Xenon 201340 Service Manual

Service Manual

XENON NOVA®300
MODEL 201340 20

Technical

Description and

Service Instructions

for

®

XENON NOVA

300

MODEL 201340 20

Order No. SV3445

Juni 2011-0.10 SM-20-01-V1.6

06.11

© All pictures, photos and product descriptions are the intellectual

property of KARL STORZ GmbH & Co. KG
Utilization and copies by third parties have to be authorized by

KARL STORZ GmbH & Co. KG
All rights reserved.

XENON NOVA®300
MODEL 201340 20

Contents

Section Title Page

0. General .................................................................................................................. 0-3

1. Instruction Manual .............................................................................................. 1-

2. Physical Design .................................................................................................... 2-

2.1 Exploded views of the XENON NOVA

2.1.1 Exploded view of the XENON NOVA

2.1.2 Spare parts of the XENON NOVA

2.1.3 Exploded view of the XENON NOVA

2.1.4 Spare parts of the XENON NOVA

3. Descriptions of Operation and Circuit Diagrams .............................................. 3-

3.1 Description of operation of the XENON NOVA

3.1.1 General description ................................................................................................ 3-2

3.1.2 Basic features ........................................................................................................ 3-2

3.1.2.1 Manual brightness control ...................................................................................... 3-2

3.1.3 Block diagrams of the XENON NOVA

3.1.3.1 Block diagram of the XENON NOVA

3.1.3.2 Block diagram of the XENON NOVA

3.2 Detailed description of operation .......................................................................... 3-3

3.2.1 Fans ........................................................................................................................ 3-3

3.2.2 Power supply unit .................................................................................................. 3-3

3.2.2.1 Power supply unit (up to serial no. LF0611982) .................................................... 3-3

3.2.2.2 Power supply unit (as from serial no. LF0611983) ................................................ 3-4

3.2.2.3 Circuit diagram of the power supply unit (as from serial no. LF0611983) ............ 3-5

3.2.3 Lamp timer circuit .................................................................................................. 3-6

3.2.3.1 Circuit diagram of the lamp timer board ................................................................ 3-7

3.3 Troubleshooting ...................................................................................................... 3-8

3.3.1 Troubleshooting the XENON NOVA

3.3.2 Component courses of action ................................................................................ 3-9

3.4 Technical data of the XENON NOVA

®

300 .......................................................... 2-2

®

300 (up to serial no. LF0611982) .............. 2-2

®

300 (up to serial no. LF0611982) .................. 2-3

®

300 (as from serial no. LF0611983) .......... 2-4

®

300 (as from serial no. LF0611983) ................ 2-5

®

300 .............................................. 3-2

®

300 .......................................................... 3-2

®

300 (up to serial no. LF0611982) .............. 3-2

®

300 (as from serial no. LF0611983) .......... 3-3

®

300 .............................................................. 3-8

®

300 ............................................................ 3-10

4. Replacement of Individual Assemblies .............................................................. 4-

4.1 Information about replacements ............................................................................ 4-2

4.2 Tools required for replacing the individual assemblies .......................................... 4-2

4.3 Replacement of power supply .............................................................................. 4-3

4.3.1 Replacement of power supply (201340 84) .......................................................... 4-3

4.3.2 Replacement of power supply (Z07854) ................................................................ 4-3

4.4 Replacement of fan assembly ................................................................................ 4-3

4.5 Replacement of lamp ............................................................................................ 4-4

4.6 Replacement of attenuator assembly .................................................................... 4-4

4.7 Replacement of condenser lens ............................................................................ 4-4

4.8 Replacement of the hot mirror assembly .............................................................. 4-4

4.9 Figures for replacements ........................................................................................ 4-6

4.9.1 Figure 1 (up to serial no. LF0611982) .................................................................... 4-6

4.9.2 Figure 1 (as from serial no. LF0611983) ................................................................ 4-7

4.9.3 Figure 2 .................................................................................................................. 4-8

06.11 / V1.6 0-1

XENON NOVA®300
MODEL 201340 20

Section Title Page

4.9.4 Figure 3 .................................................................................................................. 4-9

5. Testing and Adjustments .................................................................................... 5-

5.1 Equipment required for the individual settings ...................................................... 5-2

5.2 Test instruments required for the individual adjustment procedures .................... 5-2

5.3 Testing and adjusting the lamp current (up to serial no. LF0611982) .................. 5-2

5.4 Testing and adjusting the lamp current (as from serial no. LF0611983) ................ 5-3

5.5 Focusing the lamp .................................................................................................. 5-3

6. Maintenance and Safety Checks ........................................................................ 6-

6.1 Safety checks ........................................................................................................ 6-2

6.2 Safety devices ........................................................................................................ 6-3

6.3 Maintenance operations ........................................................................................ 6-3

6.3.1 Lamp replacement ................................................................................................ 6-3

6.3.2 Battery replacement .............................................................................................. 6-3

6.3.3 Interior cleaning ...................................................................................................... 6-3

6.4 Servicing and repair .............................................................................................. 6-4

6.5 Fuse replacement .................................................................................................. 6-4

6.6 Cleaning and disinfection ...................................................................................... 6-4

7. Modifications and Supplements ........................................................................ 7-

8. Appendix ................................................................................................................ 8-

Test report - Safety Check .................................................................................... 8-1

0-2 06.11 / V1.6

XENON NOVA®300
MODEL 201340 20

0. General

Thank you for your expression of confidence in the KARL STORZ brand name. Like all of our other
products, this product is the result of years of experience and great care in manufacture. You and your
organization have decided in favor of a modern, high-quality piece of equipment from KARL STORZ.

