XCMG XE210C Maintenance Manual

XE210C Hydraulic Excavator
Operating & Maintenance Manual
XUZHOU XUGONG EXCAVATOR
MACHINERY CO., LTD.
Preface
A standard machine is applicable in the working temperature between - 15~ 40, the altitude is below 2,000 meters. If you need to use in other conditions except the above one, or modify the machine, please contact with our
company for confirmation. This manual is the major component of the equipment, which provides the operator with necessary information on safety, operation and maintenance. It can also help the operator use and maintain purchased Xugong equipment properly and safely. While selling the machine, this manual is sure to be attached. Before operating, maintaining and repairing these equipments, make sure to read carefully and have a good command of what is in this book, especially those safety-concerned regulations, and try to operate according to the requirement. The following content is included in this book:
—— operation; —— lubrication, maintenance and repair; —— transportation, storage and protection; —— specification of technology
We may change something any time about all the materials, the charts and tables and the specifications in this manual before publishing without informing you.
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Machine Number:
Please record all numbers correctly for future maintenance. In addition, your distributors also need this information. If this manual is on the machine, please put the part of the machine numbers in the safe places except the machine for filing in order to search the machine after missing. The numbers listed in this group are the unique identification numbers (serial numbers) for each machine and the hydraulic parts; please fill these identification numbers in the corresponding places for quick putting forward when required. Machine Type:___________ Number of the complete machine
Engine Type:__________ Manufacturing No.:__________
Bucket No.: ____________
Travel motor No.:____________________
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Swing motor No.:____________________
Hydraulic pump No.:____________________
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Content
Preface Machine Number Safety
Instruction of safety and warning signs ......................................................................................................... 7
Safety sign and other signs ................................................................................................................................. 9
Location of safety signs ...................................................................................................................................... 9
Instruction of safety signs ............................................................................................................................ 10
Safety rules ....................................................................................................................................................... 17
Safety equipment .............................................................................................................................................. 18
Safe operation of machine ............................................................................................................................. 26
Start the engine ................................................................................................................................................. 26
Operation .......................................................................................................................................................... 27
Transportation .................................................................................................................................................. 34
Battery .............................................................................................................................................................. 35
Traction ............................................................................................................................................................ 37
Lifting objects by the bucket ............................................................................................................................ 38
Optional components........................................................................................................................................ 39
Safety maintenance instructions ....................................................................................................................... 42
Name of parts
General drawing ............................................................................................................................................... 48
Cab ................................................................................................................................................................... 49
Monitor ............................................................................................................................................................. 52
Displaying interface of main screen ................................................................................................................. 54
Control panel of air conditioner ....................................................................................................................... 60
Radio ................................................................................................................................................................ 61
Seat ............................................................................................................................................................... …62
Switches ....................................................................................................................................................... …63
Operation general principle .......................................................................................................................... …65
Operating procedure ......................................................................................................................................... 66
Operating environment ..................................................................................................................................... 66
The preparation and operation of starting ........................................................................................................ 70
The preparation and operation of starting ........................................................................................................ 73
Operation of running ........................................................................................................................................ 76
Operation of cutoff ........................................................................................................................................... 81
Getting on and off the machine ........................................................................................................................ 83
Operating procedure ......................................................................................................................................... 84
Operation under special conditions .................................................................................................................. 93
Filling procedure of fuel, hydraulic oil, lubricant and anti-freeze fluid ......................................................... 93
Safe operating procedure against fire ............................................................................................................... 97
Other operating procedures ............................................................................................................................ 100
Lubrication, maintenance and repair
General principle ............................................................................................................................................ 105
Lubrication of equipment ............................................................................................................................... 106
The Kinds of lubricant.................................................................................................................................... 106
Lubrication points .......................................................................................................................................... 106
Lubrication period .......................................................................................................................................... 110
Safety points for attention and precautionary measures ............................................................................. …111
Maintenance and repair .................................................................................................................................. 112
Safety rules ..................................................................................................................................................... 112
Maintenance ................................................................................................................................................... 116
List of maintenance periods ........................................................................................................................... 130
Trouble shooting ............................................................................................................................................ 131
Periodic replacement of parts ......................................................................................................................... 139
Transport, storage and protection
Transport ...................................................................................................................................................... 140
Caution of transport ...................................................................................................................................... 140
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Road transport .............................................................................................................................................. 141
Removal of trailer ......................................................................................................................................... 141
Storage and protection .................................................................................................................................... 144
Daily and short-term storage and protection .................................................................................................. 144
Long-term storage .......................................................................................................................................... 144
Use preparation after storage .......................................................................................................................... 144
Technical specifications
Product specification ...................................................................................................................................... 145
Operation range .............................................................................................................................................. 146
Hydraulic system schematic ........................................................................................................................... 147
Appendix
Crawler type and application .......................................................................................................................... 148
Bucket type and application ......................................................................................................................... 149
Hammer-style knapper (Optional) ................................................................................................................ 150
Weight of work Load ..................................................................................................................................... 153
Backcover
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This is the sign of “ATTENTION ON SAFETY”. When you notice
this warning you should read carefully the following information and abide by it and inform other operators.
