1 In general, safety guidelines....................................................................................................................2
2 Scope of delivery:....................................................................................................................................3
2.1 Legend Fig. 1a (handpiece):.............................................................................................................. 3
2.2 Legend Fig. 1b (table control unit): ...................................................................................................3
3 Technical data:........................................................................................................................................ 4
3.1 Handpiece:........................................................................................................................................4
3.2 Control unit:......................................................................................................................................4
4 Description of the device:........................................................................................................................ 4
4.1 Handpiece.........................................................................................................................................4
4.2 Description of the table control unit...................................................................................................5
5 Before commissioning:............................................................................................................................5
5.1 Changing tools, clamping pins or bits and cutters..............................................................................6
6 Working with the Xenox Nail 35K:.........................................................................................................6
6.1 Commissioning with manual rotational speed adjustment...................................................................6
6.2 Operation with rotational speed adjustment using the food pedal(accessory, not included in delivery) 7
7 Maintenance, cleaning and care.............................................................................................................. 8
7.1 Replacing the carbon brushes............................................................................................................8
8 Disposal:..................................................................................................................................................9
9 Malfunctions............................................................................................................................................9
9.1 Replacing the safety fuse....................................................................................................................9
10 Checklist............................................................................................................................................ 10
11 Accessories:........................................................................................................................................11
11.1 Foot pedal....................................................................................................................................... 11
12 Service note: ...................................................................................................................................... 11
13 CE Declaration.................................................................................................................................. 12
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1 In general, safety guidelines
Dear Customer!
The use of these instructions
makes it easier to become acquainted with the device,
prevents malfunctions due to improper handling, and
increases the service life of your device.
Always keep these instructions close to hand.
Only operate this device with exact knowledge of it and comply with the instructions!
Please note: All of the information contained in these operating
instructions―especially the technical data―correspond to the status at the time of
printing.
All rights reserved for further developments within the meaning of technical progress.
XENOX will not be liable for the safe function of the device for:
handling that does not comply with the usual intended use,
other application uses that are not stated in the instructions,
incorrectly executed repairs,
disregard of the safety regulations,
external effects for which the manufacturer is not responsible.
We grant a one-year full warranty, also to wearing parts!
For your safety, please comply with the safety, occupational health, and accident
prevention regulations under all circumstances.
We recommend using XENOX original spare parts for all repair and maintenance
work.
Repairs should only be performed by qualified specialist staff!
All rights reserved for further developments within the meaning of technical progress.
We wish you much success with the device.
- 2 -
2 Scope of delivery:
1 pc. handpiece with connection cable and pin
1 pc. table control unit
1 pc. handpiece rest
1 pc. power cord
2 pcs. key for handpiece
1 pc. tool holder
1 pc. set spare carbons
1 pc. operating instructions (not pictured)
2.1 Legend Fig. 1a
(handpiece):
1. Pin (diameter 2.35
mm)
2. Cap
3. Front housing part
(clamping ring)
4. Motor housing
5. Connecting cable with
housing cap
6. Handpiece rest
Fig. 1a
2.2 Legend Fig. 1b (table
control unit):
1. Housing
2. On-Off switch
3. Warning light
4. Switch for clockwise -
anticlockwise rotation
5. Rotational speed adjusting knob
6. Housing recess for tool holder
7. Connection socket for handpiece
8. Connection socket for foot pedal
9. Changeover switch for hand
adjustment/foot pedal
10. Fuse compartment
11. Foot pedal (accessory, not
included in delivery)
12. Tool holder
Fig. 1b
- 3 -
3 Technical data:
3.1 Handpiece:
Rotational speed: max. 35,000/min
Torque: max. 300 gf.cm
Weight: 240 g (with cable)
Collet: Ø 2.35 mm (ISO7785-2 TYPE2)
Diameter: max. approx 27.5 mm
Length: approx. 150 mm
Capacity: max. 65 W
Clockwise - anticlockwise rotation
3.2 Control unit:
Voltage: 220-240 V
Frequency: 50/60 Hz
Output voltage: 32 V DC
Please note that these devices may only be used in closed rooms!
Only use the devices in compliance with the following environmental conditions:
Temperature: +10°C to +40°C
Humidity: 30% to 70% relative humidity
Air pressure: 700 to 1,060 hPa
4 Description of the device:
4.1 Handpiece
The Xenox nail 35k handpiece is designed for use in the sector of foot care or
pedicure, but can also be used in many other related areas, of course.
A maximum rotational speed of 35,000/min and a high torque offers the best
requirements for effective work with large material removal and greatest precision:
The output shaft has an extremely accurate balance and is guided in highest-quality
special bearings, making it extremely smooth running.
A high motor output and the ergonomically sophisticated handle design guarantees
efficient, fatigue-proof work in clockwise as well as in anticlockwise rotation
operation.
Changing the tools is quick and easy: To release and clamp the collet twist simply
both housing parts against each other.
