Wuxi Kipor Power 21402802 User Manual

PREFACE

Thank you for purchasing a Kipor generator. This manual covers operation and maintenance of the IG2000i generators including

parallel versions. All information in this publication is based on the latest product information available

at the time of approval for printing. We reserve the right to make changes at any time without notice and without

incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the generator and should

remain with it if it is resold. Pay special attention to statements preceded by the following words:

Failure to properly follow these precautions can result in property damage, serious injury or DEATH!

Read all labels and the owner's manual before operating this generator.

Generators produce carbon monoxide, a poisonous, colorless, odorless gas that can cause death or serious injury.

Indoor use of a generator can kill quickly. Generators should be used outdoors only

Generators should be used outdoors only and away from garages and open windows and protected from rain and snow.

Check for spilled fuel or leaks. Clean and/or repair before use. Always stop engine before refueling. Wait 5 minutes before

restarting. Keep any source of ignition away from fuel tank, at all times. The portable generator is not meant to be used as a

permanent back-up power system for the home. A permanently installed stationary generator is designed to be safely used for this specific purpose.

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

Gives helpful information.

If a problem should arise, or if you have any questions about the generator, consult an authorized dealer.

Our generators are designed to give safe and dependable service if operated according to instructions. Read and understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

The Environmental Protection Agency (EPA) recently gave approval for gas stations to start selling 15% ethanol-blended fuel (E15). E15 gas is now legal for use in cars, pickups, and SUVs manufactured since 2001. However, E15 IS NOT approved for off-road engines. This includes engines used in portable generators. Utilizing E15 in outdoor power equipment can cause permanent, irreversible damage, and void warranties.

The following guidelines will help consumers properly fuel their outdoor power equipment:

● Read and follow your owner’s manual. The manual will clearly explain what fuels can be used to ensure a properly functioning product.

● Don’t put any fuel containing more than 10 percent ethanol (E10) into small gas engine products.

● Check the gas pump to be sure that it is dispensing E10. Some pumps at local gas stations may offer both E10 and E15, or have blender pumps that dispense mid-level ethanol fuels for “flex-fuel” automobiles.

● Higher ethanol fuel (E15) may be less expensive than regular (E10) fuel, but putting E15 into an E10 approved product could cause product failure and void its warranty.

● Ethanol fuel will go through phase separation if not used immediately, (wicking moisture from the air) so always keep your extra fuel in an airtight container and try to avoid storing it in a place that is subject to temperature swings.

● Use a fuel stabilizer if the engine will sit for more than a week without use; this will help to reduce the ethanol–water separation and potential gumming issues. It is best to run the engine for at least 20 minutes, under a 50% or more load every 3-4 weeks.

CONTENTS

PREFACE ................................................................................................................... 1

1. SAFETY INSTRUCTIONS ...................................................................................... 4

2. SAFETY LABEL LOCATIONS ................................................................................. 6

3. COMPONENT IDENTIFICATION ............................................................................ 7

4. PRE-OPERATION CHECK ................................................................................... 10

5. STARTING THE ENGINE ...................................................................................... 14

6. GENERATOR USE ............................................................................................... 16

7. STOPPING THE ENGINE ..................................................................................... 25

8. PARALLEL GENERATOR OPERATION ................................................................ 27

9. MAINTENANCE .................................................................................................... 31

10. TRANSPORTING/STORAGE.............................................................................. 38

11. TROUBLESHOOTING ........................................................................................ 40

12. SPECIFICATIONS .............................................................................................. 42

13. WIRING DIAGRAMS ........................................................................................... 43

14. WARRANTY........................................................................................................ 44

1. SAFETY INSTRUCTIONS

■ This generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

■ Exhaust gas contains poisonous carbon monoxide.

Never run the generator in an enclosed area. Never run the generator near a building or open window. Be sure to provide adequate ventilation.

■ The muffler becomes very hot during operation and

remains hot for several minutes after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.

■ The engine exhaust system will be heated during

operation and remain hot immediately after stopping the engine. To prevent scalding, pay attention to the warning marks attached to the generator.

■ Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped.

■ Keep away from smoking materials, sparks and other sources of combustion when refueling the generator. Always refuel in a well-ventilated location.

■ Wipe up spilled gasoline immediately.

■ Always make a pre-operation inspection before you start the engine. You may prevent an accident or equipment damage.

■ Place the generator at least three feet or one meter away from buildings or other equipment during operation.