Safety
Instruction of safety and warning signs
Understand the warning remarks on safety warning scutcheon.
On safety sign of this manual and machine, there are “DANGER”, “WARNING” and “CAUTION” separately used along with “ATTENTION ON SAFETY”, indicating 3 levels of danger due to dangerous or
unsafe operation. Whenever seeing the triangle sign of safety warning and whatever warning remark is followed, you must read carefully the warning content.
Danger—— indicating the case with direct danger. Without avoidance, it will lead to the
death or serious injury. It can also warn the explosion or damage on equipment due to improper operation or treatment.
Warning —— indicating the latent danger. Without avoidance, it will lead to the bad
injury or death. It can also warn and prevent the highly unsafe operation from happening.
Caution—— indicating the latent danger. Without avoidance, it will lead to the slight or
medium-level injury. It can also be used to remind the prevention from ordinary operating factors when working.
Sometimes some safety signs are also used on this machine; they are not followed with above signal vocabulary. In this book, “CAUTION” is used for the attention to safety indication.
Important——to avoid of the confusion between the indication of machine protection and person safety, “IMPORTANT”-this signal vocabulary, is used to show the case probably leading to the
damage on machine.
“Attention”——additional introduction on certain information
Since it is impossible to list all the latent dangers in all working conditions in advance, the safety must be ensured for you and the others and the damage are avoided of if the operation is not recommended. Without approval from our company, any modification made by operator will lead to the danger. So before correcting, you should inquire our company or empowered franchiser. Otherwise, our company will not be responsible for any bad result from unapproved renovation. Our company will not be responsible for any equipment damage or unsafe running due to the following reasons:
Carrying out modification on machine without any approval The operation does not fit the normal mode The equipment failure due to non-original product or unauthorized repair by company or individual Beyond the usage range for the equipment
Our company will not compensate for any equipment damage or unsafe running due to the following reasons:
Improper operation Insufficient maintenance Using the fuel or lubricant beyond the recommendation
For the continuous improvement of product design and the difference of the customer’s demand on
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assignment, it is possible that the content, specification and icons etc. will have some change at any time, which will influence the maintenance and repair of machine. The pictures in the book is only used to describe the concerning part vividly, varying from the practical machine probably. Our company reserves the rights to modify all materials, drawings and specifications in this manual at anytime without any notice.
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Safety sign and other signs
On many part of this machine, there are safety sign and other signs, so the operator should fully understand the content and location of all signs and abide by the following requirements:
Maintain the safety signs clear, undamaged and existing; if there is the loss, damage of sign or dim
characters or pictures, please repair or replace them timely.
While the part with safety signs is needed for a replacement, the new one must be ensured to have
corresponding signs.
When cleaning the safety signs, it is proper to use cloth, water and soup solution, other than those
tools and detergent which will spoil the signs or any solvent, gasoline and other pungent chemical agent to avoid of the shedding of those signs.
The assignment of safety signs and other signs is shown as follows:
Location of safety signs
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Instruction of safety signs
1 Warning on bucket lever away from operation scope
(2) Picture of lubrication
and maintenance
(3) Operational instruction
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Attention
To prevent the injury due to the fall of front window, be sure to lock two sides of windows with lock pins.
(4) Warning signs in the manual
(5) Sign for being away from the high voltage electricity
(6) Sign for locking the doors and windows
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Attention
Before starting the engine or operator, sound the horn and check that there is no people around the machine.
If the engine fails to start within 15 seconds,
return the key to the position of “OFF”, and
wait for 2 minutes to start again.
(7) Machine starting sign
(8) Safety exit sign
(9) Sign for rotating
(10) Anti-falling sign
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being flammable, steam of battery fluid should
be far away from spark because the battery will explode or lead to fire disaster if collided with. Metal product like tool and flammable object should not be placed together with battery.
Being poisonous, vitriol in battery will erode
skin or clothes, even lead to blindness if entering the eyes. The following treatment should be carried out if vitriol splashes on body:
1. rinse skin with water
2. middle size acidity with soda or limewater
3. clean the eyes with water for
10-15min.,seek out immediate treatment
Dangerous
Before operation, read operation manual to ensure safety
operation.
Before operation, identify the relation between controlling
mode of control lever and practical movement of machine.
Before starting or operating engine, press horn and confirm
nobody around the machine.
While leaving the operational location, carry out the following:
It is forbidden to stand under the machine lifted by front part When reverse bucket placed in opposite position works as
obverse one, it may bump onto the cab, which should be avoided.
If the machine is operated within bad visual field, signaler must
be present and his order must be followed.
Caution
Warning
Avoid being bruised by boom.
Do not extrude any part of your body out of the
window-sill or window frame. Otherwise, you may be hurt by any accident bump or misoperation on boom control lever.
Prohibit taking down the window-sill. If the
window-sill is lost or damaged, please repair it.
(11) Sign for being away from the
action radius
(12) Battery sign
(13) Sign to prevent the movable arm injury
(14) Sign for the driver’ notes
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The spring of adjuster bears great pressure,
and the pressure in oil cylinder is very high, so an accident may caused by such high pressure when adjusting or dismantling.
A wrong operation is very dangerous when
adjusting or dismantling. Before adjusting the tension of crawler, read carefully the operating manual and follow strictly the regulated order.
Warning
(15) Warning on adjusting the crawler tension
(16) Schematic drawing to start and close the safety handle.
(17) Sign to abandon operation after stoppage
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Attention
Before dismantling the hydraulic oil tank cap,
please shut off the engine first
When the oil temperature is high, do not
dismantle the oil tank cap.
Before dismantling the oil tank cap, it is
necessary to dismantle the breather to release the internal pressure.
(18) Schematic drawing to lift the complete machine
(19) Safety sign for locked machine
(20) Hydraulic oil sign
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(21) No stepping sign
(22) Sign to prevent scolding the arm
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Safety rules
Only the personnel trained and guided can operate and maintain the machine. When operating and maintaining the machine, obey to all of the safety rules, notes and instructions. No operating or repairing the machine after drinking when being sick to avoid injury to yourself or
others.
While working with other operators or site command personnel, be sure to use the gestures that all of
them can understand.
If abnormalities found
If any abnormality (noise, vibration, smell, abnormal display for the instruments, smoke, oil leakage or any abnormal display on the alarming devices and the monitors) is found during operation or maintenance, report to the responsible personnel and take proper measures. Do not operate the machine before removing the faulty.
Working suit and the protection articles for the operators
Do not wear loose clothes and jewelries which are
dangerous to be caught on the operating levers or other protruding parts.
If the hair is too long and extends outside the safety
hamlets, it is dangerous to wind into the machine, so it is necessary to tie the hair before operation.
Wear the safety hamlet and safety shoes always.
When operating and maintaining the machine, wear the safety glasses if necessary.
Check the functions of all of the protection devices
for normality.
Fire extinguisher and first-aid kit
In order to possible fire or injuries, attention must be paid to the following items: Prepare the fire extinguisher and read the use
manual to ensure to know how to use when emergences.
Check and maintain regularly to ensure the fire
extinguisher in a good condition at anytime.
Prepare the first-aid kit, check regularly, and add or
replace the drugs.
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Safety equipment
Ensure all shields and cover plates in the proper positions. If any damage for them, please repair
immediately.
Understand the use methods of the safety devices and use them correctly. It is prohibited to dismantle any safety devices and keep them in a good working condition.
Keep the machine clean
If the water inflows into the electrical system, it will cause the instruments not to work and the
machine to be faulty. It is banned to use the water or steam to flush the electrical system (such as the sensors and connectors, etc.).
