Wylie Express Water Wagon, Arena Express water wagon, Fire Control wagon, EXP-500L-SDP Operator's & Parts Manual
“Express” Water Wagon
“Express” Water Skid
Fire Control Wagon
Arena Express Water Wagon
Operator’s & Parts Manual
Printed In The USA — Specications & Design Subject To Change Without Notice!
6-15-18 01-027R16
Warranty Information
A Message To The Owner And Operator
This equipment was carefully designed and manufactured to give you dependable service. To insure ecient operation of
this equipment, please read this operator’s manual carefully. Check each item and acquaint yourself with the adjustments
required to maintain optimum performance and operation. Remember, this equipment’s performance depends on
how you operate and care for it!
At the end of each season, thoroughly clean and inspect your equipment. Preventive maintenance saves time and pays
dividends. Your nearest Wylie Spray Center has original equipment parts which assure proper t and best performance.
Record your equipment’s model and serial numbers and the date you purchased this equipment in the space below.
Have this information available when you order parts or attachments.
Model Number:
Serial Number:
Date Purchased:
Limited Warranty
This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E. 40th
St., Lubbock, Texas 79404 USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding
polyethylene tanks) is for one year from date of delivery to the carrier. The Warrantor warrants to the Buyer that the product(s)
sold hereunder are free from defects to material and workmanship, under normal use and service, in the hands of the original
buyer.
If goods are defective, the defective goods will be replaced with identical goods. If identical goods are not available, the Buyer
may elect to receive a refund of the purchase price for the defective goods, or the Buyer may order similar goods. The damage
for defective goods shall not exceed the purchase price of the defective goods. No allowance shall be made for labor
or expense or repairing goods without prior approval in writing by the Warrantor. The Buyer’s remedy under this warranty
does not include incidental or consequential damages.
For products not manufactured by the Warrantor, the Warrantor warrants these products to the extent of the warranties of their
respective manufactures. There are no warranties which extend beyond this limited warranty, including the implied
warranty of merchantability. Dealers or representatives shall not make any representation in regard to particular goods except
as authorized by the Warrantor through a written warranty accompanying those particular goods.
Disclaimer of Warranty
WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its
LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specications of the Warrantor.
This requirement is in addition to the LIMITED WARRANTY.
Polyethylene and berglass tanks – These tanks are warranted for the storage and transport of water, herbicide solutions
(on farm), liquid fertilizer and liquid feed. Such tanks should not be used for the storage of any bulk herbicide (undiluted). Any
such use will render this warranty void.
In addition, the Warrantor makes no warranty with regard to bulkhead tank ttings used in connection with tanks containing bulk
herbicides and the use of any such ttings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk
herbicides is improper.
Chemical Incompatibility – The Warrantor does not make any recommendations or warranties regarding chemical compatibility.
WYLIE shall not be liable for any damages due to chemical incompatibility, and any Buyer or user should rely solely on written
information furnished by the chemical manufacturer regarding chemical compatibility.
No employee of WYLIE Mfg. Co., or its representatives, agents or dealers, is authorized to vary the terms of this limited
warranty.
Wylie Manufacturing Company
702 E. 40th St.
Lubbock, TX 79404
Ph. 888-788-7753
“Express” Water Wagon or Skid
Date of Purchase
Owner Registration
Model Number
Express Arena
Frame Serial Number
Fire Control
Tank Serial Number
Wylie Invoice Number
Owner’s Name
Address
City State Zip
Phone
Email
Dealer
Trailer Capacity
500 1,025
800 1,600
Skid
500
Type of Applicator:
Owner’s Signature
Must be returned within 10 days to validate the warranty.
-- Or Register Online --
Go to: www.wyliesprayers.com
.