■ Operate the generator on a level surface to prevent fuel spillage or oil starvation.

■ Know how to stop the generator quickly and understand operation of all controls.

Never permit anyone to operate the generator without proper instructions.

■ Keep children and pets away from the generator when it is in operation.

■ Keep away from rotating parts while the generator is running.

■ The generator is a potential source of electrical shock when misused; do not

operate with wet hands.

■ Do not operate the generator in rain or snow and do not let it get wet.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

—Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help.

2. SAFETY LABEL LOCATIONS

These labels warn you potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in manual carefully. If a label comes off or becomes hard to read, contact your dealer for a replacement.

3. COMPONENT IDENTIFICATION

Control panel

Serial number identification and location

The generator serial number identifies your particular unit and is important when ordering parts and accessories. The number is found on a sticker on the carton and on the quality certificate in the carton along with the accessories and owner’s manual. It is also stamped on the engine block visible when the service door is removed. Product registration is required for any future warranty claims. Register your product at www.kiporpowerequipment.com

IG2000i: above right of the dipstick

Please record this information below and keep this manual in a safe place along with

Number __________________________________

Date and Place of Purchase __________________________________________

Proof of purchase is required for any future warranty repair. The customer must

supply a copy of the proof of purchase to the qualified Kipor s

ervice center when

the bill of sale. Serial

requesting warranty.

4. PRE-

OPERATION CHECK

■

Be sure to check the generator on a level surface with the engine stopped.

1. Check the engine oil level.

■

Using non detergent oil or 2 cycle engine oil could shorten the engine's

detergent, premium quality 4

U.S. automobile manufacturer's requirements for API Service Classification SG/SF.

Select the appropriate viscosity for the average temperature in your

40 should be an acceptable oil for most climates.

use synthetic oil or semi

generator engine. The reasons for this are many, but may include: not allowing the

in” when new, excessive oil use, oil burning, fouled spark

plugs, etc. Engine issues that are caused by the use of synthetic oil may not be

AMBIENT TEMPERATURE

Single

Viscosity

Multi

viscosity

service life.

stroke engine oil, certified to meet or exceed

A 10W

synthetic oil, use only petroleum based oil in your

AMBIENT TEMPERATURE

Use a high-

or 10W –

DO NOT

engine to properly “break-

covered under the warranty.

SAE Viscosity Grades

area.

– 30

Loosen the cover screw and remove the left side maintenance cover. Remove the oil

UPPER LEVEL

filler cap, and wipe the dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler hole without screwing it in. If the oil level is below the end of the dipstick, refill the recommended oil up to the top of the oil filler neck.

■ Running the engine with insufficient oil can cause serious engine damage.

NOTE

level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level before operation. You must screw down the dipstick completely to measure the oil level.

2. Check the fuel level.

Use automotive unleaded regular gasoline only with an octane level no higher than 87 and with no more than 10 % ethanol. A fuel preservative and stabilizer should be added to any container of stored fuel. If the fuel level is low, refill the fuel tank until the level reaches the specified mark. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. After refueling, tighten the fuel filler cap securely.

: The Low Oil Alarm System will automatically stop the engine before the oil

UPPER LEVEL

Oil gauge

Oil FILLER HOLE

UPPER LEVEL

■ Gasoline is extremely flammable and is explosive under certain conditions.

■ Refuel in a well-ventilated area with the engine stopped. Keep all smoking

materials, sparks, and any other source of combustion away from the generator during refueling.

■ Do not overfill the fuel tank (there should be no fuel above the upper limit mark). After refueling, make sure the tank cap is closed properly and securely.

■ Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite, If any fuel is spilled, make sure the area is dry before starting the engine.

■ Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT OF REACH OF CHILDREN.

Gasoline containing alternate fuels

If you decide to use a gasoline containing ethanol, be sure its octane rating is no lower than the specification. Do not use a blend that contains more than 10% ethanol. Do not use gasoline containing methanol.

■ Fuel system damage or engine performance problems resulting from the use of fuels that contain an improper alcohol blend are not covered under warranty.

■ Before buying fuel from an unfamiliar station, Determine if the fuel contains ethanol and if it does, confirm the type and percentage of ethanol used. If you notice any undesirable operating symptoms while using a gasoline that contains ethanol, or one that you think contains ethanol, replace it by a gasoline that you

know has the proper blend.