KARL STORZ instruments and equipment are for use only by qualified medical personnel who are
trained in their use. All electrical installations at the location of use should meet applicable national and
local electrical codes.

Refer servicing to duly authorized KARL STORZ service personnel. Always use genuine replacement
parts from KARL STORZ. To determine which replacement parts are required please refer to the
enclosed replacement parts list. Repair and calibration of this device requires special tools and gauges;
certain internal adjustments must not be altered.

For further information, please consult this service manual or contact:

KARL STORZ GmbH & Co. KG Karl Storz Endoscopy-America, Inc.
Mittelstrasse 8, 78532 Tuttlingen 600 Corporate Pointe
PO Box 230, 78503 Tuttlingen Culver City, CA 90230-7600
Germany USA
Phone: [phone] Phone: [phone]
Fax: [phone] [phone]
E-Mail: [e-mail] Fax: [phone]
Web: www.karlstorz.com

and ask for Technical Services.

Warranty

All KARL STORZ instruments and equipment are warranted to be free from defects in workmanship and
materials for two (2) years from date of sale, unless otherwise specified; any instruments or equipment
with such defects during the applicable warranty period will be promptly repaired or replaced at no
charge to the customer.

KARL STORZ shall not be liable, expressly or implicitly, for:

• Any damages which might arise or be caused, whether by the customer or by any of the users of the
instrument or equipment, as a result of:
– misuse, mishandling, and/or improper operation,
– repairs, modifications and/or alterations performed other than by KARL STORZ or a KARL STORZ

authorized repair facility, or

– use in combination with adaptors and/or equipment, or use in any manner or medical procedure,

other than those for which it is designed; and

• Any special, indirect and/or consequential damages of any kind and however caused arising from the
sale or use of the instrument and/or equipment.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, AND/OR STATUTORY,
INCLUDING, BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY, FITNESS, AND/OR OF
SUITABILITY FOR A PARTICULAR PURPOSE, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON
KARL STORZ’S PART.

KARL STORZ neither assumes nor authorizes any person to assume for it any other liabilities in
connection with the sale of said instrument and equipment. To insure proper use, handling, and care of
instruments and equipment, consult the applicable product literature, catalog, brochure, instruction
manual, teaching film and other materials which are included with the product and/or otherwise available
from KARL STORZ, at no charge, upon request.

06.11 / V1.6 0-3

XENON NOVA®300
MODEL 201340 20

Maintenance and Repair

KARL STORZ recommends that all equipment be checked and inspected once a year by KARL STORZ,
or by an authorized agent. All services such as modifications, repairs, calibrations, and/or readjustments
may only be performed by KARL STORZ or by an authorized agent.

Caution: Repairs may only be performed by qualified technicians trained in electrical or

By making the enclosed technical information available, KARL STORZ does not authorize any service or
repair by unauthorized service personnel. Tampering with the instruments or equipment, or unauthorized
service or repair of the device nullifies and voids the warranty.

electronic engineering, in compliance with the relevant occupational, safety
and accident prevention regulations.

Always unplug the equipment before performing any repairs.
Safety Testing based on IEC 62353, IEC / UL 60601-1, whichever may apply,

must be performed after servicing has been completed.

Reservation of Rights

This documentation is the sole and exclusive property of KARL STORZ and may neither be copied nor
passed on to third parties without the express written authorization and approval of KARL STORZ.

KARL STORZ reserves the right to make engineering modifications in the interest of promoting
technological progress and generating performance improvements without obligation on the part of
KARL STORZ to submit prior notice thereof.

0-4 06.11 / V1.6

Section 1.

Instruction Manual

XENON NOVA®300
MODEL 201340 20

06.11 / V1.6

Direction Sign:

Physical Design ➩ 2

Descriptions of Operation and Circuit Diagrams ➩ 3

Replacement of Individual Assemblies ➩ 4

Testing and Adjustments ➩ 5

Maintenance and Safety Checks ➩ 6

Modifications and Supplements ➩ 7

Appendix ➩ 8

Section 2.

Physical Design

XENON NOVA®300
MODEL 201340 20

06.11 / V1.6

Direction Sign:

➩

1 Instruction Manual

Descriptions of Operation and Circuit Diagrams ➩ 3

Replacement of Individual Assemblies ➩ 4

Testing and Adjustments ➩ 5

Maintenance and Safety Checks ➩ 6

Modifications and Supplements ➩ 7

Appendix ➩ 8

XENON NOVA®300
MODEL 201340 20

Contents 2. Physical Design

Section Title Page

2. Physical Design .................................................................................................... 2-

®

2.1 Exploded views of the XENON NOVA

2.1.1 Exploded view of the XENON NOVA

2.1.2 Spare parts of the XENON NOVA

2.1.3 Exploded view of the XENON NOVA

2.1.4 Spare parts of the XENON NOVA

300 .......................................................... 2-2

®

300 (up to serial no. LF0611982) .............. 2-2

®

300 (up to serial no. LF0611982) .................. 2-3

®

300 (as from serial no. LF0611983) .......... 2-4

®

300 (as from serial no. LF0611983) ................ 2-5

06.11 / V1.6 2-1

2.1 Exploded views of the XENON NOVA®300

2.1.1 Exploded view of the XENON NOVA®300 (up to serial no. LF0611982)

XENON NOVA®300
MODEL 201340 20

2-2 2-2 06.11 / V1.6

XENON NOVA®300
MODEL 201340 20

2.1.2 Spare parts of the XENON NOVA®300 (up to

serial no. LF0611982)

Position Item description Order no.

10
11
12
13
14
15

16

17
18
19

1
–
–
2
3
4

5
6
7

8
9

–
–
–
–

Attenuator assembly, without attenuator disc M19288
Attenuator disc, only
Fixation ring to fix attenuator disc M19288 at axle
Condenser lens
Fan assembly (with connector and mounting rivets)
Fuse 2 x T 3.15 AL / 250 V [220 VAC … 240 VAC]
Fuse 2 x T 6.3 AL / 250 V [100 VAC … 125 VAC]
Power supply unit
Xenon lamp, 300 W
Power cord (with ground lead)
Power cord “hospital grade” (USA)
Brightness control knob (with screw)
Hot mirror assembly
Baffle
Adapter with screwed joint
Battery, timer
Lamp timer board
Lamp board
Heatsink top, front
Heatsink top, rear
Heatsink bottom, front
Heatsink bottom, rear
Nomex barrier
Rear panel assembly
Jumper cable p.s. to lamp timer board
Front panel
Power switch
Housing cover
Standoff for power supply

20131586
M19288
M19431

20131581
20134085

1069600
2027890

20134084
20133028

400A
400B

20131582
20134083
20134090
20134080
20131587
20134091
20134092
20134081
20134082
20134086
20134087
20134093
20134088
20134089

M18365
1163890
M13283
Z07624

Important note:

When ordering replacement parts always provide the following data

Item description Order no.

06.11 / V1.6 2-3

2.1.3 Exploded view of the XENON NOVA®300 (as from serial no. LF0611983)

30

0

W

2

1

4

6

7

8

9

10

C

A

U

T

I

ON

3

5

17

18

19

12

13

14

16

15

x

e

n

o

n

n

o

v

a

3

0

0

2

0

1

3

4

0

2

0

11

XENON NOVA®300
MODEL 201340 20

2-4 2-4 06.11 / V1.6

XENON NOVA®300
MODEL 201340 20

2.1.4 Spare parts of the XENON NOVA®300 (as from

serial no. LF0611983)

Position Item description Order no.

10
11
12
13
14
15

16

17
18
19

1
–
2
3
4

5
6
7

8
9

–
–
–
–

Attenuator assembly, without attenuator disc M19288
Attenuator disc, only
Condenser lens
Fan assembly (with connector and mounting rivets)
Fuse 2 x T 3.15 AL / 250 V [220 VAC … 240 VAC]
Fuse 2 x T 6.3 AL / 250 V [100 VAC … 125 VAC]
Fuse 2 x T 2.5 AL / 250 V [220 VAC … 240 VAC]
Fuse 2 x T 5.0 AL / 250 V [100 VAC … 125 VAC]
Power supply unit
Xenon lamp, 300 W
Power cord (with ground lead)
Power cord “hospital grade” (USA)
Brightness control knob (with screw)
Hot mirror assembly
Baffle
Adapter with screwed joint
Battery, timer
Lamp timer board
Lamp board
Heatsink top, front
Heatsink top, rear
Heatsink bottom, front
Heatsink bottom, rear
Nomex barrier
Rear panel assembly
Jumper cable p.s. to lamp timer board
Front panel
Power switch
Housing cover
Standoff for power supply

1)

1)

2)

2)

20131586
M19288

20131581
20134085

1069600
2027890
1059700
1222890
Z07854
20133028
400A
400B

20131582
20134083
20134090
20134080
20131587
20134091
20134092
20134081
20134082
20134086
20134087
20134093
20134088
20134089

M18365
1163890
M13283
Z07624

Important note:

When ordering replacement parts always provide the following data

Item description Order no.

1) Valid up to serial no. BC0627707.

2) Valid as from serial no. BC0627829.

06.11 / V1.6 2-5

XENON NOVA®300
MODEL 201340 20

Section 3.

Descriptions of Operation and

Circuit Diagrams

06.11 / V1.6

Direction Sign:

➩

1 Instruction Manual

➩

2 Physical Design

Replacement of Individual Assemblies ➩ 4

Testing and Adjustments ➩ 5

Maintenance and Safety Checks ➩ 6

Modifications and Supplements ➩ 7

Appendix ➩ 8