Wyott HFW-AT-2 Installation Manual

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Page 1

INSTALLATION

AND

OPERATING

INSTRUCTIONS

Model HFW-AT-3 Shown

Models: thruHFW-AT-2 6 & HFW-AT-2D 6Dthru

Hot Food Well w/Bottom Mounted Control

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

TOASTER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.

This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

P/N 67208 9/05

Phone: Fax: (214) 565-0976 Toll Free: (800) 527-2100 Website: www.apwwyott.com E-mail: info@apwwyott.com

(214) 421-7366

APW WYOTT

729 Third Avenue

Dallas, TX 75226

Page 2

IMMEDIATELYINSPECT FOR SHIPPING DAMAGE

All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.

A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then

be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carriercan supply the necessary forms.

B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for

inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to holdall contents and packaging material.

Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions.

APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it isimportant that you read and follow the instructions in this manual carefully. Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW Wyott Foodservice Equipment Company, 729 Third Avenue, Dallas, TX 75226.

SAFETY PRECAUTIONS

Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules and precautions.

The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The wordsare defined as follows:

DANGER:

WARNING:

seriousinjuryordeath.

CAUTION:

moderateinjury orproduct orproperty damage.

Thissymbol warnsof imminenthazard whichwill result in serious injuryor death.

This symbol refers to a potential hazard or unsafe practice, which could result in

Thissymbol refers to a potential hazard or unsafe practice, whichmay result in minoror

NOTICE:

eventhough notdangerous.

This symbol refers to informationthat needs specialattention or mustbe fully understood

Page 3

GENERAL INFORMATION

THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE

CAUTION:

positioned so the general public can use the equipment make sure that cautions, warnings, and

operating instructions are clearly posted near each unit so that anyone using the equipment will useit correctly and not injurethemselves or harm theequipment.

WARNING:

andfrequency listedon the data plate. Connect only to 1 or 3phase as listed on thedata plate.

WARNING:

nationalelectrical code and/or otherlocal electricalcodes.

These models are designed, built, and sold for commercial use. If these models are

Checkthe data plate on this unitbefore installation.Connect theunit only to the voltage

Electrical and grounding connections must comply with the applicable portions of the

TABLE OF CONTENTS

SECTION ITEM PAGE

........

1 Specifications 4

2 5

3 General Operation Instructions 6

4 General

5 General 6

6 Warranty Procedure 6

7 Wiring Diagram 7

8 Parts List & Exploded View 8

9 Warranty 11

Installation Instructions

Cleaning Instructions 6

Troubleshooting

Page 4

1. SPECIFICATIONS

MODEL

HFW-AT-2 120V - 1.7 KW - 14.2 5-20P 70107000 70107012 55310

HFW-AT-2 208V - 1.7 KW - 8.2 6-15P 70107070 70107072 85640

HFW-AT-2 240V - 1.7 KW - 7.0 6-15P 70107064 70107074 85640

HFW-AT-3 208V - 2.55 KW - 12.3 L6-20P 70107018 70107013 55952

HFW-AT-3 240V - 2.55 KW - 10.6 6-15P 70107065 70107075 85640

N/A 120V N/A N/A N/A N/A

HFW-AT-4 208V - 3.4 KW - 16.3 L6-30P 70107035 70107014 55950

HFW-AT-4 240V - 3.4 KW - 14.2 L6-20P 70107066 70107076 55952

N/A 120V N/A N/A N/A N/A

HFW-AT-5 208V - 4.25 KW - 20.4 L6-30P 70107054 70107015 55950

HFW-AT-5 240V - 4.25 KW - 17.4 L6-30P 70107067 70107077 55950

N/A 120V N/A N/A N/A N/A

HFW-AT-6 208V - 5.1 KW - 24.5 L6-50P 70107028 70107016 55951

HFW-AT-6 240V - 5.1 KW - 21.3 L6-30P 70107068 70107078 55950

N/A 120V N/A N/A N/A N/A

VOLTAGE/KW/AMPS

NEMA

CONFIGURATION

HFW

NO DRAIN

HFW-D

WITH DRAIN

CORD ASS’Y

DIMENSIONS: MODELS HFW-AT-2 thru 6

ABCDEFG

HFW-AT-2 29.750 12.911 23.438 4.078 1.250 4.383 21.875 HFW-AT-3 44.125 12.911 23.438 4.078 1.250 4.383 21.875 HFW-AT-4 58.500 12.911 23.438 4.078 1.250 4.383 21.875 HFW-AT-5 72.875 12.911 23.438 4.078 1.250 4.383 21.875 HFW-AT-6 87.250 12.911 23.438 4.078 1.250 4.383 21.875

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DIMENSIONS: MODELS HFW-AT-2D thru 6D

HFW-AT-2D HFW-AT-3D HFW-AT-4D HFW-AT-5D HFW-AT-6D

28.078

42.444

56.763

71.198

85.578

8.305

21.875

12.421

23.438

29.750

44.125

58.500

72.875

87.250

2. INSTALLATION INSTRUCTIONS

1. Always clean equipment thoroughly before first use. (See general cleaning instructions.)

2. Check rating label for your model designation & electrical rating.

3. For best results, use stainless steel countertops.

Page 6

3. GENERAL OPERATION INSTRUCTIONS

1. All foodservice equipment should be operated by trained personnel.

2. Do not allow your customers to come in contact with any surface labeled '' ”.

3. Where applicable, cook, warm or hold food directly in liner pans (well pan). Always use steam table pans/insets, etc.

4. Never hold food below 150F (66.6C).

5. Add hot water 120 - 140F (50 - 60C) to well pan.

6. Turn thermostat control to (10) setting. Preheat for approximately 30 minutes.

7. Place covered inset with preheated product into well.

8. Readjust control inset to “4” “6” setting depending on the amount and/or thickness of product.

9. Keep inset / steam table pan(s) covered to maintain ideal serving temperature.

10. Do not let .

HFW-AT-2THRU 6 (12 X 20 pan) use: 3-3/4qts (15 cups) (3-1/2 liter)

WELL RUN DRY

DO NOT

CAUTION HOT

4. GENERAL CLEANING INSTRUCTIONS

1. clean any electrical unit by immersing it in water.Unplug unit off before surface cleaning.

2. Always clean equipment thoroughly before first use. Clean unit daily. Except where note on charts:

3. Turn off electrical units before cleaning or service. All service should be preformed by an APW Wyott

4. use chlorides or chloride-based products in this unit. Chloride-based products and

NEVER

use warm, soapy water. Mild Cleansers & PLASTIC scouring pads made be used to remove bakedon food & water scale.

authorized service agency.

DO NOT

improper cleaning may cause corrosion and pitting Failure to comply with these instructions may void unit warranty.

5. GENERAL TROUBLESHOOTING

ALWAYS ASK &CHECK:

1. Is the unit connected to a live power source?

2. Check the circuit breaker.

3. Is power switch on & pilot light glowing?

4. Check rating label. Are youoperating unit on proper voltage? If the above checks out, and you still have problems, call anAPW Wyott authorized service agency.

6. WARRANTY PROCEDURE

If warranty serviceis needed on yourAPW Wyott equipment, followthese steps:

Secure the modeland serial number fromthe rating labelon your appliance.

Consult the enclosed directory, find the service agency nearest you, call the number listed or the 24-hour toll free

service hot line, 1-800-733-2203. If there is not a service agency listed for your area, the parts distributor will

provide service foryour appliance.

To order parts, consult the enclosed directory. The parts distributor is listed at the beginning of each state listing.

The parts distributorshave a complete stockof parts foryour appliance.

24 Hour Toll Free Service HotLine

Service Hotline (800) 733-2203

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7. WIRING DIAGRAM

CAP BULB THERMOSTAT CONFIGURATION

Heating Elements

Indicator

L2 H2

Lights

L2 H2

Thermostat

Page 8

8. PARTS LIST & EXPLODED VIEW

Page 9

Item

Part No.e Item

56186

Description

2 Well Manifold Assy.

Part No.e

56505

Description

Knob, Black Plain (1-10)

56185

56184

56183

56182

56037

70107004

70107030

70107040

70107050

70107060

56067

89184

89111

89114

89120

3 Well Manifold Assy.

4 Well Manifold Assy.

5 Well Manifold Assy.

6 Well Manifold Assy.

600 Well Pan w/Drain Weld Assy.

Bottom Cover, 2 Well

Bottom Cover, 3 Well

Bottom Cover, 4 Well

Bottom Cover, 5 Well

Bottom Cover, 6 Well

Brace, Well Runner

Bushing, .875 Heyco 2126

Bushing,

Strain Relief SR-7W-2 (-2,-3)

Bushing, Strain Relief SR8P-2 (-2-3,-4,-5,-6)

Clip, Jiffy

89061

88961

89054

89025

56206

56351

56377

55023

56166

56542

56388

56506

89116

89119

56536

Nut, Hex 10-24

Nut, Hex 10-24, Green

Nut, KEPS 6-32

Nut, Speed 10-24 PAL Zinc

Plate, Base 2-Well

Plate, Base 3-Well

Plate, Base 4-Well

Plate, Base 5-Well

Plate, Base 6-Well

Plate, Dial-Wells

Plate, Hole Cover (-3-4-5)