3. Check the air cleaner

Check the air cleaner element to be sure it is clean and in good condition. Loosen the cover screw and remove the left side maintenance cover. Press the latch tab on the top of the air cleaner body, remove the air cleaner cover, check the element. Clean or replace the element if necessary. Picture of foam air filter cleaning process needed here.

■ Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor, into the engine.

5. STARTING THE ENGINE

Before starting the engine, disconnect any load from the AC receptacle.

1. Turn the engine switch to the ON position.

ENGINE SWITCH

2. Move the choke lever to the START position.

NOTE: Do not use the choke when the engine is warm or the ambient air temperature is high.

START

CHOKE LEVER

3. Pull the starter grip until resistance is felt then pull the starter grip briskly

toward the arrow as shown below.

OFF

START

RUN

■ Do not allow the starter grip to snap back. Return it slowly by hand.

4. Move the choke lever to the RUN position after the engine warms up.

CHOKE LEVER

■ If the engine stops and will not restart, check the engine oil level before further troubleshooting.

6. GENERATOR USE

Be sure to ground the generator when loads are connected.

■ To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy cable between the generator's ground terminal and an external ground source.

■ Connections for standby power to a building's electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections can allow electrical current from the generator to back feed into the utility lines. Such back feed may electrocute utility company workers or others who contact the lines during a power outage. When utility power is restored the generator may explode, burn, or cause fires in the building's electrical system.

■ Do not connect the generator to an automatic transfer device. Severe damage to the inverter module may result.

■ The total wattage of all appliances connected must be considered.

■ Do not exceed the current limit specified for any one receptacle.

■ Do not connect the generator to a household circuit. This could cause damage

to the generator or to electrical appliances in the house.

■ Do not modify or use the generator for other purpose than it is intended for. Also observe the following when using the generator.

■ Do not connect an extension to exhaust pipe.

■ When an extension cable is required, be sure to use a rubber sheathed flexible

cable (IEC 245 or equivalent).

■ Only use an extension cord that meets these specifications: 12 gauge no more than 100 feet.

■ Keep the generator away from other electric cables or wires such as commercial power supply lines.

■ The DC receptacle can be used while the AC power is in use. If you use both at

the same time, be sure not to exceed the total power for AC and DC.

■ Most appliance motors require more than their rated wattage for start-up. Motor

start up can be as much as 50% higher of the rated amperage found on the UL tag. Kipor recommends that this value be calculated into the overall amperage requirements of the customer.

AC application

1. Start the engine and make sure only the output indicator light (green) comes on.

2. Confirm that the appliance to be used is switched off, and plug in the appliance.

■ Substantial overloading that continuously lights the overload indicator light (red) may damage the generator. Marginal overloading that temporarily lights the overload indicator light (red) may shorten the service life of the generator.

■ Be sure that all appliances are in good working order before connecting them to the generator. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the generator engine switch immediately. Disconnect the appliance and examine it for signs of malfunction.

3. In order to insure the optimum output and the maximum service life of the

generator, the generator should run at a 50% load for the first 20 hours.

Output and Overload Indicators

The output indicator light (green) will remain on during normal operating conditions. If the generator is overloaded or if there is a short in the connected appliance, the output indicator light (green) will go out, the overload indicator light (red) will illuminate and current to the connected appliance will be shut off.

Stop the engine if the overload indicator light (red) comes on and investigate the overload source

■ Before connecting an appliance to the generator, check that it is in good order and that its electrical rating does not exceed that of the generator. Connect the power cord of the appliance and start the engine.

■ When an electric motor is started, both the overload indicator light (red) and the output indicator light (green) may go on simultaneously. This is normal if the overload indicator light (red) goes off after about four (4) seconds. If the overload indicator light (red) stays on, consult your generator dealer.

Overload Reset Switch

Should the generator overload, AC power will be cut off but the engine will stay running. Correct the overload condition and then press the overload reset switch on the front panel. AC power will be restored immediately.

DC Operation

The DC receptacle may be used for charging 12 volt automotive style batteries only, the no load voltage is 15V-30V.

■ In DC operation, turn the Smart-throttle switch to the OFF position.

Connect the charging cables to the DC receptacle of the generator and then to the battery terminals.

■ To prevent the possibility of creating a spark near the battery, connect the charging cable first to the generator then to the battery. Disconnect the cable first at the battery.