Table of Contents
Table Of Contents
Safety Issues ........................................................................................................................................................... 2 - 3
Reporting Safety Defects.............................................................................................................................................. 3
Safety Decals & Placement ..................................................................................................................................... 4 - 6
Introduction ................................................................................................................................................................... 7
Inspection & Setup ..................................................................................................................................................8 - 9
Operation - “Express” Water Wagon (and w/Pressure Washer) ............................................................................9 - 13
- Optional Hose Reel Kit .....................................................................................................................14 - 15
- Fire Control Trailer ...........................................................................................................................16 - 19
- Arena Express Water Wagon ........................................................................................................... 19 - 21
Maintenance, Lubrication ....................................................................................................................................21 - 22
Tip Chart ..................................................................................................................................................................... 22
Troubleshooting Guidelines ........................................................................................................................................ 23
Tire Safety Information ........................................................................................................................................24 - 34
Repair Parts.........................................................................................................................................................35 - 59
Express Water Wagons ........................................................................................................35 - 51
500 Gallon Trailer Assembly ............................................................................................. 36
800 Gallon Trailer Assembly ............................................................................................. 37
1,025 Gallon Trailer Assembly .......................................................................................... 38
1,600 Gallon Trailer Assembly .......................................................................................... 39
500 Gallon Trailer Assembly w/ pressure washer ............................................................40
Pressure Washer Plumbing .............................................................................................. 41
Axles & Hubs ....................................................................................................................42
Lighting .............................................................................................................................43
Trailer Pump & Plumbing..................................................................................................44
Suction Plumbing .............................................................................................................45
Spray Bar Assembly ......................................................................................................... 45
Skid Assembly .................................................................................................................. 47
Skid Pump & Plumbing ..............................................................................................48 - 49
Suction Kit, Fire Hose, Side Watering Kit , Anti-Siphon Fill Kit, Garden Hose,
Hose Reel Kit ............................................................................................................50 - 51
Fire Control Trailers .............................................................................................................52 - 55
500, 800 Gallon Trailer Assembly ..................................................................................... 52
1,025 Gallon Trailer Assembly .......................................................................................... 53
Torsion Axles .................................................................................................................... 54
1,025 Gallon Fire Control Plumbing ................................................................................. 55
Arena Express Water Wagons .............................................................................................56 - 57
500, 1,025 Gallon Trailer Assembly .................................................................................. 56
Arena Express Plumbing .................................................................................................. 57
Tsurumi Pump................................................................................................................................58
Banjo Pump ................................................................................................................................... 59
1
Safety Issues
Safety Precautions
Be alert when you see the above symbol in the manual. It warns of a hazard
which might lead to injury. It means: Attention! Become alert! Your safety is
Involved!
Three (3) words (Danger, Warning, and Caution) are associated with this symbol.
DANGER – Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING – Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
NOTICE – Indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
SAFETY INSTRUCTIONS - Indicates a type of safety sign where specic safety-related instructions or procedures are described.
Before Use
Do not operate trailer until this manual has been read and understood!
• Thoroughly read and understand all instructions before operating this trailer. If you have questions,
please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, (888) 788-7753.
You can also contact your nearest Wylie Spray Center.
• Make sure that the trailer is properly attached to the tow vehicle, including lights, safety chains, hitch and
breakaway brake cable.
• Check lug bolts for tightness and tires for wear.
• Adjust hitch height as needed to assure that trailer is level when fully loaded.
• Always wear safety goggles, chemical resistant apron and rubber gloves when handling chemicals.
• Read and understand the chemical manufacturer’s safety guidelines on handling, mixing and application.
During Use
• Do not allow anyone to ride on trailer during operation. Falling can cause injury or death.
• Reduce speed when crossing uneven or rough terrain.
• Always turn o tow vehicle engine before making adjustments or repairs to an attached trailer.
• Do not point the spray wand toward any person, animal or body part. The extreme pressure can cause severe
bodily injury. (Pressure Washer model)
2
Safety Issues
After Use
• Inspect trailer for wear or damage.
• Ensure that all fasteners and ttings are tight.
• Flush tank and pump with fresh water if chemicals are used. Dispose of ush water using
appropriate means.
• Carry out maintenance and/or lubrication procedures as outlined in this manual.
Always
• Keep hands, feet and clothing away from moving parts and high pressure spray pattern.
• Wear protective clothing and gloves when working with chemicals.
• Assure that the hitch is attached to the proper size ball.
• Attach the safety chains and breakaway brake cable to the tow vehicle.
• Plug the lights into the tow vehicle.
Operator’s Instructions
• When possible, avoid operating the tow vehicle near ditches, embankments and holes.
• Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
• Do not permit others to ride.
• Operate tow vehicle smoothly – no jerky turns, starts and stops.
• Hitch only to the hitch points recommended by the tow vehicle manufacturer.
• When tow vehicle is idle, engage brakes and park lock securely.
• Tighten lug bolts before transporting the rst time and maintain proper torque.
• Check lights and wiring daily. Service and replace to maintain proper operation.
Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should
immediately inform the National Highway Trac Safety Administration (NHTSA) in addition to notifying Wylie
Manufacturing.
If NHTSA receives similar complaints, it may open an investigation, and if it nds that a safety defect exists in a
group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Wylie Manufacturing.
To contact NHTSA you may either call the Auto Safey Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153);
go to http://www.safercar.gov; or write to:
NHTSA
U. S. Department of Transportation
12000 New Jersey SE
Washington, DC 20590
You can also obtain other information about motor vehicle safety from the http://www.safercar.gov.
3
Safety Issues
Safety Decals & Placement
“Express” Water Wagon
Decal #V9020
Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal
or manual replacements.
Decal #V9029 Decal #V9056
4
Safety Issues
Safety Decals & Placement
Fire Control Trailer
Decal #V9029
Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal
or manual replacements.
Decal #V9048
Decal #V9020
5
Safety Issues
Safety Decals & Placement
Arena Express Water Wagon
Decal #V9019
Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal
or manual replacements.
Decal #V9048
Decal #V9020
6
Introduction
500 Gal. “Express” Water Wagon
500 Gal. Fire Control Trailer
1,025 Gal. Arena Express Water Wagon
800 Gal. “Express” Water Wagon
500 Gal. “Express” Water Skid
Introduction
The Wylie “Express” Water Wagon and Skid are the result of years of testing and eld proven experience. They are
built of the nest materials and expert workmanship to provide you with years of reliable service. The “Express” Water
Wagon is a DOT approved trailer with a 500, 800, 1,025, or 1,600 gal. tank. Features include a Tsurumi transfer pump
powered by a Honda engine, spray bar, re hose and nozzle, discharge and suction manifold, lights, brakes and fenders.
The “Express” Water Wagon is designed for many uses such as dust abatement, construction site preparation, remote
watering, and concrete saw lubrication.
The “Express” Water Skid features a 500 gallon elliptical tank as well as the same pump, motor, spray bar, re hose
and suction manifold found on the Water Wagon. All of the functions of the “Express” Water Skid are very similar to the
Water Wagon and can be easily adapted from the instructions in this manual.
The Fire Control Trailer is a non-DOT approved trailer available with a 500, 800, or 1,025 gallon black opaque tank. The
Fire Control Trailer is equipped with a spray bar and re hose. It is designed for ghting grass, hay or cotton gin res as
well as controlling dust.
The Arena Express Water Wagon is a non-DOT approved trailer available with a 500 or 1,025 gallon tank. It is designed
to control dust in arenas, stalls and alleys. It is useful for trailer wash-out and controlling a hay or grass re.
This manual explains where and how to make necessary adjustments to your “Express” for safe and proper operation.
Thoroughly read and understand the contents of this manual before operating your sprayer. If you have questions or do
not understand particular items, contact your nearest Wylie Spray Center or call Wylie Manufacturing at (888) 788-7753.
Please keep this manual handy to answer questions you may have as they arise.
Pay Particular Attention To All Safety Suggestions – Their purpose is to assure safe operation of the sprayer and
prevent injury or damage to yourself or the unit.
7
Inspection & Setup
Inspection & Setup
Your “Express” Water Wagon, Fire Control Trailer, and
Arena Express Water Wagon is delivered ready for
operation. However, it is suggested that you check fasteners for tightness such as lug nuts. Check the motor
to assure that it has the proper oil level (see the motor
operator’s manual for details). Make a visual inspection
to assure that nothing was damaged in shipping. Report
any problems to your dealer or to Wylie Mfg.
Attaching To Pickup
Check to make sure that the ball and hitch are the
same size. Attaching a 2 5/16” hitch to a 2” ball
could allow the trailer to become unhitched during
transport resulting in serious bodily injury.
“Express” Water Wagon & Fire Control Trailer
The 500 gallon trailer is equipped with a 2” hitch while the
800, 1,025, and 1,600 gallon trailers are equipped with a
2 5/16” hitch. Make sure that the pickup or tractor has the
proper ball. Engage the locking trigger and rotate the hitch
lock to open the hitch. Lower the hitch on the ball. Close
the hitch by rotating the hitch lock until it locks in place.
The “Express” Water Wagon is equipped with a height
adjustable hitch. Remove the bolts and move the hitch so
that the trailer will travel level when the tank is full.
The bolted hitch can be removed to help prevent theft of
the trailer.
Attach the safety chains and plug in the lights. DOT
regulations require that the safety chains cross as
they are attached. Surge and electric brake trailers
have an emergency brake cable that activates the trailer
brakes if the trailer becomes unhitched from the pickup
while travelling. Hook the brake cable to the safety chain
eyelet.
Figure A1
Attaching Express Water Wagon To Pickup
Figure A2
Remove Hitch To Prevent Theft
Arena Express Water Wagon
The Arena Express Water Wagon is equipped with a clevis
style hitch. The hitch can be removed to help prevent theft.
The Arena trailer is a non-DOT approved trailer. It is not
equipped with brakes or lights.
Figure A3
Attaching Arena Express to Pickup
8
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