- 4 -
4.2 Description of the table control unit
The table control unit is set up on a sturdy and level surface and has a secure hold,
thanks to its rubber feet.
All operating equipment (rotational speed regulating knob, clockwise-anticlockwise
switching, warning light and On-Off switch) necessary for efficient work is located on
the ergonomically designed front plate, comprehensible symbols on the front foil
guarantee intuitive operation; everything is carefully considered and arranged
correctly: Your concentration remains on the task at hand.
The connection socket for the foot controller, the changeover switch for hand/foot
operation and a replaceable safety fuse is located at the rear.
A recess for the tool holder is located in the upper housing area: After completing
work, the shafts of the bits and cutters can be inserted here for clean and tidy
storage.
5 Before commissioning:
Attention:
Please comply with the following, supplemental safety guidelines. You help reduce
the risk of injuries and contribute towards the safe operation of the device!
• The handpiece may not be operated without the supplied pin or matching bits
and cutters! If the collet is empty, or in the "open" position, the motor will not run
and the warning LED on the control unit begins to glow.
• The handpiece may only be operated with the supplied control unit!
• You must comply with the rotational speed specifications of the bits and cutters
manufacturers and any other instructions for use (e.g. about contact pressure,
limits in material selection, etc.)! Check the rotational speed set at the control
unit each time it is switched on. Operation with inadmissibly high rotational
speeds can cause the tools to break because of too high centrifugal forces! Risk
of injuries!
• Always wear protective goggles and a dust mask during work!
• For the work described in the following, you must make sure that the handpiece
cannot start up inadvertently!
• Only bits and cutters with a 2.35 mm shaft diameter can be used with the factory
installed collet. Please note that the diameters of the collet must correspond
with the tool shaft.
• Immediately replace worn or damaged tools! Higher actuating forces place a
load on the device mechanics which can cause the tool to break or splinter!
- 5 -
• Make sure the tools are firmly seated! If not firmly seated, the tool can migrate,
Fig. 2
snap off or be flung about. Risk of injuries!
• Use the handpiece rest to set down the handpiece! This guarantees the
handpiece is held securely during work breaks.
• Please watch if the clamping system becomes contaminated! Contaminations
can affect the secure seat of the tool.
• Have worn collets replaced immediately! Worn collets affect the secure seat of
the tool and thus pose an operating risk.
5.1 Changing tools, clamping pins or bits and cutters
Attention:
The factory has clamped a 2.35 mm pin in the collet. To spare the sensitive collet
mechanics and guarantee its high precision, we recommend leaving either this pin or
a bit and cutter clamped in.
Please note that the shaft of the bits and cutters should be inserted as far as possible
(but at least 10 mm) into the collet for secure clamping. Short clamping increases the
mechanical load while working with the device and prevents the secure seating of the
tool.
Attention:
To change the tools, the handpiece must be switched off and/or it may not be
connected to the control unit!
Twist the clamping ring 1 (Fig. 2) of the
handpiece against the housing 2. The
clamping ring engages lightly in the end
position.
Remove the tool or pin 3 and insert a new
tool or pin in the collet. Make sure to clamp
the bits and cutters as short as possible,
i.e. the shaft length projecting from the
collet should be as short as possible.
Twist the clamping ring in the opposite direction up to the serration. The handpiece is
ready for operation.
6 Working with the Xenox Nail 35K:
6.1 Commissioning with manual rotational speed adjustment
Attention:
Make sure you have a suitable mains plug with a protective earthing conductor!
- 6 -
Attention:
Set the rotational speed to zero before you switch on the device!
Attention:
The sliding switch on the back of the device must be set to the "hand" position.
1. Please ensure that rotational
speed adjusting knob 5 is set in
the zero position.
2. Insert plug 1 (Fig. 3) at the
connecting cable of the
handpiece into the designated
socket 2 in the control unit.
3. Set the required direction of
rotation using switch 4
4. Switch on the device with the On-
Off switch 5.
5. Set the rotational speed using the
rotational speed adjusting knob
3. You must comply with the
manufacturer’s rotational speed
specifications for the bits and
cutters.
Attention:
The rotational speed also can be varied with the rotational speed adjusting knob
during operation.
Fig. 3
6.2 Operation with rotational speed adjustment using the food
pedal (accessory, not included in delivery)
The foot pedal enables convenient and fatigue-proof work without having to set down
the handpiece during work to adjust the rotational speed, or without having to switch
the handpiece on or off: Switching the device on and preselecting the rotational
speed is done conveniently under the table with your foot. The further you push the
pedal down with your foot, the higher the handpiece turns.
Attention:
The sliding switch at the back of the device
must be set to the "foot" position.
Insert the plug of the foot pedal connecting
cable 1 (Fig. 4) in the designated socket 2
in the rear panel of the housing and
position the foot pedal.
The pedal pressure is used to select the
working rotational speed.
Attention:
- 7 -
The rotational speed adjusting knob is without function in the foot operation mode!
Fig. 4
7 Maintenance, cleaning and care
Attention:
Always remove the mains plug or disconnect the device from the control unit for all
maintenance, cleaning and repair work. Switch off the control unit beforehand!
Have repair work performed only by qualified specialists, or if in doubt, send in the
device to the following address:
XENOX Central Service
D-54518 Niersbach/Eifel, Germany
We will help you quickly without complications, and repair your defective device
within 24 hours!
For a long service life, you should clean your control unit after every use with a soft
cloth or soft brush. Mild soap or other suitable cleansers may be used as well. Make
sure that no fluid penetrates the interior of the device!
The external surface of the handpiece can be cleaned using a soft, possibly moist,
cloth. Mild soap or other suitable cleanser (e.g. isopropanol) may also be used. Do
not use solvents, as these could attack the plastic housing casings.
Make sure that no cleansers penetrate the interior of the handpiece!
Caution when using compressed air for cleaning: The dirt or dust that penetrates
could damage the handpiece.
Please do not oil the handpiece! The oil could flush out the grease filling of the
installed ball bearings.
7.1 Replacing the carbon brushes
Because of wear, it will be necessary
to replace the carbon brushes of the
motor after a certain period of use. If
the motor of your handpiece no longer
works properly, we recommend first
checking the carbon brushes and
replacing them as necessary. Included
in the delivery of your handpiece is
one set (2 pieces) of carbon brushes,
but you can also purchase them from
our service department. You will also
find the address in the chapter
Fig. 5
- 8 -
"Service note".
1. Unscrew the rear housing cap Item 1
2. Release screw 2
3. Remove the worn carbon brush 2 and insert a new one
4. Tighten screw 2 and replace housing cap 1
8 Disposal:
Do not dispose of the device in the household waste! The device contains valuable
substances which could be recycled. If you have questions concerning this topic,
please contact your municipal disposal company or other appropriate municipal
institutions.
9 Malfunctions
Please note that for safety reasons you must disconnect the mains plug before you
replace the safety fuse!
9.1
Replacing the safety fuse
If the device fails, the safety fuse installed in the device
could be blown and must be replaced. The fuse is located
next to the socket for connecting the mains power input.
Simply twist out the fuse bracket with a slotted screwdriver
as shown in Fig. 6 and replace the fuse. Twist the bracket
back in.
Please use the following spare fuse: T2A/250 V
Fig. 6
- 9 -
10 Checklist
Problem Possible cause: Measure
When the On/Off switch
is in "On" position, the
operating light does not
light up, there is no
display at the control unit,
the motor does not run
When On/Off switch is in
"On position, the
operating light lights up,
but the motor does not
run. LED next to the
On/Off switch is glowing.
Tool or pin is not held
firmly enough in the collet
Safety fuse blown
Defective control unit
No power supply
Clamping system is open
Clamping system is closed, but
no pin/tool is inserted
Diameters of tool shaft/collet do
not match
Collet is worn
Collet has become loosened
Bits and cutters are not
clamped in far enough
Check and replace
fuse as necessary
Have control unit
repaired
Check mains cable and
plug connectors. Is
socket outlet
conducting voltage?
Close clamping system
Insert tool
Check the diameter.
Replace collet/tool
Replace collet
Tighten collet
Push tool further into
the collet
- 10 -
Excessive heating of
handpiece, abnormal
operating noises
Bearings are worn Have bearings
replaced.
11 Accessories:
11.1 Foot pedal
Is simply connected to the table control unit. A sliding switch is used to switch to
"pedal operation". The foot pedal exclusively controls and operates the motor
handpiece XENOX Nail 35k from 0 - 35,000/min.
A meaningful option for stationary use and above all for frequently alternating
processing speeds.
Foot pedal: Article number 67086
12 Service note:
We concentrate our efforts on offering high quality at reasonable prices. All devices
that leave our company have received a final inspection and test, so we grant a 1year unlimited warranty as of purchase date for function and material in the form of
free repair and free replacement of defective parts.
In case of warranty or a defect, of if the device requires technical maintenance,
please contact our Central Service directly:
XENOX Central Service
Im Spanischen 18-24
D-54518 Niersbach/Eifel, Germany
Tel.: 0049 (0) 6575 78 0
Fax.: 0049 (0) 06575 78 105
e-mail: office@xenox.de
Our service team will respond quickly without complications, and will repair your
defective device within 24 hours! Of course, outside the warranty period as well.
- 11 -
13 CE Declaration
Device designation: Xenox Nail 35K
Manufacture/Sales:
PROXXON S.A.
XENOX department
Härebierg 6-10
L-6868 Wecker
Luxembourg
We declare that the above-stated device complies with the following standards and
directives:
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
The following standards and documents were used:
Safety requirements for electrical equipment for measurement, control and laboratory
use - Part 1: General requirements: EN 61010-1:2001
Electrical equipment for measurement, control and laboratory use - EMC
requirements - Part 1: General requirements: EN 61326-1:2006
Jörg Wagner
Development /Construction
Wecker, dated 30.12.08
- 12 -
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