If the machine brings with mud or oil contamination, it is dangerous to slide over and fall down while
checking or maintenance.
Please keep the machine clean always.
Keep the driver’ cab clean
Be sure to remove the mud and the oil contamination in the soles before entering the driver’ cab. If
the mud or oil contamination is adhered on the soles, it is sliding when operating the pedals and possible to result in serious accidents.
Do not put the parts or tools around the driver’ cab. Do not stick the plastic sorbent pad to the window glass because its magnifier role may cause fire. When driving or operating the machine, do not use wireless telephone in the driver’ cab. It is banned to bring dangerous goods (such as the flammable and exposable goods) into the driver’
cab.
Leave the operator’s chair after locking the working devices
Before leaving the chair (e.g. when opening or closing the front window or the roof window,
dismantling or installing the bottom window and adjusting the chair), lower the working devices down to the ground completely and then shut down the engine to avoid touching the operating lever and make the machine move suddenly to cause serious injury or damage the machine.
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When leaving the machine, be sure to lower the
working devices down to the ground completely and then shut down the engine. Lock all equipment, take off the keys and put them in the safe places.
Handrails and steps
To avoid injury for the personnel climbing up and down the machine, the following requirements must be followed: When climbing up and down the machine, use the handrails and steps marked by the triangular arrows
in the drawing.
To ensure the safety, face the machine, keep hold at the three points (two feet and one hand or two hands and one foot) tightly, and step on the handrails and steps (including the track shoes) tightly. When climbing up and down the machine, do not hold the operating lever, and do not walk on the
engine without non-slip mat or cover plate.
When climbing up and down the machine, check the handrails and steps (including the track shoes)
for oil contamination, lubrication grease or mud. If there are these materials there, wipe off immediately.
It is banned to climb up and down the machine with tools in the hand.
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Installation and dismantlement
Do not jump up and off the machine. Do not climb up and down the machine when the machine is moving. If the machine moves suddenly without manual operations, it is banned to jump up the machine and
attempt to stop the machine.
No persons allowed on the accessories
It is banned for any one to sit on the scoop, grab or other accessories, because it is dangerous to fall down or cause serious injury.
Prevent scolding
Hot cooling liquid
When discharging the cooling liquid, to avoid the hot water
or steam spraying and causing burningbefore starting to operate, ensure to reduce the temperature of the radiator cap to that can be touched by the hands. When dismantling the radiator cap, loosen the cap slowly to reduce the internal pressure of the radiator.
Hot oil
When checking or discharging the oil, to prevent burning
caused by the oil sprayed or touching the hot parts, before operating, be sure to cool the temperature to the degree that the cap or the screw plugs of the oil tank can be touched by hands. Before dismantling the oil tank cap or the screw plugs, loosen the cap or screw plugs slowly to reduce the internal pressure.
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Fire protection and explosion proof Prevent fire caused by the fuel oil or engine oil
The fuel oil, engine oil, antifreeze and window washing are very flammable dangerous goods. To prevent the fire, the follow regulations must be followed: Do not smoke or use any open fire near the fuel oil or engine
oil.
Before oil filling, shut down the engine. When filling the fuel oil and the engine oil, do not leave the
machine.
Tighten the caps of the fuel oil tank and the engine oil tank. Prevent the fuel oil overflow to the overheat surface or the
parts of the electrical system.
Ensure good ventilation in the oil filling or storage places. The fuel oil or engine oil shall be kept in the designated
places, and no entrance without permission.
After filling the fuel oil or engine oil, wipe off the fuel oil or
engine oil overflowed.
When grinding or welding on the lower part of the machine,
transfer all the flammable materials to the safe places.
When flushing the parts with the engine oil, use the
inflammable engine oil. It is banned to use the diesel and gasoline to flush the parts to avoid fire.
Put the towel sticking with oil or other flammable materials into the safe vessel. Do not weld or use the cutting torch to cut the pipe with flammable liquid.
Prevent the fire caused by the piling of the flammable materials
Remove the leaves, weeds, dry wood chips, paper scraps, dust or other flammable materials piled or
stuck in the engine, exhaust pipe, silencer, accumulator cell and the engine cover.
Prevent the fire caused by the electrical wires
Prevent the fire caused by the short circuit of the electrical system. Keep the connections for the electrical wires clean and fixed firmly every day. Check the electrical wires for looseness or damage, timely tighten the loose connections or wire
clamps, repair or replace the damaged electrical wires immediately.
Prevent the fire caused by the hydraulic pipelines
Check all of the clamps, shields and the buffer pads of the hoses and pipes for fixedness, during
operating, if the parts of the hydraulic pipelines are loose, they will rub with other parts to cause damage for the hoses, result in the high pressure oil spraying and cause fire.
Prevent explosion caused by the lighting equipment
When checking the fuel oil, engine oil, battery electrolyte, window cleaning solution and the cooling
liquid, use the lighting equipment with explosion proof performances, if not to use such equipment, it is dangerous to cause serious injury by the explosion.
When using the power supply of the machine for lighting, the related regulations in this manual shall
be followed.
Activities when there is a fire
If there is a fire, leave the machine soon according to the following requirements::
Turn the starting switch to OFF and shut down the engine. Leave the machine with the handrails and the steps.
Cleaning solution for the windscreen
Use the Ethanol based cleaning solution. (Suggest not to use the harmful methanol based cleaning solution)
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Prevent the falling objects, flying objects and intrusive objects
In the work place where the falling objects, flying objects and intrusive objects hit or enter the driver’ cab, install the necessary shields to protect the operators according to the operations. When working in the mine or quarry with the risk of
falling stones, install the falling object protection device and the front protection device, and stick the transparent glass paper on the front glass.
Close the front window during the above operations.
Additionally, ensure other personnel are not within the falling object area and keep a certain distance from the dangerous area.
The above contents are for the critical working
conditions, it is possible to install other additional shields according to different conditions in the work place.
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Installation for the accessories
When installing the optional parts or accessories, please contact the Xugong excavator distributor in
advance.
Any injuries, accidents or product faults caused by using the accessories or parts without approval
from Xugong Excavator Mechanical Co., Ltd. will be unrelated with this company.
When installing and using the accessories, combine the operating accessories according to the
instruction manual about the accessories and the general instruction about the accessories in this
manual. Due to the different types or combinations for the working device, there is the risk that the working device crashes with the driver’ cab or other parts of the machine. Before using the unfamiliar working device, check whether there is the risk to influence each other and operate carefully.
The window glass for the driver’ cab
If the glass close to the working device in the driver’ cab crushes, the working device has the risk to
contact the operator body directly, please stop operating and replace the glass immediately.
Modification without approval
Any modification without approval from Xugong Excavator Mechanical Co., Ltd. is possible to cause danger. Therefore, before modifying, please contact the distributor of Excavator Mechanical Co., Ltd. For any injuries, accidents or product faults caused by modification without approval from Xugong
Excavator Mechanical Co., Ltd., the company will not bear any responsibilities.
Safety in the work place
Before operating, check the work area thoroughly for dangers. When operating near the flammable materials (cottage roof, dry leaves or grasses) stored, it is
possible to cause a fire, so it is necessary to be careful during operating.
Check the ground situation in the work place and finalize the safest operation method.It is banned to
operate in the place with collapses or falling stones.
If there are water pipes, gas pipes or high voltage electrical wires buried under the work place, please
contact the related companies and mark their positions, note: do not break or damage any pipes and
wires. It is banned any unauthorized person to enter the
working area, some necessary warning measures
to be taken. Before moving or operating in the shallow water
or on the soft ground, check the types and
situation of the sill and the depth and the flow rate
of the water.
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Voltage
Min. Safety Distance
Low Voltage
100V,200V
2m
High Voltage
6600V
2m
22kV
3m
66kV
4m
154kV
5m
187kV
6m
275kV
7m
500kV
11m
Working on the unconsolidated ground
Avoid walking or operating the machine near the cliff side, road side and the deep ditch. Because the
ground in these areas is very soft, if the ground is collapsed under the role of the weight or vibration
of the machine, it will cause the machine to collapse or roll over. When working on the dyke or near the groove dug, there is a risk that the earth collapses due to the
weight and vibration of the machine. Before operating, necessary measures shall be taken to
guarantee the safety of the ground and prevent the machine tipping over or fall off.
Do not close to the high voltage cables
Do not walk near the cables or operate the machine, because there is a risk to suffer from electric shock and cause serious injuries or accidents. In the work place close to the cables, operate according to the following steps: Before starting to work near the cables, inform the
local electric power company to invite them to take
necessary measures. It is possible to suffer from electric shock in the
area close to the high voltage cables, which may
cause serious burning even death. So a safe
distance must be kept between the machine and the cables (shown as the table below).
Before starting to operate, please formulate the related safety operating measures together with the
local electric power company. In order to prepare for the possible accidents, wear the rubber shoes and rubber gloves, lay a layer of
rubber mat on the chair and note that the exposed part of the body not to contact other parts.
If the machine is too close to the cables, a signal man is arranged to send the warning signal. When operating near the high voltage cables, anyone is not allowed to close to the machine. If the machine is too close to or touches the cables, before the power supply is cut, the operator shall
not leave the driver’ cab to prevent being shocked by the electricity. Additionally, anyone is not
allowed to close to the machine.
Ensure good sight
In order to ensure safe operating or walking, please check whether there are persons or obstacles around the machine and check the situation of the work place.
When operating in the dark area, please turn on the work light and the head light, and set the auxiliary If the sight is poor, such as foggy, snowy, rainy or dusty, stop operation, please.
lighting in the operating area in necessary.
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Ventilation in the closed area
If it is necessary to start the engine or the treatment fuel oil, cleaning oil or paint in the closed area, open the doors and windows to ensure good ventilation to prevent gas poisoning.
Signals and gestures of the signal man
When working in the road side or the
unconsolidated ground, set signs, if the sight is poor, arrange one signal man. The operator shall pay
attention to the signs particularly and follow the commands from the signal man.
Only one signal man can send the signals. Before operating, ensure all of the workers understand all of the signals and gestures.
Emergency exit for the driver’ cab
When emergency happened, if the door of the driver’ cab cannot be opened normally due to some
certain reasons, crush the rear window glass and escape from the dangerous place soon.
Prevention for the asbestos dust danger
If too much asbestos dust in the air is breathed, it is possible to suffer the lung cancer. When dismantling or treating the industrial wastes in the work place, there is a risk to breathe the asbestos, the following rules shall be followed: When cleaning, spray some water to reduce the dust
but not to use the compressed air. If there is asbestos dust in the air, operate the
machine in the upwind position and all of the
operators should use the dust filtering masks. During operation, other personnel are not allowed to
close to. Follow the rules, regulations and the environment
standard in the work place.
This machine does not contain the asbestos, but the counterfeit parts
contain the asbestos possibly, therefore, it is necessary to use genuine Xugong
excavator parts.
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Safe Operation of Machine
Start the engine
If the warning label is hung on the operating lever of the operating device, do not start the engine or contact the operating lever.
Inspection before starting
When carrying out daily work, the following inspection must be carried out before starting the engine: Wipe off the dirt on the surface of the window to
ensure favorable sight. Wipe off the dirt on the surface of the lenses of the
headlight and the operating light and check up if the lights work normally. Check up the liquid level of the cooling liquid, the fuel level of the fuel oil and the engine oil level of
the engine, check up if the air filter is blocked, and check up if the circuit is damaged. The seat of the operator is fit to a position easy for operation, and check up if the seat belt or the
attaching clamp is damaged or worn. Check up if the instrument works normally, check up the angle of the operating light, and check up if
the whole controlling lever lies in the central position.
Adjust the wing mirror to be convenient for seeing the rear of the machine on the driving seat. Check up the upper side, the lower side or the peripheral region of the machine to ensure that there is
no person or barrier.
The safety rules for starting the engine
Honk the horn as a warning when starting the engine. Only allow to start or operate the machine on the seat. No one is allowed to sit in the machine besides the operator. Do not start the engine in a manner which can lead the starting motor to short circuit because it is not
only dangerous, but can also damage the device.
Starting the engine in cold days
Sufficiently carry out preheating operation. If the machine is not thoroughly preheated before
operating the operating lever and the machine may lag in response, which may cause accident. If the electrolyte of the battery is frozen, do not charge the battery or start the engine by other power
to avoid fire on the battery. Ensure that the electrolyte of the battery is dissolved before charging or
starting the engine by other power.
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chain wheel
Operation
Inspection after starting the engine
When carrying out the inspection, move the machine to a wide area without any barrier to operate slowly. No one is allowed to approach the machine.
Check up if the action of the machine is the same as the display on the controlling mode instrument. If
not, change it into the right mode at once. Check up the operation of the instrument and the device, and check up the operation of the bucket, the
bucket rod, the swing arm, the moving system and the steering system. Check up if the voice, the vibration, the heating, the smell and the instrument of the machine works
normally, and check up if the engine oil or fuel oil is in leakage. Repair the machine at once if there is any unusual thing.
Safety rules for changing the direction of the machine
Before moving, the upper structure should be
located at the proper position to make the chain
wheel located to the rear of the cab. If the chain
wheel is in front of the cab, the operating direction
is reversed (for example: going forward is changed
into going backward and the left into right). Before
moving, make sure again that there is no person or
barrier in the peripheral region. Before moving, honk the horn to warn the person in
the area.
Only sit on the seat to operate the machine. No one is allowed to sit on the machine besides the
operator. Check up if the moving warner (if there is a warner)
works normally. Ensure that the door or the window of the cab is
locked. There is a blind area at the rear of the machine.
When the machine is turning a corner or turning
around, a signalman is needed. Especially pay
attention not to touch other machine or person.
Abide by the matters of attention above even if the
wing mirror is arranged on the machine.
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行走状态
Moving state
40-50cm
16-20in
Safety rules for moving
Do not exceed the maximum permissible load when using the machine in order to prevent that the
machine is unstable because of overload and avoid
the damage of the working device. When moving on the flat ground, taking back the
working device and the bottom of the bucket must
be kept 40 to 50cm above the ground. When moving on the rough ground, move slowly
and do not swerve to avoid roll-over. If the
working device touches the ground, the machine
may lose balance and be damaged. When moving on the rough ground or the abrupt
slope, turn off (cancel) the automatic speed
reducing switch, if the machine is equipped with the automatic speed reducing device. If the
automatic is turned on, the rotate speed of the engine is increased, and the moving will be suddenly
accelerated. Avoid moving on the barrier as far as possible. If
the machine has to move on the barrier, make the
working device close to the ground and move
slowly. When moving or carrying out operation, keep a
certain safety distance from person or building to
avoid collision. When passing the bridge or building, firstly check
up if the structure is strong enough to support the
weight of the machine. When moving on the road, consult relevant department to inspect and then
comply with their guidance. When operating in a tunnel, under a bridge, a wire, or in other place with limited height, operate
slowly, and especially avoid the working device from touching anything.
XE210C Hydraulic Excavator Operating and Maintenance Manual 29
20~30cm
20~30cm
20~30cm
Equipment Protection Top. ROPS or FOPS
If the machine is operated at the region with falling stores and aggregates, the machine should be provided with devices of the equipment protection top, ROPS or FOPS according to the potential dangerous situation. (The standard driving cab of the machine is equipped with devices of ROPS and FOPS)
ROPS: Roll Over Protection Structure FOPS: Falling Object Protection Structure
Moving on the Slope
In order to prevent the roll-over or the sideslip of the machine, the following requirements must be achieved:
When the machine moves on the slope, the bottom
of the bucket is 20 to 30 cm (8 to 12 in) from the
ground. In an emergency, the working device can
rapidly drop down to stop the machine. When the machine moves upslope, the driving cab is
adjusted to the direction of the upslope. When the
machine moves on the slop downwards, the
hardness of the ground surface in front of the
machine must be examined.
When the machine moves on the abrupt slope, the
working device extends towards the front direction
to maintain the balance, and the operating
equipments keep the distance of 20 to 30 cm from
the ground, and keep at a low speed. When the machine moves on the slop downwards,
the moving operating lever is maintained at the
middle position, and the machine moves at low
speed.
XE210C Hydraulic Excavator Operating and Maintenance Manual 30
The machine directly moves on the slop upward
and downwards, because it is very dangerous to
make a turn or traverse on the slop. Do not make a turn and transverse on the slop. The
machine should change the position of the machine
at the flat area, and then, go up to the slope. Because the slipping of the machine on the slop of
a small degree is dangerous, the machine should
walk on the slop at low speed. In the engine misses when the machine is moving
on the slop, the operating lever must be shifted to
the middle position to start the engine.
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