, folders and covers of paperback
books.
Curl:
The bending of paper as a result of differences on
each side.
E
Electronic publishing:
Providing information in electronic (digital) form to
a xerographic, laser, ink jet, or other electronic
printing device.
Embossed finish:
Pattern on the surface of a paper achieved by
pressing it against an engraved metal roll.
Enamel paper:
Also known as coated paper, with a high gloss.
English finish:
Most commonly used for magazines, it is a smooth,
calendered finish.
Equilibrium Moisture content:
The inability of a paper to absorb moisture when its
moisture content equals the relative humidity of the
environment.
Equivalent weight:
The term used to denote the respective weights of
the same paper of two different sheet sizes.
Cut-Size:
Paper used for printing and copying.
D
Deletion:
Spots on an image where the dry ink is missing.
Dimensional stability:
The degree to which paper maintains its form as a
result of environmental changes.
Dual-purpose bond paper:
Bond paper suitable for printing by either
lithography (offset) or xerography (photocopy).
Abbreviated DP bond paper.
Dull finish:
Also called dull coated. Low gloss,
supercalendered paper.
F
Felt:
The fabric belt that carries the water and pulp
through the papermaking machine.
Felt finish:
Soft woven pattern in text paper. It is applied at the
wet end of a paper machine.
Felt side:
Side of the paper that was not in contact with the
Fourdrinier wire during paper making, as compared
to wire side. Felt side of the paper is recommended
for receiving printing and giving the best results.
Film laminate:
Thin sheet of plastic bonded to a printed product
for protection or increased gloss.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
48COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
GLOSSARY
Fine papers:
Papers made specifically for writing or commercial
printing, as compared to coarse papers and
industrial papers. Also called cultural papers and
graphic papers.
Finish:
Surface characteristics of th e paper, such as
vellum, antique, or smooth.
Formation:
Describes the distribution of fibers on a sheet.
When held to a light, a paper with good formation
will appear even and consistent, whereas with poor
formation it will appear splotchy and uneven. Poor
formation can cause mottle or uneven, spotty dry
ink distribution in images with high solid area
coverage.
Form bond:
Lightweight bond, easy to perforate, made for
business forms.
G
Gloss:
Characteristic of a paper that makes it shine.
Grade:
The classification given to paper due to its unique
characteristics, which includes brightness, opacity,
cotton content, etc.
Grain:
The direction of fibers in a paper due to their flow
on the papermaking machine.
Grain direction:
The direction of the fibers in paper. Grain long is
when fibers run in the same direction as the
longest side of the sheet. Grain short is when the
fibers run in the direction of the shortest side of the
sheet.
Graphics:
A visual representation formed by writing, drawing,
photography or engraving.
Groundwood pulp:
A wood pulp that has not been chemically
processed, and which is used to make an
economical paper such as newspaper.
Gummed paper:
Paper with an adhesive coating on one side.
H
Heavy weight paper:
Papers classified as having a basis weight greater
than 105 gsm (i.e., 28 Ib business papers, 40 Ib
Cover, 70 Ib book papers).
I
Index paper:
A stiff stock used when an extremely durable,
inexpensive paper is required. With a rough
surface and poor formation, it does not provide
good quality for color images.
Insert:
A printed brochure or single page that is inserted
and bound with the regular copy in a publication.
ISO sizes:
Widely used in countries uti lizi ng the metr ic
system, these sizes are named by having a letter
designate the series of the paper and a number to
designate the size.
Grammage:
Metric method of measuring the basis wei ght of
paper.
Graphic arts:
The name given to the various segments and
processes that are used in producing printed
products.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com49
GLOSSARY
L
Laser bond:
Bond paper made especially smooth and dry to run
well through laser printer.
Leaf:
One page in a book.
Lead edge:
The edge of the paper that feeds first into the
copier.
Ledger paper:
A durable, smooth business paper with a heavy
basis weight used for keeping business records.
Letter paper:
In North America, 8.5 x 11" sheets. In Europe, A4
sheets.
Lightfastness:
The amount of resistance of a color of ink or paper
to any kind of light. Also known as colorfastness.
Lightweight paper:
Book paper with a basis weight of less than 40 lb
(60 gsm).
M
N
Natural color:
Very light brown color of paper. May also be called
antique, cream, ivory, off-white, or mellow white.
Neutral gray:
Gray with no hue or cast.
Newsprint:
Paper used for printing newspapers, made from
groundwood or mechanical pulp.
Non-impact printing:
Printing using lasers, ions, ink jets or heat to
transfer images to paper. Abbreviated NIP.
O
Opacity:
Characteristic of paper or other substrate that
prevents printing on side from showing through to
the other.
Opaque:
The more opaque a sheet of paper is, the less
transparent it is. High opacity in printing papers is a
good characteristic as print from the other side of a
printed sheet has less show-th r ough .
M value:
The weight of some materials is described by the
M value printed on the package (i.e., 21.64M). The
M value is the weight in pounds of 1,000 sheets of
the size of the paper in the package. To convert the
M value to gsm for 8.5 x 11” paper, multiply the M
value by 7.527. To convert the M value to gsm for
11 x 17” paper, multiply the M value by 3.763.
Matte finish:
A flat, dull, low gloss finish on photographic paper
or coated printing paper.
Mottle:
Spotty or uneven image areas of printing.
P
Page:
One side of a leaf in a publication.
Page-per-inch:
Also known as PPI, it is the number of pages in a
one inch stack of papers.
Pixel:
Short for picture element, a dot made by a
computer, scanner, or other digital device.
Point (pt.):
The measure of paper thickness. One point is onethousandth of an inch.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
50COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
GLOSSARY
Printability:
The ability of paper to be reproduced with high
quality printing.
Publishing paper:
Paper made in weights, colors, and surfaced suited
to books, magazines, catalogs and free-standing
inserts.
Q
Quick printing:
Printing using small shee tfed pres se s, called
duplicators, using cut sizes of bond and offset
paper.
R
Ream:
500 sheets of paper.
Recycled paper:
Paper manufactured from used paper pulp.
Resolution:
Sharpness of an image on film, paper, computer
screen, disc, tape, or other medium.
Runability:
The capacity of a paper to perform on the press
without difficulties.
Shadows:
Darkest areas of a photograph or illustration, as
compared to midtones and highlights.
Short grain:
Paper with the fibers p aralleling the shortest side of
the sheet
Show through:
When paper allows the see-through of printing
from the other side. Increased opacity of paper
reduces this problem.
Side stitch:
T o bind by stapling through sheets along one edge,
as compared to saddle stitch.
Signature:
A section of a book that contains 4, 8, 16, 32, etc.,
pages (depending on the size of the paper and
press) that fold into one unit after printing.
Size:
Compound mixed with paper or fabric to make it
stiffer and less able to absorb moisture.
Skid:
A wooden form on which a large quality of paper or
printed matter is shipped.
Smooth finish:
A finish on paper that has been made smooth by
passing through various rollers.
Stock:
Another name for the paper on which printing will
S
Saddle stitch:
The method of binding pamphlets or small books
with staples.
Satin fini sh :
A finish on paper that is smooth like satin. It is an
alternate term for dull finish on coated paper.
Score:
An indentation made in paper or cover stock to
make folding easier. Also called crease.
Shade:
Hue made darker by the addition of black, as
compared to tint.
COLOR MATERIALS USAGE GUIDEVisit our website at www.xerox.com51
be done.
Stocking papers:
Popular sizes, weights and colors of papers
available for prompt delivery from a merchant’s
warehouse.
Substance weight:
Another word for basis weight.
Substrate:
Any surface or material on which printing is done.
Supercalendered paper:
Paper calendered using alternating chrome and
fiber rollers to produce a smooth, thin sheet.
Abbreviation: SC p aper.
GLOSSARY
SWOP:
Abbreviation for Specifications for Web Offset
Publications.
T
Text paper:
Designation for printing papers with textured
surfaces such as laid or linen. Some mills also use
“text” to refer to any paper they consider top-of-theline, whether or not its surface has a texture.
Trail edge:
The edge of the paper that feeds last into the
copier
T ranslucent papers:
Papers that will allow information to be seen
through them but not totally clear like an acetate.
U
W
Wire side:
Side of the paper that rests against the Fourdrinier
wire during papermaking, as compared to felt side.
Writing paper:
A paper with a hard surface which makes it good
for writing on it with pen or pencil.
X
Xerographic paper:
A strong, durable paper used for electrostatic
photocopiers and printers.
Uncoated paper:
Paper that has not been coated with clay. Also
called offset paper.
V
Vellum finish:
Somewhat absorbent, rough, toothy finish.
Virgin paper:
Paper made exclusively of pulp from trees or
cotton, as compared to recycled paper.
Contact your local authorized Xerox distributor, or call Xerox at 1-800-822-2200 in the USA,
52COLOR MATERIALS USAGE GUIDE
or 1-800-668-0199 in Canada for our full line of media.
et a competitive edge by creating
offset quality documents on
G
equipment. Xerox offers a vast array of
thruput supplies so you can create almost
anything you can imagine. Customize
presentations, proposals, forms, ID cards
and more! You can make just one or
hundreds; whatever you need, whenever
you need it. The quality you expect from
Xerox is backed by our 100% guarantee.
Call your Xerox Supplies Specialist now
to learn more.
demand with your existing office
1-800-822-2200 or visit our
web site at www.xerox.com
XEROX®, The Document Company® and the digital X are trademarks of XEROX CORPORATION.
The Next Generation of
Color Documents is Here.
From papers, covers and transparencies
to window decals, greeting cards, tabs,
DocuCard® ID cards, folders, labels and
other products, Xerox Color Xpressions
Products were designed to help you make
a splash with all of your color documents.
And with a special surface coating,
they’re made to do it all without smudging
or smearing.
Make a splash with your
next color document with
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www.xerox.com
Xerox, The Document Company®, the digital X and all Xerox products
mentioned herein are trademarks of XEROX CORPORATION.
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