Wylie PS50, PS100L, PS100, PS300, PS500 Operator's & Parts Manual
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Power Sprayer Skid & Trailer
Operator’s & Parts Manual
5-15-19 02-024R5
Printed In The USA — Specications & Design Subject To Change Without Notice!
Warranty Information
A Message To The Owner And Operator
This equipment was carefully designed and manufactured to give you dependable service. To insure ecient operation of
this equipment, please read this operator’s manual carefully. Check each item and acquaint yourself with the adjustments
required to maintain optimum performance and operation. Remember, this equipment’s performance depends on
how you operate and care for it!
At the end of each season, thoroughly clean and inspect your equipment. Preventive maintenance saves time and pays
dividends. Your nearest Wylie Spray Center has original equipment parts which assure proper t and best performance.
Record your equipment’s model and serial numbers and the date you purchased this equipment in the space below.
Have this information available when you order parts or attachments.
Model Number:
Serial Number:
Date Purchased:
Limited Warranty
This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E. 40th
St., Lubbock, TX, 79404, USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding
polyethylene tanks) is for one year from date of delivery to the carrier. The Warrantor warrants to the Buyer that the product(s)
sold hereunder are free from defects to material and workmanship, under normal use and service, in the hands of the original
buyer.
If goods are defective, the defective goods will be replaced with identical goods. If identical goods are not available, the Buyer
may elect to receive a refund of the purchase price for the defective goods, or the Buyer may order similar goods. The damage
for defective goods shall not exceed the purchase price of the defective goods. No allowance shall be made for labor
or expense or repairing goods without prior approval in writing by the Warrantor. The Buyer’s remedy under this warranty
does not include incidental or consequential damages.
For products not manufactured by the Warrantor, the Warrantor warrants these products to the extent of the warranties of their
respective manufactures. There are no warranties which extend beyond this limited warranty, including the implied
warranty of merchantability. Dealers or representatives shall not make any representation in regard to particular goods except
as authorized by the Warrantor through a written warranty accompanying those particular goods.
Disclaimer of Warranty
WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its
LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specications of the Warrantor.
This requirement is in addition to the LIMITED WARRANTY.
Polyethylene and berglass tanks – These tanks are warranted for the storage and transport of water, herbicide solutions
(on farm), liquid fertilizer and liquid feed. Such tanks should not be used for the storage of any bulk herbicide (undiluted). Any
such use will render this warranty void.
In addition, the Warrantor makes no warranty with regard to bulkhead tank ttings used in connection with tanks containing bulk
herbicides and the use of any such ttings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk
herbicides is improper.
Chemical Incompatibility – The Warrantor does not make any recommendations or warranties regarding chemical compatibility.
WYLIE shall not be liable for any damages due to chemical incompatibility, and any Buyer or user should rely solely on written
information furnished by the chemical manufacturer regarding chemical compatibility.
No employee of WYLIE Mfg. Co., or its representatives, agents or dealers, is authorized to vary the terms of this limited
warranty.
Wylie Manufacturing Company
702 E. 40th St.
Lubbock, TX 79404
Ph. 888-788-7753
Power Sprayer Skids and Trailers
Date of Purchase
Owner Registration
Model Number
Skid/Trailer Serial Number
Tank Serial Number
Pump Model
Wylie Invoice Number
Owner’s Name
Address
City State Zip
Phone
Email
Dealer
Primary Use of Applicator:
Herbicide Pest
Sprayer Control
Livestock Tree
Sprayer Sprayer
De-Icing Other
Owner’s Signature
Must be returned within 10 days to validate the warranty.
-- Or Register Online --
Go to: www.wyliesprayers.com
.
Table of Contents
Table Of Contents
Safety Issues .............................................................................................................................................................2-3
Reporting Safety Defects.............................................................................................................................................. 3
Safety Decals & Placement ..........................................................................................................................................4
Introduction ................................................................................................................................................................... 5
Inspection & Setup ....................................................................................................................................................6-8
Sprayer Operation ...................................................................................................................................................9-12
Maintenance ............................................................................................................................................................... 13
Troubleshooting Guidelines ........................................................................................................................................ 14
Tire Safety Information ........................................................................................................................................15 - 25
Repair Parts.........................................................................................................................................................27 - 50
Power Sprayer Trailer Frame ...........................................................................................28
Trailer Pump and Plumbing .............................................................................................. 29
Power Sprayer Skid Frame .............................................................................................. 30
Skid Pump and Plumbing ................................................................................................. 31
Twin Reel Skid Frame ......................................................................................................32
Twin Reel Skid Plumbing ..................................................................................................33
Wiring Schematic .............................................................................................................34
Brakes & Lights ................................................................................................................ 35
Axles ..........................................................................................................................35 - 36
Hose Reel ..................................................................................................................37 - 40
CDS-John Blue Pump ...............................................................................................41 - 44
Hypro Roller Pump ...........................................................................................................45
AR Diaphragm Pump ................................................................................................46 - 49
Ace Centrifugal Pump ......................................................................................................50
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Safety Issues
Safety Precautions
Be alert when you see the above symbol in the manual. It warns of a hazard
which might lead to injury. It means: Attention! Become alert! Your safety is
Involved!
Three (3) words (Danger, Warning, and Caution) are associated with this symbol.
DANGER – Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING – Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
NOTICE – Indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
SAFETY INSTRUCTIONS - Indicates a type of safety sign where specic safety-related instructions or procedures are described.
Before Use
Do not operate sprayer until this manual has been read and understood!
* Thoroughly read and understand all instructions before operating this sprayer. If you have questions,
please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX, 79404. (888) 788-7753.
You can also contact your nearest Wylie Spray Center.
* Always wear safety goggles, chemical resistant apron and rubber gloves when handling chemicals.
* Read and understand the chemical manufacturer’s safety guidelines on handling, mixing and application.
* Secure the skid to the bed of the truck to prevent the sprayer from sliding o the truck.
* Always check where you are going to spray. Be sure that people, non-targeted animals, etc. are not in the
path of the spray or overspray.
* Check on wind speed and direction. Make sure that sprayed chemical will not drift to non-target area.
During Use
* Do not allow anyone to ride on sprayer during operation. Falling can cause injury.
* Reduce speed when crossing uneven or rough terrain.
* Always turn o engine before making adjustments or repairs.
* Do not point the gun toward people. Trigger might be accidentally engaged, exposing people to chemical.
* Never add gasoline to an engine that is running. Turn o engine and let cool for several minutes before
adding fuel. Adding gasoline to an operating engine could cause an explosion and re resulting in serious
injury or death.
2
Safety Issues
After Use
* Inspect sprayer for wear or damage.
* Ensure that all fasteners and ttings are tight.
* Flush tank and pump with fresh water. Dispose of ush water using appropriate means.
* Carry out maintenance and/or lubrication procedures as outlined in this manual.
* During cold weather, ush the pump and plumbing with an anti-freeze solution to prevent freeze damage
to components.
Always
* Keep hands, feet and clothing away from moving parts.
* Wear protective clothing and gloves when working with chemicals.
* Assure that the hitch is attached to the proper size ball.
* Attach the safety chains and breakaway brake cable to the tow vehicle.
* Plug the lights into the tow vehicle.
Operator’s Instructions
* Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
* Do not permit others to ride on sprayer.
* Roll up hoses and secure trigger gun before transporting sprayer.
* Take care to prevent spilling of chemical.
* Know where you are going to spray. Do not spray non-targeted areas.
Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should
immediately inform the National Highway Trac Safety Administration (NHTSA) in addition to notifying Wylie
Manufacturing.
If NHTSA receives similar complaints, it may open an investigation, and if it nds that a safety defect exists in a
group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Wylie Manufacturing.
To contact NHTSA you may either call the Auto Safey Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153);
go to http://www.safercar.gov; or write to:
NHTSA
U. S. Department of Transportation
12000 New Jersey SE
Washington, DC 20590
You can also obtain other information about motor vehicle safety from the http://www.safercar.gov.
3
Safety Issues
Safety Decals & Placement
Power Sprayer Skids and Trailers
Decal #V9055
Decal #SW700
Decal #V9020
Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal
or manual replacements.
4
Decal #SW701W
Introduction & Specs
Introduction
The Wylie Power Sprayer Skids and Trailers are the result of years of testing and eld proven experience. They are
built of the nest materials and expert workmanship to provide you with years of reliable service. The Power Sprayer is
available in either a skid or trailer version, in capacities from 50-500 gallons.
The Power Sprayers are designed to be versatile sprayers in the areas of landscape spraying, pest control, livestock
spraying, tree spraying, washing and cleaning, remote spot watering, de-icing and a host of other uses.
This manual explains where and how to make necessary adjustments to your sprayer for safe and proper operation.
Thoroughly read and understand the contents of this manual before operating your sprayer. If you have questions or do
not understand particular items, contact your nearest Wylie Spray Center or call Wylie Manufacturing at (888) 788-7753.
Please keep this manual handy to answer questions you may have as they arise.
Pay Particular Attention To All Safety Suggestions – Their purpose is to assure safe operation of the sprayer and
prevent injury or damage to yourself or the unit.
Power Sprayer Skid Specications Power Sprayer Trailer Specications
Model Capacity
PS50 50 50” 63” 27” 27” 41” 270 lb
PS100L
PS100
PS200 200 67” 80” 40” 44” 44” 420 lb
PS300F 300 60” 61” 65½” 68” 62” 535 lb
(gal.)
100
100
Frame
Length
68”
51½”
Overall
Length
w/reel
81”
64½”
Frame
Width
29½”
47½”
Overall
Width
31½”
47½”
Height Empty
Weight
41”
320 lb
41”
330 lb
Model Capacity
(gal.)
Overall
Length
Track
Width
Overall
Width
Height GVWR
PS100T 100 118” 53½” 61” 56” 2,350 lb
PS200T 200 116” 64” 72” 58” 2,950 lb
PS300T 300 140” 64” 73” 59” 4,100 lb
PS300 300 95½” 110” 37½” 51” 41” 700 lb
PS500 500 101” 115½” 48” 57” 46” 805 lb
PS500T 500 147” 66” 78” 62” 5,975 lb
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