Plate, Reflector

Plug, "DD" .875

Plug, IPW 1 (-6) 240V

S/A, Pilot Light w/Leads, Amber

70107026

56039

70107003

70107032

70107042

70107052

70107062

55308

54054

54062

54061

70107005

56180

56177

56174

Cover, Bottom Slot

Cover, Capillary

Cover, Control 2-Well

Cover, Control 3-Well

Cover, Control 4-Well

Cover, Control 5-Well

Cover, Control 6-Well

E-Z Lock, 6 Tab

Element, 120V, 850W (-2)

Element, 240V, 850W

(-2,-3,-4,-5,-6)

Element, 208V, 850W (-2,-3,-4,-5,-6)

Hole Cover Housing (-2, -3)

Housing, Front & Back (-2)

Housing, Front & Back (-3)

Housing, Front & Back (-4)

94000129

89073

55789

30201

56527

56540

55952

55950

55951

55310

85640

54518

56655

70107002

70107033

Screw, #8 x 1/2 Hex

Tapit Sht Mtl Type AB

Sealant, GS7500, 6.5 Ft. Lg.

Strain Relief, 10/3 AWG

Terminal Block, 600V, 50 Amp

Thermostat, 550° F, 36" Cap.

Thermostat, Model 550° F (-5) 240V

Twist Lock Cordset 12/3, 600V

(-3-4)240V

Twist Lock Cordset (-4, -5, -6)

Twist Lock Cordset 10 GA, 600V (-6)

Cordset 14/3

600V .440 Dia HSJO 5-20P (-2) 120V

Cordset 14/3 600V .440 Dia HSJO 6-20P (-2-3) 208/240V

W/Assy, 600 Well Pan (-2-3-4-5-6)

W/Assy, Drain Strainer

W/Assy, Box, Control 2-Well

W/Assy, Box, Control 3-Well

56171

56170

56050

60150

Housing, Front & Back (-5)

Housing, Front & Back (-6)

Housing, End

Insulation

70107043

70107053

70107063

89059

W/Assy, Box, Control 4-Well

W/Assy, Box, Control 5-Well

W/Assy, Box, Control 6-Well

Washer #10 External Lock

Page 10

Notes

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.

Model Number Serial Number Date Purchased

Page 11

9. APW WYOTT EQUIPMENT LIMITED WARRANTY

APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions:

This warranty applies to the original owner only and is notassignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty,at the option of

APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated with same. The closestAPWWyottAuthorized ServiceAgent must beused.

This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas ofAlaska and Canada. There will be no labor coverage forequipment located on any island not connected by roadway to the mainland.

Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary.Contact the internationalAPWWyottdistributor,dealer,or service agency for details.

TimePeriod

One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized Service Agency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only.

Exceptions

Inall cases, parts covered byextended warranty will be shipped FOB thefactory after the first year.

Portable Carry In Products

Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, or use,atAPWWyott'soption or its Authorized ServiceAgency,itwill be serviced on site orreplaced.

From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized Service Agency for in-warranty repairs. No mileage or travel charges are allowed on portable units after thefirst day ofuse. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers and cookers, which are covered under the Enhanced WarrantyProgram, and (2) toasters or rollergrills which have instore service.

Exclusions

The following conditions are notcovered by warranty:

If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, then the manufacturer shall not be liable for any damages to any person or to any property, which may result from the use of the equipment thereafter.

This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime or premium labor rates, the owner shall becharged for thedifference between normal service rates and such premium rates. APW Wyott does not assume any liability for extended delays in replacing or repairing any items beyond its control.

Inall cases, the use of other thanAPWWyottAuthorized OEM Replacement Parts will void this warranty. This equipment isintended for commercial use only.Warranty isvoid if equipment is installed in other than commercial application.

WaterQualityRequirements

Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.

Note: Product failure caused by liming or sediment buildup is not covered under warranty. THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OF APW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THETERMS STATEDHEREIN.

*Gas/Electric Cookline:

component parts, except switches and thermostats. (2 additional years on parts only.Nolabor on second or third year.)

*BroilerBriquettes, *Heat Strips: *GlassWindows, Doors, Seals, Rubber Seals, Light Bulbs:

*Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, riotor act ofgod. *Equipment that has the model number or serial number removed or altered.

Models FD, FDL,FDD, FDDL. Two(2)Year Warrantyon element only. Nolabor second year.

Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all

RockGrates, Cooking Grates, BurnerShields,Fireboxes:

90Day Material Only. No Labor.

9/05

Page 12

Phone: Fax: (214) 565-0976 Toll Free: (800) 527-2100 Website: www.apwwyott.com E-mail: info@apwwyott.com

(214) 421-7366

APW WYOTT

729 Third Avenue

Dallas, TX 75226