■ Before connecting charging cables to a battery that is installed in a vehicle, disconnect the vehicle’s ground battery cable. Reconnect the vehicle's ground battery cable after the charging cables are removed. This procedure will prevent the possibility of a short circuit and sparks if you make accidental contact between a battery terminal and the vehicle's frame or body.

■ Do not attempt to start an automobile engine with the generator still connected to the battery. The generator may be damaged.

■ Connect the positive battery terminal to the positive charging cord. Do not reverse the charging cables, or serious damage to the generator and/or battery may occur.

■ The battery gives off explosive gases; keep spark, flames and cigarettes away. Provide adequate ventilation when charging.

■ The battery contains sulfuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective clothing and a face shield.

-If electrolyte gets on your skin, flush with water.

-If electrolyte gets in your eyes, flush with water for at least 15 minutes and call a

physician.

■ Electrolyte is poisonous.

-If swallowed, drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician.

■ KEEP OUT OF REACH OF CHILDREN.

2. Start the engine

■ The DC receptacle may be used while the AC power is in use.

■ An overloaded DC circuit will trip the DC circuit fuse. The fuse must be replaced

before the DC receptacle is operative.

Replace the fuse with one of the same size and rating (5A). Exceeding the current rating may lead to alternator damage.

Low oil alarm system

The low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the low oil alarm system will automatically shut down the engine (the engine switch will remain in the ON position).

If the low oil alarm system shuts down the engine, the low oil alarm indicator light (red) will come on when you operate the starter and the engine will not run. If this occurs add engine oil.

Air Conditioning Operation

When running in parallel (see section 8) the combination of an IG2000i model can start and run most 13,500 BTU Air conditioners. An IG2000i models will start and run most 15000 BTU units. For best results, the SMART throttle switches should be in the off position. Bring the generators to normal operating temperatures before applying the air conditioning load. Always allow a 2 minute wait period when manually cycling an air conditioner off and on. A longer wait period may be required under unusually hot weather conditions. Additionally, all other loads should be turned off until the air conditioner has started and is performing normally. It is also important to follow the air conditioner manufacturer's instructions for starting and restarting for proper operation. Some air conditioner manufacturers offer a start capacitor or rapid start kit as an extra cost option. The lack of a start capacitor can cause the air conditioner to draw too high a starting current and overload the generators. Contact your air conditioner dealer if you consistently have problems starting your air conditioner with the generators in parallel.

Smart Throttle System

When the smart throttle switch is placed in the on position, engine speed is kept at idle automatically when the electrical load is disconnected and returns to the proper speed to match the power of the electrical load when the load is reconnected. This position is recommended to minimize fuel consumption while in operation. If running the generator at full output, turn the smart throttle switch to the “off” position.

■ The Smart throttle system does not operate effectively if the electrical appliance

requires constant fluctuations in power.

■ When high electrical loads are connected simultaneously, turn the Smart throttle

switch to the OFF position to reduce voltage fluctuation or shutdown.

■ In DC operation, turn the Smart throttle switch to the OFF position.

OFF: Smart throttle system does not operate. Engine speed varies with the load.

High altitude operation

At higher altitudes, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption will increase. Power output will decrease 3.5% for each 1000 feet (305 meters) above sea level. High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor. If you always operate the generator at altitudes higher than 5000 feet or 1500 meters above sea level, have your authorized dealer install a high altitude main jet. Even with suitable carburetor jetting, engine horsepower will decrease approximately

3.5% for each 1000 feet or 305 meter increase in altitude. The affect of altitude on

the horsepower will be greater than this if no carburetor modification is made.

■ Operation of the generator at an altitude lower than the carburetor is jetted for

may result in reduced performance, overheating, and serious engine damage caused by an excessively lean air/fuel mixture.

■ Be sure to have any modification reversed at lower altitudes.

Temperature

High temperature adversely affects generator operation. Generator performance will decrease 1% for each 10°F (5.5°C) increase in temperature above 85°F (29°C) The normal operating range of this generator is -20° to 113° F (-29° to 45°C)

■ Do not operate the generator when the ambient temperature is below -20°F

(-29°C)

■ Do not operate the generator when the ambient temperature exceeds 113°F

(45°C)

7. STOPPING THE ENGINE

To stop the engine in an emergency, turn the engine switch to the OFF position.

IN NORMAL USE:

1. Switch off the connected equipment and pull the inserted plug out.

2. Turn the engine switch to the OFF position

+ 63 hidden pages

Wuxi Kipor Power 21402802 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual