Wyott M2000JIB Installation Manual

R

INSTALLATION

AND

OPERATING INSTRUCTIONS

CONTACT BUN TOASTER

INTENDED FOR OTHER

THAN HOUSEHOLD USE

Model:

RETAIN THIS MANUAL FOR FUTURE REFERENCE

APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

FOR YOUR SAFETY:

liquids in the vicinity of this or any other appliance.

WARNING:

cause property damage, injury or death. Read the Installation, Operating and
Maintenance Instructions thoroughly before installing or servicingthis equipment.

Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area.
Overexposure to smoke or fumes may cause nausea or dizziness.

This equipment has been engineered to provide you with year-round dependable service when used
according totheinstructions in this manual and standard commercialkitchen practices.

Improper installation, adjustment, alteration, service or maintenance can

Do not store or use gasoline or other flammable vapors and

M2000-JIB

!!

!!

Phone: +1
Fax: [phone]
Toll Free: [phone]
Website: www.apwwyott.com
E-mail: [e-mail]

[phone]

[phone]

24 Hour Service Hotline

1

ANSI/NSF4

P/N 70202001 3/06

APW WYOTT

729 Third Avenue

Dallas, TX 75226

TABLE OF CONTENTS

Safety Precautions 2
General Information 2
Installation 3
Location 4
Operating Instructions 4
Cleaning 5

Daily Parts Cleaning 5
Daily Conveyor Cleaning 5
One-Time Boil Out of Conveyor 6

Daily Griddle Cleaning 6
Troubleshooting 8
Specifications 9
Replacement Parts List w/Exploded View 10
Wiring Diagram 12
Warranty 14

SAFETY PRECAUTIONS

APW Wyott toasters are designed, built, and sold for commercial use and should be operated by trained
personnel only. Clearly post all CAUTIONS, WARNINGS and operating instructions near each unit to
insureproper operationand to reducethe chanceof personalinjury and/or equipment damage.

Always disconnect power before cleaning or servicing the toaster. Surfaces will remain hot after power has
been turned off, allow unit to cool before cleaning or servicing. Never clean the toaster by immersing it in
water. The toaster is not protected against water jets; DO NOT CLEAN TOASTER WITH A WATER JET.
Alwaysclean equipmentbefore first use.

Operatingtoaster withoutlegs will void the warranty. Insureall accessoriesand exteriorpanels areproperly
installedand adjustedbefore applyingpower andoperating.

GENERAL INFORMATION

Check the rating label for your model designation and electrical rating. Rating Label is located on the
bottomfront of the control panel.

Overalldimensions withfeeder: 23.5"(59.7cm)W x 25.9"(65.8cm) H x 17.5"(44.5cm) D

ElectricalRatings:

M2KA:208VAC,2880W,13.8A60Hz
M2KH:240VAC,3840W,16A60Hz

CordsetConfiguration:

208/250V:NEMA6-20PPlug, 4foot, 3wire grounded cord.

If the supply cord is damaged, the manufacturer or an authorized service agent or a similarly qualified
personmust replaceit to avoida hazardor warranty.

ShippingWeight:

94lbs (42.7 Kg)

2

1. Examine carton for damage

The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is

receiveddamaged, eitherapparent orconcealed, aclaim must be made withdelivering carrier.

a. Apparent damage or loss must be noted on the freight bill at the time of delivery.

The carrier representative (Driver) the freight bill. If this is not done, the
carriermay refuse the claim.The carrier can supply thenecessary forms.

b. Concealed damage or loss if not apparent until after the toaster is removed from

carton,

shouldarrange an inspection.

2. VerifyParts

Afterremoving unit from the shipping carton, unwrappingloose partsand remove any packingtape,

plasticwrap and nylon tie-down. Verify thefollowing parts:

Item Packaging Qty

Legs In plastic bag 4

Feeder/Bun Chute Wrapped, loose in top of carton 1

Conveyor In individual carton 1

Instruction Manual Loose in carton 1

Teflon Sheet Kit (optional) Loose in carton Optional

a request for inspection must be made to the carrier within 15 days. The carrier

INSTALLATION

must sign

Besure to saveall contentsand packaging material.

NOTE:

BECLEANED WITHWARM SOAPY WATERTO REMOVE MANUFACTURINGOILS,THENRINSED
AND DRIED THOROUGHLY. Apply oil (vegetable oil) to the conveyor chain after washing. (Bun oil can be
usedif it containsno animalfats, salts or dairyproducts).

3. AssembleLegs

4. ConveyorInstallation

PRIORTO INITIAL START-UP,ALLREMOVABLEPARTSANDTHE GRILLSURFACE SHOULD

Lay the toaster on its back and install the four adjustable legs into the threaded holes on the bottom

of the toaster sides. Hand tighten the legs by gripping the black shank and turning until it is seated

firmly against the bottom of the toaster. Set the toaster upright on a flat surface. Unscrewing the

lower, chrome insert of each leg levels the unit. Flats are provided on two sides of the insert to allow

useof a wrench.Precise levelingis notrequired for proper operation.

FIGURE 1. M2000 ASSEMBLY DRAWING

Remove the front panel by lifting it
straight up. (See Figure 1) Lift
conveyor assembly by using U
shaped handles on each conveyor
side bracket. Lower the conveyor
into the two conveyor hanger
brackets above the grill plate on
each side, so the four spacers on
the sides of the conveyor rest on
the bottom flange and the bottom
spacers are against the adjustment
screws. The conveyor hanger
brackets are factory adjusted.
However, before reinstalling the
front panels apply power to the unit
and run the conveyor to insure
proper gear engagement. If gears
are not properly engaged, adjust
the conveyor by loosening the jam
nuts on the conveyor hanger
brackets and adjusting the screw
(see Figure 2) toset the conveyorto

Top Front Panel

Bottom

Front

Panel

Feeder

Conveyor
Assembly

Conveyor

Hanger

Main Power

Switch

3

thecorrect height. Retighten lock nuts afteradjustment iscomplete.

a. To adjust the conveyor up into the drive gear, turn the conveyor adjustment screw

clockwise.Use a 7/16-end wrench to tighten thejam nut.

b. To adjust the conveyor away from the drive gear, turn the conveyor adjustment screw

counterclockwise.Use a7/16-end wrenchto tighten the lock nut.

5. Replacefront panel.

6. FeederAssembly

Install Feeder by fitting slots on back of feeder

onto back panel studs located at top rear of

unit.

7. InstallTeflonSheet(Optional)

Remove Feeder. Allow one end of the Teflon

sheet to overlap the top of the rear panel to

the rear studs. Align the holes in the sheet

with the stud heads and push the sheet over

the stud heads. Balance of the sheet will fit

over the grill surface. Reinstall Feeder

capturing Teflon Sheet between

thefeeder and the top ofthe toaster.

FIGURE 2

Jam Nut

Screw

LOCATION

Place the toaster on a flat surface. This toaster is tested and approved for zero clearances against

heated DO NOT USE AN
EXTENSION CORD.

label.Outlets mustbe properlygrounded.

surfaces. Locate the toaster near a wall receptacle of the proper configuration.

Plug the power cord into an outlet (receptacle) of the specified voltage on the rating

non-

ChooseDry or Wet operation.

1. Dryoperation.

a. Turn Main Power Switch on. Set Temperature Control knob to desired temperature. Allow Pilot

Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is

about15-20 minutes.
b. Turnon motorswitch. Conveyorshould startto turn.
c. Place bun halves on feeder cut side down (facing grill surface). Toast time is approximately 210

sec. depending on bun height and diameter. Increase or decrease temperature setting to

achievedesired brownnessand temperature.

2. Wet operation.

toasting using oil, any high-quality cooking oil may be used with this toaster (do not use oils that
containdairy productssuch asbutter). The Teflon sheet may beused, butit is notrequired.
a. Turn Main Power Switch on. Set Temperature Control knob to desired temperature. Allow Pilot

Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is

about15-20 minutes.
b. Turnon motorswitch. Conveyorshould startto turn.
c. Holdbun halfin thepalm ofthe hand, place butter oncut side..
d. Place bun halves on feeder cut side down (facing grill surface). Try several buns to determine

the correct pressure and time to achieve the desired browning and temperature of bun. Using

too little oil will cause the bun surface to be cool and uneven in color.It will also cause the bun to

stick to the grill. Using too much oil will give the bun a yellow un-toasted look. Toast time is

approximately 210 sec. depending on bun height and diameter. Increase or decrease the

(nooil) InsureTeflonsheet, 86298is properlyinstalled.

(using oil) Apply a light coating of oil to grill surface. (Fry oil can be used) When

OPERATING INSTRUCTIONS

4

temperaturesetting toachieve desiredbrownness and temperature.

NOTE:

Should the temperature setting be changed, allow several cycles for the grill plate to adjust.

Oncethe desired setting has beenachieved, notethe temperatureand keepit set there.

CLEANING

WARNING:Make sure the toaster is in the off position and has been off at least 15  30 minutes. Do
notattempt this cleaning procedureif the toastercomponentsare toohot to touch.

Never spray water on the toaster or controls. Damage to the toaster as well as injury could occur.
Severeinjury and burns may occurif youdo not follow this instructionsheet.

DISASSEMBLY

Turnoffmain power switchand conveyorswitch. Disconnectthe power supply cord fromthe wall outlet. The
toasterwill be hotwhen turnedoff.Allow thetoaster to cool for atleast 15 30 minutes before handling.

CAUTION

NOTE:Do not use any chlorideor chlorine-based productsto cleanor rinsetoaster ortoaster parts.

DailyParts Cleaning:

The Feeder, and Top and Bottom Front Panel can be placed in a dishwasher or sink and washed with
detergentand warmwater.

DailyConveyor Cleaning:
Conveyor may be hot and is heavy, use caution when lifting and removing.

assembly by gripping the two handles at the top and lifting forward until it clears the gears. Lift it up and out
gently placing it in a sink with the drain stopped, or in a suitable container to soak over night. Conveyor can
be placed in the sink or container while warm. The soak
solution is a mix of 10 parts hot water (120ºF or more) to 1 part (minimum) INSIDE OUT brand 3-IN-1. Fill
the sink or suitable container with thesolution, to completelycover the conveyorby approximately one inch.
Allow the conveyor to soak in the solution over night. Remove the conveyor from the solution. Use a stiff
non- metalbrush or plastic pad to remove residualbun oil. Insure the chains are clean and free from debris.
Use a brush to remove any soil or debris remaining on the chain. Rinse conveyor with plain hot water and
allow to drain. Lubricate both chains thoroughly with vegetable oil. Bun oil may be used if it contains no
animal fats, salts or dairy products.
Gently replace conveyor into toaster.

afterover nightuse!

duringdisassembly andcleaning. Removethe Topand Bottom Front Panels.

Remove the conveyor

Use caution when handling a hot conveyor.

Note: Chain Lubrication is critical to chain life. Oil the chain daily.

Discard used soak solution. Clean and sanitize sink or container

USE

Replace all removed toaster parts.Plug power supplycord into wall outlet.Turn mainpower switch on.Turn
conveyorswitch on.

Severely baked on oils as shown in Figure 3 require the conveyor to be cleaned using the one-time boil out
instructionsbelow toclean.

FIGURE 3

5